A method for extracting and discharging harmful gas by a gasifier slag conveyor
By designing slag scoop components and exhaust components in the gasifier slag scoop machine, and using irregular box-shaped containers to squeeze water and seal and exhaust air, the problem of harmful gas leakage in the scraper slag scoop machine is solved, the effective extraction of harmful gases is achieved, and the working environment and health are protected.
Patent Information
- Application Number
- CN202510638748.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-05-19
AI Technical Summary
The existing scraper-type gasifier slag remover cannot effectively prevent the leakage of harmful gases during the slag discharge process, resulting in pollution of the working environment. In addition, the harmful gases dissolve in the slag water and volatilize, endangering health.
A gasification furnace slag scooping machine is designed, which includes a slag scooping machine box, a slag scooping assembly and an exhaust assembly. The slag scooping moving filter plate and the rotating filter plate are used to form an irregular box-shaped container for squeezing water. Combined with the exhaust assembly, harmful gases are extracted through the air inlet pipe and the exhaust pipe to achieve sealed isolation.
Effectively prevent harmful gases from leaking from the slag remover, reduce pollution to the working environment, ensure that harmful gases are fully extracted, and protect the health of workers.
Smart Images

Figure CN120158338B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of gasifiers, and in particular relates to a slag remover for a gasifier and a method for extracting harmful gases. Background Art
[0002] The gasifier slag remover is a mechanical slag removal device used under the gasifier. The existing gasifier slag remover is a scraper-type slag remover. The scraper chain continuously runs to transport the quenched slag immersed in water to the slag outlet, completing the slag removal process.
[0003] When the existing scraper-type slag collector is in operation, in order to prevent the leakage of harmful gases, the slag collector is simply sealed. However, gas leakage cannot be avoided during slag discharge, and some gas will still overflow from the slag collector, causing pollution; some harmful gases are dissolved in the slag water. When the slag containing slag water is discharged, the harmful gases in the slag water will volatilize, causing pollution to the working environment. The traditional scraper cannot remove the slag, resulting in poor extraction effect of the harmful gases. Summary of the Invention
[0004] To solve the above technical problems, the present invention provides the following technical solutions: The present invention is a gasification furnace slag scooping machine and a method for extracting harmful gases, comprising a slag scooping machine box, a slag scooping assembly, and an exhaust assembly, wherein the slag scooping machine box includes a horizontal machine box and an inclined lifting machine box;
[0005] The slag scooping assembly includes a slag scooping movable filter plate, a plurality of scraper units and a plurality of water squeezing units. The slag scooping movable filter plate is divided into a horizontal section and an inclined section. The scraper unit is arranged on the slag scooping movable filter plate. The water squeezing unit is arranged in the slag scooping machine box. The scraper unit includes a fixed scraper block, a rotating filter plate and an installation filter plate. The water squeezing unit includes a rotating water squeezing plate and a water squeezing block.
[0006] The slag-removing mobile filter plate can drive the fixed scraper block to move, and the movement of the fixed scraper block and the rotating filter plate can drive the slag on the conveyor belt to move. When the rotating filter plate moves to the inclined rising section of the slag-removing mobile filter plate, the rotating filter plate can rotate. When the rotating filter plate completes the rotation, the rotating water squeezing plate can rotate and drive the water squeezing block to move toward the rotating filter plate.
[0007] The air extraction assembly includes an air inlet pipe, an air extraction pipe, a movable air extraction baffle and a collection box;
[0008] When the water squeezing is completed, the movable air extraction partition can be moved into the slag collecting box, the air inlet pipe can let in air, the air extraction pipe can extract the gas in the slag collecting box, and the collection box can be opened.
[0009] The transmission mechanism that this sliding part is fixed with said sliding part, and said sliding part has a circle which is connected to the base frame of said sliding part and a circle which is connected to the base frame of said sliding part.
[0010] The transmission mechanism is that the cam is fixed with the gear train of the wheel hub, and the wheel hub is installed in the rotation with the help of the wheel hub, and the wheel hub is installed in the rotation with the help of the wheel hub.
[0011] The cam is fixedly mounted on the side panel of the lift and is adapted to move the lift plate towards the side panel, whereby the cam is secured to the side panel with respect to the lift plate and to the side panel whereupon the cam is secured to the side panel with respect to the lift plate.
