Drilling device for linear guide rail production and machining and drilling method thereof
By designing a drilling device including a conveyor rack, drilling platform, drilling mechanism, grinding mechanism and limiting mechanism, the problems of poor stability and inability to automatically handle burrs in the holes during the drilling process of linear guide rails are solved, and automated processing and efficient deburring are achieved.
Patent Information
- Application Number
- CN202311757545.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-06-20
AI Technical Summary
The prior art has problems such as poor stability and inability to deal with burrs in the holes during the drilling process of linear guide rails.
A drilling device including a conveyor rack, a drilling platform, a drilling mechanism, a grinding mechanism and a limiting mechanism is designed. The linear guide rail is conveyed by conveying rollers, and the drilling mechanism on the drilling platform is automatically completed. The grinding mechanism is automatically polished and removed from burrs. The limiting mechanism ensures the stability of the processing process.
Automatic drilling and deburring of linear guide rails are realized, which improves the convenience and efficiency of processing, and enhances the stability of linear guide rails during processing.
Smart Images

Figure CN120170119A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of linear guide processing, and specifically relates to a drilling device and a drilling method for the production and processing of linear guides. Background Art
[0002] Linear guide: A linear guide, also known as a linear guide rail, slide rail, linear guide rail, or linear slide rail, is used in places with high-precision or rapid linear reciprocating motion, and can bear a certain torque. It can achieve high-precision uniform linear motion under high-load conditions. Linear guides can be divided into three types: roller linear guides, cylindrical linear guides, and ball linear guides. They are used to support and guide moving components to perform reciprocating uniform linear motion in a given direction. According to the friction characteristics, linear motion guide rails can be divided into types such as rolling friction guide rails, rolling friction force guide rails, elastic friction guide rails, and liquid friction guide rails; There are still some problems in the existing technology when drilling and processing linear guides: When the existing technology drills and processes linear guides, it is inconvenient to automatically limit the position of the linear guide during the processing, resulting in poor stability of the linear guide during the drilling process, and further affecting the drilling effect of the linear guide. After the drilling of the linear guide is completed, there are certain burrs inside the drilled hole and on the upper and lower surfaces of the hole. However, in the existing technology, generally, operators are required to polish the burrs inside the hole, which makes it inconvenient to remove the burrs inside the hole of the linear guide. At the same time, it affects the efficiency of the drilling process of the linear guide. In view of the above problems, the inventor proposes a drilling device and a drilling method for the production and processing of linear guides to solve the above problems. Summary of the Invention
[0003] In order to solve the problems of poor stability of the linear guide during the processing and the inability to automatically process the burrs inside the holes formed by the drilling process; the purpose of the present invention is to provide a drilling device and a drilling method for the production and processing of linear guides.
[0004] To solve the above technical problems, the present invention adopts the following technical solutions: A drilling device for the production and processing of linear guide rails, including a conveying frame, wherein evenly distributed conveying rollers are rotatably installed on the inner wall of the conveying frame, a collection box is fixedly installed in the middle of the conveying frame, a drilling platform is fixedly installed on the upper surface of the collection box, an insertion groove is formed on the surface of the drilling platform, and the insertion groove communicates with the inner cavity of the collection box. A U-shaped frame is also fixedly installed in the middle of the conveying frame. A first frame plate and a second frame plate are respectively fixedly installed on the inner walls of the U-shaped frame. A drilling mechanism is arranged on one side of the first frame plate, a grinding mechanism is arranged on one side of the second frame plate, a driving mechanism for the drilling mechanism and the grinding mechanism is arranged on one side of the U-shaped frame, and a limiting mechanism is arranged on the upper surface of the drilling platform.
[0005] Preferably, the drilling mechanism includes a drilling machine. A first telescopic rod is fixedly installed on the side of the U-shaped frame away from the conveying frame. The piston end of the first telescopic rod is fixedly connected to one end of the drilling machine. A U-shaped lifting seat is slidably arranged on one side of the first frame plate. A first lower pressing plate is fixedly installed on the side of the U-shaped lifting seat away from the first frame plate. The piston end of the first telescopic rod penetrates through the first lower pressing plate and is fixedly connected to one end of the first lower pressing plate. Two guide rods are fixedly installed on one side of the first frame plate, and the U-shaped lifting seat is slidably connected to the two guide rods.
[0006] Preferably, two first rotating rods are rotatably installed on one side of the first frame plate. Transmission wheels are fixedly installed at one ends of the two first rotating rods. A transmission belt is connected between the two transmission wheels. An L-shaped synchronous rod is fixedly installed on the outer wall of the transmission belt. A strip-shaped groove is formed on the inner wall of the U-shaped lifting seat, and one end of the L-shaped synchronous rod away from the transmission belt is in movable contact with one end of the strip-shaped groove.
[0007] Preferably, the grinding mechanism comprises two grinding discs and two grinding wheels, one of the grinding discs is fixedly connected to a grinding wheel, and a hollow rod is rotatably installed on a side of the U-shaped frame away from the conveying frame and the inner wall of the collecting box, and a movable rod is slidably installed on the inner walls of the two hollow rods, and one end of the movable rod is fixedly connected to a side of the grinding disc away from the grinding wheel. Two second lower pressure plates are provided between the U-shaped frame and the collecting box, and one end of the movable rod close to the grinding disc passes through the second lower pressure plate and is rotatably connected to one end of the second lower pressure plate. Two second rotating rods are rotatably installed on one side of the second frame plate, and one end of the two second rotating rods are fixedly installed with a rotating disk, and one side of the two rotating disks is fixedly installed with a driving rod, and one end of the two driving rods are rotatably installed with a first connecting seat, and one end of the two second lower pressure plates away from the movable rod is fixedly installed with a second connecting seat, and one side of the second frame plate is provided with two pushing rods, and the two pushing rods are arranged in a mirror image, one end of the pushing rod is hinged to the first connecting seat, and one end of the pushing rod away from the first connecting seat is hinged to the second connecting seat.
