Product quenching device
By setting a cooling path and an internal support mechanism in the quenching device, the alloy plate is quickly cooled and prevented from shrinking, which solves the problems of internal stress increase and drum deformation caused by rapid cooling, and improves the product's pass rate.
Patent Information
- Application Number
- CN202510545150.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-17
AI Technical Summary
Rapid cooling leads to an increase in internal stress of the alloy plate itself, causing bulging deformation, and reducing the pass rate of the alloy plate.
A product quenching device is designed, including a lower mold and an upper mold, a cooling path is provided to quickly cool the product, and press the cavity wall during cooling through the first inner support module and the second inner support module of the inner support mechanism to prevent the product from shrinking.
Effectively prevent the alloy plate from shrinking during rapid cooling, reduce internal stress, avoid bulging deformation, and improve the product's pass rate.
Smart Images

Figure CN120158599A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of in-mold quenching, and particularly to a product quenching device. Background Art
[0002] At present, the forming process of alloy plates generally includes steps such as casting rods, solution treatment, forging, quenching, cooling, aging, etc. Among them, the quenching operation requires rapid cooling of the alloy plates in a high-temperature state to improve the mechanical properties and strength of the alloy plates. However, according to the characteristics of thermal expansion and contraction of materials, rapid cooling will cause the overall shrinkage of the alloy plates, and the overall shrinkage of the alloy plates will cause an increase in the internal stress of the alloy plates themselves, resulting in the phenomenon of bulging and deformation of the alloy plates, and thus leading to a low qualification rate of the produced alloy plates. Summary of the Invention
[0003] The purpose of the present invention is to provide a product quenching device to solve the problem that rapid cooling will cause an increase in the internal stress of the alloy plates themselves, resulting in the phenomenon of bulging and deformation of the alloy plates, and thus leading to a low qualification rate of the produced alloy plates.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] A product quenching device, comprising:
[0006] A lower mold and an upper mold, the lower mold is configured to carry the product to be quenched to expose a cavity formed on the product, the lower mold is provided with a positioning module, the positioning module is configured to position the product, the upper mold can move towards the lower mold, and respectively press against both sides of the product along the arrangement direction of the upper mold and the lower mold, and the lower mold and / or the upper mold are provided with cooling passages, and the cooling passages are configured to circulate a coolant;
[0007] An inner support mechanism is arranged on the side of the upper mold facing the lower mold, the inner support mechanism includes a first inner support module and a second inner support module, the first inner support module and the second inner support module can extend into the cavity, the first inner support module can press against both side walls of the cavity along a first direction, the second inner support module can press against both side walls of the cavity along a second direction, the first direction and the second direction are perpendicular, and both are perpendicular to the arrangement direction of the upper mold and the lower mold.
[0008] Preferably, the first inner support module includes two first inner support members arranged oppositely along the first direction, the second inner support module includes two second inner support members arranged oppositely along the second direction, the inner support mechanism further includes a transmission member, the transmission member is configured to drive the two first inner support members to move away from each other, and drive the two second inner support members to move away from each other, and all the first inner support members and all the second inner support members move synchronously.
[0009] Preferably, the transmission member can move along a third direction perpendicular to the first direction and the second direction;
[0010] First inclined surfaces are provided on both sides of the transmission member along the first direction, and a second inclined surface is provided on the first inner support member. The first inclined surface is adapted to and abuts against the second inclined surface;
[0011] Third inclined surfaces are provided on both sides of the transmission member along the second direction, and a fourth inclined surface is provided on the second inner support member. The third inclined surface is adapted to and abuts against the fourth inclined surface.
[0012] Preferably, in the adapted first inclined surface and second inclined surface, one is provided with a first dovetail groove, and the other is provided with a first insert block. The first insert block is fitted into the first dovetail groove. The first dovetail groove and the first insert block both extend along a direction parallel to the first inclined surface and the second inclined surface. One of the first insert block and the first dovetail groove is provided with a first convex block, and the other of the first insert block and the first dovetail groove is provided with a first card slot. The first convex block is fitted into the first card slot. The outer wall of the first convex block and the wall of the first card slot are both parallel to the third direction. When the two first inner support members move away from each other and respectively press against the two side walls of the cavity along the first direction, there is a gap between the first convex block and the bottom of the first card slot along the first direction;
[0013] In the adapted third inclined surface and fourth inclined surface, one is provided with a second dovetail groove, and the other is provided with a second insert block. The second insert block is fitted into the second dovetail groove. The second dovetail groove and the second insert block both extend along a direction parallel to the third inclined surface and the fourth inclined surface. One of the second insert block and the second dovetail groove is provided with a second convex block, and the other of the second insert block and the second dovetail groove is provided with a second card slot. The second convex block is fitted into the second card slot. The outer wall of the second convex block and the wall of the second card slot are both parallel to the third direction. When the two second inner support members move away from each other and respectively press against the two side walls of the cavity along the second direction, there is a gap between the second convex block and the bottom of the second card slot along the second direction.