[0012] Preferably, the exhaust assembly also includes an air intake mounting block, an air intake sealing block, an exhaust mounting block, an exhaust sealing block, a switch cylinder and a switch lifting rod. The air intake mounting block is fixedly connected to the air intake pipe, and a sealing movable groove is provided on the top surface of the air intake mounting block. The sealing movable groove is connected to the air intake pipe, and the air intake sealing block is slidably installed in the sealing movable groove. The exhaust mounting block is fixedly connected to the exhaust pipe, and a sealing lifting groove is provided on the top surface of the exhaust mounting block. The sealing lifting groove is connected to the exhaust pipe, and the exhaust sealing block is slidably installed in the sealing lifting groove. The switch cylinder is fixedly installed on the side of the inclined lifting chassis, one end of the switch lifting rod is fixedly connected to the air intake sealing block, and the other end is fixedly connected to the exhaust sealing block, and the output end of the switch cylinder is fixedly connected to the switch lifting rod.
[0013] Preferably, the vacuum assembly also includes a slider mounting block, a return spring, a limit slider and a movable push plate. The slider mounting block is fixedly mounted on the side of the inclined lifting chassis. The slider mounting block is provided with a limit mounting groove. The limit slider is slidably mounted in the limit mounting groove. One end of the return spring is fixedly connected to the limit slider, and the other end is fixedly connected to the inner wall of the limit mounting groove. The movable push plate is fixedly connected to the partition connecting plate.
[0014] Preferably, the vacuum assembly also includes a collecting movable plate and a collecting cylinder. A slag outlet is provided at the top of the bottom surface of the inclined lifting chassis. The collecting box is fixedly installed at the slag outlet. A movable installation slot is provided on the side of the collecting box. The collecting movable plate is slidably installed at the movable installation slot. The collecting cylinder is fixedly installed at one end of the collecting box. The output end of the collecting cylinder is fixedly connected to the collecting movable plate.
[0015] Preferably, a drive motor is fixedly installed on the outside of the horizontal chassis, and transmission chains are fixedly connected on both sides of the slag scooping mobile filter plate. The drive shaft of the drive motor passes through the horizontal chassis and the sealing partition and is fixedly connected to the drive gear of the transmission chain.
[0016] Preferably, a plurality of filter holes are provided on the movable filter plate for slag removal, and a slag inlet is provided on the top surface of the horizontal machine box.
[0017] A method for extracting harmful gases, using the above-mentioned gasifier slag remover, comprises the following steps:
[0018] When the slag enters the horizontal machine box, it falls onto the horizontal section of the slag moving filter plate, and the slag moving filter plate rotates, and the fixed scraper block and the rotating filter plate drive part of the slag to move. When the fixed scraper block and the rotating filter plate move to the inclined section of the slag moving filter plate, the rotating filter plate rotates, so that the slag moving filter plate, the rotating filter plate, the installed filter plate and the fixed scraper block form an irregular box-shaped container. At this time, the slag moving filter plate stops rotating, and the rotating water squeezing plate rotates and drives the water squeezing block to move closer to the rotating filter plate to squeeze the slag in the irregular box-shaped container.
[0019] After the water squeezing is completed, the vacuum baffle moves into the inclined lifting chassis to seal the inclined lifting chassis and the horizontal chassis, the air inlet and the vacuum port are opened, the air inlet takes in air, and the vacuum port exhausts air, so that all harmful gases in the inclined lifting chassis are extracted. After the vacuuming is completed, the collection box is opened to discharge the slag in the collection box, the collection box is closed, the air inlet and the air outlet are closed, the vacuum baffle is moved out of the slag scooping chassis, the slag scooping movable filter plate rotates, and the slag that has been squeezed out of the water is transferred to the collection box.
[0020] Compared with the prior art, the present invention provides a gasifier slag remover and a method for extracting harmful gases, which has the following beneficial effects:
[0021] 1. When the slag enters the horizontal machine box, it falls on the horizontal section of the slag moving filter plate. The slag moving filter plate rotates, and the fixed scraper block and the rotating filter plate drive part of the slag to move. When the fixed scraper block and the rotating filter plate move to the inclined section of the slag moving filter plate, the rotating filter plate rotates, so that the rotating filter plate, the rotating mounting plate and the fixed scraper block form an irregular box-shaped container. At this time, the slag moving filter plate stops rotating, and the rotating water squeezing plate rotates and drives the water squeezing block to move toward the rotating filter plate to squeeze the slag in the irregular box-shaped container. The irregular box-shaped container can better squeeze the slag. The slag cannot be moved out of the box-shaped container during squeezing, and the slag water in the slag can be fully squeezed out to prevent the harmful gases dissolved in the water from being discharged from the slag machine box together with the slag, causing pollution to the working environment and endangering the health of the workers.
