Coal dressing separator and using method thereof
By designing cleaning, blowing, combing and exhaust mechanisms in the coal sorting machine, the problem of dust blocking the visual inspection head during coal material transportation is solved, and a more efficient separation effect and cost reduction between coal and gangue is achieved.
Patent Information
- Application Number
- CN202510338527.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-06-20
AI Technical Summary
Dust is generated during the transportation process of coal material, causing the lens of the visual detection head to be blocked, reducing the separation effect between coal and gangue.
A coal sorting machine is designed, including a cleaning mechanism, a blowing mechanism, a carding mechanism and an exhaust mechanism. The cleaning mechanism removes dust through bristles and blower mechanisms, the combing mechanism cleans the dust on the bristles through comb teeth, and the exhaust mechanism absorbs dust under cleaning through fan blades.
Effectively remove dust from the lens of the visual inspection head, ensuring the clarity and accuracy of the inspection, improving the separation effect between coal and gangue, and reducing equipment costs.
Smart Images

Figure CN120169699A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coal preparation, and in particular to a coal preparation separator and a use method thereof. Background Art
[0002] Coal is mainly composed of carbon, hydrogen, oxygen, nitrogen, sulfur, phosphorus and other elements. It is a very important energy source and an important raw material for the metallurgical and chemical industries.
[0003] During the processing, coal needs to be screened to remove the gangue in the coal and reduce the impurity content in the coal. High-quality coal can better meet market demand. The common removal method now is through visual inspection. When the visual inspection head detects the gangue in the coal, the telescopic device drives the push plate to move, so that the push plate can push the gangue out of the conveying equipment.
[0004] However, when the coal moves with the conveying mechanism, dust will be generated. The dust is easy to adhere to the lens of the visual inspection head. The dust attached to the lens will block the visual inspection head, resulting in the inability of the visual inspection head to stably and accurately select the gangue, thereby reducing the separation effect of coal and gangue. For this reason, we propose a coal separation machine and its use method. Summary of the invention
[0005] The object of the present invention is to provide a coal separation machine and a method of using the same to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a coal separation machine, comprising:
[0007] A frame, wherein a conveying assembly is arranged inside the frame, a partition is fixedly connected inside the frame, a visual inspection head is inserted and installed on the top of the partition, and the visual inspection head is used to select gangue;
[0008] The pushing mechanism comprises a pushing plate, the inner wall of the frame is provided with an embedding groove, the pushing plate is inserted in the embedding groove, the outer wall of the frame is fixedly connected with a mounting plate, the inner wall of the mounting plate is provided with a telescopic cylinder, and the output end of the telescopic cylinder is drivingly connected with one side of the pushing plate;
[0009] A cleaning mechanism, the cleaning mechanism is arranged below the partition, the cleaning mechanism includes bristles, a movable plate is slidably arranged below the partition, a square frame is fixedly connected to the back of the movable plate, the bristles are arranged on the side of the top of the square frame, and a sliding mechanism is arranged above the movable plate;
[0010] A blowing mechanism, which is arranged inside the movable plate and the square frame and is used to blow air toward the bristles;
[0011] A carding mechanism, which is arranged at the top of the square frame and is located at the position of the bristles;
[0012] An air extraction mechanism, which is used to adsorb the dust cleaned by the air blowing mechanism and the carding mechanism.
[0013] Preferably, the air blowing mechanism includes a first piston. A connection cavity is formed inside the movable plate. The first piston is symmetrically and slidably arranged on the inner wall of the connection cavity. A moving mechanism is arranged between the first piston and the inner wall of the frame body. An air inlet hole is formed at the top end of the inner wall of the connection cavity, and a first one-way valve is installed inside the air inlet hole. An air outlet hole is formed at the back of the inner wall of the connection cavity, and a second one-way valve is installed inside the air outlet hole. A rectangular ring cavity is formed inside the square frame. A connection groove is formed between the rectangular ring cavity and the air outlet hole. A plurality of exhaust grooves are formed at the top of the square frame and are located at the position of the bristles. An adjusting mechanism is arranged inside the rectangular ring cavity for controlling the communication between the exhaust grooves and the rectangular ring cavity.
[0014] Preferably, the moving mechanism includes a first rack. Slots are formed on both sides of the movable plate, and the inside of the slots is communicated with the inside of the connection cavity. The first rack is fixedly connected to the inner wall of the frame body. A first gear is rotatably connected to the inner wall of the slot. A connecting rod is rotatably connected to the side of the top end of the first gear. One end of the connecting rod is rotatably connected to one side of the first piston.
[0015] Preferably, the adjusting mechanism includes a second piston. The outer wall of the second piston is slidably connected to the inner wall of the rectangular ring cavity. The bottom end of the second piston is fixedly connected with a connecting rod. A first moving hole is formed at the bottom end of the square frame. The outer wall of the connecting rod is movably inserted into the inner wall of the first moving hole. An unlocking mechanism is arranged inside the frame body.
[0016] Preferably, the unlocking mechanism includes a first connection block. The top end of the first connection block is fixedly connected to the bottom end of the connecting rod. A first inclined surface is formed at the top end of the first connection block. An extrusion block is fixedly connected to the inner wall of the frame body. A second inclined surface is formed at the bottom end of the extrusion block. A first spring is arranged inside the rectangular ring cavity. The first spring is sleeved on the outer wall of the connecting rod and is located below the second piston.
