A kind of bracket processing equipment for photovoltaic power generation engineering construction

Abstract

The present invention relates to the field of photovoltaic equipment processing, and discloses a support processing equipment for photovoltaic power generation engineering construction, including a synchronous extension mechanism located on the top bearing mechanism, cooperating with the top bearing platform, the opposing slide rail frame, the short diameter support frame and the extension arm for synchronously expanding or contracting the extension bearing mechanism; a vertical bearing mechanism located on the extension bearing mechanism, cooperating with the extension platform and the fan-shaped groove of the opposing hinge shaft to form the vertical part formwork of the support structure; a welding operation mechanism located on the base frame, cooperating with the top bearing platform to weld and fix the end corners of the support components. The automatic expansion and folding function is realized by the hydraulic drive. Specifically, under the action of the slide rail and the hydraulic drive on the base frame, the equipment can accurately control the expansion and folding process of the short diameter support frame and the long diameter support frame. After the equipment is deployed in the outdoor installation area, the structure is stable and can quickly adapt to on-site installation requirements.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic equipment processing, in particular to a support processing equipment for photovoltaic power generation engineering construction. Background Art

[0002] The global energy transformation is driving the large-scale development of photovoltaic power generation. The demand for brackets as core supporting structures is also growing simultaneously. Mainstream brackets include fixed, tracking (single / dual-axis), flexible brackets, etc., which need to adapt to different terrains (mountains, deserts, rooftops) and climatic conditions, and require high flexibility in processing equipment.

[0003] The traditional photovoltaic panel bracket welding process requires a lot of manual handling, layout, and adjustment. The factory prefabrication model cannot meet the integrated needs of "on-site processing and installation". Cross-regional transportation leads to extended construction time, and the equipment is bulky and not easy to transfer quickly. Traditional methods often require tedious layout and adjustment at the installation site, resulting in low work efficiency. Manual welding is usually dependent on manual operation. Manual welding is easily limited by the operator's skill level and experience, which may result in uneven welds and unstable welding quality. The heavy equipment and complex installation process often lead to long on-site operation time. The deployment, adjustment, and retraction of the equipment require a lot of manual operation, which is difficult to cope with the complex and changing on-site environment and construction conditions. After completion, it often takes a long time to clean up, organize, and retract the equipment. Summary of the Invention

[0004] In response to the shortcomings of the existing technology, the present invention provides a bracket processing equipment for photovoltaic power generation project construction, which solves the problems that the traditional photovoltaic panel bracket welding process relies on manual operation, is cumbersome in transportation, layout and adjustment, has low efficiency and unstable welding quality, and the equipment is bulky, the on-site operation time is long, and it is difficult to cope with complex environments and construction conditions.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A photovoltaic power generation project construction support processing equipment, comprising:

[0006] The base frame is used to fix and carry the structure of the photovoltaic power generation bracket processing equipment;

[0007] The bottom slide rail frame and the hydraulic drive component are located on the base frame and are used to drive the expansion of the welding mold frame structure of the power generation bracket;

[0008] The top bearing mechanism is located on the base frame and is used to carry the raw materials of the photovoltaic panel support components;

[0009] The inclined deployment mechanism is located on the base frame, and cooperates with the top load-bearing platform and the opposing slide rail frame to drive the photovoltaic power generation bracket processing equipment to form an inclined state according to the shape of the outdoor photovoltaic mounting bracket;

[0010] The extended bearing mechanism is located on the top bearing mechanism, and cooperates with the top bearing platform and the opposite embedded groove to synchronously extend and form a larger bearing area;

[0011] The synchronous extension mechanism is located on the top bearing mechanism and cooperates with the top bearing platform, the opposing slide rail frame, the short diameter support frame and the extension arm to synchronously expand or retract the extension bearing mechanism;

[0012] The vertical bearing mechanism is located on the extension bearing mechanism, and cooperates with the extension stand and the fan-shaped groove of the opposite hinge axis to form the vertical part of the support structure;

[0013] The welding operation mechanism is located on the base frame and cooperates with the top bearing platform to weld and fix the end corners of the bracket components.