[0008] Preferably, the outer walls of the two hollow rods are provided with two grooves, the inner walls of the grooves are slidably connected with blocks, the end of the movable rod away from the sanding disc is fixedly connected to the opposite sides of the two adjacent blocks, one side of the second frame plate is provided with two guide grooves, the inner walls of the two guide grooves are slidably connected with guide blocks, one side of the two guide blocks is fixedly installed with an L-shaped connecting plate, and the end of the L-shaped connecting plate away from the guide block is fixedly connected to the end of the second lower pressure plate away from the movable rod.
[0009] Preferably, a transmission shaft is rotatably installed on one side of the U-shaped frame, and first synchronous wheels are fixedly installed on both ends of the transmission shaft and one end of the two hollow rods, and a first synchronous belt is transmission-connected between two adjacent first synchronous wheels, and two first bevel gears are fixedly installed in the middle of the transmission shaft, and second bevel gears are fixedly installed on the other ends of the two second rotating rods, and the first bevel gear and the second bevel gear are meshingly connected.
[0010] Preferably, the driving mechanism includes a first transmission rod. One side of the U-shaped frame is fixedly installed with a fixed plate. The first transmission rod penetrates through the fixed plate and is rotatably connected to the fixed plate. One end of the first transmission rod and the other end of one of the first rotating rods are both fixedly installed with second synchronous wheels. A second synchronous belt is drivingly connected between the two second synchronous wheels. The other end of the first transmission rod is fixedly installed with a first gear. One side of the U-shaped frame is fixedly installed with a servo motor. The driving output end of the servo motor is fixedly installed with a rotating shaft. The end of the rotating shaft away from the servo motor is rotatably connected to one side of the U-shaped frame. A sector gear is fixedly installed in the middle of the rotating shaft. The sector gear is meshed with the first gear. One side of the U-shaped frame is rotatably installed with a second transmission rod. One end of the second transmission rod is fixedly installed with a second gear. The sector gear and the second gear are horizontally corresponding. One end of the second transmission rod away from the second gear and one end of the transmission shaft are both fixedly installed with third bevel gears. The two third bevel gears are meshed with each other.
[0011] Preferably, the limiting mechanism includes a material baffle and a limiting plate. The material baffle is fixedly connected to the upper surface of the drilling platform. The limiting plate is in movable contact with the upper surface of the drilling platform. There are two push plates on one side of the limiting plate. Two connecting rods are fixedly installed between the two push plates. Two third connecting seats are fixedly installed on one side of the limiting plate. One end of the push plate is hinged to the third connecting seat. A torsion spring for resetting the push plate is provided in each of the two third connecting seats. A limiting convex rod for limiting the push plate is provided in each of the two third connecting seats. One end of the limiting convex rod is in movable contact with one end of the push plate. A roller is rotatably installed at one end of each of the two push plates away from the third connecting seat. Fitting grooves are formed on the lower surfaces of the first lower pressing plate and one of the second lower pressing plates. The roller is vertically corresponding to the fitting groove.
[0012] Preferably, sliding grooves are formed on both sides of the drilling platform. The inner walls of the two sliding grooves are both slidably connected with sliders. One side of each of the two sliders is fixedly installed with a U-shaped connecting rod. One end of each of the two U-shaped connecting rods is fixedly connected to the limiting plate. Second telescopic rods are fixedly installed on the inner walls of the two sliding grooves. The piston end of the second telescopic rod is fixedly connected to one side of the slider. A telescopic spring is movably sleeved on the outer wall of each of the two second telescopic rods. One end of the telescopic spring is fixedly connected to one end of the sliding groove. The other end of the telescopic spring is fixedly connected to one side of the slider.
[0013] A drilling method for a drilling device used in the production and processing of linear guides includes the following steps: S1. Drilling of the linear guide Convey the linear guide to be processed through the conveying rollers, convey the linear guide to the upper surface of the drilling platform, and make contact with one side of the material blocking plate. By driving the first lower pressing plate to descend and ascend vertically, the first lower pressing plate makes the drilling machine descend and ascend vertically. The drill bit of the drilling machine contacts the linear guide during the descending process, and disengages from the linear guide after completing the drilling process of the linear guide; S2. Deburring by grinding inside the hole Convey the linear guide on the drilling platform through the conveying rollers, make the holes on the linear guide vertically correspond to the grinding wheels. By driving the two second lower pressing plates to approach and separate from each other, and synchronously driving the two grinding discs and the two grinding wheels to rotate. The two second lower pressing plates make the two grinding discs and the two grinding wheels approach and separate from each other through the two movable rods. During the approaching process of the two grinding discs and the two grinding wheels, the hole walls and the upper and lower surfaces of the linear guide are subjected to deburring processing while rotating; S3. Limiting of the linear guide During the drilling process and the deburring process by grinding, by pushing the upper end of the push plate downward, the push plate makes the limiting plate move towards one side of the material blocking plate through the third connecting seat. With the cooperation of the material blocking plate, the limiting plate limits the linear guide.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, the linear guide to be processed is conveyed through the conveying rollers, conveyed to the upper surface of the drilling platform, and makes contact with one side of the material blocking plate. By driving the first lower pressing plate to descend and ascend vertically, the first lower pressing plate makes the drilling machine descend and ascend vertically. The drill bit of the drilling machine contacts the linear guide during the descending process, and disengages from the linear guide after completing the drilling process of the linear guide, thus conveniently realizing the automatic drilling process of the linear guide, and effectively improving the convenience of the drilling process of the linear guide; 2. In the present invention, the linear guide on the drilling platform is conveyed through the conveying rollers, makes the holes on the linear guide vertically correspond to the grinding wheels. By driving the two second lower pressing plates to approach and separate from each other, and synchronously driving the two grinding discs and the two grinding wheels to rotate. The two second lower pressing plates make the two grinding discs and the two grinding wheels approach and separate from each other through the two movable rods. During the approaching process of the two grinding discs and the two grinding wheels, the hole walls and the upper and lower surfaces of the linear guide are subjected to deburring processing while rotating, thus conveniently realizing the deburring process by grinding inside the hole, effectively improving the drilling effect of the linear guide, and at the same time effectively improving the efficiency of the drilling process of the linear guide; 3. In the present invention, by pushing the upper end of the pushing plate downward, the pushing plate moves the limit plate toward one side of the baffle plate through the third connecting seat. In cooperation with the baffle plate, the limit plate limits the linear guide rail during the drilling and grinding and deburring processes, thereby conveniently realizing the limitation of the linear guide rail during the drilling and deburring processes, thereby effectively improving the stability of the linear guide rail during the processing process, and improving the effect of the drilling and grinding and deburring processes of the linear guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 The present invention is a schematic diagram of the overall structure of a drilling device for producing and processing linear guide rails.
