Method and device for treating high-temperature corrosion of water cooling wall of boiler

Through the system of a combination of drones and wall-climbing robots, high-temperature corrosion of boiler water-cooled walls is automatically detected and managed, which solves the problems of large maintenance work and high cost in the existing technology, and achieves efficient and low-cost corrosion control.

CN120160123APending Publication Date: 2025-06-17이너 몽골리아 일렉트릭 파워 그룹 컴퍼니 리미티드 이너 몽골리아 일렉트릭 파워 리서치 인스티튜트 브랜치
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Patent Information

Application Number
CN202510406014.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-06-17

AI Technical Summary

Technical Problem

In the prior art, when dealing with high temperature corrosion of boiler water-cooled walls, there are problems such as large maintenance workload, high cost and low efficiency. Especially when the corrosion thinning amount exceeds 30% in the condition of hypoxic operation, the pipe needs to be cut and replaced, resulting in huge waste of cost and time.

Method used

The system is adopted that combines a drone and a wall-climbing robot to obtain scanned image data inside the furnace through the drone. Based on these data, the control center controls the wall-climbing robot to clean and measure the thickness, determine the amount of thinning of the pipe wall, and perform appropriate treatment based on the amount of thinning, including reverse installation and replacement of the pipe.

Benefits of technology

This method greatly reduces labor intensity and maintenance costs, improves work efficiency, extends pipe replacement time, and reduces the economic and time cost of boiler maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the invention provides a boiler water-cooled wall high-temperature corrosion treatment method and device.The boiler water-cooled wall high-temperature corrosion treatment method is applied to a boiler water-cooled wall high-temperature corrosion treatment system, and the system comprises an unmanned aerial vehicle, a wall-climbing robot and a control center. Transmitting the scanned image data to a control center; the control center controls the wall-climbing robot to clean the interior of the hearth based on the scanned image data and obtains thickness measurement data; the control center determines the thinning amount based on the thickness measurement data; and the water wall tube is treated based on the thinning amount. According to the device, the unmanned aerial vehicle and the wall-climbing robot are adopted for in-furnace detection, traditional manual detection is replaced, the labor intensity is greatly reduced, the working efficiency is improved, the cut water-cooled wall tube is reversely installed and repeatedly used twice, the tube replacement time is doubled, and the overhaul cost of the boiler is greatly reduced.
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Description

Technical Field

[0001] The embodiments of this specification relate to the technical field of boiler treatment, and particularly to a method for treating high-temperature corrosion of boiler water walls. Background Art

[0002] In recent years, environmental protection requirements have become increasingly stringent, and power station boilers are required to fully implement ultra-low emissions, that is, the NOx concentration at the chimney outlet is less than 50 mg / Nm3. In order to reduce NOx, the main combustion zone of power station boilers has to operate in an oxygen-deficient manner, which results in a serious reducing atmosphere and widespread high-temperature corrosion of boiler water walls across the country. The Chinese electric power industry standard DL / T939-2005 stipulates that the wall thickness reduction of the water wall tubes should not exceed 30% of the designed wall thickness. Therefore, the common practice for dealing with high-temperature corrosion of water walls is as follows: during boiler maintenance, first manually clean the coke samples on the surface of the water wall tubes, and then manually measure the wall thickness. For tubes with a corrosion-induced wall thickness reduction exceeding 30%, they are cut and replaced with new water wall tubes after cutting. As a result, the maintenance workload increases, and at the same time, the maintenance cost caused by replacing water wall tubes remains high. Taking a 300MW power plant with severely high-temperature-corroded boilers as an example, the cost of single-boiler single-maintenance tube replacement alone exceeds 2 million yuan. In addition to economic factors, due to the large labor intensity and low efficiency of manual coke cleaning and thickness measurement, and because the boiler shutdown period is often short (the unit tries to generate as much electricity as possible), during the boiler shutdown and maintenance period, there is a rush to complete multiple maintenance operations. Therefore, there is an urgent need to develop a new high-temperature corrosion prevention and control system and method for water walls. Summary of the Invention

[0003] In view of this, the embodiments of this specification provide a method for treating high-temperature corrosion of boiler water walls. One or more embodiments of this specification also relate to a device for treating high-temperature corrosion of boiler water walls, a computing device, a computer-readable storage medium, and a computer program to solve the technical defects existing in the prior art.