[0017] Preferably, the carding mechanism includes a plurality of comb teeth. An activity bar is arranged above the square frame. The plurality of comb teeth are fixedly connected to the back of the activity bar at intervals. A second connecting block is arranged below the square frame. A third inclined surface is opened at the bottom end of the second connecting block. A fourth inclined surface is opened at the top end of the extrusion block. A second activity hole is opened at the top end of the second connecting block. The outer wall of the connecting rod is movably inserted into the inner wall of the second activity hole. A second spring is arranged between the top end of the second connecting block and the bottom end of the square frame. The second spring is sleeved on the outer wall of the connecting rod. A lifting mechanism is arranged between the second connecting block and the activity bar.
[0018] Preferably, the lifting mechanism includes a vertical rod. The bottom end of the vertical rod is fixedly connected to the top end of the second connecting block. A communication cavity is opened at the top end of the square frame. A top groove is opened at the top end of the vertical rod. A second gear is rotatably connected to the inner wall of the top groove. A second rack is fixedly connected to the inner wall of the communication cavity. The outer wall of the second gear is meshed with the outer wall of the second rack. A lifting rod is fixedly connected to the bottom end of the activity bar. The lifting rod is movably inserted into the inner wall of the communication cavity. A third rack is fixedly connected to the back of the lifting rod. The outer wall of the third rack is meshed with the outer wall of the second gear. A limiting strip is fixedly connected to the front of the lifting rod. A first limiting groove is opened at the inner wall of the communication cavity. The outer wall of the limiting strip is slidably connected to the inner wall of the first limiting groove.
[0019] Preferably, the sliding mechanism includes a slider. The bottom end of the slider is fixedly connected to the top end of the activity plate. A sliding groove is opened at the top end of the partition plate. The outer wall of the slider is slidably connected to the inner wall of the sliding groove. Two fixing plates are fixedly connected to the top end of the partition plate. A lead screw is rotatably connected between the two fixing plates. A threaded hole is opened at the back of the slider. The outer wall of the lead screw is meshed with the inner wall of the threaded hole. A second bevel gear is fixedly connected to one end of the lead screw. A servo motor is installed at the top end of the frame body. The output end of the servo motor is drivingly connected to a first rotating rod. A first bevel gear is fixedly connected to the bottom end of the first rotating rod. The outer wall of the first bevel gear is meshed with the outer wall of the second bevel gear.
[0020] Preferably, the air extraction mechanism includes a fan blade. A fixed frame is fixedly inserted through the top end of the partition plate. A second rotating rod is rotatably inserted through the top end of the fixed frame. The bottom end of the second rotating rod is fixedly connected to the top end of the fan blade. A filter element is arranged inside the fixed frame. A first synchronous wheel is fixedly sleeved on the outer wall of the second rotating rod. A second synchronous wheel is fixedly sleeved on the outer wall of the first rotating rod. A synchronous belt is drivingly arranged between the first synchronous wheel and the second synchronous wheel.
[0021] The present invention also provides a use method of a coal preparation separator, including the following steps:
[0022] Step 1: After the coal material enters the frame, it is moved and conveyed by the conveying component. Then, the vision detection head works to conduct visual detection on the coal material on the conveying component. When gangue is detected, the telescopic cylinder works to drive the push plate to move. The push plate pushes the gangue on the conveying component out and discharges it from the frame through the chute, and the remaining coal material continues to move through the conveying component;
[0023] Step 2: When cleaning the lens of the vision detection head, the servo motor works to drive the first rotating rod to rotate forward. The rotation of the first rotating rod drives the first bevel gear to rotate. The rotation of the first bevel gear drives the engaged second bevel gear to rotate. The rotation of the second bevel gear drives the lead screw to rotate. The rotation of the lead screw can drive the slider to move. The movement of the slider drives the movable plate to move. The movement of the movable plate drives the square frame to move. The movement of the square frame drives the brush bristles to move until the brush bristles contact the lens of the vision detection head for cleaning;
[0024] Step 3: While the movable plate moves, it will drive the first gear to move. While the first gear moves, it cooperates with the first rack to drive the first gear to rotate. Then, under the connection of the connecting rod, the first piston moves back and forth inside the connection cavity, so that under the cooperation of the second one-way valve and the first one-way valve, and under the connection of the connection groove, the rectangular ring cavity continuously intakes air, making the inside of the rectangular ring cavity in a positive pressure state. While the square frame moves, it drives the first connecting block to move until the first inclined surface contacts the second inclined surface, so that the second inclined surface squeezes the first inclined surface, causing the first connecting block to descend. Then, through the connection of the connecting rod, it drives the second piston to descend, so that the exhaust groove communicates with the rectangular ring cavity, and the positive pressure in the rectangular ring cavity blows air upward through the exhaust groove, so as to clean the cleaned brush bristles;
[0025] Step 4: While the second inclined surface squeezes the first inclined surface, the fourth inclined surface will squeeze the third inclined surface, causing the second connecting block to move upward, and under the connection of the vertical rod, it drives the second gear to move upward. Then, under the meshing cooperation of the second gear and the third rack, the lifting rod moves upward. The upward movement of the lifting rod drives the movable strip to move upward. The upward movement of the movable strip drives the comb teeth to move upward, and the brush bristles can be cleaned by the upward movement of the comb teeth;
[0026] Step 5: While the first rotating rod rotates forward, it will drive the second synchronous wheel to rotate. Then, under the connection of the synchronous belt, it drives the first synchronous wheel to rotate, and then drives the second rotating rod to rotate. The rotation of the second rotating rod will drive the fan blades to rotate forward. The forward-rotating fan blades will generate negative pressure suction below the fan blades, so as to suck the dust combed off the brush bristles by the comb teeth.