[0017] Figure 2 For the present invention Figure 1 A magnified schematic diagram of part A in FIG.
[0018] Figure 3 It is a schematic diagram of the connection structure of the drilling mechanism, grinding mechanism, driving mechanism and limiting mechanism of the present invention.
[0019] Figure 4 It is a schematic diagram of the connection structure between the drilling mechanism, the limiting mechanism and the drilling platform of the present invention.
[0020] Figure 5 It is a structural schematic diagram of the drilling mechanism of the present invention.
[0021] Figure 6 It is a schematic diagram of the connection structure of the grinding mechanism, driving mechanism, limiting mechanism and drilling platform of the present invention.
[0022] Figure 7 For the present invention Figure 6 An enlarged schematic diagram of part B in FIG.
[0023] Figure 8 For the present invention Figure 6 Enlarged schematic diagram of part C in FIG.
[0024] Figure 9 For the present invention Figure 8 An enlarged schematic diagram of part D in FIG.
[0025] Figure 10 It is a schematic diagram of the cross-section structure of the hollow rod and the second lower pressing plate of the present invention.
[0026] Figure 11 Schematic cross-sectional structure diagram of the connection of the limit mechanism of the present invention and the first lower pressing plate and the second lower pressing plate; Figure 12 Schematic connection structure diagram of the pushing plate and the third connecting seat of the present invention.
[0027] In the figure: 1, conveying frame; 2, conveying roller; 21, collection box; 22, drilling platform; 23, insertion slot; 24, U-shaped frame; 25, first frame plate; 26, second frame plate; 3, drilling mechanism; 31, drilling machine; 32, first telescopic rod; 33, U-shaped lifting seat; 34, first lower pressing plate; 35, guide rod; 36, first rotating rod; 37, transmission wheel; 38, transmission belt; 39, L-shaped synchronous rod; 4, strip-shaped groove; 5, grinding mechanism; 51, grinding disc; 52, grinding wheel; 53, hollow rod; 54, movable rod; 55, card slot; 56, clamping block; 57, second lower pressing plate; 58, guide groove; 59, guide block; 6, L-shaped connecting plate; 61, second rotating rod; 62, rotating disc; 63, driving rod; 64, first connecting seat; 65, second connecting seat; 66, pushing rod; 67, transmission shaft; 68, first synchronous wheel; 69, first synchronous belt; 7, first bevel gear; 71, second bevel gear; 8, driving mechanism; 81, first transmission rod; 82, fixing plate; 83, second synchronous wheel; 84, second synchronous belt; 85, first gear; 86, servo motor; 87, rotating shaft; 88, sector gear; 9, second transmission rod; 91, second gear; 92, third bevel gear; 10, limit mechanism; 1010, material blocking plate; 1020, limiting plate; 1030, sliding groove; 1040, slider; 1050, U-shaped connecting rod; 1060, second telescopic rod; 1070, telescopic spring; 1080, pushing plate; 1081, connecting rod; 1082, third connecting seat; 1083, roller; 1090, fitting groove. Detailed implementation manners
[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0029] Embodiment: As Figure 1-12As shown in the figure, the present invention provides a drilling device for the production and processing of linear guides, including a conveying frame 1. Uniformly distributed conveying rollers 2 are rotatably installed on the inner wall of the conveying frame 1. A collection box 21 is fixedly installed in the middle of the conveying frame 1. A drilling platform 22 is fixedly installed on the upper surface of the collection box 21. An insertion groove 23 is formed on the surface of the drilling platform 22, and the insertion groove 23 communicates with the inner cavity of the collection box 21. A U-shaped frame 24 is also fixedly installed in the middle of the conveying frame 1. A first frame plate 25 and a second frame plate 26 are respectively fixedly installed on the inner walls of the U-shaped frame 24. A drilling mechanism 3 is arranged on one side of the first frame plate 25, and a grinding mechanism 5 is arranged on one side of the second frame plate 26. A driving mechanism 8 for the drilling mechanism 3 and the grinding mechanism 5 is arranged on one side of the U-shaped frame 24. A limiting mechanism 10 is arranged on the upper surface of the drilling platform 22.
[0030] By adopting the above technical solutions, when the conveying rollers 2 start to convey the linear guide for drilling processing, as the linear guide moves, the linear guide is conveyed to the upper surface of the drilling platform 22. By setting the driving mechanism 8, the drilling mechanism 3 and the grinding mechanism 5, the driving mechanism 8 enables the drilling mechanism 3 to operate, and the drilling mechanism 3 drills the linear guide. After one drilling process is completed, the grinding mechanism 5 grinds and deburrs the hole wall and the upper and lower surfaces (the surfaces near the hole wall) of the linear guide. By setting the limiting mechanism 10, the drilling mechanism 3 and the grinding mechanism 5 limit the linear guide on the drilling platform 22 during the drilling process and the grinding and deburring process, thereby improving the stability of the linear guide during the processing. By setting the collection box 21, the debris generated during the drilling process and the grinding and deburring process falls into the collection box 21.
[0031] The drilling mechanism 3 includes a drilling machine 31. A first telescopic rod 32 is fixedly installed on the side of the U-shaped frame 24 away from the conveying frame 1. The piston end of the first telescopic rod 32 is fixedly connected to one end of the drilling machine 31. A U-shaped lifting seat 33 is slidably arranged on one side of the first frame plate 25. A first lower pressing plate 34 is fixedly installed on the side of the U-shaped lifting seat 33 away from the first frame plate 25. The piston end of the first telescopic rod 32 penetrates through the first lower pressing plate 34 and is fixedly connected to one end of the first lower pressing plate 34. Two guide rods 35 are fixedly installed on one side of the first frame plate 25, and the U-shaped lifting seat 33 is slidably connected to the two guide rods 35.