[0004] According to the first aspect of the embodiments of this specification, a method for treating high-temperature corrosion of boiler water walls is provided, which is applied to a high-temperature corrosion treatment system for boiler water walls. The system includes an unmanned aerial vehicle (UAV), a wall-climbing robot, and a control center. The method includes: The UAV obtains scanned image data inside the furnace and transmits the scanned image data to the control center; The control center controls the wall-climbing robot to clean inside the furnace based on the scanned image data and obtains thickness measurement data; The control center determines the wall thickness reduction based on the thickness measurement data; Treat the water wall tubes based on the wall thickness reduction.

[0005] In a possible implementation, the UAV obtaining scanned image data inside the furnace includes: The drone scans the first side wall inside the furnace chamber to determine the first scanned image data; The drone scans the second side wall inside the furnace chamber to determine the second scanned image data; The drone scans the front wall inside the furnace chamber to determine the third scanned image data; The drone scans the rear wall inside the furnace chamber to determine the fourth scanned image data; Among them, the first side wall and the second side wall are opposite to each other, and the front wall and the rear wall are opposite to each other.

[0006] In a possible implementation, the control center controls the wall-climbing robot to clean inside the furnace chamber based on the scanned image data and obtains thickness measurement data, including: The control center performs modeling based on the scanned image data to determine the furnace chamber model; Based on the furnace chamber model, the control center controls the wall-climbing robot to clean inside the furnace chamber and obtains thickness measurement data.

[0007] In a possible implementation, based on the furnace chamber model, the control center controls the wall-climbing robot to clean inside the furnace chamber and obtains thickness measurement data, including: Based on the furnace chamber model, the control center controls the wall-climbing robot to measure the wall thickness of the water-cooled wall inside the furnace chamber to determine the initial thickness measurement data; Perform an ash cleaning operation on the water-cooled wall to determine the ash cleaning result; Based on the ash cleaning result, measure the wall thickness of the water-cooled wall to determine the target thickness measurement data.

[0008] In a possible implementation, the control center determines the thinning amount based on the thickness measurement data, including: Determine the thinning amount based on the initial thickness measurement data and the target thickness measurement data.

[0009] In a possible implementation, the water-cooled wall tubes are treated based on the thinning amount, including: Based on the thinning amount, mark the positions on the water-cooled wall tubes to determine the position information; Based on the position information, cut the water-cooled wall tubes to determine the segmented wall tubes; Based on the thinning amount and the designed wall thickness, treat the water-cooled wall tubes.

[0010] In a possible implementation, the water-cooled wall tubes are treated based on the thinning amount and the designed wall thickness, including: In the case where the thinning amount is greater than the first value of the designed wall thickness and less than the second value of the designed wall thickness, perform a reverse installation treatment on the water-cooled wall tubes; In the case where the thinning amount is greater than or equal to the second value of the designed wall thickness, replace the water-cooled wall tubes.

[0011] According to the second aspect of the embodiments of this specification, a device for treating high-temperature corrosion of a boiler water wall is provided, which is applied to a system for treating high-temperature corrosion of a boiler water wall. The system includes an unmanned aerial vehicle (UAV), a wall-climbing robot, and a control center. The device includes: An image scanning module, configured to enable the UAV to obtain scanned image data inside the furnace and transmit the scanned image data to the control center; A wall tube thickness measurement module, configured to enable the control center to control the wall-climbing robot to clean inside the furnace based on the scanned image data and obtain thickness measurement data; A data calculation module, configured to enable the control center to determine the thinning amount based on the thickness measurement data; A wall tube treatment module, configured to treat the water wall tubes based on the thinning amount.

[0012] According to the third aspect of the embodiments of this specification, a computing device is provided, including: A memory and a processor; The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions. When the computer-executable instructions are executed by the processor, the steps of the above-mentioned method for treating high-temperature corrosion of a boiler water wall are implemented.

[0013] According to the fourth aspect of the embodiments of this specification, a computer-readable storage medium is provided, which stores computer-executable instructions. When the instructions are executed by a processor, the steps of the above-mentioned method for treating high-temperature corrosion of a boiler water wall are implemented.

[0014] According to the fifth aspect of the embodiments of this specification, a computer program is provided. When the computer program is executed in a computer, the computer is made to execute the steps of the above-mentioned method for treating high-temperature corrosion of a boiler water wall.