[0027] The technical effects and advantages of the present invention:
[0028] (1) By setting up the cleaning mechanism and cooperating with the fixing mechanism, when the square frame moves to drive the brush bristles to clean the lens of the vision detection head, the first piston will move back and forth with the movement of the movable plate to inflate the rectangular ring cavity, making the rectangular ring cavity in a positive pressure state, and then discharging air to the position of the brush bristles through the exhaust groove, thus ensuring that the vision detection head can detect more clearly, and at the same time ensuring that the brush bristles can clean stably;
[0029] (2) By setting up the combing mechanism, the fourth inclined plane squeezes the third inclined plane, causing the second connecting block to move upward, and driving the second gear to move upward under the connection of the vertical rod. Then, under the meshing cooperation of the second gear and the third rack, the lifting rod moves upward. The upward movement of the lifting rod drives the movable strip to move upward, and the upward movement of the movable strip drives the comb teeth to move upward, so that the brush bristles can be cleaned by the upward movement of the comb teeth, thereby improving the cleaning effect of the brush bristles;
[0030] (3) By setting up the air extraction mechanism, through the operation of the air extraction mechanism, the dust cleaned from the brush bristles can be sucked out, so that the dust leaves the frame body, avoiding these dusts from adhering to the lens of the vision detection head again. At the same time, the air extraction mechanism and the movement of the movable plate share a servo motor. When the servo motor operates, the first rotating rod rotates forward and drives the second synchronous wheel to rotate. Then, under the connection of the synchronous belt, the first synchronous wheel is driven to rotate, and the second rotating rod can be driven to rotate. The rotation of the second rotating rod drives the fan blade to rotate forward, and the forward rotating fan blade generates negative pressure suction below the fan blade, thereby sucking the dust combed off from the brush bristles by the comb teeth, reducing the equipment cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 is a schematic three-dimensional structure diagram of the present invention.
[0032] Figure 2 is a schematic side sectional structure diagram of the present invention.
[0033] Figure 3 is a schematic side sectional structure diagram of the square frame of the present invention.
[0034] Figure 4 is a schematic partial side sectional structure diagram of the square frame of the present invention.
[0035] Figure 5 is a schematic front sectional structure diagram of the movable plate of the present invention.
[0036] Figure 6 is of the present invention Figure 3 partial enlarged structure schematic diagram at A.
[0037] Figure 7 is of the present invention Figure 5 partial enlarged structure schematic diagram at B.
[0038] Figure 8 This is a schematic diagram of the partial top-down sectional structure of the movable plate of the present invention.
[0039] Figure 9 This is a schematic diagram of the three-dimensional structure of the extrusion block of the present invention.
[0040] Figure 10 This is a schematic diagram of the side sectional structure of the slider of the present invention.
[0041] Figure 11 This is a schematic diagram of the side sectional structure of the fixed frame of the present invention.
[0042] In the figure: 101, frame body; 102, partition board; 103, visual detection head; 104, embedding groove; 105, push plate; 106, falling groove; 107, mounting plate; 108, telescopic cylinder; 201, movable plate; 202, square frame; 203, brush hair; 301, connection cavity; 302, first piston; 303, air inlet hole; 304, first one-way valve; 305, air outlet hole; 306, second one-way valve; 307, rectangular ring cavity; 308, connection groove; 309, exhaust groove; 310, slotted hole; 312, first gear; 313, first rack; 314, connecting rod; 401, second piston; 402, connecting rod; 403, first movable hole; 404, first connection block; 405, first inclined surface; 406, extrusion block; 407, second inclined surface; 408, first spring; 501, movable strip; 502, comb teeth; 503, second connection block; 504, third inclined surface; 505, fourth inclined surface; 506, second movable hole; 507, second spring; 601, communication cavity; 602, lifting rod; 603, second rack; 604, vertical rod; 605, top groove; 606, second gear; 607, third rack; 608, first limiting groove; 609, limiting strip; 701, fixing plate; 702, lead screw; 703, slider; 704, threaded hole; 707, first rotating rod; 708, first bevel gear; 709, second bevel gear; 710, servo motor; 801, fixed frame; 802, second rotating rod; 803, fan blade; 804, filter element; 805, first synchronous pulley; 806, second synchronous pulley; 807, synchronous belt. Detailed implementation manners
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0044] The present invention provides as Figures 1-11The coal separation machine shown in the figure includes a frame 101, a pushing mechanism, a cleaning mechanism, a blowing mechanism, a combing mechanism and an exhaust mechanism. A conveying assembly is arranged inside the frame 101. A partition 102 is fixedly connected inside the frame 101. A visual inspection head 103 is inserted and installed on the top of the partition 102. The visual inspection head 103 is used to select gangue. The pushing mechanism includes a pushing plate 105. An embedded groove 104 is opened on the inner wall of the frame 101. The pushing plate 105 is inserted and arranged inside the embedded groove 104. The outer wall of the frame 101 is fixedly connected to a mounting plate 107. The mounting plate A telescopic cylinder 108 is installed on the inner wall of 107, and the output end of the telescopic cylinder 108 is transmission-connected with one side of the push plate 105. A drop hopper is arranged at the top of the frame 101. After the coal enters the frame 101 through the drop hopper, it is moved and transported through the conveying assembly. Then the visual inspection head 103 works to visually inspect the coal on the conveying assembly. When gangue is detected, the telescopic cylinder 108 works to drive the push plate 105 to move. The push plate 105 pushes the gangue on the conveying assembly out of the frame 101 and discharges it through the drop chute 106. The remaining coal continues to move through the conveying assembly.
