Automatic feeding and discharging device for degradation of environment-friendly plastic bags

Abstract

The invention provides an automatic feeding and discharging device for degradation of environment-friendly plastic bags, and relates to the technical field of plastic bag degradation, the automatic feeding and discharging device comprises a device main body, a crushing part for crushing the plastic bags is arranged in the device main body, a conveying belt for conveying the plastic bags is mounted in the device main body, and the conveying belt is arranged below the crushing part; a sprayer used for flushing the plastic bag is fixedly connected into the device body, and a water supply component used for conveying a water source to the sprayer is arranged in the device body. According to the device disclosed by the invention, the crushing part is arranged in the device main body, and the plastic bag can be thoroughly crushed into uniform tiny fragments under the high-speed shearing action of the crushing roller, so that the contact area and the treatment efficiency of subsequent degradation reaction are greatly improved; the three procedures of cleaning, dewatering and drying are sequentially completed in the conveying process, oil stains and impurities on the surfaces of the plastic bags can be effectively removed, and the purity of degraded raw materials is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of plastic bag degradation, and specifically to an automatic loading and unloading device for environmental protection plastic bag degradation. Background Technique

[0002] Plastic bag degradation refers to the process in which plastic bags gradually decompose into small molecule substances under natural or artificial conditions, mainly including three main ways: photodegradation, biodegradation, and oxidative degradation. Among them, photodegradation relies on ultraviolet radiation to break the plastic molecular chains; biodegradation requires the participation of specific microorganisms, such as the decomposition process of compostable plastic bags; oxidative degradation accelerates the decomposition of plastics by adding pro-oxidants. However, traditional polyethylene (PE) plastic bags still take hundreds of years to completely degrade in the natural environment, which highlights the necessity of reducing use, promoting environmental protection alternatives, and improving the recycling system, rather than simply relying on degradation technology.

[0003] Currently, in the actual operation of plastic bag degradation treatment, there are often problems with imperfect treatment processes. For example, in the feeding link, a large number of plastic bags are usually directly concentrated and put in, lacking necessary pre-treatment processes. The recycled plastic bags are often attached with pollutants such as oil stains and food residues. These impurities will not only interfere with the degradation process but also may reduce the final treatment effect, so improvements are needed. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic loading and unloading device for environmental protection plastic bag degradation to solve the problems raised in the background technique above and overcome the existing technical defects.

[0005] To solve the above technical problems, the technical solution adopted by the present invention is: an automatic loading and unloading device for environmental protection plastic bag degradation, including a device main body. Inside the device main body, there is a crushing component for crushing plastic bags. Inside the device main body, a conveyor belt for transporting plastic bags is installed. The conveyor belt is arranged below the crushing component. Inside the device main body, a sprayer for flushing plastic bags is fixedly connected. Inside the device main body, a water supply component for supplying water to the sprayer is arranged. Inside the device main body, a dryer is fixedly connected. Both the sprayer and the dryer are arranged above the conveyor belt. An outlet is provided on the device main body.

[0006] As a further scheme of the present invention: the crushing component includes two crushing rollers rotatably connected inside the device main body. The outside of the device main body is fixedly connected with a drive box. Two output ends are provided on the drive box. The two output ends of the drive box are respectively fixedly connected with one end of the two crushing rollers.

[0007] As a further solution of the present invention: a partition is fixedly connected inside the device main body, and a water storage area is formed inside the device main body by combining the partition with the device main body.

[0008] As a further solution of the present invention: the water supply component includes a water supply pump fixedly connected inside the water storage area, the output end of the water supply pump is fixedly communicated with a water delivery pipe, the other end of the water delivery pipe is connected to the input end of the sprayer, a number of first water leakage holes are provided on the conveyor belt, and a number of overflow ports are provided on the device main body.

[0009] As a further solution of the present invention: a vibration plate is arranged inside the conveyor belt, a number of through holes are provided on the vibration plate, two groups of springs are fixedly connected to the lower end surface of the vibration plate, the bottom end of each spring is fixedly connected to a connecting seat, and each connecting seat is fixedly connected to the device main body.

[0010] As a further solution of the present invention: a cam roller is rotatably connected to the device main body, the cam roller is arranged below the vibration plate, a first gear is fixedly connected to the cam roller, a second gear is fixedly connected to the conveyor belt, and the first gear meshes with the second gear.

[0011] As a further solution of the present invention: a driving motor is fixedly connected to the device main body, the output end of the driving motor is fixedly connected to the input end of the conveyor belt, a protective shell is fixedly connected to the device main body, and the first gear and the second gear are both arranged inside the protective shell.

[0012] As a further solution of the present invention: a feed hopper is fixedly connected to the device main body, and a discharge hopper is fixedly connected to the device main body.

