Gasification furnace slag salvaging machine and method for pumping and discharging harmful gas
By designing a gasifier slag retrieval machine containing a slag retrieval moving filter plate, a scraper unit and a pumping component, the problem of harmful gas leakage and exhaust effects in the prior art is solved, and effective gas extraction and slag removal effects are achieved.
Patent Information
- Application Number
- CN202510638748.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-05-19
AI Technical Summary
The existing scraper gasifier slag retrieval machine cannot effectively prevent harmful gas leakage during the slag discharge process, resulting in working environment pollution, and traditional scrapers cannot effectively remove slag, resulting in poor extraction and discharge of harmful gases.
A gasifier slag retrieval machine is designed, including a slag retrieval chassis, slag retrieval assembly and a pumping assembly. The slag retrieval assembly includes a slag retrieval moving filter plate, a scraper unit and a water squeeze unit. The slag retrieval moving filter plate drives the scraper unit to move, forming an irregular box-shaped container for water squeeze; the slag retrieval assembly seals and slag retrieval partition plate, air intake pipe and air exhaust pipe to seal and isolate and extract harmful gases in the ramp chassis.
It effectively prevents the leakage of harmful gases during the slag discharge process, improves the extraction and discharge of harmful gases, reduces pollution to the working environment, and through the design of the water squeeze unit, the slag water in the slag is fully extruded, and prevents the harmful gases from being discharged together with the slag.
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Figure CN120158338A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of gasifiers, and more particularly, to a slag scraper for a gasifier and a method for extracting and discharging harmful gases. Background Art
[0002] A slag scraper for a gasifier is a mechanical slag discharging device used under a gasifier; the existing slag scraper for a gasifier is a scraper type slag scraper, and continuously running scraper chains are used to continuously transport the cold-quenched furnace slag immersed in water to the slag discharge port, thus completing the slag removal process. When the existing scraper type slag scraper operates, in order to prevent the leakage of harmful gases, the slag scraper is simply sealed. However, gas leakage cannot be avoided during slag discharge, and still some gases will overflow from the slag scraper, causing pollution; some harmful gases dissolve in the slag water. When the furnace slag containing the slag water is discharged, the harmful gases in the slag water will volatilize, causing environmental pollution in the working environment. The traditional scraper cannot perform the slag removal work on the furnace slag, resulting in poor extraction and discharge effect of harmful gases. Summary of the Invention
[0003] To solve the above technical problems, the present invention provides the following technical solutions: The present invention is a slag scraper for a gasifier and a method for extracting and discharging harmful gases, including a slag scraping machine box, a slag scraping assembly, and an air extraction assembly. The slag scraping machine box includes a horizontal machine box and an inclined rising machine box. The slag scraping assembly includes a slag scraping moving filter plate, a plurality of scraper units, and a plurality of water squeezing units. The slag scraping moving filter plate is divided into a horizontal section and an inclined rising section. The scraper units are arranged on the slag scraping moving filter plate, and the water squeezing units are arranged in the slag scraping machine box. The scraper unit includes a fixed scraping block, a rotating filter plate, and a mounting filter plate. The water squeezing unit includes a rotating water squeezing plate and a water squeezing block. The slag scraping moving filter plate can drive the fixed scraping block to move. The movement of the fixed scraping block and the rotating filter plate can drive the furnace slag on the conveyor belt to move. When the rotating filter plate moves to the inclined rising section of the slag scraping moving filter plate, the rotating filter plate can rotate. After the rotation of the rotating filter plate is completed, the rotating water squeezing plate can rotate and drive the water squeezing block to move towards the rotating filter plate. The air extraction assembly includes an air inlet pipe, an air extraction pipe, a moving air extraction partition plate, and a collection box. After the water squeezing is completed, the moving air extraction partition plate can move into the slag scraping machine box. The air inlet pipe can introduce air, the air extraction pipe can extract the gas in the slag scraping machine box, and the collection box can be opened.
[0004] Preferably, the scraper unit further includes a rotating gear, a clockwork spring, and a fixed rack. Sealing partitions are arranged on both sides of the slag-removing movable filter plate, and the sealing partitions are fixedly connected to the slag-removing machine case. The sealing partitions are divided into a horizontal section and an inclined rising section. The rotating rollers of the slag-removing movable filter plate are rotatably installed on the sealing partitions. The fixed scraping block is fixedly installed on the slag-removing movable filter plate, and the installation filter plates are fixedly installed at both ends of the fixed scraping block. The two ends of the rotating filter plate are respectively rotatably connected to the installation filter plates. The rotating gear is arranged on one side of the installation filter plate, and the rotating shaft of the rotating gear passes through the installation filter plate and is fixedly connected to the rotating filter plate. The clockwork spring is fixedly sleeved on the rotating shaft of the rotating gear and is fixedly connected to the installation filter plate. A plurality of the fixed racks are fixedly installed on the inclined rising section of the sealing partition, and the fixed racks can be engaged with the rotating gear.