[0032] By adopting the above technical solution, by arranging the guide rod 35, the guide rod 35 guides the U-shaped lifting seat 33 in the vertical direction, so that the U-shaped lifting seat 33 keeps lifting in the vertical direction. By driving the U-shaped lifting seat 33 to lift vertically, the U-shaped lifting seat 33 makes the drill 31 lift synchronously through the first lower pressing plate 34. At the same time, the first lower pressing plate 34 pulls the piston end of the first telescopic rod 32, and the piston end of the first telescopic rod 32 follows to extend or contract, improving the stability of the drill 31. When the drill bit of the drill 31 contacts the linear guide rail on the drilling platform 22, with the descent of the drill 31, the single drilling process of the linear guide rail is completed.
[0033] Two first rotating rods 36 are rotatably installed on one side of the first frame plate 25. Transmission wheels 37 are fixedly installed at one ends of the two first rotating rods 36. A transmission belt 38 is drivingly connected between the two transmission wheels 37. An L-shaped synchronous rod 39 is fixedly installed on the outer wall of the transmission belt 38. A strip-shaped groove 4 is formed in the inner wall of the U-shaped lifting seat 33. One end of the L-shaped synchronous rod 39 away from the transmission belt 38 is in movable contact with one end of the strip-shaped groove 4.
[0034] By adopting the above technical solution, by driving the first rotating rod 36 to rotate, the first rotating rod 36 makes the transmission belt 38 transmit through the transmission wheel 37, and the transmission belt 38 makes the U-shaped lifting seat 33 lift vertically through the L-shaped synchronous rod 39 and the strip-shaped groove 4.
[0035] The grinding mechanism 5 includes two grinding discs 51 and two grinding wheels 52. One of the grinding discs 51 is fixedly connected with one of the grinding wheels 52. Hollow rods 53 are rotatably installed on the side of the U-shaped frame 24 away from the conveying frame 1 and on the inner wall of the collection box 21. Movable rods 54 are slidably installed in the inner walls of the two hollow rods 53. One end of the movable rod 54 is fixedly connected with the side of the grinding disc 51 away from the grinding wheel 52. Two second lower pressing plates 57 are arranged between the U-shaped frame 24 and the collection box 21. One end of the movable rod 54 close to the grinding disc 51 penetrates through the second lower pressing plate 57 and is rotatably connected with one end of the second lower pressing plate 57. Two second rotating rods 61 are rotatably installed on one side of the second frame plate 26. Rotating discs 62 are fixedly installed at one ends of the two second rotating rods 61. Driving rods 63 are fixedly installed on one side of the two rotating discs 62. First connecting seats 64 are rotatably installed at one ends of the two driving rods 63. Second connecting seats 65 are fixedly installed at one ends of the two second lower pressing plates 57 away from the movable rods 54. Two push rods 66 are arranged on one side of the second frame plate 26. The two push rods 66 are arranged in a mirror image. One end of the push rod 66 is hinged with the first connecting seat 64, and the end of the push rod 66 away from the first connecting seat 64 is hinged with the second connecting seat 65.
[0036] By adopting the above technical solution, two grinding discs 51 and two grinding wheels 52 are arranged. When the two grinding discs 51 and the two grinding wheels 52 are close to each other in the vertical direction, the two grinding discs 51 grind and remove burrs on the upper and lower surfaces of the linear guide rail (the grinding disc 51 at the lower end rises vertically from the collection box 21, passes through the through slot 23 and contacts the lower surface of the linear guide rail), and the two grinding wheels 52 enter the hole formed by the drilling process to grind and remove burrs on the hole wall. By driving the second rotating rod 61 to rotate, the second rotating rod 61 is rotated. The driving rod 63 rotates with the axis of the rotating disk 62 as the center through the rotating disk 62, and the driving rod 63 makes the second lower pressure plate 57 rise and fall vertically through the first connecting seat 64, the pushing rod 66 and the second connecting seat 65. The second lower pressure plate 57 pulls the movable rod 54 to rise and fall vertically, and the movable rod 54 makes the grinding disk 51 and the grinding wheel 52 rise and fall synchronously. By setting two rotating disks 62 and two mirror-set pushing rods 66, when the two rotating disks 62 rotate synchronously in the same direction, the two second lower pressure plates 57 approach each other or move away from each other synchronously.
[0037] The outer walls of the two hollow rods 53 are each provided with two card slots 55, and the inner walls of the card slots 55 are slidably connected with card blocks 56. The end of the movable rod 54 away from the sanding disc 51 is fixedly connected to the opposite sides of the two adjacent card blocks 56. One side of the second frame plate 26 is provided with two guide grooves 58, and the inner walls of the two guide grooves 58 are slidably connected with guide blocks 59. One side of the two guide blocks 59 is fixedly installed with an L-shaped connecting plate 6, and the end of the L-shaped connecting plate 6 away from the guide block 59 is fixedly connected to the end of the second lower pressure plate 57 away from the movable rod 54.
[0038] By adopting the above technical solution, by setting the slot 55 and the block 56, when the movable rod 54 follows the second lower pressure plate 57 to rise and fall vertically, the movable rod 54 causes the block 56 to slide in the vertical direction along the inner wall of the slot 55, and when the hollow rod 53 rotates, the hollow rod 53 causes the movable rod 54 to rotate synchronously through the block 56, and by setting the guide slot 58, the guide block 59 and the L-shaped connecting plate 6, the guide block 59 guides the second lower pressure plate 57 in the vertical direction through the L-shaped connecting plate 6, so that the second lower pressure plate 57 keeps rising and falling in the vertical direction.
[0039] A transmission shaft 67 is rotatably installed on one side of the U-shaped frame 24, and first synchronous wheels 68 are fixedly installed on both ends of the transmission shaft 67 and one end of the two hollow rods 53. A first synchronous belt 69 is transmission-connected between two adjacent first synchronous wheels 68. Two first bevel gears 7 are fixedly installed on the middle part of the transmission shaft 67, and second bevel gears 71 are fixedly installed on the other ends of the two second rotating rods 61. The first bevel gear 7 and the second bevel gear 71 are meshingly connected.