[0013] As a further solution of the present invention: it further includes a monitoring module fixed inside the device main body, the detection module includes a high-definition camera, an image processing module and an alarm, the high-definition camera is arranged facing the conveyor belt for real-time shooting of the plastic bag crushing and conveying state; the image processing module is electrically connected to the high-definition camera and built-in with an AI algorithm to identify plastic bag residues or equipment blockage abnormalities; the alarm is signal-connected to the image processing module for triggering a sound and light alarm or automatically adjusting the rotation speed of the crushing roller through a controller; the controller is integrated in the drive box and is linked with the water supply pump and the dryer.

[0014] As a further solution of the present invention: a photoelectric sensor is embedded in the inner wall of the feed hopper, and an infrared counter is fixed outside the discharge hopper; both the photoelectric sensor and the infrared counter are connected to a cloud server through a wireless transmission module; the photoelectric sensor detects the number of feeding bags and generates a pulse signal, and the infrared counter counts the number of fragmented materials discharged after degradation. After the data of the two are compared by the cloud server, the processing efficiency and error rate are displayed in real time through a display screen; the wireless transmission module supports 5G or LoRa communication protocols.

[0015] Compared with the prior art, the beneficial effects of the present invention include:

[0016] By arranging a crushing component in the device main body, through the high-speed shearing action of the crushing roller, the plastic bag can be completely crushed into uniform tiny fragments, greatly increasing the contact area and processing efficiency of the subsequent degradation reaction. By the collaborative operation of the conveyor belt, the sprayer and the dryer, three processes of cleaning, dehydration and drying are sequentially completed during the conveying process, which can effectively remove the oil stains and impurities on the surface of the plastic bag and ensure the purity of the degradation raw material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The disclosure of the present invention will be described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the protection scope of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them:

[0018] Figure 1 Schematically shows a structural diagram of a device main body according to an embodiment of the present invention;

[0019] Figure 2 Schematically shows a side view of a device main body according to an embodiment of the present invention;

[0020] Figure 3 Schematically shows a cross-sectional view of a device main body according to an embodiment of the present invention;

[0021] Figure 4 Schematically shows a structural diagram of a vibrating plate according to an embodiment of the present invention;

[0022] Reference numerals in the figures: 1, device main body; 2, feed hopper; 3, crushing roller; 4, drive box; 5, conveyor belt; 6, drive motor; 7, sprayer; 8, water supply pump; 9, water delivery pipe; 10, partition board; 11, overflow port; 12, dryer; 13, discharge hopper; 14, vibrating plate; 15, connecting seat; 16, spring; 17, cam roller; 18, first gear; 19, second gear; 20, protective shell. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] It is easy to understand that according to the technical solution of the present invention, without changing the essence of the present invention, those of ordinary skill in the art can propose various interchangeable structural forms and implementation manners. Therefore, the following specific embodiments and the accompanying drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as the whole of the present invention or as a limitation or restriction on the technical solution of the present invention.

[0024] Shown in conjunction with the accompanying drawings according to an embodiment of the present invention.

[0025] Refer to Figures 1 to 4 , an automatic loading and unloading device for the degradation of environmentally friendly plastic bags, including a device main body 1, a feed hopper 2 is fixedly connected to the device main body 1, a discharge port is provided on the device main body 1, a discharge hopper 13 is fixedly connected to the device main body 1, the provided feed hopper 2 can receive plastic bags to be processed, and the discharge hopper 13 can convey the processed plastic bags to the degradation link. A crushing component for crushing plastic bags is arranged inside the device main body 1. The crushing component includes two crushing rollers 3 rotatably connected inside the device main body 1. A drive box 4 is fixedly connected to the outside of the device main body 1. The drive box 4 is provided with two output ends, and the two output ends of the drive box 4 are respectively fixedly connected to one end of the two crushing rollers 3. The drive box 4 can provide power to drive the crushing rollers 3 to rotate, crushing the plastic bags into tiny fragments.

[0026] A conveyor belt 5 for transporting plastic bags is installed inside the device main body 1. The conveyor belt 5 is arranged below the crushing component. The conveyor belt 5 can horizontally transport the crushed plastic fragments. A sprayer 7 for flushing plastic bags is fixedly connected inside the device main body 1. A water supply component for supplying water to the sprayer 7 is arranged inside the device main body 1. A partition 10 is fixedly connected inside the device main body 1. A water storage area is formed inside the device main body 1 by combining the partition 10 with the device main body 1. The water supply component includes a water supply pump 8 fixedly connected inside the water storage area. The output end of the water supply pump 8 is fixedly communicated with a water delivery pipe 9. The other end of the water delivery pipe 9 is connected to the input end of the sprayer 7. A number of first water leakage holes are arranged on the conveyor belt 5, and a number of overflow ports 11 are opened on the device main body 1. Specifically, water for cleaning can be stored in the water storage area. The provided water supply pump 8 can extract water and convey the water to the sprayer 7 through the water delivery pipe 9 for spraying outward to flush the plastic bag fragments on the conveyor belt 5. A dryer 12 is fixedly connected inside the device main body 1. Both the sprayer 7 and the dryer 12 are arranged above the conveyor belt 5. The dryer 12 can dry the washed fragments to reduce the residual moisture.