[0022] 2. After squeezing out water, the vacuum baffle moves into the inclined lifting chassis to seal and isolate the inclined lifting chassis from the horizontal chassis. The air inlet pipe and the vacuum pipe are opened, the air inlet pipe takes in air, and the vacuum pipe exhausts air, so that all harmful gases in the inclined lifting chassis are extracted. After vacuuming is completed, the collection box is opened to remove the slag in the collection box. The collection box is closed, the air inlet pipe and the air outlet pipe are closed, and the vacuum baffle is moved out of the slag removal chassis. The slag removal filter plate rotates to transfer the slag that has been squeezed out of the water to the collection box. When discharging slag, the inclined lifting chassis is separated from the horizontal chassis, and the inclined lifting chassis is vacuumed. When the inclined lifting chassis is completely vacuumed, slag is discharged to prevent harmful gas leakage during slag discharge, which reduces the vacuuming effect.
[0023] 3. The limit slider limits the air intake sealing block, and the partition connecting plate drives the movable push plate to move. When the movable exhaust partition moves into the slag scooping chassis to complete the sealing, the movable push plate pushes the limit slider into the limit installation groove. At this time, the limit slider releases the limit of the air intake sealing block. When the air intake sealing block moves upward to open the air inlet, the air intake sealing block limits the movable push plate. When the horizontal chassis and the inclined chassis are not completely separated, the air intake and the air extraction port cannot be opened. When the air intake and the air extraction port are completely closed, the horizontal chassis and the inclined chassis cannot be released from the separation state to prevent harmful gas leakage.
[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 This is one of the schematic diagrams of the overall three-dimensional structure of the present invention;
[0027] Figure 2 This is the second schematic diagram of the overall three-dimensional structure of the present invention;
[0028] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at A;
[0029] Figure 4 This is one of the partial three-dimensional structural diagrams of the present invention;
[0030] Figure 5 For the present invention Figure 4 Schematic diagram of the structure at B;
[0031] Figure 6This is the second schematic diagram of the partial three-dimensional structure of the present invention;
[0032] Figure 7 For the present invention Figure 6 Schematic diagram of the structure at C;
[0033] Figure 8 This is the third schematic diagram of the partial three-dimensional structure of the present invention;
[0034] Figure 9 For the present invention Figure 8 Schematic diagram of the structure at D;
[0035] Figure 10 This is the fourth schematic diagram of the partial three-dimensional structure of the present invention;
[0036] Figure 11 This is the fifth partial three-dimensional structural diagram of the present invention;
[0037] Figure 12 For the present invention Figure 11 Schematic diagram of the structure at E.
[0038] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0039] 1. Slag scooping chassis; 101. Inclined lifting chassis; 102. Horizontal chassis; 103. Sealing partition; 104. Driving motor; 2. Slag scooping assembly; 201. Slag scooping movable filter plate; 202. Water squeezing mounting plate; 203. Water squeezing movable plate; 204. Water squeezing cylinder; 205. Moving rack; 206. Moving cylinder; 3. Exhaust assembly; 301. Inlet pipe; 302. Exhaust pipe; 303. Moving exhaust partition; 304. Collection box; 305. Fixed partition; 306. Partition connecting plate; 307. Screw mounting bracket; 308. Moving screw; 309. Screw slider; 310. Screw motor; 311. 1. Air intake mounting block; 312. Air intake sealing block; 313. Air exhaust mounting block; 314. Air exhaust sealing block; 315. Switch cylinder; 316. Switch lifting rod; 317. Slider mounting block; 318. Return spring; 319. Limit slider; 320. Moving push plate; 321. Collecting moving plate; 322. Collecting cylinder; 4. Scraper unit; 401. Fixed scraper block; 402. Rotating filter plate; 403. Installing filter plate; 404. Rotating gear; 405. Spring; 406. Fixed rack; 5. Water squeezing unit; 501. Rotating water squeezing plate; 502. Water squeezing block; 503. Water squeezing gear. DETAILED DESCRIPTION
[0040] Clearly, the described embodiments are only a part of the embodiments of the application, rather than all the embodiments. Based on the embodiments of the application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the application.
[0041] In the description of the application, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the application.