[0040] By adopting the above technical solution, the transmission shaft 67 is driven to rotate, and the transmission shaft 67 rotates the second rotating rod 61 through the first bevel gear 7 and the second bevel gear 71. At the same time, the transmission shaft 67 rotates the hollow rod 53 through the first synchronous wheel 68 and the first synchronous belt 69, and the hollow rod 53 rotates the grinding disc 51 and the grinding wheel 52 through the movable rod 54.
[0041] The driving mechanism 8 includes a first transmission rod 81, a fixed plate 82 is fixedly installed on one side of the U-shaped frame 24, the first transmission rod 81 passes through the fixed plate 82 and is rotatably connected to the fixed plate 82, one end of the first transmission rod 81 and the other end of one of the first rotating rods 36 are fixedly installed with a second synchronous wheel 83, a second synchronous belt 84 is transmission-connected between the two second synchronous wheels 83, the other end of the first transmission rod 81 is fixedly installed with a first gear 85, a servo motor 86 is fixedly installed on one side of the U-shaped frame 24, and a rotating gear is fixedly installed on the driving output end of the servo motor 86. The driving shaft 87, one end of the rotating shaft 87 away from the servo motor 86 is rotatably connected to one side of the U-shaped frame 24, a sector gear 88 is fixedly installed on the middle part of the rotating shaft 87, and the sector gear 88 is meshed with the first gear 85. A second transmission rod 9 is rotatably installed on one side of the U-shaped frame 24, and a second gear 91 is fixedly installed on one end of the second transmission rod 9. The sector gear 88 and the second gear 91 correspond horizontally, and a third bevel gear 92 is fixedly installed on one end of the second transmission rod 9 away from the second gear 91 and one end of the transmission shaft 67, and the two third bevel gears 92 are meshed with each other.
[0042] By adopting the above technical solution, by turning on the servo motor 86, the driving shaft of the servo motor 86 rotates the rotating shaft 87, the rotating shaft 87 rotates the fan gear 88, the fan gear 88 drives the first gear 85 to rotate, the first gear 85 rotates the first transmission rod 81, the first transmission rod 81 rotates the first rotating rod 36 through the two second synchronous wheels 83 and the second synchronous belt 84, when the fan gear 88 disengages from the first gear 85, it meshes with the second gear 91, the fan gear 88 drives the second gear 91 to rotate, the second gear 91 rotates the second transmission rod 9, and the second transmission rod 9 rotates the transmission shaft 67 through the third bevel gear 92.
[0043] The limiting mechanism 10 includes a material baffle 1010 and a limiting plate 1020. The material baffle 1010 is fixedly connected to the upper surface of the drilling platform 22, and the limiting plate 1020 is in movable contact with the upper surface of the drilling platform 22. Two push plates 1080 are provided on one side of the limiting plate 1020. Two connecting rods 1081 are fixedly installed between the two push plates 1080. Two third connecting seats 1082 are fixedly installed on one side of the limiting plate 1020. One end of the push plate 1080 is hinged to the third connecting seat 1082. A torsion spring for resetting the push plate 1080 is provided in each of the two third connecting seats 1082. A limiting convex rod for limiting the push plate 1080 is provided in each of the two third connecting seats 1082. One end of the limiting convex rod is in movable contact with one end of the push plate 1080. A roller 1083 is rotatably installed at one end of each of the two push plates 1080 away from the third connecting seat 1082. Fitting grooves 1090 are formed in the lower surfaces of the first lower pressing plate 34 and one of the second lower pressing plates 57. The roller 1083 is vertically corresponding to the fitting groove 1090.
[0044] By adopting the above technical solution, by setting the baffle plate 1010 and the limit plate 1020, after the linear guide rail is conveyed to the upper surface of the drilling platform 22, the linear guide rail enters between the baffle plate 1010 and the limit plate 1020 and contacts one side of the baffle plate 1010. When the drilling machine 31, the grinding disc 51 and the grinding wheel 52 perform drilling and deburring processing on the linear guide rail, the limit plate 1020 moves horizontally toward the side of the baffle plate 1010 and contacts the side of the linear guide rail to limit the linear guide rail, improving the stability of the linear guide rail during the drilling process and the deburring process. When the first lower pressing plate 34 descends vertically, the fitting groove 1090 on the lower surface of the first lower pressing plate 34 contacts a roller 1083, pushing the upper end of the push plate 1080. The angles at both ends of the push plate 1080 change, and the torsion spring in the third connecting seat 1082 deforms and stores energy. The push plate 1080 makes the limit plate 1020 move horizontally toward the side of the baffle plate 1010 through the third connecting seat 1082. When the second lower pressing plate 57 descends vertically, the fitting groove 1090 on the lower surface of the second lower pressing plate 57 contacts another roller 1083, pushing the upper end of the push plate 1080. The angles at both ends of the push plate 1080 change, and the torsion spring in the third connecting seat 1082 deforms and stores energy. The push plate 1080 makes the limit plate 1020 move horizontally toward the side of the baffle plate 1010 through the third connecting seat 1082. After the fitting groove 1090 is separated from the roller 1083, the torsion spring in the third connecting seat 1082 resets and drives the bottom end of the push plate 1080 to rotate in the reverse direction to the initial state, keeping the push plate 1080 at the initial angle, so as to facilitate pushing the push plate 1080 again later. By arranging a limit convex rod in the third connecting seat 1082, when the push plate 1080 is reset to the initial angle under the reverse acting force of the torsion spring, the limit convex rod limits the angle of the push plate 1080 to keep the push plate 1080 at the initial angle.
[0045] Chutes 1030 are provided on both sides of the drilling platform 22. The inner walls of the two chutes 1030 are both slidably connected with sliders 1040. One side of each of the two sliders 1040 is fixedly installed with a U-shaped connecting rod 1050. One end of each of the two U-shaped connecting rods 1050 is fixedly connected to the limit plate 1020. The inner walls of the two chutes 1030 are both fixedly installed with second telescopic rods 1060. The piston ends of the second telescopic rods 1060 are fixedly connected to one side of the sliders 1040. The outer walls of the two second telescopic rods 1060 are both movably sleeved with telescopic springs 1070. One end of each telescopic spring 1070 is fixedly connected to one end of the chute 1030, and the other end of the telescopic spring 1070 is fixedly connected to one side of the slider 1040.