[0045] In a preferred embodiment, a cleaning mechanism is arranged below the partition plate 102. The cleaning mechanism includes bristles 203. A movable plate 201 is slidably arranged below the partition plate 102. A square frame 202 is fixedly connected to the back surface of the movable plate 201. The bristles 203 are arranged on the side of the top end of the square frame 202. A sliding mechanism is arranged above the movable plate 201. The sliding mechanism includes a slider 703. The bottom end of the slider 703 is fixedly connected to the top end of the movable plate 201. A chute is formed at the top end of the partition plate 102. The outer wall of the slider 703 is slidably connected to the inner wall of the chute. Two fixing plates 701 are fixedly connected to the top end of the partition plate 102. A lead screw 702 is rotatably connected between the two fixing plates 701. A threaded hole 704 is formed in the back surface of the slider 703. The outer wall of the lead screw 702 is meshed with the inner wall of the threaded hole 704. One end of the lead screw 702 is fixedly connected to a second bevel gear 709. A servo motor 710 is installed at the top end of the frame body 101. The output end of the servo motor 710 is drivingly connected to a first rotating rod 707. A first bevel gear 708 is fixedly connected to the bottom end of the first rotating rod 707. The outer wall of the first bevel gear 708 is meshed with the outer wall of the second bevel gear 709. When cleaning the lens of the vision detection head 103, the servo motor 710 operates to drive the first rotating rod 707 to rotate forward. The rotation of the first rotating rod 707 drives the first bevel gear 708 to rotate. The rotation of the first bevel gear 708 drives the engaged second bevel gear 709 to rotate. The rotation of the second bevel gear 709 drives the lead screw 702 to rotate. The rotation of the lead screw 702 can drive the slider 703 to move. The movement of the slider 703 drives the movable plate 201 to move. The movement of the movable plate 201 drives the square frame 202 to move. The movement of the square frame 202 drives the bristles 203 to move until the bristles 203 contact the lens of the vision detection head 103 for cleaning. The servo motor 710 and the telescopic cylinder 108 are respectively electrically connected to an external power supply through an external switch, which is convenient for the operator to control the servo motor 710 and the telescopic cylinder 108, improving the safety and convenience of the operation;
[0046] Among them, the air blowing mechanism is arranged inside the movable plate 201 and the square frame 202. The air blowing mechanism is used to blow air to the position of the bristles 203. The air blowing mechanism includes a first piston 302. A connecting cavity 301 is formed inside the movable plate 201. The first piston 302 is symmetrically and slidably arranged on the inner wall of the connecting cavity 301. A moving mechanism is arranged between the first piston 302 and the inner wall of the frame body 101. An air inlet hole 303 is formed at the top end of the inner wall of the connecting cavity 301. A first one-way valve 304 is installed inside the air inlet hole 303. An air outlet hole 305 is formed on the back of the inner wall of the connecting cavity 301. A second one-way valve 306 is installed inside the air outlet hole 305. The first one-way valve 304 only allows air to enter the air inlet hole 303 from the outside, and the air in the air inlet hole 303 cannot be discharged through the first one-way valve 304. The second one-way valve 306 enables the air in the air outlet hole 305 to be discharged through the second one-way valve 306, while the outside air cannot enter the air outlet hole 305 through the second one-way valve 306. A rectangular ring cavity 307 is formed inside the square frame 202. A connecting groove 308 is formed between the rectangular ring cavity 307 and the air outlet hole 305. A plurality of exhaust grooves 309 are formed at the top end of the square frame 202 and at the position of the bristles 203. An adjusting mechanism for controlling the communication between the exhaust grooves 309 and the rectangular ring cavity 307 is arranged inside the rectangular ring cavity 307. The moving mechanism includes a first rack 313. Slots 310 are formed on both sides of the movable plate 201. The inside of the slots 310 is communicated with the inside of the connecting cavity 301. The first rack 313 is fixedly connected to the inner wall of the frame body 101. A first gear 312 is rotatably connected to the inner wall of the slot 310. A connecting rod 314 is rotatably connected to the side of the top end of the first gear 312. One end of the connecting rod 314 is rotatably connected to one side of the first piston 302. The adjusting mechanism includes a second piston 401. The outer wall of the second piston 401 is slidably connected to the inner wall of the rectangular ring cavity 307. A connecting rod 402 is fixedly connected to the bottom end of the second piston 401. A first moving hole 403 is formed at the bottom end of the square frame 202. The outer wall of the connecting rod 402 is movably inserted into the inner wall of the first moving hole 403. An unlocking mechanism is arranged inside the frame body 101. The unlocking mechanism includes a first connecting block 404. The top end of the first connecting block 404 is fixedly connected