[0014] Preferably, the bottom slide frame is fixedly connected to one side of the top of the base frame, a wheeled transport structure is provided at the bottom of the base frame, the hydraulic drive component is provided inside the base frame close to the bottom slide frame, the top bearing mechanism is mounted on the base frame and the bottom slide frame, the oblique deployment mechanism is suspended on the top bearing mechanism, the extension bearing mechanism is provided on the side of the oblique deployment mechanism away from the hydraulic drive component, the synchronous extension mechanism is embedded in the oblique deployment mechanism, the vertical bearing mechanism is provided on the side of the extension bearing mechanism away from the oblique deployment mechanism, and the welding operation mechanism is provided on the oblique deployment mechanism.

[0015] Preferably, the top supporting mechanism includes a top supporting platform and an opposing slide rail frame, the top supporting platform is a U-shaped frame structure and is provided with an opening on one side, the opposing slide rail frames are oppositely distributed and fixed on the side of the bottom of the top supporting platform away from the long diameter support frame, the opposing embedded grooves are oppositely distributed and arranged on the side of the top supporting platform close to the extended supporting mechanism, the side walls of the top supporting platform are provided with embedded grooves, and the top is fixedly connected with a fitting wall 1, the embedded grooves of the top supporting platform are embedded and slid with a pressing piece 1, and a retaining spring structure is connected between the pressing piece 1 and the inner wall of the embedded groove of the top supporting platform.

[0016] Preferably, the oblique deployment mechanism includes a long-diameter support frame and a short-diameter support frame, and the long-diameter support frame and the short-diameter support frame rotate crosswise with each other to form a scissor-type structure. The long-diameter support frame is rotatably connected to the side of the base frame away from the hydraulic drive component, and one end of the long-diameter support frame away from the base frame is rotatably connected to the side of the top bearing platform close to the hydraulic drive component. One side of the short-diameter support frame is embedded in and slides on the bottom slide rail frame, and one end of the short-diameter support frame away from the bottom slide rail frame is embedded in and slides in the opposite slide rail frame, and the bottom sliding end of the short-diameter support frame is sleeved on the telescopic end of the hydraulic drive component.

[0017] Preferably, the extension supporting mechanism includes an extension stand and an extension arm, the extension stand is a U-shaped frame structure and is provided with an opening on one side, the extension arms are fixed on the side walls of the extension stand in the opening direction in opposite directions, the extension arms are correspondingly embedded and slid into the opposite embedded grooves, the opposite hinge shafts are fixed on both sides of the extension stand in opposite directions, and the fan-shaped grooves of the opposite hinge shafts are distributed on both sides outside the opposite hinge shafts.

[0018] Preferably, the synchronous extension mechanism includes a relative rack frame, a stationary gear and an opposing rack frame. The relative rack frame is a frame structure, a top frame is provided with a rack structure distributed on both sides, and a ring structure is provided at the bottom. The relative rack frame is slidably connected in the top bearing platform, and is sleeved on the sliding end of the short-diameter support frame through the ring structure. The opposing racks are fixed on the extension arm on both sides and embedded in the top bearing platform. The stationary gear is rotatably set on the inner wall of the top bearing platform and is located on the side of the opposing slide rail frame close to the hydraulic drive component. The stationary gear is meshed and connected between the opposing rack and the rack structure of the relative rack frame.

[0019] Preferably, the vertical bearing mechanism includes a suspension platform, which is a U-shaped frame structure and is provided with an opening on one side. The side walls of the suspension platform close to the opening are fixedly connected with side sleeves distributed on both sides, and the inner walls of the side sleeves are provided with relative blocking structures. The side sleeves are sleeved on the opposite hinge shafts, and the suspension platform is rotated on the outside of the extension platform through the side sleeves, and the blocking structure of the side sleeves is embedded in the fan-shaped groove of the opposite hinge shaft.

[0020] Preferably, the welding operation mechanism includes an embedded platform and a linkage slide, the embedded platform is fixedly connected to the top of the top supporting platform near one side of the opposite embedded groove, the linkage slide slides in contact with the top of the embedded platform, and a rack structure is provided on the inner wall of the embedded platform, the embedded platform is rotatably connected to the center screw, and an output motor element is provided on one side, the output end of the output motor element is flat-keyed and connected to one end of the center screw, the inner bottom wall of the embedded platform is provided with stationary racks on both sides opposite to each other, the embedded platform is slidably connected to the inside of the traction beam, the middle part of the traction beam is provided with a nut sub-sleeve structure, and a linkage gear is also provided, the nut sub-sleeve structure of the traction beam is sleeved on the surface of the center screw, and the linkage gear is embedded and meshed between the stationary rack and the rack structure of the linkage slide, and relatively distributed hydraulic control components are provided on both sides of the linkage slide, and the hydraulic end of the hydraulic control component is provided with a welding end structure.