[0046] By adopting the above technical solution, by setting the chute 1030, slider 1040, U-shaped connecting rod 1050, second telescopic rod 1060 and telescopic spring 1070, when the limiting plate 1020 moves horizontally, the slider 1040 makes the limiting plate 1020 move horizontally in the horizontal direction through the U-shaped connecting rod 1050. At the same time, the slider 1040 squeezes the second telescopic rod 1060 and the telescopic spring 1070. When the pushing plate 1080 stops being pushed to move horizontally towards the side of the material retaining plate 1010, the second telescopic rod 1060 and the telescopic spring 1070 make the slider 1040 slide in the reverse direction, and the slider 1040 makes the limiting plate 1020 and the pushing plate 1080 move in the reverse direction to the initial position through the U-shaped connecting rod 1050.
[0047] The present invention also provides a drilling method for a drilling device used in the production and processing of linear guides, including the following steps: S1. Drilling of the linear guide The linear guide to be processed is conveyed by the conveying roller 2, and the linear guide is conveyed to the upper surface of the drilling platform 22 and contacts one side of the material retaining plate 1010. By driving the first lower pressing plate 34 to descend and ascend vertically, the first lower pressing plate 34 makes the drilling machine 31 descend and ascend vertically. The drill bit of the drilling machine 31 contacts the linear guide during the descending process, and disengages from the linear guide after completing the drilling process of the linear guide; S2. Grinding and deburring inside the hole The linear guide on the drilling platform 22 is conveyed by the conveying roller 2 to make the hole on the linear guide vertically correspond to the grinding wheel 52. By driving the two second lower pressing plates 57 to approach and separate from each other, and synchronously driving the two grinding discs 51 and the two grinding wheels 52 to rotate, the two second lower pressing plates 57 make the two grinding discs 51 and the two grinding wheels 52 approach and separate from each other through the two movable rods 54. During the process of approaching each other, the two grinding discs 51 and the two grinding wheels 52 perform grinding and deburring processing on the hole wall and the upper and lower surfaces of the linear guide in the rotating state; S3. Limiting of the linear guide During the drilling process and the grinding and deburring process, by pushing the upper end of the pushing plate 1080 downward, the pushing plate 1080 makes the limiting plate 1020 move towards the side of the material retaining plate 1010 through the third connecting seat 1082. With the cooperation of the material retaining plate 1010, the limiting plate 1020 limits the linear guide.
[0048] Working principle: When the conveying roller 2 starts to convey the linear guide to be processed, as the linear guide is conveyed, the linear guide is conveyed to the upper surface of the drilling platform 22 (the length of the linear guide is greater than the length of the drilling platform 22), and one side of the linear guide contacts one side of the material retaining plate 1010. Subsequently, the conveying roller 2 is stopped from rotating, and the linear guide is stationary; Subsequently, the staff simultaneously activates the servo motor 86 and the drill 31. The drill bit of the drill 31 starts to rotate. At the same time, the drive shaft of the servo motor 86 causes the sector gear 88 to rotate through the rotating shaft 87. The sector gear 88 drives the first gear 85 to rotate. The first gear 85 causes the first transmission rod 81 to rotate. The first transmission rod 81 causes a corresponding first rotating rod 36 to rotate through two second synchronous pulleys 83 and the second synchronous belt 84. At this time, the two first rotating rods 36 cause the transmission belt 38 to transmit through two transmission wheels 37. The transmission belt 38 causes the U-shaped lifting seat 33 to descend and ascend vertically through the L-shaped synchronous rod 39 and the strip groove 4. The U-shaped lifting seat 33 causes the drill 31 to descend and ascend vertically through the first lower pressing plate 34. As the drill 31 descends, the drill bit of the drill 31 contacts the upper surface of the linear guide rail. After the single drilling process of the linear guide rail is completed, the U-shaped lifting seat 33 ascends vertically and causes the drill 31 to disengage from the linear guide rail through the first lower pressing plate 34, thus conveniently realizing the automatic drilling process of the linear guide rail, and effectively improving the convenience of the drilling process of the linear guide rail; During the ascending process of the drill 31, after the drill bit of the drill 31 disengages from the linear guide rail, the conveying roller 2 starts to operate. The conveying roller 2 continues to convey the linear guide rail, and the linear guide rail horizontally displaces on the drilling platform 22. When the hole formed by the drilling process is vertically aligned with the grinding wheel 52, the conveying roller 2 stops rotating, and the linear guide rail on the drilling platform 22 stops displacing; Meanwhile, after the U-shaped lifting seat 33 rises to the initial position, the sector gear 88 disengages from the first gear 85, meshes with the second gear 91 and drives the second gear 91 to rotate. The second gear 91 rotates the second transmission rod 9. The second transmission rod 9 rotates the transmission shaft 67 through the third bevel gear 92. The transmission shaft 67 rotates the two hollow rods 53 through four first synchronous pulleys 68 and two first synchronous belts 69. The two hollow rods 53 rotate the two grinding discs 51 and the two grinding wheels 52 through two movable rods 54. At the same time, the transmission shaft 67 rotates the two second rotating rods 61 synchronously and in the same direction through two first bevel gears 7 and two second bevel gears 71. The two second rotating rods 61 rotate the two rotating discs 62 synchronously and in the same direction. The two rotating discs 62 make the two driving rods 63 revolve around the axis of the corresponding rotating disc 62 as the center. The two driving rods 63 make the two second lower pressing plates 57 approach each other through two first connecting seats 64, two pushing rods 66 and two second connecting seats 65. The two second lower pressing plates 57 pull the two movable rods 54 and make the two grinding discs 51 and the two grinding wheels 52 approach each other through the two movable rods 54. At this time, first, the two grinding wheels 52 enter the holes formed by the drilling process. The two grinding wheels 52 grind and deburr the hole walls while approaching and rotating. Then, when the two grinding discs 51 contact the upper and lower surfaces of the linear guide rail, the upper and lower surfaces of the linear guide rail are ground and deburred (the surfaces near the holes). It should be noted that when the sector gear 88 meshes with the second gear 91 for one cycle, the two second lower pressing plates 57 approach and separate from each other for one cycle. After the grinding and deburring process is completed, the two grinding discs 51 and the two grinding wheels 52 disengage from the linear guide rail, thus conveniently realizing the grinding and deburring process of the holes inside, effectively improving the drilling effect of the linear guide rail, and at the same time effectively improving the efficiency of the drilling process of the linear guide rail; Meanwhile, during the process of the drilling rig 31 drilling the linear guide rail and the grinding discs 51 and the grinding wheels 52 grinding and deburring the linear guide rail, when the first lower pressing plate 34 or one of the upper second lower pressing plates 57 descends vertically, the fitting groove 1090 on the lower surface of the first lower pressing plate 34 or the second lower pressing plate 57 contacts the corresponding roller 1083. The upper ends of the two pushing plates 1080 are pushed downward through the corresponding roller 1083. The two pushing plates 1080 make the limiting plate 1020 move horizontally toward the side of the baffle plate 1010 through two third connecting seats 1082. The limiting plate 1020 contacts one side of the linear guide rail and, in cooperation with the baffle plate 1010, limits the linear guide rail during the drilling process and the grinding and deburring process, thus conveniently realizing the limitation of the linear guide rail during the drilling process and the deburring process, effectively improving the stability of the linear guide rail during the processing, and improving the drilling effect and the grinding and deburring effect of the linear guide rail.