[0027] Inside the conveyor belt 5, there is a vibrating plate 14. A number of through holes are provided on the vibrating plate 14. Two groups of springs 16 are fixedly connected to the lower end surface of the vibrating plate 14. The bottom end of each spring 16 is fixedly connected to a connecting seat 15. Each connecting seat 15 is fixedly connected to the device main body 1. A cam roller 17 is rotatably connected to the device main body 1. The cam roller 17 is arranged below the vibrating plate 14. A first gear 18 is fixedly connected to the cam roller 17. A second gear 19 is fixedly connected to the conveyor belt 5. The first gear 18 meshes with the second gear 19. A driving motor 6 is fixedly connected to the device main body 1. The output end of the driving motor 6 is fixedly connected to the input end of the conveyor belt 5. A protective shell 20 is fixedly connected to the device main body 1. The first gear 18 and the second gear 19 are both arranged inside the protective shell 20.

[0028] Specifically, the driving motor 6 can provide power for the conveyor belt 5 to ensure continuous transportation. At the same time, it can also drive the second gear 19 to rotate. By using the meshing of the second gear 19 and the first gear 18, the cam roller 17 can be driven to rotate. During this process, the vibrating plate 14 can generate vibrations under the pushing of the cam roller 17, making the dehydration and drying of the debris on the conveyor belt 5 more uniform.

[0029] It also includes a monitoring module fixed inside the device main body 1. The detection module includes a high-definition camera, an image processing module, and an alarm. The high-definition camera is arranged facing the conveyor belt 5 for real-time shooting of the plastic bag breaking and conveying states. The image processing module is electrically connected to the high-definition camera and built-in with an AI algorithm to identify plastic bag residues or equipment blockage abnormalities. The alarm is signal-connected to the image processing module for triggering sound and light alarms or automatically adjusting the rotation speed of the crushing roller 3 through a controller. The controller is integrated in the drive box 4 and is linked with the water supply pump 8 and the dryer 12. A photoelectric sensor is embedded in the inner side wall of the feed hopper 2, and an infrared counter is fixed outside the discharge hopper 13. Both the photoelectric sensor and the infrared counter are connected to a cloud server through a wireless transmission module. The photoelectric sensor detects the number of incoming bags and generates a pulse signal. The infrared counter counts the number of fragmented materials discharged after degradation. After the data of the two are compared by the cloud server, the processing efficiency and error rate are displayed in real time through a display screen. The wireless transmission module supports 5G or LoRa communication protocols.

[0030] Specifically, the high-definition camera combined with AI image recognition is used to monitor the breaking state in real time. The photoelectric sensor and the infrared counter are used to count the incoming / outgoing material data and upload it to the cloud for comparison and analysis. At the same time, the controller is linked to automatically adjust the rotation speed of the crushing roller, the water supply volume, and the drying temperature. The system integrates 5G / LoRa dual-mode communication to achieve abnormal sound and light alarms, visualization of processing efficiency, and remote operation and maintenance. It has the advantages of multi-modal perception, adaptive adjustment, and cloud collaboration, effectively improving the automation level and energy efficiency of plastic crushing treatment, and is suitable for the intelligent upgrade of waste recycling scenarios.

[0031] Working principle: After the device is started, the staff puts the plastic bag to be processed into the device main body 1 through the feed hopper 2. First, two crushing rollers 3 driven by the drive box 4 rotate to crush the plastic bag and decompose it into small pieces. The crushed pieces then fall onto the conveyor belt 5. During the conveying process, the water supply pump 8 transports the water in the water storage area to the sprayer 7 through the water supply pipe 9, and the pieces can be sprayed and washed. The waste water after washing flows back to the water storage area through the first water leakage holes on the conveyor belt 5 and the overflow port 11 on the device main body 1 for recycling. At the same time, driven by the drive motor 6, the movement of the conveyor belt 5 drives the first gear 18 through the second gear 19, causing the cam roller 17 to rotate, and then pushing the vibration plate 14 to vibrate with the cooperation of the spring 16 to promote the dehydration of the pieces. Subsequently, the dryer 12 dries the pieces, and finally the processed plastic pieces are discharged through the discharge hopper 13 and enter the subsequent degradation process.