[0015] The embodiments of this specification provide a method and a device for treating high-temperature corrosion of a boiler water wall. The method for treating high-temperature corrosion of a boiler water wall is applied to a system for treating high-temperature corrosion of a boiler water wall. The system includes an unmanned aerial vehicle (UAV), a wall-climbing robot, and a control center. The method includes: the UAV obtains scanned image data inside the furnace and transmits the scanned image data to the control center; the control center controls the wall-climbing robot to clean inside the furnace based on the scanned image data and obtains thickness measurement data; the control center determines the thinning amount based on the thickness measurement data; and the water wall tubes are treated based on the thinning amount. In this application, the UAV and the wall-climbing robot are used for in-furnace detection, replacing traditional manual detection, greatly reducing the labor intensity, improving the work efficiency, and reversely installing the cut water wall tubes for reuse twice, doubling the tube replacement time and greatly reducing the maintenance cost of the boiler. Description of the Drawings

[0016] Figure 1It is a flowchart of a method for treating high-temperature corrosion of a boiler water wall provided by an embodiment of this specification; Figure 2 It is a schematic diagram of a system for treating high-temperature corrosion of a boiler water wall provided by an embodiment of this specification; Figure 3 It is a schematic structural diagram of a device for treating high-temperature corrosion of a boiler water wall provided by an embodiment of this specification; Figure 4 It is a structural block diagram of a computing device provided by an embodiment of this specification. Detailed implementation manners

[0017] Many specific details are set forth in the following description in order to provide a thorough understanding of this specification. However, this specification can be implemented in many other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the connotation of this specification. Therefore, this specification is not limited by the specific implementations disclosed below.

[0018] The terms used in one or more embodiments of this specification are for the purpose of describing specific embodiments only and are not intended to limit one or more embodiments of this specification. The singular forms "a" and "the" used in one or more embodiments of this specification and the appended claims are also intended to include the plural forms unless the context clearly dictates otherwise. It should also be understood that the term "and / or" used in one or more embodiments of this specification refers to and includes any or all possible combinations of one or more of the associated listed items.

[0019] It should be understood that although the terms first, second, etc. may be used in one or more embodiments of this specification to describe various information, such information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of one or more embodiments of this specification, the first may also be referred to as the second, and similarly, the second may also be referred to as the first. Depending on the context, the word "if" as used herein may be interpreted as "when" or "while" or "in response to determining".

[0020] In this specification, a method for treating high-temperature corrosion of a boiler water wall is provided. This specification is also related to a device for treating high-temperature corrosion of a boiler water wall, a computing device, and a computer-readable storage medium, which will be described in detail one by one in the following embodiments.

[0021] See Figure 1 , Figure 1The figure shows a flowchart of a method for treating high-temperature corrosion of a boiler water-cooled wall according to an embodiment of the present specification, which is applied to a system for treating high-temperature corrosion of a boiler water-cooled wall. The system includes an unmanned aerial vehicle (UAV), a wall-climbing robot, and a control center. The specific steps are as follows.

[0022] Step 101: The UAV obtains scanned image data inside the furnace and transmits the scanned image data to the control center.

[0023] In a possible implementation, the UAV obtains scanned image data inside the furnace, including: the UAV scans the first side wall inside the furnace to determine the first scanned image data; the UAV scans the second side wall inside the furnace to determine the second scanned image data; the UAV scans the front wall inside the furnace to determine the third scanned image data; the UAV scans the rear wall inside the furnace to determine the fourth scanned image data; wherein, the first side wall and the second side wall are opposite, and the front wall and the rear wall are opposite.

[0024] In practical applications, refer to Figure 2 , the system for treating high-temperature corrosion of a boiler water-cooled wall includes a UAV, a wall-climbing robot, and a control center, as well as the power supply, operator, electric welding machine, and cutting machine of the wall-climbing robot. The UAV is equipped with a high-definition camera, which can take photos and videos in real time and transmit the data back to the control center. Among them, the high temperature refers to the temperature range of 200 - 1500 °C. The wall-climbing robot is connected to the power supply through a cable and has two functions: cleaning ash and measuring thickness. The thickness measurement range is 0 - 20 mm. The single-operation range is 2 - 5 water-cooled wall tubes; during the boiler shutdown and maintenance period, first put the UAV into the furnace through the manhole door, scan and record the two side walls, and transmit the scanned data back to the control center.