[0014] Preferably, the product is placed on the placement surface of the lower mold. The upper mold includes a mounting block, and the inner support mechanism is mounted on the side of the mounting block facing the lower mold;
[0015] On one side of all the first inner supports and all the second inner supports away from the placement surface, there are corresponding stud pins. The stud pins extend along the third direction and are movably inserted into the mounting block along the third direction, and have a first working position protruding from the mounting block and a second working position retracted into the mounting block. On the side of the stud pin away from the placement surface along its extending direction, there is a spring, and the spring is configured to drive the stud pin to stop at the first working position.
[0016] Preferably, a plurality of the stud pins are correspondingly arranged on one side of all the first inner supports and all the second inner supports away from the placement surface.
[0017] Preferably, two corners are formed between any one side wall of the cavity along the first direction and the two side walls of the cavity along the second direction. On one side of the transmission member along the first direction, there are two first support portions, and the two first support portions are spaced along the second direction. On the other side of the transmission member along the first direction, there are two second support portions, and the two second support portions are spaced along the second direction. The two first support portions and the two second support portions can respectively fit with the four corners.
[0018] Preferably, on two sides of the first inner support along the second direction, there are a fifth inclined surface and a sixth inclined surface respectively. On two sides of the second inner support along the first direction, there are a seventh inclined surface and an eighth inclined surface respectively. The first support portion is provided with a ninth inclined surface and a tenth inclined surface. The second support portion is provided with an eleventh inclined surface and a twelfth inclined surface.
[0019] One of the first inner supports is arranged between the two first support portions, and the two ninth inclined surfaces respectively fit and are adapted to the fifth inclined surface and the sixth inclined surface. The other first inner support is arranged between the two second support portions, and the two eleventh inclined surfaces respectively fit and are adapted to the fifth inclined surface and the sixth inclined surface.
[0020] The second inner support is arranged between the first support portion and the second support portion on the same side, and the tenth inclined surface and the twelfth inclined surface respectively fit and are adapted to the seventh inclined surface and the eighth inclined surface.
[0021] Preferably, the outer peripheries of the two first inner supports, the two second inner supports, the two first support portions and the two second support portions can jointly form a support wall that is shaped like the cavity wall.
[0022] Along the third direction, from the side close to the upper die to the side away from the upper die, the side of the support wall away from the upper die inclines towards the central part of the transmission member.
[0023] Preferably, the lower die and the upper die are respectively provided with a first cooling passage and a second cooling passage, and both the first cooling passage and the second cooling passage can circulate the coolant.
[0024] Advantages of the present invention:
[0025] In the present invention, the coolant flowing along the cooling passage is used to quickly cool the product. Moreover, during the rapid cooling process, the first inner support module and the second inner support module press against the cavity wall of the cavity, thereby internally supporting the inner side wall of the product to prevent the product from shrinking during the rapid cooling process, so as to avoid the phenomenon of bulging and deformation of the product due to large internal stress generated by itself, and thus improve the qualified rate of the manufactured product. Description of the Drawings
[0026] Figure 1 is a schematic structural view of the product in the embodiment of the present invention;
[0027] Figure 2 is a schematic structural view of the product quenching device in the embodiment of the present invention;
[0028] Figure 3 is a schematic structural view of the lower die in the embodiment of the present invention;
[0029] Figure 4 is a top view of the product quenching device in the embodiment of the present invention;
[0030] Figure 5 is along Figure 4 the sectional view taken along line A-A in
[0031] Figure 6 is Figure 5 the partial enlarged view at C in
[0032] Figure 7 is along Figure 4 the sectional view taken along line B-B in
[0033] Figure 8 is a top view of the product quenching device in the embodiment of the present invention except for the mounting block and the spring;
[0034] Figure 9 is Figure 8 the partial enlarged view at D in
[0035] Figure 10 is Figure 8 the partial enlarged view at E in
[0036] Figure 11 is a schematic structural view of the inner support mechanism in the embodiment of the present invention;
[0037] Figure 12 is an exploded view of the inner support mechanism in an embodiment of the present invention;
[0038] Figure 13 is an exploded view of the inner support mechanism from a top-down perspective in an embodiment of the present invention;
[0039] Figure 14 is an exploded view of the inner support mechanism from a bottom-up perspective in an embodiment of the present invention.
[0040] In the figure:
[0041] 1. Product; 11. Cavity; 111. Corner; 112. Thirteenth inclined surface;
[0042] 21. Lower mold; 211. Positioning module; 2111. Positioning block; 212. Loading surface; 213. First cooling passage; 22. Upper mold; 221. Mounting block; 222. Second cooling passage; 2221. First branch; 2222. Second branch; 2223. Third branch; 223. Sleeve block; 23. Inner support mechanism; 231. First inner support module; 2311. First inner support member; 23111. Second inclined surface; 23112. First insert block; 231121. First convex block; 23113. Fifth inclined surface; 23114. Sixth inclined surface; 232. Second inner support module; 2321. Second inner support member; 23211. Fourth inclined surface; 23212. Second insert block; 232121. Second convex block; 23213. Seventh inclined surface; 23214. Eighth inclined surface; 233. Transmission member; 2331. First inclined surface; 2332. Third inclined surface; 2333. First dovetail groove; 23331. First card slot; 2334. Second dovetail groove; 23341. Second card slot; 234. First support portion; 2341. Ninth inclined surface; 2342. Tenth inclined surface; 235. Second support portion; 2351. Eleventh inclined surface; 2352. Twelfth inclined surface; 241. Stud; 242. Spring. Detailed implementation manners
[0043] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only for explaining the present invention and not for limiting the present invention. Additionally, it should be noted that for the sake of description, only parts related to the present invention are shown in the drawings rather than all the structures.