[0032] The technical scope of the present invention is not limited to the content described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.

Claims

1. An automatic loading and unloading device for degrading environmentally friendly plastic bags, characterized in that: The invention comprises a device body (1), wherein a crushing component for crushing plastic bags is arranged inside the device body (1), a conveyor belt (5) for conveying plastic bags is installed inside the device body (1), and the conveyor belt (5) is arranged below the crushing component, a sprayer (7) for washing plastic bags is fixedly connected inside the device body (1), a water supply component for conveying water to the sprayer (7) is arranged inside the device body (1), a dryer (12) is fixedly connected inside the device body (1), and the sprayer (7) and the dryer (12) are both arranged above the conveyor belt (5), and a discharge port is arranged on the device body (1).

2. The automatic loading and unloading device for degrading environmentally friendly plastic bags according to claim 1 is characterized in that: The crushing component comprises two crushing rollers (3) rotatably connected to the inside of a device body (1); a driving box (4) is fixedly connected to the outside of the device body (1); the driving box (4) is provided with two output ends; the two output ends of the driving box (4) are respectively fixedly connected to one end of the two crushing rollers (3).

3. The automatic loading and unloading device for degrading environmentally friendly plastic bags according to claim 2 is characterized in that: A partition (10) is fixedly connected to the inside of the device body (1), and a water storage area is formed in the device body (1) by combining the partition (10) with the device body (1).

4. The automatic loading and unloading device for environmentally friendly plastic bag degradation according to claim 3 is characterized in that: The water supply component comprises a water supply pump (8) fixedly connected to the inside of the water storage area, the output end of the water supply pump (8) is fixedly connected to a water supply pipe (9), the other end of the water supply pipe (9) is connected to the input end of the sprinkler (7), a plurality of first water leakage holes are arranged on the conveyor belt (5), and a plurality of overflow ports (11) are opened on the device body (1).

5. The automatic loading and unloading device for environmentally friendly plastic bag degradation according to claim 4 is characterized in that: A vibration plate (14) is arranged inside the conveyor belt (5), and a plurality of through holes are opened on the vibration plate (14). Two groups of springs (16) are fixedly connected to the lower end surface of the vibration plate (14), and the bottom end of each of the springs (16) is fixedly connected to a connecting seat (15), and each of the connecting seats (15) is fixedly connected to the device body (1).

6. The automatic loading and unloading device for environmentally friendly plastic bag degradation according to claim 5, characterized in that: A cam roller (17) is rotatably connected to the device body (1), the cam roller (17) is arranged below the vibration plate (14), a first gear (18) is fixedly connected to the cam roller (17), a second gear (19) is fixedly connected to the conveyor belt (5), and the first gear (18) is meshed with the second gear (19).

7. The automatic loading and unloading device for environmentally friendly plastic bag degradation according to claim 6 is characterized in that: A driving motor (6) is fixedly connected to the device body (1), and an output end of the driving motor (6) is fixedly connected to an input end of a conveyor belt (5). A protective shell (20) is fixedly connected to the device body (1), and the first gear (18) and the second gear (19) are both arranged inside the protective shell (20).

8. The automatic loading and unloading device for environmentally friendly plastic bag degradation according to claim 7, characterized in that: A feed hopper (2) is fixedly connected to the device body (1), and a discharge hopper (13) is fixedly connected to the device body (1).

9. The automatic loading and unloading device for environmentally friendly plastic bag degradation according to claim 8, characterized in that: The device also includes a monitoring module fixed inside the device body (1), wherein the monitoring module includes a high-definition camera, an image processing module and an alarm. The high-definition camera is arranged toward the conveyor belt (5) and is used to capture the crushing and conveying status of the plastic bags in real time. The image processing module is electrically connected to the high-definition camera and has a built-in AI algorithm to identify plastic bag residues or abnormal equipment blockage. The alarm is connected to the image processing module signal and is used to trigger an audible and visual alarm or automatically adjust the rotation speed of the crushing roller (3) through a controller. The controller is integrated in the drive box (4) and is linked to the water supply pump (8) and the dryer (12).

10. The automatic loading and unloading device for environmentally friendly plastic bag degradation according to claim 9, characterized in that: A photoelectric sensor is embedded in the inner wall of the feed hopper (2), and an infrared counter is fixed on the outer side of the discharge hopper (13); the photoelectric sensor and the infrared counter are both connected to a cloud server via a wireless transmission module; the photoelectric sensor detects the number of feed bags and generates a pulse signal, and the infrared counter counts the number of discharge fragments after degradation. After the data of the two are compared by the cloud server, the processing efficiency and error rate are displayed in real time on the display screen; the wireless transmission module supports 5G or LoRa communication protocols.

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