[0025] Step 102: The control center controls the wall-climbing robot to clean inside the furnace based on the scanned image data and obtains thickness measurement data.

[0026] In a possible implementation, the control center controls the wall-climbing robot to clean inside the furnace based on the scanned image data and obtains thickness measurement data, including: the control center performs modeling based on the scanned image data to determine the furnace cavity model; controls the wall-climbing robot to clean inside the furnace based on the furnace cavity model and obtains thickness measurement data.

[0027] In practical applications, the control center performs modeling according to the scanning results. After the UAV finishes scanning, the wall-climbing robot is used to clean the ash on the water-cooled walls of the two side walls, and at the same time, the wall thickness of the water-cooled wall is measured online.

[0028] In a possible implementation, the wall-climbing robot is controlled based on the furnace chamber model to clean inside the furnace chamber, and thickness measurement data is obtained, including: controlling the wall-climbing robot based on the furnace chamber model to measure the wall thickness of the water-cooled wall in the furnace chamber to determine the initial thickness measurement data; performing ash cleaning operation on the water-cooled wall to determine the ash cleaning result; measuring the wall thickness of the water-cooled wall based on the ash cleaning result to determine the target thickness measurement data.

[0029] In practical applications, when the wall-climbing robot travels on the surface of the water-cooled wall, it can process 2 - 5 water-cooled wall tubes simultaneously. Here, the processing refers to cleaning the tube wall and measuring the wall thickness, and the measurement data is transmitted back to the control center.

[0030] Step 103: The control center determines the thinning amount based on the thickness measurement data.

[0031] In a possible implementation, the control center determines the thinning amount based on the thickness measurement data, including: determining the thinning amount based on the initial thickness measurement data and the target thickness measurement data.

[0032] In practical applications, according to the modeling result after the drone scans, the control center can measure the wall thickness of the cleaned part in real time. Then, the thinning amount can be determined based on the thickness data before cleaning and the thickness data after cleaning.

[0033] Step 104: The water-cooled wall tubes are treated based on the thinning amount.

[0034] In a possible implementation, treating the water-cooled wall tubes based on the thinning amount includes: marking the positions on the water-cooled wall tubes based on the thinning amount to determine the position information; intercepting the water-cooled wall tubes based on the position information to determine the segmented wall tubes; treating the water-cooled wall tubes based on the thinning amount and the designed wall thickness.

[0035] In practical applications, for the water-cooled wall tubes with a wall thinning rate below 30%, no treatment is performed. For the water-cooled wall tubes with a thinning rate exceeding 30%, position marking is carried out. After the wall-climbing robot finishes processing, the control center issues an instruction to the operator, informing the operator of the specific positions of the water-cooled wall tubes with a thinning thickness exceeding 30% of the designed thickness. The operator uses a cutting machine to cut the thinned water-cooled wall tubes according to the marked positions.

[0036] In a possible implementation, treating the water-cooled wall tubes based on the thinning amount and the designed wall thickness includes: in the case where the thinning amount is greater than the first value of the designed wall thickness and less than the second value of the designed wall thickness, performing reverse installation treatment on the water-cooled wall tubes; in the case where the thinning amount is greater than or equal to the second value of the designed wall thickness, replacing the water-cooled wall tubes.

[0037] In practical applications, for the cut water-cooled wall tubes, if the thickness reduction of the tube wall is greater than 30% of the designed wall thickness but less than 40% of the designed wall thickness, after these tubes are installed in reverse (i.e., the thinned side faces the furnace external insulation material side), they are then welded using an electric welding machine, thus saving the cost of tube replacement. If the thickness reduction of the tube wall exceeds 40% of the designed wall thickness, new water-cooled wall tubes need to be replaced.

[0038] In an actual case, for a 350 MW-class coal-fired air-cooled unit in a power plant, the boiler is of the DG1151.1 / 25.4-Ⅱ 4 type, a supercritical parameter variable-pressure operation once-through boiler, with a single furnace, single reheat, front and rear wall opposed firing, balanced draft, tight enclosure, dry bottom, and all-steel suspension structure Π-type boiler. During the overhaul, it was found that at the height of the middle burners, in the 2-meter range at the center of both side walls, there were varying degrees of high-temperature corrosion and thickness reduction of the water-cooled wall in the area up to the height of the overfire air nozzles. The original designed wall thickness of the water-cooled wall tubes was 6.5 mm, and the thickness reduction was about 1 - 2.5 mm.