[0042] Embodiments, please refer to Figure 1 Figure 12 The application is a gasification furnace slag conveyor and a method for pumping and discharging harmful gas, which comprises a slag conveyor box 1, a slag conveying assembly 2 and a gas pumping assembly 3. The slag conveyor box 1 comprises a horizontal machine box 102 and an inclined machine box 101.
[0043] The slag conveying assembly 2 comprises a slag conveying moving filter plate 201, a plurality of scraper units 4 and a plurality of water squeezing units 5. The slag conveying moving filter plate 201 is divided into a horizontal section and an inclined section. The scraper units 4 are arranged on the slag conveying moving filter plate 201, and the water squeezing units 5 are arranged in the slag conveyor box 1. The scraper units 4 comprise fixed scraper blocks 401, rotating filter plates 402 and installed filter plates 403. The water squeezing units 5 comprise rotating water squeezing plates 501 and water squeezing blocks 502.
[0044] The slag conveying moving filter plate 201 can drive the fixed scraper blocks 401 to move. The movement of the fixed scraper blocks 401 and the rotating filter plates 402 can drive the slag on the conveyor belt to move. When the rotating filter plates 402 move to the inclined section of the slag conveying moving filter plate 201, the rotating filter plates 402 can rotate. After the rotating filter plates 402 complete rotation, the rotating water squeezing plates 501 can rotate and drive the water squeezing blocks 502 to move towards the rotating filter plates 402.
[0045] The gas pumping assembly 3 comprises an air inlet pipe 301, a gas pumping pipe 302, a moving gas pumping partition plate 303 and a collection box 304.
[0046] After the water squeezing is completed, the moving gas pumping partition plate 303 can move into the slag conveyor box 1. The air inlet pipe 301 can introduce air, the gas pumping pipe 302 can pump out the gas in the slag conveyor box 1, and the collection box 304 can be opened.
[0047] When in use, after the slag enters the horizontal machine box 102, it falls onto the horizontal section of the slag moving filter plate 201. The slag moving filter plate 201 rotates, and the fixed scraper 401 and the rotating filter plate 402 drive part of the slag to move. When the fixed scraper 401 and the rotating filter plate 402 move to the inclined section of the slag moving filter plate 201, the rotating filter plate 402 rotates, so that the slag moving filter plate 201, the rotating filter plate 402, the installed filter plate 403 and the fixed scraper 401 form an irregular box-shaped container. When the slag collecting mobile filter plate 201 stops rotating, the rotating water squeezing plate 501 rotates and drives the water squeezing block 502 to move toward the rotating filter plate 402, squeezing water out of the slag in the irregular box-shaped container. The irregular box-shaped container can better squeeze water out of the slag. The slag cannot be moved out of the box-shaped container during squeezing water, and the slag water in the slag can be fully squeezed out, preventing harmful gases dissolved in the water from being discharged from the slag collecting machine box 1 together with the slag, causing pollution to the working environment and endangering the health of the workers.
[0048] After the water is squeezed out, the suction baffle 303 is moved into the inclined lifting case 101, so that the inclined lifting case 101 is sealed and isolated from the horizontal case 102, the air inlet pipe 301 and the suction pipe 302 are opened, the air inlet pipe 301 is taken in, and the suction pipe 302 is exhausted, so that the harmful gases in the inclined lifting case 101 are all extracted. After the exhaust is completed, the collection box 304 is opened to discharge the slag in the collection box 304, the collection box 304 is closed, the air inlet pipe 301 and the air outlet pipe are closed, and the suction baffle 303 is moved out of the slag collecting case 1, and the slag collecting mobile filter plate 201 is rotated to transfer the slag after the water is squeezed out to the collection box 304; when discharging slag, the inclined lifting case 101 is separated from the horizontal case 102, and the inclined lifting case 101 is exhausted. When the exhaust is completed in the inclined lifting case 101, the slag is discharged to prevent the leakage of harmful gases during the slag discharge, which reduces the exhaust effect.