[0044] In the description of the present invention, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0045] In the present invention, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "under", and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0046] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "right", and "left" are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meanings.
[0047] Please refer to Figures 2 to 14 and in combination with Figure 1 This embodiment provides a product quenching device for quenching alloy plates in a high-temperature state. The product quenching device adopts an in-mold quenching method. Specifically, the product quenching device includes a lower mold 21 and an upper mold 22. Among them, the lower mold 21 is configured to place the product 1 to be quenched to expose the cavity 11 formed on the product 1. It can be understood that the product 1 mentioned in this embodiment is an alloy plate that has successively undergone casting, annealing, forging, and solution treatment. Moreover, the lower mold 21 is provided with a positioning module 211, and the positioning module 211 is configured to position the product 1. The upper mold 22 can move towards the lower mold 21 to complete mold closing, and the upper mold 22 and the lower mold 21 respectively press against both sides of the product 1 along the arrangement direction of the upper mold 22 and the lower mold 21, so that the product 1 is clamped between the upper mold 22 and the lower mold 21. Both the lower mold 21 and the upper mold 22 are provided with cooling passages, and the cooling passages are configured to circulate coolant to rapidly cool the product 1.
[0048] As described above, the lower die 21 and the upper die 22 are respectively provided with a first cooling passage 213 and a second cooling passage 222. Both the first cooling passage 213 and the second cooling passage 222 can circulate coolant, so as to rapidly cool the product 1. Exemplarily, in this embodiment, the cooling rate of the product 1 can reach 20 - 30 °C / S.
[0049] Moreover, the lower die 21 is provided with more than two first cooling passages 213. Exemplarily, in this embodiment, the lower die 21 is provided with three first cooling passages 213, so as to further ensure that the product quenching device can rapidly cool the product 1.
[0050] Of course, in other alternative embodiments, a cooling passage may also be provided only on the upper die 22 or the lower die 21, and this embodiment does not make specific restrictions on this.
[0051] In addition to the lower die 21 and the upper die 22, the product quenching device further includes an inner support mechanism 23. The inner support mechanism 23 is disposed on the side of the upper die 22 facing the lower die 21. The inner support mechanism 23 includes a first inner support module 231 and a second inner support module 232. When the upper die 22 moves towards the lower die 21 to complete mold closing, the first inner support module 231 and the second inner support module 232 can extend into the cavity 11. Moreover, the first inner support module 231 can press against the two side walls of the cavity 11 along the first direction, and the second inner support module 232 can press against the two side walls of the cavity 11 along the second direction. The first direction and the second direction are perpendicular, and both are perpendicular to the arrangement direction of the upper die 22 and the lower die 21. Taking the upper die 22 and the lower die 21 arranged in the vertical direction as an example, both the first direction and the second direction are horizontal directions, and the first direction and the second direction are perpendicular.
[0052] It should be noted that, in this embodiment, the product 1 is an alloy plate member with a cavity 11 provided therein. That is, in this embodiment, the cavity 11 is the structure of the alloy plate member itself, and the cavity 11 is formed on the plate surface of the alloy plate member. Of course, in other alternative embodiments, if the alloy plate member is a solid plate member, when initially forming the alloy plate member, a protrusion extending along the outer contour of the alloy plate member can be formed on the plate surface of the alloy plate member at the same time, so as to enclose and form the cavity 11 through the protrusion on the plate surface of the alloy plate member. That is, in other alternative embodiments, the product 1 may also be an alloy plate member that does not have a cavity 11 itself, but the cavity 11 is enclosed and formed by protrusions formed on its plate surface. This embodiment does not make specific restrictions on this. It can be understood that for an alloy plate member that does not have a cavity 11 itself, but the cavity 11 is enclosed and formed by protrusions formed on its plate surface, after quenching, the protrusions need to be removed.
[0053] Exemplarily, in this embodiment, the positioning module 211 includes a plurality of positioning blocks 2111. The plurality of positioning blocks 2111 are all fixed on the lower mold 21 and enclose a placement cavity for placing the product 1. The product 1 is placed in the placement cavity, and the plurality of positioning blocks 2111 support the outer periphery of the product 1, thereby positioning the product 1 to ensure that when the upper mold 22 and the lower mold 21 are clamped, the first inner support module 231 and the second inner support module 232 can accurately extend into the interior of the product 1.
[0054] As described above, in this embodiment, the product 1 is rapidly cooled by setting a coolant flowing along the cooling passage. Moreover, during the rapid cooling process, the first inner support module 231 and the second inner support module 232 press against the cavity wall of the cavity 11, thereby internally supporting the inner side wall of the product 1 to prevent the product 1 from shrinking during the rapid cooling process, so as to avoid the product 1 bulging and deforming due to large internal stress generated by itself, and further improve the qualification rate of the manufactured product 1.