[0039] In another actual case, the boiler of a power plant is a subcritical, once-through reheat, controlled circulation drum boiler designed and manufactured. The rated evaporation capacity of the boiler under rated conditions is 907 t / h, and the power generation load is 300 MW. The pulverizing system uses steel ball mills, a medium storage type, hot air powder feeding system, single furnace, Π-type, outdoor layout, all-suspended steel structure, and balanced draft. In the main burner area, four layers of primary air nozzles and two layers of tertiary air nozzles are arranged, with tangential firing at the four corners. From the top view of the boiler, the pulverized coal air flow rotates counterclockwise. The main steam parameters are 18.3 MPa and 541 °C. The furnace is 11.97 meters wide (with 180 tubes arranged) and 11.76 meters deep. The water-cooled wall is composed of Ф45*6 mm plain tubes and internally threaded tubes. During the shutdown overhaul, it was found that there were varying degrees of corrosion and thickness reduction of the water-cooled wall tubes on all four walls of the boiler.

[0040] In an overall embodiment, the regions where high-temperature corrosion thinning occurs in a tangentially fired boiler with corner tangential firing and a opposed fired boiler are different. In an opposed fired boiler, corrosion thinning often occurs on the two side walls, while in a tangentially fired boiler with corner tangential firing, corrosion thinning often occurs on the front, rear, and two side walls, that is, it is prone to corrosion thinning in the downstream regions of the four water-cooled wall walls. During the shutdown maintenance period, first put the unmanned aerial vehicle (UAV) into the furnace through the manhole door, sequentially scan and record videos of the four water-cooled wall walls, and transmit the scan data back to the control center. The control center builds a model based on the scan results. After the UAV scanning is completed, then use the wall-climbing robot to clean the four water-cooled wall walls, and at the same time measure the wall thickness of the water-cooled wall online. To speed up, when the wall-climbing robot travels on the surface of the water-cooled wall, it processes 5 water-cooled wall tubes simultaneously. Here, the processing refers to cleaning the tube wall and measuring the tube wall thickness, and the measurement data is transmitted back to the control center. The control center, based on the modeling results after the UAV scanning, does not process the water-cooled wall tubes with a wall thinning rate of less than 30%, and marks the positions of the water-cooled wall tubes with a thinning rate exceeding 30%. After the wall-climbing robot finishes processing, the control center issues an instruction to the operator, informing the operator of the specific positions of the water-cooled wall tubes with a thinning thickness exceeding 30% of the designed thickness. The operator uses a cutting machine to cut the thinned water-cooled wall tubes according to the marked positions. For the cut water-cooled wall tubes, if the wall thinning thickness is greater than 30% of the designed wall thickness but less than 40% of the designed wall thickness, this part of the tubes is installed reversely (that is, the thinned surface faces the furnace external insulation material side), and then welded using an electric welding machine, which saves the tube replacement cost. If the wall thinning thickness exceeds 40% of the designed wall thickness, new water-cooled wall tubes need to be replaced.

[0041] The embodiments of the present specification provide a method and device for treating high-temperature corrosion of boiler water-cooled walls. The method for treating high-temperature corrosion of boiler water-cooled walls is applied to a system for treating high-temperature corrosion of boiler water-cooled walls. The system includes a UAV, a wall-climbing robot, and a control center. The method includes: the UAV obtains scan image data inside the furnace and transmits the scan image data to the control center; the control center controls the wall-climbing robot to clean inside the furnace based on the scan image data and obtains thickness measurement data; the control center determines the thinning amount based on the thickness measurement data; and treats the water-cooled wall tubes based on the thinning amount. This application uses a UAV and a wall-climbing robot for in-furnace detection, replacing traditional manual detection, greatly reducing the labor intensity, improving the work efficiency, and reversely installing the cut water-cooled wall tubes for reuse twice, doubling the tube replacement time and greatly reducing the maintenance cost of the boiler.