[0005] Preferably, the slag-removing assembly further includes a water-squeezing mounting plate, a water-squeezing movable plate, a water-squeezing cylinder, a movable rack, and a movable cylinder. The water-squeezing cylinder is fixedly installed on the top surface of the inner wall of the inclined rising machine case. The water-squeezing movable plate is slidably installed on the top surface of the inner wall of the inclined rising machine case. The water-squeezing mounting plates are fixedly installed at both ends of the water-squeezing movable plate, and the water-squeezing mounting plates are respectively located on both sides of the rotating water-squeezing plate. The rotating water-squeezing plate is arranged between the fixed scraping blocks located on the inclined rising section of the slag-removing movable filter plate. The water-squeezing mounting plate is rotatably connected to the rotating water-squeezing plate. The water-squeezing block is fixedly installed on the side surface of the rotating water-squeezing plate. The movable rack is slidably installed on the side surface of the water-squeezing mounting plate. The movable cylinder is fixedly installed on the side surface of the water-squeezing mounting plate. The water-squeezing unit further includes a water-squeezing gear. The water-squeezing gear is rotatably installed on the side surface of the water-squeezing mounting plate. The rotating shaft of the water-squeezing gear passes through the water-squeezing mounting plate and is fixedly connected to the rotating water-squeezing plate. The water-squeezing gears are both engaged with the movable rack.
[0006] Preferably, the air extraction assembly further includes a fixed partition, a partition connecting plate, a lead screw mounting bracket, a moving lead screw, a lead screw slider, and a lead screw motor. Two partition mounting notches are provided on the side of the inclined lifting chassis and the side of the sealing partition. The moving air extraction partition is slidably mounted in the partition mounting notch. The partition connecting plate is fixedly connected to the moving air extraction partition. The fixed partition is arranged in the gap of the slag fishing moving filter plate. Both ends of the fixed partition are fixedly installed with the sealing partition. The lead screw mounting bracket is fixedly installed on the side of the inclined lifting chassis. The moving lead screw is rotatably installed in the lead screw mounting bracket. The moving lead screw is rotatably connected to the inclined lifting chassis. The lead screw slider is threadedly sleeved on the moving lead screw. The lead screw slider is slidably matched with the lead screw mounting bracket. The lead screw slider is fixedly connected to the partition connecting plate. The lead screw motor is fixedly installed on the side of the lead screw mounting bracket. The driving shaft of the lead screw motor passes through the lead screw mounting bracket and is fixedly connected to the moving lead screw.
[0007] Preferably, the air extraction assembly further includes an air inlet mounting block, an air inlet sealing block, an air extraction mounting block, an air extraction sealing block, a switch cylinder, and a switch lifting rod. The air inlet mounting block is fixedly connected to the air inlet pipe. A sealing moving notch is provided on the top surface of the air inlet mounting block. The sealing moving notch communicates with the air inlet pipe. The air inlet sealing block is slidably mounted in the sealing moving notch. The air extraction mounting block is fixedly connected to the air extraction pipe. A sealing lifting notch is provided on the top surface of the air extraction mounting block. The sealing lifting notch communicates with the air extraction pipe. The air extraction sealing block is slidably mounted in the sealing lifting notch. The switch cylinder is fixedly installed on the side of the inclined lifting chassis. One end of the switch lifting rod is fixedly connected to the air inlet sealing block, and the other end is fixedly connected to the air extraction sealing block. The output end of the switch cylinder is fixedly connected to the switch lifting rod.
[0008] Preferably, the air extraction assembly further includes a slider mounting block, a return spring, a limit slider, and a moving push plate. The slider mounting block is fixedly installed on the side of the inclined lifting chassis. The slider mounting block is provided with a limit mounting notch. The limit slider is slidably mounted in the limit mounting notch. One end of the return spring is fixedly connected to the limit slider, and the other end is fixedly connected to the inner wall of the limit mounting notch. The moving push plate is fixedly connected to the partition connecting plate.
[0009] Preferably, the air extraction assembly further includes a collection moving plate and a collection cylinder. A slag discharge port is provided at the top end of the bottom surface of the inclined lifting chassis. The collection box is fixedly installed at the slag discharge port. A moving mounting notch is provided on the side of the collection box. The collection moving plate is slidably mounted at the moving mounting notch. The collection cylinder is fixedly installed at one end of the collection box. The output end of the collection cylinder is fixedly connected to the collection moving plate.
[0010] Preferably, a driving motor is fixedly installed outside the horizontal chassis. Transmission chains are fixedly connected to both sides of the slag-removing movable filter plate. The driving shaft of the driving motor passes through the horizontal chassis and the sealing partition and is fixedly connected to the driving gear of the transmission chain.
[0011] Preferably, a number of filter holes are provided on the slag-removing movable filter plate, and a slag inlet is provided on the top surface of the horizontal chassis.