[0049] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.
Claims
1. A drilling device for the production and processing of linear guide rails, including a conveying frame (1), characterized in that: The inner wall of the conveying frame (1) is rotatably installed with evenly distributed conveying rollers (2). A collection box (21) is fixedly installed in the middle of the conveying frame (1). A drilling platform (22) is fixedly installed on the upper surface of the collection box (21). An insertion groove (23) is formed on the surface of the drilling platform (22). The insertion groove (23) communicates with the inner cavity of the collection box (21). A U-shaped frame (24) is also fixedly installed in the middle of the conveying frame (1). A first frame plate (25) and a second frame plate (26) are respectively fixedly installed on the inner walls of the U-shaped frame (24). A drilling mechanism (3) is arranged on one side of the first frame plate (25). A grinding mechanism (5) is arranged on one side of the second frame plate (26). A driving mechanism (8) for the drilling mechanism (3) and the grinding mechanism (5) is arranged on one side of the U-shaped frame (24). A limiting mechanism (10) is arranged on the upper surface of the drilling platform (22).
2. The drilling device for the production and processing of linear guide rails according to claim 1, characterized in that The drilling mechanism (3) includes a drilling machine (31). A first telescopic rod (32) is fixedly installed on the side of the U-shaped frame (24) away from the conveying frame (1). The piston end of the first telescopic rod (32) is fixedly connected to one end of the drilling machine (31). A U-shaped lifting seat (33) is slidably arranged on one side of the first frame plate (25). A first lower pressing plate (34) is fixedly installed on the side of the U-shaped lifting seat (33) away from the first frame plate (25). The piston end of the first telescopic rod (32) penetrates through the first lower pressing plate (34) and is fixedly connected to one end of the first lower pressing plate (34). Two guide rods (35) are fixedly installed on one side of the first frame plate (25). The U-shaped lifting seat (33) is slidably connected to the two guide rods (35).
3. The drilling device for the production and processing of linear guide rails according to claim 2, characterized in that Two first rotating rods (36) are rotatably installed on one side of the first frame plate (25). Transmission wheels (37) are fixedly installed at one ends of the two first rotating rods (36). A transmission belt (38) is connected in transmission between the two transmission wheels (37). An L-shaped synchronous rod (39) is fixedly installed on the outer wall of the transmission belt (38). A strip-shaped groove (4) is formed in the inner wall of the U-shaped lifting seat (33). The end of the L-shaped synchronous rod (39) away from the transmission belt (38) is in movable contact with one end of the strip-shaped groove (4).
4. The drilling device for the production and processing of linear guide rails according to claim 3, characterized in that The grinding mechanism (5) comprises two grinding discs (51) and two grinding wheels (52), wherein one of the grinding discs (51) is fixedly connected to one grinding wheel (52), a hollow rod (53) is rotatably mounted on a side of the U-shaped frame (24) away from the conveying frame (1) and an inner wall of the collecting box (21), a movable rod (54) is slidably mounted on the inner walls of the two hollow rods (53), one end of the movable rod (54) is fixedly connected to a side of the grinding disc (51) away from the grinding wheel (52), two second lower pressing plates (57) are arranged between the U-shaped frame (24) and the collecting box (21), one end of the movable rod (54) close to the grinding disc (51) passes through the second lower pressing plate (57) and is rotatably connected to one end of the second lower pressing plate (57), and the second Two second rotating rods (61) are rotatably mounted on one side of the frame plate (26), a rotating disk (62) is fixedly mounted on one end of the two second rotating rods (61), a driving rod (63) is fixedly mounted on one side of the two rotating disks (62), a first connecting seat (64) is rotatably mounted on one end of the two driving rods (63), a second connecting seat (65) is fixedly mounted on one end of the two second lower pressing plates (57) away from the movable rod (54), and two pushing rods (66) are provided on one side of the second frame plate (26), the two pushing rods (66) are arranged in a mirror image, one end of the pushing rod (66) is hinged to the first connecting seat (64), and one end of the pushing rod (66) away from the first connecting seat (64) is hinged to the second connecting seat (65).
5. The drilling device for the production and processing of linear guide rails according to claim 4, characterized in that The outer walls of the two hollow rods (53) are each provided with two slots (55), the inner walls of the slots (55) are slidably connected with a block (56), one end of the movable rod (54) away from the sanding disc (51) is fixedly connected to the opposite sides of two adjacent blocks (56), one side of the second frame plate (26) is provided with two guide slots (58), the inner walls of the two guide slots (58) are slidably connected with a guide block (59), one side of the two guide blocks (59) is fixedly installed with an L-shaped connecting plate (6), and one end of the L-shaped connecting plate (6) away from the guide block (59) is fixedly connected to one end of the second lower pressing plate (57) away from the movable rod (54).