[0042] Corresponding to the above method embodiments, the present specification also provides embodiments of a device for treating high-temperature corrosion of boiler water-cooled walls. Figure 3 FIG. shows a schematic structural diagram of a device for treating high-temperature corrosion of boiler water-cooled walls provided by an embodiment of the present specification. As Figure 3As shown, the device is applied to a high-temperature corrosion control system for the boiler water-cooled wall. The system includes an unmanned aerial vehicle (UAV), a wall-climbing robot, and a control center. The device includes: An image scanning module 301, configured to enable the UAV to obtain scanned image data inside the furnace and transmit the scanned image data to the control center; A wall tube thickness measurement module 302, configured to enable the control center to control the wall-climbing robot to clean inside the furnace based on the scanned image data and obtain thickness measurement data; A data calculation module 303, configured to enable the control center to determine the thinning amount based on the thickness measurement data; A wall tube treatment module 304, configured to treat the water-cooled wall tubes based on the thinning amount.

[0043] In a possible implementation, the UAV obtaining scanned image data inside the furnace includes: The UAV scans the first side wall inside the furnace to determine the first scanned image data; The UAV scans the second side wall inside the furnace to determine the second scanned image data; The UAV scans the front wall inside the furnace to determine the third scanned image data; The UAV scans the rear wall inside the furnace to determine the fourth scanned image data; Wherein, the first side wall and the second side wall are opposite, and the front wall and the rear wall are opposite.

[0044] In a possible implementation, the control center controlling the wall-climbing robot to clean inside the furnace based on the scanned image data and obtaining thickness measurement data includes: The control center performs modeling based on the scanned image data to determine a furnace cavity model; Based on the furnace cavity model, control the wall-climbing robot to clean inside the furnace and obtain thickness measurement data.

[0045] In a possible implementation, controlling the wall-climbing robot to clean inside the furnace based on the furnace cavity model and obtaining thickness measurement data includes: Based on the furnace cavity model, control the wall-climbing robot to measure the wall thickness of the water-cooled wall inside the furnace to determine the initial thickness measurement data; Perform an ash cleaning operation on the water-cooled wall to determine the ash cleaning result; Based on the ash cleaning result, measure the wall thickness of the water-cooled wall to determine the target thickness measurement data.

[0046] In a possible implementation, the control center determining the thinning amount based on the thickness measurement data includes: Determine the thinning amount based on the initial thickness measurement data and the target thickness measurement data.

[0047] In a possible implementation, the water-cooled wall tubes are treated based on the thinning amount, including: Mark the positions on the water-cooled wall tubes based on the thinning amount to determine the position information; Cut the water-cooled wall tubes based on the position information to determine the segmented wall tubes; Treat the water-cooled wall tubes based on the thinning amount and the designed wall thickness.

[0048] In a possible implementation, the water-cooled wall tubes are treated based on the thinning amount and the designed wall thickness, including: In the case where the thinning amount is greater than the first value of the designed wall thickness and less than the second value of the designed wall thickness, perform reverse installation treatment on the water-cooled wall tubes; In the case where the thinning amount is greater than or equal to the second value of the designed wall thickness, replace the water-cooled wall tubes.

[0049] The embodiments of the present specification provide a method and device for treating high-temperature corrosion of boiler water-cooled walls. The device for treating high-temperature corrosion of boiler water-cooled walls is applied to a system for treating high-temperature corrosion of boiler water-cooled walls. The system includes an unmanned aerial vehicle (UAV), a wall-climbing robot, and a control center. The method includes: the UAV obtains scanned image data inside the furnace and transmits the scanned image data to the control center; the control center controls the wall-climbing robot to clean inside the furnace based on the scanned image data and obtains thickness measurement data; the control center determines the thinning amount based on the thickness measurement data; and treats the water-cooled wall tubes based on the thinning amount. This application uses a UAV and a wall-climbing robot for in-furnace detection, replacing traditional manual detection, greatly reducing the labor intensity, improving the work efficiency, and performing reverse installation on the cut water-cooled wall tubes for reuse twice, doubling the tube replacement time and greatly reducing the maintenance cost of the boiler.