[0055] Specifically, the lower mold 21 is provided with a placement surface 212, and the product 1 is placed on the placement surface 212 of the lower mold 21. It can be understood that the product 1 placed on the lower mold 21 is heated to a high temperature state. According to the characteristics of thermal expansion and contraction of materials, heating will cause the overall expansion of the product 1, that is, the product 1 placed on the lower mold 21 is the product 1 after bulging. It can be understood that since the thermal expansion characteristics of the material are controllable, the bulging rate of the product 1 heated to a high temperature state is controllable. Exemplarily, in this embodiment, the bulging rate of the product 1 heated to a high temperature state is controlled to 5%.
[0056] Based on the above, to ensure that the size of the product 1 after quenching meets the requirements, in this embodiment, based on the thermal expansion characteristics, the size of the product 1 obtained through casting, annealing, forging, and solution treatment is small. When the product 1 is subsequently heated to a high temperature state, the overall expansion of the product 1 occurs, and the size of the product 1 after bulging is the required size of the product 1. Subsequently, in this embodiment, the first inner support module 231 and the second inner support module 232 internally support the inner side wall of the product 1 to prevent the product 1 from shrinking during the rapid cooling process, so as to ensure that the size of the product 1 does not change during the cooling process, to ensure that the size of the cooled product 1 meets the requirements. Moreover, this embodiment can also avoid the generation of large internal stress in the product 1, thereby preventing the product 1 from bulging and deforming, and further improving the qualification rate of the manufactured product 1.
[0057] To enable the first inner support module 231 and the second inner support module 232 to internally support the inner sidewall of the product 1, in this embodiment, the first inner support module 231 includes two first inner support members 2311 oppositely arranged in the first direction, the second inner support module 232 includes two second inner support members 2321 oppositely arranged in the second direction, and the inner support mechanism 23 further includes a transmission member 233. The transmission member 233 is configured to drive the two first inner support members 2311 to move away from each other, and drive the two second inner support members 2321 to move away from each other, and all the first inner support members 2311 and all the second inner support members 2321 move synchronously, so that all the first inner support members 2311 and all the second inner support members 2321 can jointly internally support the inner sidewall of the product 1, so that the first inner support module 231 and the second inner support module 232 can limit the shrinkage of the product 1.
[0058] Thus, in this embodiment, the transmission member 233 can move in the third direction, and the third direction is perpendicular to the first direction and the second direction. Specifically, the third direction is the arrangement direction of the upper mold 22 and the lower mold 21.
[0059] Moreover, first inclined surfaces 2331 are provided on both sides of the transmission member 233 in the first direction, and second inclined surfaces 23111 are provided on the first inner support members 2311. The first inclined surfaces 2331 are adapted to and in contact with the second inclined surfaces 23111. That is, the transmission between the transmission member 233 and the two first inner support members 2311 is through a wedge structure. Specifically, one of the first inner support members 2311 is in transmission cooperation with one side of the transmission member 233 in the first direction through the second inclined surface 23111, and the other first inner support member 2311 is in transmission cooperation with the other side of the transmission member 233 in the first direction through the second inclined surface 23111. When the upper mold 22 moves towards the lower mold 21 and the two first inner support members 2311 extend into the cavity 11, the two first inner support members 2311 press against the product 1 in the third direction. After that, when the transmission member 233 moves in the third direction, the two first inner support members 2311 move away from each other in the first direction, so as to be able to press against the two side walls of the cavity 11 in the first direction respectively.
[0060] Moreover, third inclined surfaces 2332 are provided on both sides of the transmission member 233 along the second direction, and the second inner support member 2321 is provided with a fourth inclined surface 23211. The third inclined surface 2332 is adapted to and abuts against the fourth inclined surface 23211. That is, the transmission between the transmission member 233 and the two second inner support members 2321 is achieved through a wedge structure. Specifically, one of the second inner support members 2321 is in transmission cooperation with one side of the transmission member 233 along the second direction through the fourth inclined surface 23211, and the other second inner support member 2321 is in transmission cooperation with the other side of the transmission member 233 along the second direction through the fourth inclined surface 23211. When the upper die 22 moves towards the lower die 21 and the two second inner support members 2321 extend into the cavity 11, the two second inner support members 2321 press against the product 1 in the third direction. After that, when the transmission member 233 moves in the third direction, the two second inner support members 2321 move away from each other along the second direction, so as to be able to press against the two side walls of the cavity 11 along the second direction respectively.
[0061] From the above, in this embodiment, the transmission structure between the transmission member 233 and the first inner support module 231 and the second inner support module 232 is simple and compact, so as to facilitate pressing the wall of the cavity 11.
[0062] Moreover, among the mutually adapted first inclined surface 2331 and second inclined surface 23111, one is provided with a first dovetail groove 2333, and the other is provided with a first insert block 23112. Exemplarily, in this embodiment, the first inclined surface 2331 is provided with the first dovetail groove 2333, and the second inclined surface 23111 is provided with the first insert block 23112. The first insert block 23112 is fitted into the first dovetail groove 2333. Both the first dovetail groove 2333 and the first insert block 23112 extend along the direction parallel to the first inclined surface 2331 and the second inclined surface 23111, so as to be able to provide a guiding function for the transmission member 233 to drive the two first inner support members 2311 to move.