[0021] Preferably, the side walls of the extension stand are provided with an embedding groove, and the top is fixedly connected with a fitting wall 2. A pressing part 2 is embedded and slid in the embedding groove of the extension stand, and a retaining spring structure is connected between the pressing part 2 and the inner wall of the embedding groove of the extension stand.

[0022] Preferably, the side walls of the suspension stand are provided with embedding grooves opposite to each other on both sides, and the side parts are fixedly connected with three fitting walls opposite to each other on both sides. A clamping part three is embedded and slid in the embedding groove of the suspension stand, and a retaining spring structure is connected between the clamping part three and the inner wall of the embedding groove of the suspension stand.

[0023] The present invention provides a support processing device for photovoltaic power generation project construction. It has the following beneficial effects:

[0024] 1. This invention features a modular design and high integration: The overall design of the device is highly integrated, combining multiple subsystems, including an overhead support mechanism, an extension support mechanism, a vertical support mechanism, and an inclined deployment mechanism. These modules not only cooperate with each other to achieve synchronous deployment and folding, but also provide flexibility during the installation and welding of the photovoltaic bracket. This modular design makes the device highly adaptable and adjustable, suitable for various installation environments.

[0025] 2. The present invention has the function of automatic unfolding and folding: the equipment realizes the automatic unfolding and folding function through the hydraulic drive. Specifically, the equipment can accurately control the unfolding and folding process of the short-diameter support frame and the long-diameter support frame under the action of the slide rails and hydraulic drive components on the base frame. After the equipment is unfolded in the outdoor installation area, the structure is stable and can quickly adapt to on-site installation requirements. After the work is completed, the equipment can be quickly folded for easy transportation and storage, thereby improving work efficiency. In addition, the equipment adopts a synchronous extension mechanism, which uses the coordination of the rack frame, the stationary gear and the relative rack to ensure the synchronous extension of the bearing mechanism of the equipment during the unfolding process. This design avoids the asynchronous problem that may occur in traditional mechanical devices, making the extension stand more stable during the welding process, and can be synchronously recovered when folded, thereby saving space to the maximum extent.

[0026] 3. This invention features high-precision bracket clamping and welding technology: During the photovoltaic bracket installation process, the device's clamping mechanism ensures precise bracket positioning through the coordination of a U-shaped frame, a steel bar clamping structure, a retaining spring, and two compression elements. This clamping structure provides uniform pressure between the bracket's various components, ensuring bracket stability while preventing bracket displacement during welding. The welding mechanism, driven by a central screw, enables precise welding, ensuring high-quality bracket welds.

[0027] 4. The present invention has the ability to be easily transported and deployed: Since the equipment was designed with ease of transportation in mind, all important components such as the base frame, supporting mechanism and hydraulic drive parts are compactly folded through slide rails and folding structures. In this way, even after the equipment completes the bracket welding task, it can be quickly folded and transported a second time, which has important advantages for outdoor working environments. Since the equipment can be quickly deployed through the hydraulic system and the entire operation process is automated, the time for on-site installation and welding is greatly shortened. Traditional photovoltaic bracket welding may require multiple adjustments, but this equipment, through precise design and automation technology, can quickly complete the welding task after one deployment, further improving on-site operation efficiency.

[0028] 5. This invention features fully automatic control and efficient operation: The entire device's control system implements automated operation, not only providing automatic control during the unfolding and folding processes, but also, through the coordinated cooperation of the hydraulic and electronic control systems during the clamping, welding, and overall operation of the photovoltaic bracket, reducing manual operation and improving work efficiency and precision. Automated operation reduces manual labor, improves production efficiency, and ensures high-precision execution of each step. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 Schematic diagram of the structure of the present invention Figure 1 ;

[0030] Figure 2 Schematic diagram of the structure of the present invention Figure 2 ;

[0031] Figure 3 It is a schematic diagram of the folded structure of the present invention;

[0032] Figure 4 Schematic diagram of the structure of the present invention Figure 3 ;

[0033] Figure 5 This is a schematic diagram of the base frame structure assembly of the present invention;

[0034] Figure 6 This is a schematic diagram of the installation of the oblique deployment mechanism structure of the present invention;