to the bottom end of the connecting rod 402. A first inclined surface 405 is formed at the top end of the first connecting block 404. An extrusion block 406 is fixedly connected to the inner wall of the frame body 101. A second inclined surface 407 is formed at the bottom end of the extrusion block 406. A first spring 408 is arranged inside the rectangular ring cavity 307. The first spring 408 is sleeved on the outer wall of the connecting rod 402 and is located below the second piston 401. When the movable plate 201 moves, it will drive the first gear 312 to move. When the first gear 312 moves, it cooperates with the first rack 313 to drive the first gear 312 to rotate. Then, under the connection of the connecting rod 314, the first piston 302 moves back and forth inside the connecting cavity 301. Thus, under the cooperation of the second one-way valve 306 and the first one-way valve 304,Under the connection of the connecting groove 308, air continuously enters the rectangular ring cavity 307, making the inside of the rectangular ring cavity 307 in a positive pressure state. While the square frame 202 moves, it drives the first connecting block 404 to move until the first inclined surface 405 contacts the second inclined surface 407. The second inclined surface 407 squeezes the first inclined surface 405, causing the first connecting block 404 to descend. Then, through the connection of the connecting rod 402, the second piston 401 is driven to descend, so that the exhaust groove 309 communicates with the rectangular ring cavity 307. The positive pressure in the rectangular ring cavity 307 blows air upward through the exhaust groove 309, thereby cleaning the cleaned brush bristles 203. When the second piston 401 moves downward, it compresses the first spring 408. Until the second inclined surface 407 separates from the extrusion block 406, under the elastic action of the first spring 408, the second piston 401 can be driven to move upward automatically, so that the exhaust groove 309 is no longer in communication with the rectangular ring cavity 307, making the inside of the rectangular ring cavity 307 in a positive pressure state.
[0047] Among them, the carding mechanism is arranged at the top of the square frame 202 and at the position of the bristles 203. The carding mechanism includes a plurality of comb teeth 502. An activity bar 501 is arranged above the square frame 202. The plurality of comb teeth 502 are fixedly connected to the back of the activity bar 501 at intervals. A second connecting block 503 is arranged below the square frame 202. A third inclined surface 504 is opened at the bottom end of the second connecting block 503. A fourth inclined surface 505 is opened at the top end of the extrusion block 406. A second activity hole 506 is opened at the top end of the second connecting block 503. The outer wall of the connecting rod 402 is movably inserted and connected with the inner wall of the second activity hole 506. A second spring 507 is arranged between the top end of the second connecting block 503 and the bottom end of the square frame 202. The second spring 507 is sleeved on the outer wall of the connecting rod 402. A lifting mechanism is arranged between the second connecting block 503 and the activity bar 501. The lifting mechanism includes a vertical rod 604. The bottom end of the vertical rod 604 is fixedly connected to the top end of the second connecting block 503. A communication cavity 601 is opened at the top end of the square frame 202. A top groove 605 is opened at the top end of the vertical rod 604. A second gear 606 is rotatably connected to the inner wall of the top groove 605. A second rack 603 is fixedly connected to the inner wall of the communication cavity 601. The outer wall of the second gear 606 is meshed with the outer wall of the second rack 603. A lifting rod 602 is fixedly connected to the bottom end of the activity bar 501. The lifting rod 602 is movably inserted through the inner wall of the communication cavity 601. A third rack 607 is fixedly connected to the back of the lifting rod 602. The outer wall of the third rack 607 is meshed with the outer wall of the second gear 606. A limiting strip 609 is fixedly connected to the front of the lifting rod 602. A first limiting groove 608 is opened at the inner wall of the communication cavity 601. The outer wall of the limiting strip 609 is slidably connected with the inner wall of the first limiting groove 608. While the second inclined surface 407 presses the first inclined surface 405, the fourth inclined surface 505 will press the third inclined surface 504, causing the second connecting block 503 to move upward. Under the connection of the vertical rod 604, the second gear 606 is driven to move upward. Then, under the meshing cooperation of the second gear 606 and the third rack 607, the lifting rod 602 is driven to move upward. The upward movement of the lifting rod 602 drives the activity bar 501 to move upward. The upward movement of the activity bar 501 drives the comb teeth 502 to move upward. Thus, the bristles 203 can be cleaned by the upward movement of the comb teeth 502. Among them, through the fixed setting of the second rack 603 and the movable setting of the third rack 607, the upward movement of the second gear 606 can drive the lifting rod 602 to move upward by a double distance, so that the comb teeth 502 have enough upward height to comb the bristles 203.