[0012] A method for pumping and discharging harmful gases, which uses the above-mentioned gasifier slag-removing machine, includes the following steps; When the slag enters the horizontal chassis, it falls onto the horizontal section of the slag-removing movable filter plate. The slag-removing movable filter plate rotates, and the fixed scraping block and the rotating filter plate drive part of the slag to move. When the positions of the fixed scraping block and the rotating filter plate move to the inclined rising section of the slag-removing movable filter plate, the rotating filter plate rotates, so that the slag-removing movable filter plate, the rotating filter plate, the installation filter plate and the fixed scraping block form an irregular box-shaped container. At this time, the slag-removing movable filter plate stops rotating, the rotating water-squeezing plate rotates and drives the water-squeezing block to move towards the rotating filter plate, and water squeezing work is carried out on the slag located in the irregular box-shaped container; After the water squeezing is completed, the air extraction partition plate moves into the inclined rising chassis, so that the inclined rising chassis is hermetically isolated from the horizontal chassis, the air inlet and the air extraction port are opened, the air inlet intakes air, the air extraction port extracts air, so that the harmful gases in the inclined rising chassis are all extracted. After the air extraction is completed, the collection box is opened, the slag in the collection box is discharged, the collection box is closed, the air inlet and the air outlet are closed, the movable air extraction partition plate is moved out of the slag-removing chassis, and the slag-removing movable filter plate rotates to transfer the water-squeezed slag into the collection box.
[0013] Compared with the prior art, the present invention provides a gasifier slag-removing machine and a method for pumping and discharging harmful gases, which have the following beneficial effects: 1. When the slag enters the horizontal chassis, it falls onto the horizontal section of the slag-removing movable filter plate. The slag-removing movable filter plate rotates, and the fixed scraping block and the rotating filter plate drive part of the slag to move. When the positions of the fixed scraping block and the rotating filter plate move to the inclined rising section of the slag-removing movable filter plate, the rotating filter plate rotates, so that the rotating filter plate, the rotating installation plate and the fixed scraping block form an irregular box-shaped container. At this time, the slag-removing movable filter plate stops rotating, the rotating water-squeezing plate rotates and drives the water-squeezing block to move towards the rotating filter plate, and water squeezing work is carried out on the slag located in the irregular box-shaped container. The irregular box-shaped container can better carry out water squeezing work on the slag. When squeezing water, the slag cannot move out of the box-shaped container, and the slag water in the slag can be fully squeezed out, preventing harmful gases dissolved in the water from being discharged from the slag-removing chassis together with the slag, polluting the working environment and endangering the health of the staff.
[0014] 2. After the water squeezing is completed, the air extraction partition plate moves into the inclined lifting chassis, sealing off the inclined lifting chassis from the horizontal chassis. The air inlet pipe and the air extraction pipe are opened. The air inlet pipe admits air, and the air extraction pipe extracts air, so that all the harmful gases in the inclined lifting chassis are extracted. After the air extraction is completed, the collection box is opened, and the slag in the collection box is discharged. The collection box is closed, the air inlet pipe and the air outlet pipe are closed, and the movable air extraction partition plate is moved out of the slag skimming chassis. The slag skimming movable filter plate rotates to transfer the slag after water squeezing into the collection box; when discharging the slag, the inclined lifting chassis is separated from the horizontal chassis, and the inclined lifting chassis is evacuated. After the evacuation of the inclined lifting chassis is completed, the slag is discharged to prevent the leakage of harmful gases during slag discharge, resulting in a reduction in the air extraction and discharge effect.
[0015] 3. The limit slider limits the air inlet sealing block. The partition connecting plate drives the movable push plate to move. When the movable air extraction partition plate moves into the slag skimming chassis and is sealed, the movable push plate pushes the limit slider into the limit installation groove. At this time, the limit of the air inlet sealing block by the limit slider is released. When the air inlet sealing block moves upward to open the air inlet, the air inlet sealing block limits the movable push plate. When the horizontal chassis and the inclined lifting chassis are not completely separated, the air inlet and the air extraction port cannot be opened. When the air inlet and the air extraction port are completely closed, the horizontal chassis and the inclined lifting chassis cannot be separated, preventing the leakage of harmful gases.
[0016] Of course, it is not necessary for any product implementing the present invention to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 It is one of the overall three-dimensional structure diagrams of the present invention; Figure 2 It is the second of the overall three-dimensional structure diagrams of the present invention; Figure 3 It is of the present invention Figure 2 Structural diagram of part A; Figure 4 It is one of the partial three-dimensional structure diagrams of the present invention; Figure 5 It is of the present invention Figure 4 Structural diagram of part B; Figure 6 It is the second of the partial three-dimensional structure diagrams of the present invention; Figure 7 It is of the present invention Figure 6 Structural diagram of part C; Figure 8 The third partial three-dimensional structure diagram of the present invention; Figure 9 For the present invention Figure 8 Structure diagram of the D part; Figure 10 The fourth partial three-dimensional structure diagram of the present invention; Figure 11 The fifth partial three-dimensional structure diagram of the present invention; Figure 12 For the present invention Figure 11 Structure diagram of the E part.