[0035] Figure 7 This is a schematic structural diagram of the oblique deployment mechanism of the present invention;

[0036] Figure 8 It is a schematic diagram of the structure of the oblique deployment mechanism of the present invention;

[0037] Figure 9 This is a schematic diagram of the installation structure of the synchronous extension mechanism of the present invention;

[0038] Figure 10This is a schematic diagram of the relative rack structure of the present invention;

[0039] Figure 11 This is a schematic diagram of the welding operation mechanism structure installation of the present invention;

[0040] Figure 12 This is a schematic diagram of the installation of the extension bearing mechanism structure of the present invention;

[0041] Figure 13 A schematic diagram of the vertical bearing structure of the present invention;

[0042] Figure 14 For the present invention Figure 12 A is an enlarged schematic diagram;

[0043] Figure 15 It is a structural schematic diagram of the welding operation mechanism of the present invention.

[0044] Among them, 1. Base frame; 2. Bottom slide frame; 3. Hydraulic drive; 4. Top bearing mechanism; 5. Inclined expansion mechanism; 6. Extension bearing mechanism; 7. Synchronous extension mechanism; 8. Vertical bearing mechanism; 9. Welding operation mechanism; 41. Top bearing platform; 42. Opposed slide frame; 43. Opposed embedded groove; 44. Fitting wall 1; 45. Pressing member 1; 51. Long diameter support frame; 52. Short diameter support frame; 61. Extension Stand; 62. Extension arm; 63. Fitting wall 2; 64. Pressing piece 2; 65. Opposed hinge shaft; 71. Opposing rack; 72. Stationary gear; 73. Opposed rack; 81. Suspended stand; 82. Side bushing; 83. Fitting wall 3; 84. Pressing piece 3; 91. Embedded stand; 92. Linkage slide; 93. Center screw; 94. Stationary rack; 95. Traction beam; 96. Linkage gear; 97. Hydraulic control component. DETAILED DESCRIPTION

[0045] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0046] Please see the attached Figure 1 -Attached Figure 4, an embodiment of the present invention provides a support processing equipment for photovoltaic power generation project construction, including: a base frame 1, used for fixing and supporting the structure of the photovoltaic power generation support processing equipment, a bottom slide frame 2 and a hydraulic drive component 3 are located on the base frame 1, and are used to drive the expansion of the power generation support welding mold frame structure, the bottom slide frame 2 is fixedly connected to one side of the top of the base frame 1, and a wheeled transportation structure is provided at the bottom of the base frame 1, the hydraulic drive component 3 is provided inside the base frame 1 near the bottom slide frame 2, the top bearing mechanism 4 is mounted on the base frame 1 and the bottom slide frame 2, the oblique expansion mechanism 5 is suspended on the top bearing mechanism 4, the extension bearing mechanism 6 is provided on the side of the oblique expansion mechanism 5 away from the hydraulic drive component 3, the synchronous extension mechanism 7 is embedded in the oblique expansion mechanism 5, the vertical bearing mechanism 8 is provided on the side of the extension bearing mechanism 6 away from the oblique expansion mechanism 5, and the welding operation mechanism 9 is provided on the oblique expansion mechanism 5. First, This equipment is mainly used for outdoor real-time welding and installation of photovoltaic panel supports with right-angled triangle structures. At the same time, the equipment can be automatically folded to facilitate outdoor real-time transportation. The entire equipment is installed on the base frame 1. At the same time, the bottom slide frame 2 used as a limit device for folding and the hydraulic drive 3 used to drive the equipment to fold are installed on the base frame 1. The top bearing mechanism 4 and the extended bearing mechanism 6 that mainly bear and weld the support components are integrally erected on the base frame 1 through the inclined expansion mechanism 5. At the same time, the inclined expansion mechanism 5 is also driven by the hydraulic drive 3 to fold and deploy the entire equipment. The vertical bearing mechanism 8 that supports the vertical part of the support is installed on the extended bearing mechanism 6, so that the top bearing mechanism 4, the extended bearing mechanism 6, and the vertical bearing mechanism 8 basically constitute the basic formwork structure supporting the triangular structure support. The formwork structure can be synchronously expanded and folded using the inclined expansion mechanism 5 and the synchronous extension mechanism 7.