[0050] The above is a schematic solution of a device for treating high-temperature corrosion of boiler water-cooled walls in this embodiment. It should be noted that the technical solution of the device for treating high-temperature corrosion of boiler water-cooled walls and the technical solution of the above method for treating high-temperature corrosion of boiler water-cooled walls belong to the same concept. For the details not described in the technical solution of the device for treating high-temperature corrosion of boiler water-cooled walls, reference can be made to the description of the technical solution of the above method for treating high-temperature corrosion of boiler water-cooled walls.

[0051] Figure 4 FIG. shows a structural block diagram of a computing device 400 according to an embodiment of the present specification. The components of the computing device 400 include, but are not limited to, a memory 410 and a processor 420. The processor 420 is connected to the memory 410 through a bus 430, and a database 450 is used to store data.

[0052] The computing device 400 also includes an access device 440, which enables the computing device 400 to communicate via one or more networks 460. Examples of such networks include the Public Switched Telephone Network (PSTN), Local Area Network (LAN), Wide Area Network (WAN), Personal Area Network (PAN), or a combination of communication networks such as the Internet. The access device 440 may include one or more of any type of wired or wireless network interface (e.g., a network interface card (NIC)), such as an IEEE 802.11 Wireless Local Area Network (WLAN) wireless interface, a Worldwide Interoperability for Microwave Access (Wi-MAX) interface, an Ethernet interface, a Universal Serial Bus (USB) interface, a cellular network interface, a Bluetooth interface, or a Near Field Communication (NFC) interface.

[0053] In one embodiment of the present specification, the above components of the computing device 400, as well as Figure 4 other components not shown, may also be connected to each other, for example, via a bus. It should be understood that Figure 4 the block diagram of the computing device shown is for illustrative purposes only and is not a limitation on the scope of the present specification. Those skilled in the art can add or replace other components as needed.

[0054] The computing device 400 can be any type of stationary or mobile computing device, including a mobile computer or mobile computing device (e.g., a tablet computer, a personal digital assistant, a laptop computer, a notebook computer, a netbook, etc.), a mobile phone (e.g., a smartphone), a wearable computing device (e.g., a smartwatch, smart glasses, etc.), or other types of mobile devices, or a stationary computing device such as a desktop computer or a Personal Computer (PC). The computing device 400 can also be a mobile or stationary server.

[0055] Among them, the processor 420 is used to execute the following computer-executable instructions. When the computer-executable instructions are executed by the processor, the steps of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall are implemented. The above is a schematic solution of a computing device according to this embodiment. It should be noted that the technical solution of this computing device and the technical solution of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall belong to the same concept. For the detailed content not described in the technical solution of the computing device, reference can be made to the description of the technical solution of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall.

[0056] An embodiment of this specification also provides a computer-readable storage medium, which stores computer-executable instructions. When the computer-executable instructions are executed by the processor, the steps of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall are implemented.

[0057] The above is a schematic solution of a computer-readable storage medium according to this embodiment. It should be noted that the technical solution of this storage medium and the technical solution of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall belong to the same concept. For the detailed content not described in the technical solution of the storage medium, reference can be made to the description of the technical solution of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall.

[0058] An embodiment of this specification also provides a computer program. When the computer program is executed on a computer, the computer is made to execute the steps of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall.

[0059] The above is a schematic solution of a computer program according to this embodiment. It should be noted that the technical solution of this computer program and the technical solution of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall belong to the same concept. For the detailed content not described in the technical solution of the computer program, reference can be made to the description of the technical solution of the above-mentioned method for treating high-temperature corrosion of the boiler water-cooled wall.

[0060] The above describes specific embodiments of this specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims may be performed in a different order than in the embodiments and still achieve the desired result. Additionally, the processes depicted in the figures do not necessarily require the particular order or sequential order shown to achieve the desired result. In certain implementations, multitasking and parallel processing are also possible or may be advantageous.

[0061] The computer instructions include computer program code, which may be in the form of source code, object code, executable files, or some intermediate forms, etc. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording medium, USB flash drive, mobile hard disk, magnetic disk, optical disk, computer memory, read-only memory (ROM), random access memory (RAM), electrical carrier signals, telecommunication signals, and software distribution media, etc. It should be noted that the content included in the computer-readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice within the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, the computer-readable medium does not include electrical carrier signals and telecommunication signals.

[0062] It should be noted that for the foregoing method embodiments, for the sake of simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the embodiments of this specification are not limited by the described action sequence, because according to the embodiments of this specification, certain steps can be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential for the embodiments of this specification.