[0048] Among them, the air extraction mechanism is used to adsorb the dust cleaned by the air blowing mechanism and the combing mechanism. The air extraction mechanism includes a fan blade 803. The top end of the partition plate 102 is fixedly inserted and connected with a fixed frame 801. The top end of the fixed frame 801 is rotatably inserted and connected with a second rotating rod 802. The bottom end of the second rotating rod 802 is fixedly connected with the top end of the fan blade 803. A filter element 804 is arranged inside the fixed frame 801. The outer wall of the second rotating rod 802 is fixedly sleeved with a first synchronous pulley 805. The outer wall of the first rotating rod 707 is fixedly sleeved with a second synchronous pulley 806. A synchronous belt 807 is arranged between the first synchronous pulley 805 and the second synchronous pulley 806. When the first rotating rod 707 rotates forward, it will drive the second synchronous pulley 806 to rotate, and then drive the first synchronous pulley 805 to rotate under the connection of the synchronous belt 807, so as to drive the second rotating rod 802 to rotate. The rotation of the second rotating rod 802 will drive the fan blade 803 to rotate forward. The forward rotating fan blade 803 will generate a negative pressure suction below the fan blade 803, so as to suck the dust combed off the brush hair 203 by the comb teeth 502.
[0049] The present invention also provides a use method of a coal separation machine, including the following steps:
[0050] Step 1: After the coal material enters the frame body 101, it is moved and conveyed through the conveying component. Then, the visual detection head 103 works to visually detect the coal material on the conveying component. When gangue is detected, the telescopic cylinder 108 works to drive the push plate 105 to move. The push plate 105 pushes the gangue on the conveying component out and discharges it from the frame body 101 through the chute 106. The remaining coal material continues to move through the conveying component;
[0051] Step 2: When cleaning the lens of the visual detection head 103, the servo motor 710 works to drive the first rotating rod 707 to rotate forward. The rotation of the first rotating rod 707 drives the first bevel gear 708 to rotate. The rotation of the first bevel gear 708 drives the engaged second bevel gear 709 to rotate. The rotation of the second bevel gear 709 drives the lead screw 702 to rotate. The rotation of the lead screw 702 can drive the slider 703 to move. The movement of the slider 703 drives the movable plate 201 to move. The movement of the movable plate 201 drives the square frame 202 to move. The movement of the square frame 202 drives the brush hair 203 to move until the brush hair 203 contacts the lens of the visual detection head 103 for cleaning;
[0052] Step 3: While the movable plate 201 moves, it will drive the first gear 312 to move. While the first gear 312 moves, it cooperates with the first rack 313 to drive the first gear 312 to rotate. Then, under the connection of the connecting rod 314, the first piston 302 moves back and forth inside the connection cavity 301. Thus, under the cooperation of the second one-way valve 306 and the first one-way valve 304, and under the connection of the connection groove 308, the rectangular ring cavity 307 continuously intakes air, making the inside of the rectangular ring cavity 307 in a positive pressure state. While the square frame 202 moves, it drives the first connecting block 404 to move until the first inclined surface 405 contacts the second inclined surface 407, causing the second inclined surface 407 to squeeze the first inclined surface 405, making the first connecting block 404 descend. Then, through the connection of the connecting rod 402, it drives the second piston 401 to descend, so that the exhaust groove 309 communicates with the rectangular ring cavity 307, and the positive pressure in the rectangular ring cavity 307 blows air upward through the exhaust groove 309, thereby cleaning the bristles 203 after cleaning;
[0053] Step 4: While the second inclined surface 407 squeezes the first inclined surface 405, the fourth inclined surface 505 will squeeze the third inclined surface 504, causing the second connecting block 503 to move upward. Under the connection of the vertical rod 604, it drives the second gear 606 to move upward. Then, under the meshing cooperation of the second gear 606 and the third rack 607, the lifting rod 602 moves upward. The upward movement of the lifting rod 602 drives the movable strip 501 to move upward, and the upward movement of the movable strip 501 drives the comb teeth 502 to move upward, so that the bristles 203 can be cleaned by the upward movement of the comb teeth 502;
[0054] Step 5: While the first rotating rod 707 rotates forward, it will drive the second synchronous wheel 806 to rotate. Then, under the connection of the synchronous belt 807, it drives the first synchronous wheel 805 to rotate, thereby driving the second rotating rod 802 to rotate. The rotation of the second rotating rod 802 drives the fan blade 803 to rotate forward. The forward-rotating fan blade 803 will generate a negative pressure suction below the fan blade 803, thereby sucking the dust combed off the bristles 203 by the comb teeth 502.