[0063] In addition, one of the first embedded block 23112 and the first dovetail groove 2333 is provided with a first protrusion 231121, and the other of the first embedded block 23112 and the first dovetail groove 2333 is provided with a first card groove 23331. Exemplarily, in this embodiment, the first embedded block 23112 is provided with a first protrusion 231121, and the first dovetail groove 2333 is provided with a first card groove 23331. The first protrusion 231121 is embedded in the first card groove 23331, and the outer wall of the first protrusion 231121 and the groove wall of the first card groove 23331 are parallel to the third direction. When the two first inner support members 2311 move back to back to respectively press the two side walls of the cavity 11 along the first direction, the first protrusion 231121 and the first card groove The bottom of the groove 23331 has a gap along the first direction. Thus, when the upper mold 22 moves away from the lower mold 21, the first inner support member 2311 can slide along the first inclined surface 2331 toward the side away from the upper mold 22, and the gap formed between the first protrusion 231121 and the bottom of the first groove 23331 is eliminated. After the gap formed between the first protrusion 231121 and the bottom of the first groove 23331 is eliminated, the first protrusion 231121 is pressed against the bottom of the first groove 23331 to limit the first inner support member 2311 from continuing to slide along the first inclined surface 2331, thereby ensuring that the first embedment block 23112 will not be detached from the first dovetail groove 2333, and further ensuring that the first inner support member 2311 will not be detached from the transmission member 233.
[0064] When the upper mold 22 moves toward the lower mold 21 and the transmission member 233 drives the two first inner support members 2311 to move oppositely along the first direction, as the first inner support members 2311 move along the first direction, a gap is re-formed between the first protrusion 231121 and the bottom of the first slot 23331 along the first direction.
[0065] Correspondingly, among the matching third bevel 2332 and fourth bevel 23211, one is provided with a second dovetail groove 2334, and the other is provided with a second embedment block 23212. By way of example, in this embodiment, the third bevel 2332 is provided with a second dovetail groove 2334, and the fourth bevel 23211 is provided with a second embedment block 23212. The second embedment block 23212 is embedded in the second dovetail groove 2334. Both the second dovetail groove 2334 and the second embedment block 23212 extend in a direction parallel to the third bevel 2332 and the fourth bevel 23211, thereby providing a guiding effect for the transmission member 233 to drive the two second inner support members 2321 to move.
[0066] In addition, one of the second embedded block 23212 and the second dovetail groove 2334 is provided with a second protrusion 232121, and the other of the second embedded block 23212 and the second dovetail groove 2334 is provided with a second card groove 23341. Exemplarily, in this embodiment, the second embedded block 23212 is provided with a second protrusion 232121, and the second dovetail groove 2334 is provided with a second card groove 23341. The second protrusion 232121 is embedded in the second card groove 23341, and the outer wall of the second protrusion 232121 and the groove wall of the second card groove 23341 are parallel to the third direction. When the two second inner support members 2321 move back to back to respectively press the two side walls of the cavity 11 along the second direction, the second protrusion 232121 and the second card groove The bottom of the groove 23341 has a gap along the second direction. Thus, when the upper mold 22 moves away from the lower mold 21, the second inner support member 2321 can slide along the third inclined surface 2332 toward the side away from the upper mold 22, and the gap formed between the second protrusion 232121 and the bottom of the second groove 23341 is eliminated. After the gap formed between the second protrusion 232121 and the bottom of the second groove 23341 is eliminated, the second protrusion 232121 presses against the bottom of the second groove 23341 to limit the second inner support member 2321 from continuing to slide along the third inclined surface 2332, thereby ensuring that the second embedment block 23212 will not detach from the second dovetail groove 2334, and further ensuring that the second inner support member 2321 will not detach from the transmission member 233.
[0067] When the upper mold 22 moves toward the lower mold 21 and the transmission member 233 drives the two second inner support members 2321 to move oppositely along the second direction, as the second inner support members 2321 move along the second direction, a gap is re-formed between the second protrusion 232121 and the bottom of the second slot 23341 along the second direction.
[0068] It is worth noting that, in addition to the mounting block 221, the upper mold 22 also includes a sleeve block 223, which is mounted on the side of the mounting block 221 facing the lower mold 21 and surrounds the outer periphery of the inner support mechanism 23, while the first inner support member 2311, the second inner support member 2321 and the transmission member 233 extend out of the sleeve block 223 along the third direction, and the sleeve block 223 can limit the first inner support member 2311 from disengaging from the transmission member 233 along the first direction, and limit the second inner support member 2321 from disengaging from the transmission member 233 along the second direction.
[0069] Further, in this embodiment, the upper mold 22 includes a mounting block 221. The transmission member 233 can move along the third direction together with the upper mold 22. Specifically, the inner support mechanism 23 is installed on the side of the mounting block 221 facing the lower mold 21, and the transmission member 233 is fixedly connected to the mounting block 221. Based on the content described above, in this embodiment, the two first inner support members 2311 and the two second inner support members 2321 are both suspended on the transmission member 233. Under the action of the first dovetail groove 2333, the first insert block 23112, the first convex block 231121 and the first card slot 23331, the two first inner support members 2311 will not detach from the transmission member 233. Correspondingly, under the action of the second dovetail groove 2334, the second insert block 23212, the second convex block 232121 and the second card slot 23341, the two second inner support members 2321 will not detach from the transmission member 233.