[0049] See also Figure 1 - Figure 12The scraper unit 4 also includes a rotating gear 404, a spring spring 405 and a fixed rack 406. Sealing partitions 103 are provided on both sides of the slag moving filter plate 201. The sealing partitions 103 are fixedly connected to the slag removing chassis 1. The sealing partitions 103 are divided into a horizontal section and an inclined section. The rotating roller of the slag moving filter plate 201 is rotatably installed with the sealing partition 103. The fixed scraper block 401 is fixedly installed on the slag moving filter plate 201. The filter plates 403 are fixedly installed at both ends of the fixed scraper block 401. The two ends of the filter plate 402 are respectively rotatably connected to the mounting filter plate 403. The rotating gear 404 is arranged on one side of the mounting filter plate 403. The rotating shaft of the rotating gear 404 passes through the mounting filter plate 403 and is fixedly connected to the rotating filter plate 402. The clockwork spring 405 is fixedly sleeved on the rotating shaft of the rotating gear 404. The clockwork spring 405 is fixedly connected to the mounting filter plate 403. A plurality of fixed racks 406 are fixedly installed on the inclined rising section of the sealing partition 103. The fixed racks 406 can mesh with the rotating gear 404.
[0050] During use, the movement of the fixed scraper block 401 drives the installation filter plate 403 to move, and the movement of the installation filter plate 403 drives the rotating gear 404 to move. During the movement of the rotating gear 404, it contacts and engages with the fixed rack 406 and rotates. The rotation of the rotating gear 404 drives the rotating filter plate 402 to rotate. When the rotating gear 404 is disengaged from the fixed rack 406, the clockwork spring 405 drives the rotating gear 404 to rotate and reset.
[0051] See also Figure 1 - Figure 12 The slag scooping assembly 2 also includes a water squeezing mounting plate 202, a water squeezing movable plate 203, a water squeezing cylinder 204, a movable rack 205 and a movable cylinder 206. The water squeezing cylinder 204 is fixedly mounted on the top surface of the inner wall of the inclined lifting case 101. The water squeezing movable plate 203 is slidably mounted on the top surface of the inner wall of the inclined lifting case 101. The water squeezing mounting plates 202 are fixedly mounted on both ends of the water squeezing movable plate 203. The water squeezing mounting plates 202 are respectively located on both sides of the rotating water squeezing plate 501. The rotating water squeezing plate 501 is arranged between the fixed scraper 401 located in the inclined section of the slag scooping movable filter plate 201. The squeezing mounting plate 202 is rotatably connected to the rotating squeezing plate 501, the squeezing block 502 is fixedly mounted on the side of the rotating squeezing plate 501, the movable rack 205 is slidably mounted on the side of the squeezing mounting plate 202, the movable cylinder 206 is fixedly mounted on the side of the squeezing mounting plate 202, and the squeezing unit 5 further includes a squeezing gear 503, which is rotatably mounted on the side of the squeezing mounting plate 202. The rotating shaft of the squeezing gear 503 passes through the squeezing mounting plate 202 and is fixedly connected to the rotating squeezing plate 501, and the squeezing gear 503 is meshed with the movable rack 205;
[0052] During use, the moving cylinder 206 drives the moving rack 205 to move, the movement of the moving rack 205 drives the water squeezing gear 503 to rotate, the water squeezing gear 503 drives the rotating water squeezing plate 501 to rotate, the water squeezing cylinder 204 drives the water squeezing moving plate 203 to move, the water squeezing moving plate 203 moves and drives the water squeezing mounting plate 202 to move, the water squeezing mounting plate 202 moves and drives the rotating water squeezing plate 501 to move, and the rotating water squeezing plate 501 moves and drives the water squeezing block 502 to move.
[0053] See also Figure 1 - Figure 12 The exhaust assembly 3 also includes a fixed partition 305, a partition connecting plate 306, a screw mounting bracket 307, a movable screw 308, a screw slider 309 and a screw motor 310. Two partition mounting slots are provided on the side of the inclined lifting chassis 101 and the side of the sealing partition 305. The movable exhaust partition 303 is slidably installed in the partition mounting slot. The partition connecting plate 306 is fixedly connected to the movable exhaust partition 303. The fixed partition 305 is set in the gap of the slag mobile filter plate 201. The two ends of the fixed partition 305 are fixedly installed with the sealing partition 103 respectively. A screw mounting bracket 307 is fixedly mounted on the side of the inclined lifting chassis 101, and a movable screw 308 is rotatably mounted in the screw mounting bracket 307. The movable screw 308 is rotatably connected to the inclined lifting chassis 101. A screw slider 309 is threadedly sleeved on the movable screw 308. The screw slider 309 slides with the screw mounting bracket 307. The screw slider 309 is fixedly connected to the partition connecting plate 306. A screw motor 310 is fixedly mounted on the side of the screw mounting bracket 307. The drive shaft of the screw motor 310 passes through the screw mounting bracket 307 and is fixedly connected to the movable screw 308.