[0019] In the drawings, the components represented by each reference numeral are listed as follows: 1. Slag scraping machine case; 101. Inclined rising machine case; 102. Horizontal machine case; 103. Sealing partition board; 104. Driving motor; 2. Slag scraping assembly; 201. Slag scraping movable filter plate; 202. Water squeezing mounting plate; 203. Water squeezing movable plate; 204. Water squeezing cylinder; 205. Movable rack; 206. Movable cylinder; 3. Air extraction assembly; 301. Air inlet pipe; 302. Air extraction pipe; 303. Movable air extraction partition board; 304. Collection box; 305. Fixed partition board; 306. Partition connection plate; 307. Lead screw mounting frame; 308. Movable lead screw; 309. Lead screw slider; 310. Lead screw motor; 311. Air inlet mounting block; 312. Air inlet sealing block; 313. Air extraction mounting block; 314. Air extraction sealing block; 315. Switch cylinder; 316. Switch lifting rod; 317. Slider mounting block; 318. Return spring; 319. Limit slider; 320. Movable push plate; 321. Collection movable plate; 322. Collection cylinder; 4. Scraper unit; 401. Fixed scraping block; 402. Rotating filter plate; 403. Mounting filter plate; 404. Rotating gear; 405. Hairspring; 406. Fixed rack; 5. Water squeezing unit; 501. Rotating water squeezing plate; 502. Water squeezing block; 503. Water squeezing gear. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the invention. Obviously, the described embodiments are only a part of the embodiments of the invention, rather than all the embodiments. Based on the embodiments of the invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the invention.
[0021] In the description of the present invention, it should be understood that the terms "open hole", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the invention.
[0022] For the embodiments, please refer to Figure 1 - Figure 12 The present invention relates to a slag scraper for a gasifier and a method for exhausting harmful gases, which includes a slag scraping box 1, a slag scraping assembly 2 and an air extraction assembly 3. The slag scraping box 1 includes a horizontal box 102 and an inclined rising box 101; The slag scraping assembly 2 includes a movable slag scraping filter plate 201, a plurality of scraper units 4 and a plurality of water squeezing units 5. The movable slag scraping filter plate 201 is divided into a horizontal section and an inclined rising section. The scraper units 4 are arranged on the movable slag scraping filter plate 201, and the water squeezing units 5 are arranged in the slag scraping box 1. The scraper unit 4 includes a fixed scraping block 401, a rotating filter plate 402 and a mounting filter plate 403. The water squeezing unit 5 includes a rotating water squeezing plate 501 and a water squeezing block 502; The movable slag scraping filter plate 201 can drive the fixed scraping block 401 to move. The movement of the fixed scraping block 401 and the rotating filter plate 402 can drive the slag on the conveyor belt to move. When the rotating filter plate 402 moves to the inclined rising section of the movable slag scraping filter plate 201, the rotating filter plate 402 can rotate. After the rotation of the rotating filter plate 402 is completed, the rotating water squeezing plate 501 can rotate and drive the water squeezing block 502 to move towards the direction close to the rotating filter plate 402; The air extraction assembly 3 includes an air inlet pipe 301, an air extraction pipe 302, a movable air extraction partition 303 and a collection box 304; After the water squeezing is completed, the movable air extraction partition 303 can move into the slag scraping box 1. The air inlet pipe 301 can introduce air, the air extraction pipe 302 can extract the gas in the slag scraping box 1, and the collection box 304 can be opened; During operation, when the slag enters the horizontal chassis 102, it falls onto the horizontal section of the slag-removing movable filter plate 201. The slag-removing movable filter plate 201 rotates, and the fixed scraping block 401 and the rotating filter plate 402 drive part of the slag to move. When the positions of the fixed scraping block 401 and the rotating filter plate 402 move to the inclined rising section of the slag-removing movable filter plate 201, the rotating filter plate 402 rotates, causing the slag-removing movable filter plate 201, the rotating filter plate 402, the installation filter plate 403, and the fixed scraping block 401 to form an irregular box-shaped container. At this time, the slag-removing movable filter plate 201 stops rotating, and the rotating water-squeezing plate 501 rotates and drives the water-squeezing block 502 to move towards the rotating filter plate 402 to perform the water-squeezing operation on the slag located in the irregular box-shaped container. The irregular box-shaped container can better perform the water-squeezing operation on the slag. During water-squeezing, the slag cannot move out of the box-shaped container, and the slag water in the slag can be fully squeezed out, preventing harmful gases dissolved in the water from being discharged together with the slag from the slag-removing chassis 1, polluting the working environment, and endangering the health of the staff. After the water-squeezing is completed, the movable air-extracting partition plate 303 moves into the inclined rising chassis 101 to seal off the inclined rising chassis 101 from the horizontal chassis 102. The air inlet pipe 301 and the air extraction pipe 302 are opened. The air inlet pipe 301 intakes air, and the air extraction pipe 302 extracts air, so that the harmful gases in the inclined rising chassis 101 are all extracted. After the air extraction is completed, the collection box 304 is opened to discharge the slag in the collection box 304. The collection box 304 is closed, the air inlet pipe 301 and the outlet pipe are closed, and the movable air-extracting partition plate 303 moves out of the slag-removing chassis 1. The slag-removing movable filter plate 201 rotates to transfer the water-squeezed slag into the collection box 304. When discharging the slag, the inclined rising chassis 101 and the horizontal chassis 102 are separated, and the inclined rising chassis 101 is air-extracted. After the air extraction in the inclined rising chassis 101 is completed, the slag is discharged to prevent harmful gas leakage during slag discharge, resulting in a reduction in the air extraction and discharge effect.