[0055] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A coal separation machine, characterized in that: include: A frame (101), wherein a conveying assembly is arranged inside the frame (101), a partition (102) is fixedly connected inside the frame (101), a visual inspection head (103) is inserted and installed at the top of the partition (102), and the visual inspection head (103) is used to select gangue; A material pushing mechanism, the material pushing mechanism comprising a pushing plate (105), an inner wall of the frame (101) is provided with an embedding groove (104), the pushing plate (105) is inserted into the embedding groove (104), the outer wall of the frame (101) is fixedly connected with a mounting plate (107), the inner wall of the mounting plate (107) is installed with a telescopic cylinder (108), and the output end of the telescopic cylinder (108) is drivingly connected to one side of the pushing plate (105); A cleaning mechanism, the cleaning mechanism is arranged below the partition (102), the cleaning mechanism comprises bristles (203), a movable plate (201) is slidably arranged below the partition (102), a square frame (202) is fixedly connected to the back of the movable plate (201), the bristles (203) are arranged on the side of the top of the square frame (202), and a sliding mechanism is arranged above the movable plate (201); An air blowing mechanism, the air blowing mechanism being arranged inside the movable plate (201) and the square frame (202), and the air blowing mechanism being used to blow air toward the position of the bristles (203); A combing mechanism, the combing mechanism is arranged at the top of the square frame (202) and located at the position of the bristles (203); The exhaust mechanism is used to absorb the dust cleaned by the blowing mechanism and the combing mechanism.
2. A coal separation machine according to claim 1, characterized in that: The air blowing mechanism comprises a first piston (302), a connecting chamber (301) is provided inside the movable plate (201), the first piston (302) is symmetrically slidably arranged on the inner wall of the connecting chamber (301), a moving mechanism is arranged between the first piston (302) and the inner wall of the frame (101), an air inlet (303) is provided at the top end of the inner wall of the connecting chamber (301), a first non-return valve (304) is installed inside the air inlet (303), and an air outlet is provided at the back of the inner wall of the connecting chamber (301). (305), a second one-way valve (306) is installed inside the air outlet (305), a rectangular ring cavity (307) is provided inside the square frame (202), a connecting groove (308) is provided between the rectangular ring cavity (307) and the air outlet (305), a plurality of exhaust grooves (309) are provided at the top of the square frame (202) and at the position of the bristles (203), and an adjusting mechanism for controlling the connection between the exhaust grooves (309) and the rectangular ring cavity (307) is provided inside the rectangular ring cavity (307).
3. A coal separation machine according to claim 2, characterized in that: The moving mechanism comprises a first rack (313), and slots (310) are provided on both sides of the movable plate (201). The interior of the slot (310) is connected to the interior of the connecting cavity (301). The first rack (313) is fixedly connected to the inner wall of the frame (101), and the inner wall of the slot (310) is rotatably connected to a first gear (312). The side of the top end of the first gear (312) is rotatably connected to a connecting rod (314), and one end of the connecting rod (314) is rotatably connected to one side of the first piston (302).
4. A coal separation machine according to claim 2, characterized in that: The regulating mechanism comprises a second piston (401), the outer wall of the second piston (401) is slidably connected to the inner wall of the rectangular annular cavity (307), the bottom end of the second piston (401) is fixedly connected to a connecting rod (402), the bottom end of the square frame (202) is provided with a first movable hole (403), the outer wall of the connecting rod (402) is movably connected to the inner wall of the first movable hole (403), and an unlocking mechanism is arranged inside the frame body (101).
5. A coal separation machine according to claim 4, characterized in that: The unlocking mechanism comprises a first connecting block (404), the top end of the first connecting block (404) is fixedly connected to the bottom end of the connecting rod (402), the top end of the first connecting block (404) is provided with a first inclined surface (405), the inner wall of the frame (101) is fixedly connected with an extrusion block (406), the bottom end of the extrusion block (406) is provided with a second inclined surface (407), and a first spring (408) is arranged inside the rectangular annular cavity (307), and the first spring (408) is sleeved on the outer wall of the connecting rod (402) and is located below the second piston (401).
6. A coal separation machine according to claim 5, characterized in that: The combing mechanism comprises a plurality of comb teeth (502), a movable bar (501) is arranged above the square frame (202), the plurality of comb teeth (502) are fixedly connected to the back side of the movable bar (501) at intervals, a second connecting block (503) is arranged below the square frame (202), a third inclined surface (504) is provided at the bottom end of the second connecting block (503), a fourth inclined surface (505) is provided at the top end of the extrusion block (406), a second movable hole (506) is provided at the top end of the second connecting block (503), the outer wall of the connecting rod (402) and the inner wall of the second movable hole (506) are movably connected and inserted, a second spring (507) is arranged at the top end of the second connecting block (503) and the bottom end of the square frame (202), the second spring (507) is sleeved on the outer wall of the connecting rod (402), and a lifting mechanism is arranged between the second connecting block (503) and the movable bar (501).
7. A coal separation machine according to claim 6, characterized in that: The lifting mechanism comprises a vertical rod (604), the bottom end of the vertical rod (604) is fixedly connected to the top end of the second connecting block (503), a connecting cavity (601) is provided at the top end of the square frame (202), a top groove (605) is provided at the top end of the vertical rod (604), a second gear (606) is rotatably connected to the inner wall of the top groove (605), a second rack (603) is fixedly connected to the inner wall of the connecting cavity (601), an outer wall of the second gear (606) is meshedly connected to the outer wall of the second rack (603), and the movable bar (501) The bottom end of the lifting rod (602) is fixedly connected to the lifting rod (602), and the lifting rod (602) is movably inserted into the inner wall of the connecting cavity (601). The back of the lifting rod (602) is fixedly connected to the third rack (607), and the outer wall of the third rack (607) is meshingly connected to the outer wall of the second gear (606). The front of the lifting rod (602) is fixedly connected to the limiting strip (609), and the inner wall of the connecting cavity (601) is provided with a first limiting groove (608), and the outer wall of the limiting strip (609) is slidably connected to the inner wall of the first limiting groove (608).