[0054] During use, the screw motor 310 drives the movable screw 308 to rotate, the movable screw 308 rotates to drive the screw slider 309 to move, the screw slider 309 moves to drive the partition connecting plate 306 to move, and the partition connecting plate 306 moves to drive the movable exhaust partition 303 to move.
[0055] See also Figure 1 - Figure 12The exhaust assembly 3 also includes an air intake mounting block 311, an air intake sealing block 312, an exhaust mounting block 313, an exhaust sealing block 314, a switch cylinder 315 and a switch lifting rod 316. The air intake mounting block 311 is fixedly connected to the air intake pipe 301. The top surface of the air intake mounting block 311 is provided with a sealing movable slot, which is communicated with the air intake pipe 301. The air intake sealing block 312 is slidably mounted in the sealing movable slot. The exhaust mounting block 313 is fixedly connected to the exhaust pipe 302. The top surface of the exhaust mounting block 313 is provided with a sealing lifting slot, which is communicated with the exhaust pipe 302. The exhaust sealing block 314 is slidably mounted in the sealing lifting slot. The switch cylinder 315 is fixedly mounted on the side of the inclined lifting chassis 101. One end of the switch lifting rod 316 is fixedly connected to the air intake sealing block 312, and the other end is fixedly connected to the exhaust sealing block 314. The output end of the switch cylinder 315 is fixedly connected to the switch lifting rod 316.
[0056] During use, the switch cylinder 315 drives the switch lifting rod 316 to move vertically, and the vertical movement of the switch lifting rod 316 drives the air intake sealing block 312 and the air exhaust sealing block 314 to move vertically at the same time.
[0057] See also Figure 1 - Figure 12 The air extraction component 3 also includes a slider mounting block 317, a return spring 318, a limit slider 319 and a movable push plate 320. The slider mounting block 317 is fixedly mounted on the side of the inclined lifting chassis 101, and the slider mounting block 317 defines a limit mounting groove. The limit slider 319 is slidably mounted in the limit mounting groove. One end of the return spring 318 is fixedly connected to the limit slider 319, and the other end is fixedly connected to the inner wall of the limit mounting groove. The movable push plate 320 is fixedly connected to the partition connecting plate 306;
[0058] During use, the limit slider 319 limits the air intake sealing block 312, and the partition connecting plate 306 drives the movable push plate 320 to move. When the movable exhaust partition 303 moves to the slag scooping chassis 1 to complete the sealing, the movable push plate 320 pushes the limit slider 319 into the limit mounting groove. At this time, the limit slider 319 releases the limit of the air intake sealing block 312. When the air intake sealing block 312 moves upward to open the air inlet, the air intake sealing block 312 limits the movable push plate 320. When the horizontal chassis 102 and the inclined chassis 101 are not completely separated, the air inlet and the air exhaust port cannot be opened. When the air inlet and the air exhaust port are completely closed, the horizontal chassis 102 and the inclined chassis 101 cannot be released from the separation state to prevent harmful gas leakage.
[0059] See also Figure 1 - Figure 12The air extraction assembly 3 further comprises a collection moving plate 321 and a collection cylinder 322. A slag outlet is formed at the top end of the bottom surface of the inclined machine box 101. The collection box 304 is fixedly installed at the slag outlet. A moving installation slot is formed at the side surface of the collection box 304. The collection moving plate 321 is slidingly installed at the moving installation slot. The collection cylinder 322 is fixedly installed at one end of the collection box 304. The output end of the collection cylinder 322 is fixedly connected with the collection moving plate 321.
[0060] In use, the collection cylinder 322 drives the collection moving plate 321 to move, so that the collection box can be opened and slag can be discharged.
[0061] Please refer to Figure 1 - Figure 12 The horizontal machine box 102 is fixedly installed with a driving motor 104 outside. The slag moving filter plate 201 is fixedly connected with a transmission chain at both sides. The driving shaft of the driving motor 104 is fixedly connected with the driving gear of the transmission chain through the horizontal machine box 102 and the sealing partition plate 103.
[0062] In use, the driving motor 104 drives the driving gear of the transmission chain to rotate. The driving gear drives the transmission chain to rotate. The transmission chain drives the slag moving filter plate 201 to rotate.
[0063] Please refer to Figure 1 - Figure 12 A plurality of filter holes are formed in the slag moving filter plate 201. The top surface of the horizontal machine box 102 is provided with a slag inlet.