[0023] Please refer to Figure 1 - Figure 12, the scraper unit 4 further includes a rotating gear 404, a clockwork spring 405 and a fixed rack 406. Sealing partitions 103 are arranged on both sides of the slag-removing movable filter plate 201. The sealing partitions 103 are fixedly connected to the slag-removing machine case 1. The sealing partitions 103 are divided into a horizontal section and an inclined rising section. The rotating rollers of the slag-removing movable filter plate 201 are rotatably installed on the sealing partitions 103. The fixed scraping block 401 is fixedly installed on the slag-removing movable filter plate 201. Installation filter plates 403 are fixedly installed at both ends of the fixed scraping block 401. The two ends of the rotating filter plate 402 are respectively rotatably connected to the installation filter plates 403. The rotating gear 404 is arranged on one side of the installation filter plate 403. The rotating shaft of the rotating gear 404 passes through the installation filter plate 403 and is fixedly connected to the rotating filter plate 402. The clockwork spring 405 is fixedly sleeved on the rotating shaft of the rotating gear 404. The clockwork spring 405 is fixedly connected to the installation filter plate 403. A plurality of fixed racks 406 are fixedly installed on the inclined rising section of the sealing partition 103. The fixed racks 406 can be meshed with the rotating gear 404; During use, the movement of the fixed scraping block 401 drives the installation filter plate 403 to move. The movement of the installation filter plate 403 drives the rotating gear 404 to move. During the movement of the rotating gear 404, it contacts and meshes with the fixed rack 406 and rotates. The rotation of the rotating gear 404 drives the rotating filter plate 402 to rotate. When the rotating gear 404 is disengaged from the fixed rack 406, the clockwork spring 405 drives the rotating gear 404 to rotate and reset.
[0024] Please refer to Figure 1 - Figure 12 , the slag-removing assembly 2 further includes a water-squeezing installation plate 202, a water-squeezing movable plate 203, a water-squeezing cylinder 204, a movable rack 205 and a movable cylinder 206. The water-squeezing cylinder 204 is fixedly installed on the top surface of the inner wall of the inclined rising machine case 101. The water-squeezing movable plate 203 is slidably installed on the top surface of the inner wall of the inclined rising machine case 101. Water-squeezing installation plates 202 are fixedly installed at both ends of the water-squeezing movable plate 203. The water-squeezing installation plates 202 are respectively located on both sides of the rotating water-squeezing plate 501. The rotating water-squeezing plate 501 is arranged between the fixed scraping blocks 401 located on the inclined rising section of the slag-removing movable filter plate 201. The water-squeezing installation plates 202 are rotatably connected to the rotating water-squeezing plate 501. Water-squeezing blocks 502 are fixedly installed on the side surface of the rotating water-squeezing plate 501. The movable rack 205 is slidably installed on the side surface of the water-squeezing installation plate 202. The movable cylinder 206 is fixedly installed on the side surface of the water-squeezing installation plate 202. The water-squeezing unit 5 further includes a water-squeezing gear 503. The water-squeezing gear 503 is rotatably installed on the side surface of the water-squeezing installation plate 202. The rotating shaft of the water-squeezing gear 503 passes through the water-squeezing installation plate 202 and is fixedly connected to the rotating water-squeezing plate 501. The water-squeezing gears 503 are all meshed with the movable rack 205; During use, the moving cylinder 206 drives the moving rack 205 to move. The movement of the moving rack 205 drives the water squeezing gear 503 to rotate. The water squeezing gear 503 drives the rotating water squeezing plate 501 to rotate. The water squeezing cylinder 204 drives the water squeezing moving plate 203 to move. The movement of the water squeezing moving plate 203 drives the water squeezing mounting plate 202 to move. The movement of the water squeezing mounting plate 202 drives the rotating water squeezing plate 501 to move. The movement of the rotating water squeezing plate 501 drives the water squeezing block 502 to move.