[0047] Please see the attached Figure 1 -Attached Figure 11The top supporting mechanism 4 is located on the base frame 1 and is used to support the raw materials of the photovoltaic panel bracket. The top supporting mechanism 4 includes a top supporting platform 41 and an opposing slide rail frame 42. The top supporting platform 41 is a U-shaped frame structure and is provided with an opening on one side. The opposing slide rail frame 42 is fixed on the side of the bottom of the top supporting platform 41 away from the long diameter support frame 51. The opposing embedded grooves 43 are oppositely distributed and arranged on the side of the top supporting platform 41 close to the extension supporting mechanism 6. The side walls of the top supporting platform 41 are all provided with embedded grooves, and the top is fixedly connected with a fitting wall 44. A pressing piece 45 is embedded and slid in the embedded groove of the top supporting platform 41, and a retaining spring structure is connected between the pressing piece 45 and the inner wall of the embedded groove of the top supporting platform 41. The top supporting platform 41 included in the top supporting mechanism 4, the extension platform 61 included in the extension supporting mechanism 6 and the suspension platform 81 included in the vertical supporting mechanism 8 are all It is a U-shaped frame structure. The bottom of the top load-bearing platform 41 is also equipped with an opposing slide frame 42 according to the diagonal installation position of the bottom slide frame 2. For the synchronous folding of the extended load-bearing mechanism 6, an opposing embedded groove 43 is installed along the side wall facing the extended load-bearing mechanism 6. The three side walls of the top load-bearing platform 41 are equipped with a steel bar component clamping and fixing structure corresponding to the bracket, including three side static fitting walls 44 and an embedded wall for the pressing member 45 to be embedded. The groove, the fitting wall 2 63 stationary on the three sides of the extension stand 61 and the embedding groove for the pressing piece 2 64 to be embedded are combined into a rectangular structure of the bracket steel bar component clamping structure, and the clamping spring installed between the pressing piece 1 45 and the pressing piece 2 64 and the embedding groove can drive the pressing piece 1 45 and the pressing piece 2 64 to press the steel bar component on the corresponding fitting wall 1 44 and the fitting wall 2 63, so that the inclined steel bar components are spliced ​​into the rectangular inclined bearing surface required for the photovoltaic bracket.

[0048] Please see the attached Figure 1 -Attached Figure 9The inclined unfolding mechanism 5 is located on the base frame 1, and cooperates with the top bearing platform 41 and the opposite slide rail frame 42 to drive the photovoltaic power generation bracket processing equipment to form an inclined state according to the shape of the outdoor photovoltaic installation bracket. The inclined unfolding mechanism 5 includes a long diameter support frame 51 and a short diameter support frame 52. The long diameter support frame 51 and the short diameter support frame 52 rotate crosswise with each other to form a scissor-type structure. The long diameter support frame 51 is rotatably connected to the side of the base frame 1 away from the hydraulic drive component 3, and the end of the long diameter support frame 51 away from the base frame 1 is rotatably connected to the side of the top bearing platform 41 close to the hydraulic drive component 3. One side of the short diameter support frame 52 is embedded in and slides on the bottom slide rail frame 2, and the end of the short diameter support frame 52 away from the bottom slide rail frame 2 is embedded in and slides in the opposite slide rail frame 42. The bottom sliding end of the short diameter support frame 52 is sleeved on the telescopic end of the hydraulic drive component 3, and the inclined unfolding mechanism 5 includes a long diameter support frame 51 and a short diameter support frame 52, and the two are mutually The cross-hinges form a scissor-type structure. One end of the slightly longer long-diameter support frame 51 is rotated and attached to one side of the base frame 1, and the other end is rotated and attached to the side away from the top bearing platform 41. The two ends of the slightly shorter short-diameter support frame 52 are respectively embedded and slid along the bottom slide rail frame 2 and the opposite slide rail frame 42. After the entire equipment is transported to the outdoor installation area, the hydraulic drive component 3 can be turned on. The thrust generated by it drives the short-diameter support frame 52 to move along the bottom slide rail frame 2 and reach the position where the bottom slide rail frame 2 is away from the hydraulic drive component 3, while the other end of the short-diameter support frame 52 reaches the position where the opposite slide rail frame 42 is close to the hydraulic drive component 3. At the same time, after being perpendicular to the base frame 1, the top bearing platform 41 is stably supported as a whole. Under the hinged condition of the long-diameter support frame 51 and the short-diameter support frame 52, the long-diameter support frame 51 is also rotated and lifted along the base frame 1, and the top bearing platform 41 is also pulled and dragged by 51 to form a tilted and stable state.