[0070] As described above, in this embodiment, when the upper mold 22 moves towards the lower mold 21, the two first inner support members 2311 and the two second inner support members 2321 extend into the cavity 11. Then, the two first inner support members 2311 and the two second inner support members 2321 first press against the product 1 in the third direction. After that, the transmission member 233 continues to move with the upper mold 22, so that the transmission member 233 can drive the two first inner support members 2311 to move away from each other in the first direction, and drive the two second inner support members 2321 to move away from each other in the second direction, until the upper mold 22 and the lower mold 21 are closed and respectively press against both sides of the product 1 along the arrangement direction of the upper mold 22 and the lower mold 21. At this time, the two first inner support members 2311 respectively press against the two side walls of the cavity 11 in the first direction, and the two second inner support members 2321 respectively press against the two side walls of the cavity 11 in the second direction.
[0071] In addition, in this embodiment, a stud 241 is correspondingly arranged on the side of all the first inner support members 2311 and all the second inner support members 2321 away from the placement surface 212. The stud 241 extends along the third direction and is movably inserted into the mounting block 221 along the third direction, and has a first working position extending out of the mounting block 221 and a second working position retracted into the mounting block 221. A spring 242 is arranged on the side of the stud 241 away from the placement surface 212 along its extending direction. The spring 242 is configured to drive the stud 241 to stop at the first working position.
[0072] Specifically, when the upper mold 22 moves downward toward the lower mold 21, the two first inner support members 2311 and the two second inner support members 2321 first extend into the cavity 11. After that, the two first inner support members 2311 and the two second inner support members 2321 press against the product 1 in the third direction. Subsequently, as the mounting block 221 and the transmission member 233 continue to move in the third direction, on the one hand, the first inner support member 2311 and the second inner support member 2321 gradually approach the mounting block 221 in the third direction. At the same time, the stud 241 gradually retracts into the mounting block 221, that is, the stud 241 switches from the first working position to the second working position, and the spring 242 is compressed and deformed. On the other hand, under the pushing of the transmission member 233, the two first inner support members 2311 move away from each other in the first direction, and the two second inner support members 2321 move away from each other in the second direction until the sleeve block 223 presses against the side of the product 1 away from the lower mold 21 along the arrangement direction of the upper mold 22 and the lower mold 21. At this time, the two first inner support members 2311 respectively press against the two side walls of the cavity 11 in the first direction, and the two second inner support members 2321 respectively press against the two side walls of the cavity 11 in the second direction.
[0073] After the quenching operation is completed, the upper mold 22 moves away from the lower mold 21 and drives the two first inner support members 2311 and the two second inner support members 2321 to move toward the side away from the lower mold 21. The spring 242 then restores its deformation, thereby driving the stud 241 to reset from the second working position to the first working position. At the same time, under the drive of the spring 242 and the stud 241, the first inner support member 2311 slides along the first inclined surface 2331 to reset. Specifically, the first inner support member 2311 moves away from the mounting block 221 in the third direction and moves toward the side closer to the transmission member 233 in the first direction. Correspondingly, the second inner support member 2321 slides along the third inclined surface 2332 to reset. Specifically, the second inner support member 2321 moves away from the mounting block 221 in the third direction and moves toward the side closer to the transmission member 233 in the second direction, so that the first inner support member 2311 and the second inner support member 2321 are reset to their initial positions, which is convenient for inner supporting the product 1 when quenching the next product 1.
[0074] As described above, a plurality of studs 241 are correspondingly arranged on the sides of all the first inner support members 2311 and all the second inner support members 2321 away from the placement surface 212, and springs 242 are correspondingly arranged for all the studs 241. Thus, when the upper mold 22 moves away from the lower mold 21 and drives the two first inner support members 2311 and the two second inner support members 2321 to move toward the side away from the lower mold 21, the first inner support member 2311 can slide as a whole along the first inclined surface 2331 to reset. Correspondingly, the second inner support member 2321 can slide as a whole along the third inclined surface 2332 to reset.
[0075] Furthermore, in this embodiment, two corners 111 are formed between any one side wall of the cavity 11 along the first direction and the two side walls of the cavity 11 along the second direction. That is, in this embodiment, the cavity 11 is rectangular and has four corners 111. Correspondingly, two first support portions 234 are provided on one side of the transmission member 233 along the first direction, and the two first support portions 234 are spaced apart along the second direction. Specifically, the two first support portions 234 are provided on both sides of the transmission member 233 along the second direction. Two second support portions 235 are provided on the other side of the transmission member 233 along the first direction, and the two second support portions 235 are spaced apart along the second direction. Specifically, the two second support portions 235 are provided on both sides of the transmission member 233 along the second direction. The two first support portions 234 and the two second support portions 235 can respectively fit with the four corners 111, so as to cooperate with the first inner support module 231 and the second inner support module 232 to internally support the inner side wall of the product 1 together, thereby realizing the support of all parts of the inner side wall of the product 1, so as to more fully prevent the product 1 from shrinking during the rapid cooling process, thereby further avoiding the generation of large internal stresses in the product 1, and further preventing the product 1 from bulging and deforming.
[0076] Based on the above, in this embodiment, a fifth inclined surface 23113 and a sixth inclined surface 23114 are respectively provided on both sides of the first inner support member 2311 along the second direction, a seventh inclined surface 23213 and an eighth inclined surface 23214 are respectively provided on both sides of the second inner support member 2321 along the first direction, a ninth inclined surface 2341 and a tenth inclined surface 2342 are provided on the first support portion 234, and an eleventh inclined surface 2351 and a twelfth inclined surface 2352 are provided on the second support portion 235.