[0025] Please refer to Figure 1 - Figure 12 The air extraction assembly 3 further includes a fixed partition 305, a partition connection plate 306, a lead screw mounting bracket 307, a moving lead screw 308, a lead screw slider 309, and a lead screw motor 310. Two partition mounting notches are formed on the side surfaces of the inclined lifting chassis 101 and the sealing partition 305. The moving air extraction partition 303 is slidably mounted in the partition mounting notches. The partition connection plate 306 is fixedly connected to the moving air extraction partition 303. The fixed partition 305 is disposed in the gap of the slag fishing moving filter plate 201. The two ends of the fixed partition 305 are respectively fixedly installed with the sealing partition 103. The lead screw mounting bracket 307 is fixedly installed on the side surface of the inclined lifting chassis 101. The moving lead screw 308 is rotatably installed in the lead screw mounting bracket 307. The moving lead screw 308 is rotatably connected to the inclined lifting chassis 101. The lead screw slider 309 is threadedly sleeved on the moving lead screw 308. The lead screw slider 309 is slidably engaged with the lead screw mounting bracket 307. The lead screw slider 309 is fixedly connected to the partition connection plate 306. The lead screw motor 310 is fixedly installed on the side surface of the lead screw mounting bracket 307. The drive shaft of the lead screw motor 310 passes through the lead screw mounting bracket 307 and is fixedly connected to the moving lead screw 308. During use, the lead screw motor 310 drives the moving lead screw 308 to rotate. The rotation of the moving lead screw 308 drives the lead screw slider 309 to move. The movement of the lead screw slider 309 drives the partition connection plate 306 to move. The movement of the partition connection plate 306 drives the moving air extraction partition 303 to move.
[0026] Please refer to Figure 1 - Figure 12, the air extraction assembly 3 further includes an air intake mounting block 311, an air intake sealing block 312, an air extraction mounting block 313, an air extraction sealing block 314, a switch cylinder 315 and a switch lifting rod 316. The air intake mounting block 311 is fixedly connected to the air intake pipe 301. A sealing moving notch is provided on the top surface of the air intake mounting block 311, and the sealing moving notch communicates with the air intake pipe 301. The air intake sealing block 312 is slidably installed in the sealing moving notch. The air extraction mounting block 313 is fixedly connected to the air extraction pipe 302. A sealing lifting notch is provided on the top surface of the air extraction mounting block 313, and the sealing lifting notch communicates with the air extraction pipe 302. The air extraction sealing block 314 is slidably installed in the sealing lifting notch. The switch cylinder 315 is fixedly installed on the side of the inclined lifting chassis 101. One end of the switch lifting rod 316 is fixedly connected to the air intake sealing block 312, and the other end is fixedly connected to the air extraction sealing block 314. The output end of the switch cylinder 315 is fixedly connected to the switch lifting rod 316; During use, the switch cylinder 315 drives the switch lifting rod 316 to move vertically, and the vertical movement of the switch lifting rod 316 drives the air intake sealing block 312 and the air extraction sealing block 314 to move vertically simultaneously.
[0027] Please refer to Figure 1 - Figure 12 , the air extraction assembly 3 further includes a slider mounting block 317, a return spring 318, a limit slider 319 and a moving push plate 320. The slider mounting block 317 is fixedly installed on the side of the inclined lifting chassis 101. A limit mounting groove is provided in the slider mounting block 317. The limit slider 319 is slidably installed in the limit mounting groove. One end of the return spring 318 is fixedly connected to the limit slider 319, and the other end is fixedly connected to the inner wall of the limit mounting groove. The moving push plate 320 is fixedly connected to the partition connecting plate 306; During use, the limit slider 319 limits the air intake sealing block 312. The partition connecting plate 306 drives the moving push plate 320 to move. When the moving air extraction partition 303 moves to the slag fishing chassis 1 to complete the seal, the moving push plate 320 pushes the limit slider 319 into the limit mounting groove. At this time, the limit slider 319 releases the limit on the air intake sealing block 312. When the air intake sealing block 312 moves upward to open the air intake, the air intake sealing block 312 limits the moving push plate 320. When the horizontal chassis 102 and the inclined lifting chassis 101 are not completely separated, the air intake and the air extraction ports cannot be opened. When the air intake and the air extraction ports are completely closed, the horizontal chassis 102 and the inclined lifting chassis 101 cannot be separated, preventing harmful gas leakage.
[0028] Please refer to Figure 1 - Figure 12, the air extraction assembly 3 further includes a collection moving plate 321 and a collection cylinder 322. A slag discharge port is opened at the top end of the bottom surface of the inclined rising chassis 101. The collection box 304 is fixedly installed at the slag discharge port. A moving installation notch is opened on the side of the collection box 304. The collection moving plate 321 is slidably installed at the moving installation notch. The collection cylinder 322 is fixedly installed at one end of the collection box 304. The output end of the collection cylinder 322 is fixedly connected to the collection moving plate 321; During use, the collection cylinder 322 drives the collection moving plate 321 to move, enabling the collection box to open and discharge slag.
[0029] Please refer to Figure 1 - Figure 12 , a driving motor 104 is fixedly installed outside the horizontal chassis 102. Transmission chains are fixedly connected to both sides of the slag fishing moving filter plate 201. The driving shaft of the driving motor 104 passes through the horizontal chassis 102 and the sealing partition 103 and is fixedly connected to the driving gear of the transmission chain; During use, the driving motor 104 drives the driving gear of the transmission chain to rotate. The driving gear drives the transmission chain to rotate. The rotation of the transmission chain drives the slag fishing moving filter plate 201 to rotate.