[0064] In use, the slag enters the horizontal machine box 102 from the slag inlet.
[0065] A method for extracting and discharging harmful gas uses the slag extractor of the gasification furnace. The method comprises the following steps.
[0066] When the slag enters the horizontal machine box 102, it falls on the horizontal section of the slag moving filter plate 201. The slag moving filter plate 201 rotates. The fixed scraper 401 and the rotating filter plate 402 drive part of the slag to move. When the fixed scraper 401 and the rotating filter plate 402 move to the inclined section of the slag moving filter plate 201, the rotating filter plate 402 rotates, so that the slag moving filter plate 201, the rotating filter plate 402, the installed filter plate 403 and the fixed scraper 401 form an irregular box-shaped container. At this time, the slag moving filter plate 201 stops rotating. The rotating wringing plate 501 rotates and drives the wringing block 502 to move towards the rotating filter plate 402, so as to wring the slag in the irregular box-shaped container.
[0067] After the water is squeezed out, the vacuum baffle moves into the inclined lifting chassis 101, so that the inclined lifting chassis 101 is sealed and isolated from the horizontal chassis 102, the air inlet and the vacuum port are opened, the air inlet takes in air, and the vacuum port exhausts air, so that all the harmful gases in the inclined lifting chassis 101 are extracted. After the vacuum is completed, the collection box 304 is opened to discharge the slag in the collection box 304, the collection box 304 is closed, the air inlet and the air outlet are closed, the vacuum baffle 303 is moved out of the slag scooping chassis 1, and the slag scooping mobile filter plate 201 rotates to transfer the slag after the water is squeezed out to the collection box 304.
[0068] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0069] The preferred embodiments of the invention disclosed above are intended only to help illustrate the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A gasifier slag removal machine, comprising a slag removal chassis, a slag removal assembly, and an exhaust assembly, characterized in that: The slag scooping machine box includes a horizontal machine box and an inclined lifting machine box; The slag scooping assembly includes a slag scooping movable filter plate, a plurality of scraper units, a plurality of water squeezing units, a water squeezing mounting plate, a water squeezing movable plate, a water squeezing cylinder, a movable rack, and a movable cylinder. The slag scooping movable filter plate is divided into a horizontal section and an inclined section. The scraper unit is arranged on the slag scooping movable filter plate. The water squeezing unit is arranged in the slag scooping machine case. The scraper unit includes a fixed scraper block, a rotating filter plate, a mounting filter plate, a rotating gear, a clockwork spring, and a fixed rack. The water squeezing unit includes a rotating water squeezing plate and a water squeezing block. The slag-removing mobile filter plate can drive the fixed scraper block to move, and the movement of the fixed scraper block and the rotating filter plate can drive the slag on the conveyor belt to move. When the rotating filter plate moves to the inclined rising section of the slag-removing mobile filter plate, the rotating filter plate can rotate. When the rotating filter plate completes the rotation, the rotating water squeezing plate can rotate and drive the water squeezing block to move toward the rotating filter plate. The air extraction assembly includes an air inlet pipe, an air extraction pipe, a movable air extraction baffle and a collection box; When the water squeezing is completed, the movable air extraction partition can be moved into the slag collecting box, the air inlet pipe can be let in air, the air extraction pipe can extract the gas in the slag collecting box, and the collection box can be opened; The cam is fixedly mounted on both sides of the filter screen, and the filter screen is installed on both sides of the filter screen, and the filter screen is installed on both sides of the filter screen. The transmission mechanism is that the cam is fixedly mounted on the top surface of the inner wall of the inclined lifting box, and the water squeezing moving plate is slidably mounted on the inner wall top surface of the inclined lifting box, and the water squeezing mounting plates are fixedly mounted on both ends of the water squeezing moving plate, and the water squeezing mounting plates are respectively located on both sides of the rotating water squeezing plate, and the rotating water squeezing plate is arranged between the fixed scraper blocks located in the inclined lifting section of the slag moving filter plate, and the water squeezing mounting plate is rotatably connected to the rotating water squeezing plate, and the water squeezing block is fixedly mounted on the side surface of the rotating water squeezing plate, and the moving rack is slidably mounted on the side surface of the water squeezing mounting plate, and the mobile cylinder is fixedly mounted on the side surface of the water squeezing mounting plate, and the water squeezing unit also includes a water squeezing gear, and the water squeezing gear is rotatably mounted on the side surface of the water squeezing mounting plate, and the water squeezing gear rotating shaft passes through the water squeezing mounting plate and is fixedly connected to the rotating water squeezing plate, and the water squeezing gears are all meshed with the moving rack.