[0077] Moreover, one of the first inner support members 2311 is provided between the two first support portions 234, and the two ninth inclined surfaces 2341 respectively fit and are adapted to the fifth inclined surface 23113 and the sixth inclined surface 23114. Another first inner support member 2311 is provided between the two second support portions 235, and the two eleventh inclined surfaces 2351 respectively fit and are adapted to the fifth inclined surface 23113 and the sixth inclined surface 23114.
[0078] In addition, a second inner support member 2321 is disposed between the first support portion 234 and the second support portion 235 provided on the same side, and the tenth inclined surface 2342 and the twelfth inclined surface 2352 are respectively adapted to and in contact with the seventh inclined surface 23213 and the eighth inclined surface 23214, so that the first support portion 234 can achieve transmission cooperation with the first inner support member 2311 and the second inner support member 2321 adjacent thereto, and the second support portion 235 can achieve transmission cooperation with the first inner support member 2311 and the second inner support member 2321 adjacent thereto. Furthermore, it is ensured that after the two first inner support members 2311 move away from each other and the two second inner support members 2321 move away from each other, the two first support portions 234, the two second support portions 235, the first inner support module 231 and the second inner support module 232 can support all parts of the inner side wall of the product 1.
[0079] Furthermore, it is worth noting that in order to facilitate the separation of the product 1 from the inner support mechanism 23, in this embodiment, a thirteenth inclined surface 112 is provided on the wall of the cavity 11. Thus, in this embodiment, the outer peripheries of the two first inner support members 2311, the two second inner support members 2321, the two first support portions 234 and the two second support portions 235 can jointly form a support wall that imitates the wall of the cavity 11. Moreover, along the third direction, from the side close to the upper die 22 to the side away from the upper die 22, the side of the support wall away from the upper die 22 inclines towards the central portion of the transmission member 233. When the two first support portions 234, the two second support portions 235, the first inner support module 231 and the second inner support module 232 support all parts of the inner side wall of the product 1, the side of the support wall away from the upper die 22 can be directly opposite to the thirteenth inclined surface 112. As a result, the bulging rate of the product 1 heated to a high temperature state does not need to be too large, thereby facilitating the preparation of alloy plates.
[0080] In addition, it is worth noting that the second cooling passage 222 includes a first branch 2221, a second branch 2222 and a third branch 2223. The first branch 2221, the second branch 2222 and the third branch 2223 are all provided on the sleeve block 223. Among them, the first branch 2221 and the third branch 2223 are respectively the liquid inlet branch and the liquid outlet branch, and the second branch 2222 is connected between the first branch 2221 and the third branch 2223 and surrounds the outer periphery of the inner support mechanism 23, so as to further achieve rapid cooling of the product 1.
[0081] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims
1. Product quenching device, characterized in that: include: A lower die (21) and an upper die (22), wherein the lower die (21) is configured to carry a product (1) to be quenched so as to expose a cavity (11) formed on the product (1), the lower die (21) is provided with a positioning die set (211), the positioning die set (211) is configured to position the product (1), the upper die (22) is capable of moving toward the lower die (21) and pressing the product (1) with the lower die (21) on both sides along the arrangement direction of the upper die (22) and the lower die (21), the lower die (21) and / or the upper die (22) are provided with a cooling passage, the cooling passage being configured to flow a cooling liquid; An internal support mechanism (23) is arranged on a side of the upper mold (22) facing the lower mold (21), and the internal support mechanism (23) includes a first internal support mold group (231) and a second internal support mold group (232). The first internal support mold group (231) and the second internal support mold group (232) can extend into the cavity (11), the first internal support mold group (231) can press against the cavity walls on both sides of the cavity (11) along a first direction, and the second internal support mold group (232) can press against the cavity walls on both sides of the cavity (11) along a second direction, the first direction and the second direction are perpendicular to each other, and are both perpendicular to the arrangement direction of the upper mold (22) and the lower mold (21).
2. The product quenching device according to claim 1, characterized in that: The first inner support mold group (231) includes two first inner support members (2311) arranged opposite to each other along the first direction, and the second inner support mold group (232) includes two second inner support members (2321) arranged opposite to each other along the second direction. The inner support mechanism (23) also includes a transmission member (233), and the transmission member (233) is configured to drive the two first inner support members (2311) to move in opposite directions, and to drive the two second inner support members (2321) to move in opposite directions, and all the first inner support members (2311) and all the second inner support members (2321) move synchronously.
3. The product quenching device according to claim 2, characterized in that: The transmission member (233) is capable of moving along a third direction, and the third direction is perpendicular to the first direction and the second direction; The transmission member (233) is provided with first inclined surfaces (2331) on both sides along the first direction, the first inner support member (2311) is provided with a second inclined surface (23111), and the first inclined surface (2331) is adapted and fitted to the second inclined surface (23111); The transmission member (233) is provided with a third inclined surface (2332) on both sides along the second direction, the second inner support member (2321) is provided with a fourth inclined surface (23211), and the third inclined surface (2332) is adapted to and fits the fourth inclined surface (23211).