[0030] Please refer to Figure 1 - Figure 12 , a number of filter holes are opened on the slag fishing moving filter plate 201. A slag inlet is opened on the top surface of the horizontal chassis 102; During use, the furnace slag enters the horizontal chassis 102 from the slag inlet.
[0031] A method for pumping and discharging harmful gases uses the above-mentioned gasifier slag scraper and includes the following steps; When the furnace slag enters the horizontal chassis 102, it falls onto the horizontal section of the slag fishing moving filter plate 201. The slag fishing moving filter plate 201 rotates. The fixed scraping block 401 and the rotating filter plate 402 drive part of the furnace slag to move. When the positions of the fixed scraping block 401 and the rotating filter plate 402 move to the inclined rising section of the slag fishing moving filter plate 201, the rotating filter plate 402 rotates, causing the slag fishing moving filter plate 201, the rotating filter plate 402, the installation filter plate 403, and the fixed scraping block 401 to form an irregular box-shaped container. At this time, the slag fishing moving filter plate 201 stops rotating. The rotating water squeezing plate 501 rotates and drives the water squeezing block 502 to move towards the rotating filter plate 402 to perform the water squeezing work on the furnace slag located in the irregular box-shaped container; After water squeezing is completed, the air extraction partition plate moves into the inclined rising chassis 101, sealing off the inclined rising chassis 101 from the horizontal chassis 102. The air inlet and the air extraction port are opened. Air enters through the air inlet and is extracted through the air extraction port, so that all the harmful gases in the inclined rising chassis 101 are extracted. After the air extraction is completed, the collection box 304 is opened, and the slag in the collection box 304 is discharged. The collection box 304 is closed, the air inlet and the air outlet are closed, and the movable air extraction partition plate 303 is moved out of the slag fishing chassis 1. The slag fishing movable filter plate 201 rotates to transfer the slag after water squeezing into the collection box 304.
[0032] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0033] The preferred embodiments of the invention disclosed above are only used to help illustrate the invention. The preferred embodiments do not elaborate on all the details, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the invention, so that those skilled in the art can well understand and utilize the invention. The invention is only limited by the claims and their full scope and equivalents.
Claims
1. A slag scooping machine for a gasifier, comprising a slag scooping machine box, a slag scooping assembly and an exhaust assembly, characterized in that: The slag scooping machine box includes a horizontal machine box and an inclined lifting machine box; The slag scooping assembly includes a slag scooping movable filter plate, a plurality of scraper units and a plurality of water squeezing units. The slag scooping movable filter plate is divided into a horizontal section and an inclined section. The scraper unit is arranged on the slag scooping movable filter plate. The water squeezing unit is arranged in the slag scooping machine box. The scraper unit includes a fixed scraper block, a rotating filter plate and a mounting filter plate. The water squeezing unit includes a rotating water squeezing plate and a water squeezing block. The slag removal mobile filter plate can drive the fixed scraper block to move, and the movement of the fixed scraper block and the rotating filter plate can drive the slag on the conveyor belt to move. When the rotating filter plate moves to the inclined ascending section of the slag removal mobile filter plate, the rotating filter plate can rotate. When the rotating filter plate rotates, the rotating water squeezing plate can rotate and drive the water squeezing block to move toward the rotating filter plate. The air extraction assembly includes an air inlet pipe, an air extraction pipe, a movable air extraction baffle and a collection box; When the water squeezing is completed, the movable air extraction baffle can be moved into the slag collecting machine box, the air inlet pipe can let in air, the air extraction pipe can extract the gas in the slag collecting machine box, and the collecting box can be opened.
2. The gasifier slag remover according to claim 1, characterized in that: The scraper unit also includes a rotating gear, a clockwork spring and a fixed rack, and sealing baffles are arranged on both sides of the slag removal moving filter plate, the sealing baffle is fixedly connected to the slag removal box, the sealing baffle is divided into a horizontal section and an inclined rising section, the rotating roller of the slag removal moving filter plate is rotatably installed with the sealing baffle, the fixed scraper block is fixedly installed on the slag removal moving filter plate, the mounting filter plate is fixedly installed at both ends of the fixed scraper block, and the two ends of the rotating filter plate are respectively rotatably connected to the mounting filter plate, the rotating gear is arranged on one side of the mounting filter plate, the rotating shaft of the rotating gear passes through the mounting filter plate and is fixedly connected to the rotating filter plate, the clockwork spring is fixedly sleeved on the rotating shaft of the rotating gear, the clockwork spring is fixedly connected to the mounting filter plate, and the inclined rising section of the sealing baffle is fixedly installed with a plurality of fixed racks, and the fixed racks can mesh with the rotating gear.