6. The drilling device for the production and processing of linear guide rails according to claim 4, characterized in that A transmission shaft (67) is rotatably mounted on one side of the U-shaped frame (24); first synchronous wheels (68) are fixedly mounted on both ends of the transmission shaft (67) and one end of two hollow rods (53); a first synchronous belt (69) is transmission-connected between two adjacent first synchronous wheels (68); two first bevel gears (7) are fixedly mounted on the middle of the transmission shaft (67); second bevel gears (71) are fixedly mounted on the other ends of the two second rotating rods (61); and the first bevel gear (7) and the second bevel gear (71) are meshingly connected.
7. The drilling device for the production and processing of linear guide rails according to claim 6, characterized in that The driving mechanism (8) comprises a first transmission rod (81); a fixed plate (82) is fixedly mounted on one side of the U-shaped frame (24); the first transmission rod (81) passes through the fixed plate (82) and is rotatably connected to the fixed plate (82); a second synchronous wheel (83) is fixedly mounted on one end of the first transmission rod (81) and the other end of one of the first rotating rods (36); a second synchronous belt (84) is transmission-connected between the two second synchronous wheels (83); a first gear (85) is fixedly mounted on the other end of the first transmission rod (81); a servo motor (86) is fixedly mounted on one side of the U-shaped frame (24); and a rotating shaft is fixedly mounted on the driving output end of the servo motor (86). (87), one end of the rotating shaft (87) away from the servo motor (86) is rotatably connected to one side of the U-shaped frame (24), a fan-shaped gear (88) is fixedly installed in the middle of the rotating shaft (87), and the fan-shaped gear (88) is meshingly connected to the first gear (85), a second transmission rod (9) is rotatably installed on one side of the U-shaped frame (24), one end of the second transmission rod (9) is fixedly installed with a second gear (91), the fan-shaped gear (88) and the second gear (91) are horizontally corresponding, and one end of the second transmission rod (9) away from the second gear (91) and one end of the transmission shaft (67) are both fixedly installed with a third bevel gear (92), and the two third bevel gears (92) are meshing with each other.
8. The drilling device for the production and processing of linear guide rails according to claim 5, characterized in that The limiting mechanism (10) comprises a material blocking plate (1010) and a limiting plate (1020), wherein the material blocking plate (1010) is fixedly connected to the upper surface of the drilling platform (22), and the limiting plate (1020) is in movable contact with the upper surface of the drilling platform (22), and two pushing plates (1080) are provided on one side of the limiting plate (1020), and two connecting rods (1081) are fixedly installed between the two pushing plates (1080), and two third connecting seats (1082) are fixedly installed on one side of the limiting plate (1020), and one end of the pushing plate (1080) is hinged to the third connecting seat (1082), and the two Each of the third connecting seats (1082) is provided with a torsion spring for resetting the push plate (1080), and each of the two third connecting seats (1082) is provided with a limiting protrusion for limiting the push plate (1080), one end of the limiting protrusion is in movably contact with one end of the push plate (1080), and one end of the two push plates (1080) away from the third connecting seat (1082) is rotatably installed with a roller (1083), and the lower surfaces of the first lower pressure plate (34) and one of the second lower pressure plates (57) are provided with a fitting groove (1090), and the roller (1083) is vertically corresponding to the fitting groove (1090).
9. The drilling device for the production and processing of linear guide rails according to claim 8, characterized in that Both sides of the drilling platform (22) are provided with sliding grooves (1030). The inner walls of the two sliding grooves (1030) are both slidably connected with sliders (1040). One side of each of the two sliders (1040) is fixedly installed with a U-shaped connecting rod (1050). One end of each of the two U-shaped connecting rods (1050) is fixedly connected with a limiting plate (1020). The inner walls of the two sliding grooves (1030) are both fixedly installed with second telescopic rods (1060). The piston ends of the second telescopic rods (1060) are fixedly connected with one side of the sliders (1040). The outer walls of the two second telescopic rods (1060) are both movably sleeved with telescopic springs (1070). One end of the telescopic spring (1070) is fixedly connected with one end of the sliding groove (1030), and the other end of the telescopic spring (1070) is fixedly connected with one side of the slider (1040).
10. The drilling method of the drilling device for the production and processing of linear guide rails according to any one of claims 1-9, characterized in that Including the following steps: S1. Drilling of the linear guide rail The linear guide rail to be processed is conveyed by the conveying rollers (2), and is conveyed to the upper surface of the drilling platform (22) and contacts one side of the baffle plate (1010). By driving the first lower pressing plate (34) to descend and ascend vertically, the first lower pressing plate (34) causes the drilling machine (31) to descend and ascend vertically. The drill bit of the drilling machine (31) contacts the linear guide rail during the descending process, and disengages from the linear guide rail after completing the drilling process of the linear guide rail; S2. Deburring by grinding inside the hole The linear guide rail on the drilling platform (22) is conveyed by the conveying rollers (2) so that the holes on the linear guide rail are vertically aligned with the grinding wheels (52). By driving the two second lower pressing plates (57) to approach and separate from each other, and synchronously driving the two grinding discs (51) and the two grinding wheels (52) to rotate, the two second lower pressing plates (57) cause the two grinding discs (51) and the two grinding wheels (52) to approach and separate from each other through the two movable rods (54). During the process of the two grinding discs (51) and the two grinding wheels (52) approaching each other, the hole walls and the upper and lower surfaces of the linear guide rail are deburred by grinding while rotating; S3. Limiting of the linear guide rail During the drilling process and the deburring process by grinding, by pushing the upper end of the push plate (1080) downward, the push plate (1080) causes the limiting plate (1020) to move towards one side of the baffle plate (1010) through the third connecting seat (1082). With the cooperation of the baffle plate (1010), the limiting plate (1020) limits the linear guide rail.