2. The gasification furnace slag remover according to claim 1, characterized in that: The cam is fixedly mounted on the side panel of the lift and is adapted to move the lift plate towards the side panel, whereby the cam is secured to the side panel with respect to the lift plate and to the side panel whereupon the cam is secured to the side panel with respect to the lift plate.
3. The gasification furnace slag remover according to claim 2, characterized in that: The exhaust assembly also includes an air intake mounting block, an air intake sealing block, an exhaust mounting block, an exhaust sealing block, a switch cylinder and a switch lifting rod. The air intake mounting block is fixedly connected to the air intake pipe, and a sealing movable groove is provided on the top surface of the air intake mounting block. The sealing movable groove is communicated with the air intake pipe, and the air intake sealing block is slidably installed in the sealing movable groove. The exhaust mounting block is fixedly connected to the exhaust pipe, and a sealing lifting groove is provided on the top surface of the exhaust mounting block. The sealing lifting groove is communicated with the exhaust pipe, and the exhaust sealing block is slidably installed in the sealing lifting groove. The switch cylinder is fixedly installed on the side of the inclined lifting chassis, one end of the switch lifting rod is fixedly connected to the air intake sealing block, and the other end is fixedly connected to the exhaust sealing block, and the output end of the switch cylinder is fixedly connected to the switch lifting rod.
4. The gasification furnace slag remover according to claim 3, characterized in that: The vacuum assembly also includes a slider mounting block, a return spring, a limit slider and a movable push plate. The slider mounting block is fixedly mounted on the side of the inclined lifting chassis. The slider mounting block has a limit mounting groove. The limit slider is slidably mounted in the limit mounting groove. One end of the return spring is fixedly connected to the limit slider, and the other end is fixedly connected to the inner wall of the limit mounting groove. The movable push plate is fixedly connected to the partition connecting plate.
5. The gasification furnace slag remover according to claim 4, characterized in that: The vacuum assembly also includes a collecting movable plate and a collecting cylinder. A slag outlet is provided at the top of the bottom surface of the inclined lifting chassis. The collecting box is fixedly installed at the slag outlet. A movable installation slot is provided on the side of the collecting box. The collecting movable plate is slidably installed at the movable installation slot. The collecting cylinder is fixedly installed at one end of the collecting box, and the output end of the collecting cylinder is fixedly connected to the collecting movable plate.
6. The gasification furnace slag remover according to claim 5, characterized in that: A driving motor is fixedly installed on the outside of the horizontal chassis, and transmission chains are fixedly connected to both sides of the slag scooping mobile filter plate. The driving shaft of the driving motor passes through the horizontal chassis and the sealing partition and is fixedly connected to the driving gear of the transmission chain.
7. The gasification furnace slag remover according to claim 6, characterized in that: The slag scooping movable filter plate is provided with a plurality of filter holes, and the top surface of the horizontal machine box is provided with a slag inlet.
8. A method for extracting harmful gases, characterized in that: The gasifier slag remover according to any one of claims 1 to 7 is used, comprising the following steps: When the slag enters the horizontal machine box, it falls onto the horizontal section of the slag moving filter plate, and the slag moving filter plate rotates, and the fixed scraper block and the rotating filter plate drive part of the slag to move. When the fixed scraper block and the rotating filter plate move to the inclined section of the slag moving filter plate, the rotating filter plate rotates, so that the slag moving filter plate, the rotating filter plate, the installed filter plate and the fixed scraper block form an irregular box-shaped container. At this time, the slag moving filter plate stops rotating, and the rotating water squeezing plate rotates and drives the water squeezing block to move closer to the rotating filter plate to squeeze the slag in the irregular box-shaped container. After the water squeezing is completed, the vacuum baffle moves into the inclined lifting chassis to seal the inclined lifting chassis and the horizontal chassis, the air inlet and the vacuum port are opened, the air inlet takes in air, and the vacuum port exhausts air, so that all harmful gases in the inclined lifting chassis are extracted. After the vacuuming is completed, the collection box is opened to discharge the slag in the collection box, the collection box is closed, the air inlet and the air outlet are closed, the vacuum baffle is moved out of the slag scooping chassis, the slag scooping movable filter plate rotates, and the slag that has been squeezed out of the water is transferred to the collection box.
Citation Information
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