3. The gasifier slag remover according to claim 2, characterized in that: The slag scooping assembly also includes a water squeezing mounting plate, a water squeezing moving plate, a water squeezing cylinder, a moving rack and a moving cylinder, the water squeezing cylinder is fixedly mounted on the top surface of the inner wall of the inclined lifting box, the water squeezing moving plate is slidably mounted on the inner wall top surface of the inclined lifting box, and the water squeezing mounting plate is fixedly mounted on both ends of the water squeezing mounting plate, and the water squeezing mounting plate is respectively located at two sides of the rotating water squeezing plate, and the rotating water squeezing plate is arranged between the fixed scraper block located at the inclined lifting section of the slag scooping moving filter plate, the water squeezing mounting plate is rotatably connected with the rotating water squeezing plate, the water squeezing block is fixedly mounted on the side of the rotating water squeezing plate, the moving rack is slidably mounted on the side of the water squeezing mounting plate, and the moving cylinder is fixedly mounted on the side of the water squeezing mounting plate, and the water squeezing unit also includes a water squeezing gear, the water squeezing gear is rotatably mounted on the side of the water squeezing mounting plate, the water squeezing gear rotating shaft passes through the water squeezing mounting plate and is fixedly connected to the rotating water squeezing plate, and the water squeezing gear is meshed with the moving rack.
4. The gasifier slag remover according to claim 3, characterized in that: The cam is provided with two grooves, and the grooves are provided with two grooves, and the grooves are connected with the grooves of the movable frame and the movable frame, and the grooves are connected with the movable frame to the movable frame.
5. The gasifier slag remover according to claim 4, characterized in that: The air extraction assembly also includes an air intake mounting block, an air intake sealing block, an air extraction mounting block, an air extraction sealing block, a switch cylinder and a switch lifting rod. The air intake mounting block is fixedly connected to the air intake pipe, a sealing movable groove is provided on the top surface of the air intake mounting block, the sealing movable groove is communicated with the air intake pipe, the air intake sealing block is slidably installed in the sealing movable groove, the air extraction mounting block is fixedly connected to the air extraction pipe, a sealing lifting groove is provided on the top surface of the air extraction mounting block, the sealing lifting groove is communicated with the air extraction pipe, the air extraction sealing block is slidably installed in the sealing lifting groove, the switch cylinder is fixedly installed on the side of the inclined lifting chassis, one end of the switch lifting rod is fixedly connected to the air intake sealing block, and the other end is fixedly connected to the air extraction sealing block, and the output end of the switch cylinder is fixedly connected to the switch lifting rod.
6. The gasifier slag remover according to claim 5, characterized in that: The vacuum assembly also includes a slider mounting block, a return spring, a limit slider and a movable push plate. The slider mounting block is fixedly mounted on the side of the inclined lifting chassis. The slider mounting block is provided with a limit mounting groove. The limit slider is slidably mounted in the limit mounting groove. One end of the return spring is fixedly connected to the limit slider, and the other end is fixedly connected to the inner wall of the limit mounting groove. The movable push plate is fixedly connected to the partition connecting plate.
7. The gasifier slag remover according to claim 6, characterized in that: The vacuum assembly also includes a collecting movable plate and a collecting cylinder. A slag outlet is provided at the top of the bottom surface of the inclined lifting chassis. The collecting box is fixedly installed at the slag outlet. A movable installation groove is provided on the side of the collecting box. The collecting movable plate is slidably installed at the movable installation groove. The collecting cylinder is fixedly installed at one end of the collecting box, and the output end of the collecting cylinder is fixedly connected to the collecting movable plate.
8. The gasifier slag remover according to claim 7, characterized in that: A driving motor is fixedly installed on the outside of the horizontal machine box, and transmission chains are fixedly connected to both sides of the slag scooping mobile filter plate. The driving shaft of the driving motor passes through the horizontal machine box and the sealing partition and is fixedly connected to the driving gear of the transmission chain.
9. The gasifier slag remover according to claim 8, characterized in that: The slag-removing movable filter plate is provided with a plurality of filter holes, and the top surface of the horizontal machine box is provided with a slag inlet.
10. A method for extracting harmful gases, characterized in that: The gasifier slag remover as claimed in any one of claims 1 to 9 is used, comprising the following steps: When the slag enters the horizontal machine box, it falls on the horizontal section of the slag moving filter plate, the slag moving filter plate rotates, and the fixed scraper block and the rotating filter plate drive part of the slag to move. When the fixed scraper block and the rotating filter plate move to the inclined section of the slag moving filter plate, the rotating filter plate rotates, so that the slag moving filter plate, the rotating filter plate, the installed filter plate and the fixed scraper block form an irregular box-shaped container. At this time, the slag moving filter plate stops rotating, and the rotating squeezing plate rotates and drives the squeezing block to move toward the rotating filter plate to squeeze the slag in the irregular box-shaped container. After the water is squeezed out, the vacuum baffle moves into the inclined lifting chassis to seal and isolate the inclined lifting chassis from the horizontal chassis, the air inlet and the vacuum port are opened, air is taken in through the air inlet, and air is exhausted through the vacuum port, so that all harmful gases in the inclined lifting chassis are extracted. After the vacuum is completed, the collecting box is opened to discharge the slag in the collecting box, the collecting box is closed, the air inlet and the air outlet are closed, the vacuum baffle is moved out of the slag scooping chassis, the slag scooping mobile filter plate is rotated, and the slag after the water is squeezed out is transferred to the collecting box.
Citation Information
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