4. The product quenching device according to claim 3, characterized in that: One of the first inclined surface (2331) and the second inclined surface (23111) is provided with a first dovetail groove (2333), and the other is provided with a first embedded block (23112), the first embedded block (23112) is embedded in the first dovetail groove (2333), the first dovetail groove (2333) and the first embedded block (23112) both extend in a direction parallel to the first inclined surface (2331) and the second inclined surface (23111), one of the first embedded block (23112) and the first dovetail groove (2333) is provided with a first protrusion (231121), The other of the first embedded block (23112) and the first dovetail groove (2333) is provided with a first slot (23331), the first protrusion (231121) is embedded in the first slot (23331), the outer wall of the first protrusion (231121) and the slot wall of the first slot (23331) are parallel to the third direction, and when the two first inner support members (2311) move away from each other to respectively press against the two side walls of the cavity (11) along the first direction, a gap is formed between the first protrusion (231121) and the bottom of the first slot (23331) along the first direction; One of the third inclined surface (2332) and the fourth inclined surface (23211) is provided with a second dovetail groove (2334), and the other is provided with a second embedded block (23212), the second embedded block (23212) is embedded in the second dovetail groove (2334), the second dovetail groove (2334) and the second embedded block (23212) both extend in a direction parallel to the third inclined surface (2332) and the fourth inclined surface (23211), one of the second embedded block (23212) and the second dovetail groove (2334) is provided with a second protrusion (232121), The other of the second embedded block (23212) and the second dovetail groove (2334) is provided with a second groove (23341), the second protrusion (232121) is embedded in the second groove (23341), the outer wall of the second protrusion (232121) and the groove wall of the second groove (23341) are parallel to the third direction, and when the two second inner support members (2321) move away from each other to respectively press against the two side walls of the cavity (11) along the second direction, the second protrusion (232121) and the groove bottom of the second groove (23341) have a gap along the second direction.
5. The product quenching device according to claim 4, characterized in that: The product (1) is placed on a placing surface (212) of the lower mold (21); the upper mold (22) comprises a mounting block (221); and the inner support mechanism (23) is mounted on a side of the mounting block (221) facing the lower mold (21); A pin (241) is correspondingly provided on the side of all the first inner support members (2311) and all the second inner support members (2321) away from the loading surface (212); the pin (241) extends along the third direction and is movably inserted into the mounting block (221) along the third direction, and has a first working position extending out of the mounting block (221) and a second working position retracted into the mounting block (221); a spring (242) is provided on the side of the pin (241) away from the loading surface (212) along its extension direction, and the spring (242) is configured to drive the pin (241) to stop at the first working position.
6. The product quenching device according to claim 5, characterized in that: A plurality of the column pins (241) are correspondingly arranged on the side of all the first inner supporting members (2311) and all the second inner supporting members (2321) away from the loading surface (212).
7. The product quenching device according to claim 3, characterized in that: Two corners (111) are formed between the cavity wall on any one side of the cavity (11) along the first direction and the cavity walls on both sides of the cavity (11) along the second direction; the transmission member (233) is provided with two first support portions (234) on one side along the first direction, and the two first support portions (234) are spaced apart along the second direction; the transmission member (233) is provided with two second support portions (235) on the other side along the first direction, and the two second support portions (235) are spaced apart along the second direction; the two first support portions (234) and the two second support portions (235) can respectively fit with the four corners (111).
8. The product quenching device according to claim 7, characterized in that: The first inner support member (2311) is provided with a fifth inclined surface (23113) and a sixth inclined surface (23114) on both sides along the second direction, the second inner support member (2321) is provided with a seventh inclined surface (23213) and an eighth inclined surface (23214) on both sides along the first direction, the first support portion (234) is provided with a ninth inclined surface (2341) and a tenth inclined surface (2342), and the second support portion (235) is provided with an eleventh inclined surface (2351) and a twelfth inclined surface (2352); One of the first inner support members (2311) is disposed between the two first support portions (234), and the two ninth inclined surfaces (2341) are respectively adapted to and fitted with the fifth inclined surface (23113) and the sixth inclined surface (23114); another of the first inner support members (2311) is disposed between the two second support portions (235), and the two eleventh inclined surfaces (2351) are respectively adapted to and fitted with the fifth inclined surface (23113) and the sixth inclined surface (23114); The second inner support member (2321) is arranged between the first support portion (234) and the second support portion (235) arranged on the same side, and the tenth inclined surface (2342) and the twelfth inclined surface (2352) are respectively adapted to and fitted with the seventh inclined surface (23213) and the eighth inclined surface (23214).
9. The product quenching device according to claim 7, characterized in that: The outer peripheries of the two first inner support members (2311), the two second inner support members (2321), the two first support portions (234) and the two second support portions (235) can jointly form a support wall that conforms to the cavity wall of the cavity (11); Along the third direction from the side close to the upper mold (22) to the side away from the upper mold (22), the side of the support wall away from the upper mold (22) is inclined toward the center of the transmission member (233).
10. The product quenching device according to claim 1, characterized in that: The lower mold (21) and the upper mold (22) are respectively provided with a first cooling passage (213) and a second cooling passage (222), and the first cooling passage (213) and the second cooling passage (222) are both capable of flowing the coolant.