[0063] In the above embodiments, the descriptions of each embodiment have their own emphases. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0064] The preferred embodiments of this specification disclosed above are only used to help explain this specification. The optional embodiments do not elaborate on all the details, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of the embodiments of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the embodiments of this specification, so that those skilled in the art can well understand and utilize this specification. This specification is only limited by the claims and their full scope and equivalents.

Claims

1. A method for treating high temperature corrosion of boiler water wall, characterized in that: Applied to a boiler water-cooled wall high-temperature corrosion control system, the system includes a drone, a wall-climbing robot and a control center, and the method includes: The drone acquires scanning image data inside the furnace and transmits the scanning image data to the control center; The control center controls the wall-climbing robot to clean the interior of the furnace based on the scanned image data and obtains thickness measurement data; The control center determines the thinning amount based on the thickness measurement data; The water-cooled wall tubes are treated based on the thinning amount.

2. The method according to claim 1, characterized in that The drone acquires scanning image data inside the furnace, including: The drone scans the first side wall surface inside the furnace to determine first scanning image data; The drone scans the second side wall surface inside the furnace to determine second scanning image data; The drone scans the front wall inside the furnace to determine third scanning image data; The drone scans the rear wall inside the furnace to determine fourth scanning image data; The first side wall surface is opposite to the second side wall surface, and the front wall surface is opposite to the rear wall surface.

3. The method according to claim 1, characterized in that The control center controls the wall-climbing robot to clean the interior of the furnace based on the scanned image data and obtains thickness measurement data, including: The control center performs modeling based on the scanned image data to determine a furnace cavity model; Based on the furnace chamber model, the wall-climbing robot is controlled to clean the interior of the furnace and obtain thickness measurement data.

4. The method according to claim 3, characterized in that The controlling the wall-climbing robot to clean the interior of the furnace based on the furnace chamber model and obtaining thickness measurement data includes: Based on the furnace chamber model, the wall-climbing robot is controlled to measure the tube wall thickness of the water-cooled wall in the furnace to determine initial thickness measurement data; Performing a dust cleaning operation on the water-cooled wall and determining a dust cleaning result; The tube wall thickness of the water-cooled wall is measured based on the cleaning result to determine target thickness measurement data.

5. The method according to claim 4, characterized in that The control center determines the thinning amount based on the thickness measurement data, including: A thinning amount is determined based on the initial thickness measurement data and the target thickness measurement data.

6. The method according to claim 1, characterized in that The treating of the water-cooled wall tube based on the thinning amount comprises: Marking the position of the water-cooled wall tube based on the thinning amount to determine the position information; Intercepting the water-cooled wall tube based on the position information to determine the split wall tube; The water-cooled wall tubes are treated based on the thinning amount and the designed wall thickness.

7. The method according to claim 6, characterized in that The water-cooled wall tube is treated based on the thinning amount and the designed wall thickness, including: When the thinning amount is greater than the first value of the designed wall thickness and less than the second value of the designed wall thickness, the water-cooled wall tube is reversely installed; When the thinning amount is greater than or equal to the second value of the designed wall thickness, the water-cooled wall tube is replaced.

8. A boiler water wall high temperature corrosion treatment device, characterized in that: Applied to the boiler water wall high temperature corrosion control system, the system includes a drone, a wall climbing robot and a control center, and the device includes: An image scanning module is configured to enable the drone to obtain scanning image data inside the furnace and transmit the scanning image data to the control center; a wall tube thickness measurement module, configured so that the control center controls the wall climbing robot to clean the interior of the furnace based on the scanning image data and obtains thickness measurement data; A data calculation module, configured for the control center to determine the thinning amount based on the thickness measurement data; The wall tube treatment module is configured to treat the water-cooled wall tube based on the thinning amount.

9. A computing device, characterized in that include: Memory and processor; The memory is used to store computer executable instructions, and the processor is used to execute the computer executable instructions. When the computer executable instructions are executed by the processor, the steps of the method for controlling high temperature corrosion of boiler water-cooled walls as described in any one of claims 1 to 7 are implemented.

10. A computer-readable storage medium storing computer-executable instructions, which, when executed by a processor, implement the steps of the method for controlling high-temperature corrosion of a boiler water-cooled wall as claimed in any one of claims 1 to 7.