8. A coal separation machine according to claim 1, characterized in that: The sliding mechanism comprises a slider (703), the bottom end of the slider (703) is fixedly connected to the top end of the movable plate (201), the top end of the partition (102) is provided with a slide groove, the outer wall of the slider (703) is slidably connected to the inner wall of the slide groove, the top end of the partition (102) is fixedly connected to two fixed plates (701), a screw rod (702) is rotatably connected between the two fixed plates (701), a threaded hole (704) is provided on the back side of the slider (703), and the screw rod ( The outer wall of the screw rod (702) is meshedly connected with the inner wall of the threaded hole (704); one end of the screw rod (702) is fixedly connected with a second bevel gear (709); a servo motor (710) is installed at the top of the frame (101); the output end of the servo motor (710) is transmission-connected with a first rotating rod (707); the bottom end of the first rotating rod (707) is fixedly connected with a first bevel gear (708); the outer wall of the first bevel gear (708) is meshedly connected with the outer wall of the second bevel gear (709).
9. A coal separation machine according to claim 8, characterized in that: The exhaust mechanism comprises a fan blade (803), the top end of the partition (102) is fixedly and interlacedly connected with a fixed frame (801), the top end of the fixed frame (801) is rotatably and interlacedly connected with a second rotating rod (802), the bottom end of the second rotating rod (802) is fixedly connected to the top end of the fan blade (803), a filter element (804) is arranged inside the fixed frame (801), the outer wall of the second rotating rod (802) is fixedly sleeved with a first synchronous wheel (805), the outer wall of the first rotating rod (707) is fixedly sleeved with a second synchronous wheel (806), and a synchronous belt (807) is arranged between the first synchronous wheel (805) and the second synchronous wheel (806) for transmission.
10. A method for using a coal separation machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: After the coal enters the frame (101), it is moved and transported through the conveying assembly, and then the visual inspection head (103) works to visually inspect the coal on the conveying assembly. When gangue is detected, the telescopic cylinder (108) works to drive the push plate (105) to move, and the push plate (105) pushes the gangue on the conveying assembly out of the frame (101) through the drop chute (106), and the remaining coal continues to move through the conveying assembly; Step 2: When cleaning the lens of the visual inspection head (103), the servo motor (710) works to drive the first rotating rod (707) to rotate forward, the first rotating rod (707) rotates to drive the first bevel gear (708) to rotate, the first bevel gear (708) rotates to drive the meshed second bevel gear (709) to rotate, the second bevel gear (709) rotates to drive the screw rod (702) to rotate, the screw rod (702) rotates to drive the slider (703) to move, the slider (703) moves to drive the movable plate (201) to move, the movable plate (201) moves to drive the square frame (202) to move, the square frame (202) moves to drive the bristles (203) to move, until the bristles (203) contact the lens of the visual inspection head (103) for cleaning; Step 3: When the movable plate (201) moves, it will drive the first gear (312) to move. When the first gear (312) moves, it cooperates with the first rack (313) to drive the first gear (312) to rotate. Then, under the connection of the connecting rod (314), the first piston (302) moves back and forth inside the connecting chamber (301). Therefore, under the cooperation of the second one-way valve (306) and the first one-way valve (304), and under the connection of the connecting groove (308), the rectangular annular chamber (307) is continuously inflated, so that the inside of the rectangular annular chamber (307) is in a positive pressure state. , the square frame (202) moves while driving the first connecting block (404) to move until the first inclined surface (405) contacts the second inclined surface (407), so that the second inclined surface (407) squeezes the first inclined surface (405), causing the first connecting block (404) to descend, and then the second piston (401) is driven to descend through the connection of the connecting rod (402), so that the exhaust groove (309) is connected to the rectangular annular cavity (307), so that the positive pressure in the rectangular annular cavity (307) blows air upward through the exhaust groove (309), thereby cleaning the bristles (203) after cleaning; Step 4: While the second inclined surface (407) presses the first inclined surface (405), the fourth inclined surface (505) presses the third inclined surface (504), so that the second connecting block (503) moves upward, and drives the second gear (606) to move upward under the connection of the vertical rod (604), and then the lifting rod (602) moves upward under the meshing cooperation of the second gear (606) and the third rack (607), and the lifting rod (602) moves upward, and the lifting rod (602) moves upward to drive the movable bar (501) to move upward, and the movable bar (501) moves upward to drive the comb teeth (502) to move upward, so that the brush bristles (203) can be cleaned by the upward movement of the comb teeth (502); Step 5: When the first rotating rod (707) rotates forward, it will drive the second synchronous wheel (806) to rotate, and then drive the first synchronous wheel (805) to rotate under the connection of the synchronous belt (807), which can drive the second rotating rod (802) to rotate. The rotation of the second rotating rod (802) will drive the fan blades (803) to rotate forward. The forward rotating fan blades (803) will generate negative pressure suction under the fan blades (803), thereby sucking away the dust combed off the bristles (203) by the comb teeth (502).