[0049] Please see the attached Figure 1 -Attached Figure 14The extension bearing mechanism 6 is located on the top bearing mechanism 4, and cooperates with the top bearing platform 41 and the opposite embedded groove 43 to synchronously extend and form a larger bearing area. The extension bearing mechanism 6 includes an extension platform 61 and an extension arm 62. The extension platform 61 is a U-shaped frame structure and is provided with an opening on one side. The extension arm 62 is fixed on the side wall of the extension platform 61 in the opening direction. The extension arm 62 is correspondingly embedded and slid into the opposite embedded groove 43. The opposite hinge shafts 65 are fixed on both sides of the extension platform 61. The fan-shaped grooves of the opposite hinge shafts 65 are arranged on both sides of the opposite hinge shafts. Outside the hinge shaft 65, the side walls of the extension stand 61 are provided with an embedding groove, and the top is fixedly connected with a fitting wall 2 63. The embedding groove of the extension stand 61 is embedded and slid with a pressing part 2 64, and a retaining spring structure is connected between the pressing part 2 64 and the inner wall of the embedding groove of the extension stand 61. The extension stand 61 included in the extension bearing mechanism 6 is embedded into the opposite embedded groove 43 installed on the top bearing stand 41 through the added extension arm 62, so that the extension stand 61 itself can be fitted with the top bearing stand 41, and can also be moved away along the opposite embedded groove 43 by the extension arm 62.

[0050] Please see the attached Figure 1 -Attached Figure 12, the synchronous extension mechanism 7 is located on the top bearing mechanism 4, and cooperates with the top bearing platform 41, the opposite slide rail frame 42, the short diameter support frame 52 and the extension arm 62 to synchronously expand or retract the extension bearing mechanism 6. The synchronous extension mechanism 7 includes a relative rack frame 71, a stationary gear 72 and an opposite rack 73. The relative rack frame 71 is a frame structure, the top of which is provided with a rack structure distributed on both sides, and a collar structure is provided at the bottom. The relative rack frame 71 is slidably connected to the top bearing platform 41, and is sleeved on the sliding end of the short diameter support frame 52 through the collar structure. The opposite rack 73 is fixed on both sides of the extension frame. The arm 62 is mounted on the arm 62 and embedded in the top supporting platform 41. The stationary gear 72 is rotatably arranged on the inner wall of the top supporting platform 41 and is located on the side of the opposing slide rail frame 42 close to the hydraulic drive member 3. The stationary gear 72 is meshed and connected between the opposing rack 73 and the rack structure of the relative rack frame 71. The relative rack frame 71 included in the synchronous extension mechanism 7 slides along the inside of the long-diameter support frame 51 and is sleeved on the sliding end of the short-diameter support frame 52. When the short-diameter support frame 52 is unfolded, it can synchronously pull the relative rack frame 71 to move along the inside of the top supporting platform 41. The relative rack frame 71 is also installed at the same time. The rack structures on both sides are opposite to each other, and the static gear 72 included in the synchronous extension mechanism 7 is statically installed inside the top load-bearing platform 41, and the opposing slide rail frame 42 is located at the inner end position inside the top load-bearing platform 41, so that the extension distance of the extension support mechanism 6 can reach the maximum, and the opposing racks 73 included in the synchronous extension mechanism 7 are relatively installed on the extension arms 62 on both sides fixed to the extension platform 61. As the short-diameter support frame 52 unfolds and pulls the relative rack frame 71 to move inside the top load-bearing platform 41, the rack structure relative to the rack frame 71 will drive the static gear 72 to rotate, and the static gear The opposing rack 73 meshing on the other side of 72 will drive the extension arm 62 to move outward along the opposing embedded groove 43 until it is fully unfolded, and will simultaneously drive the extension bearing mechanism 6 to extend to the processing position. When folding in the opposite direction, the short-diameter support frame 52 will simultaneously retract the extension arm 62 completely into the opposing embedded groove 43 by dragging the stationary gear 72. When the equipment is unfolded as a whole, the working area of ​​the equipment can also be enlarged. When the equipment is folded, the working area is also retracted. While making it convenient for the photovoltaic bracket to be separated from the equipment, the reduced volume caused by folding is also convenient for real-time transportation and deployment of the equipment outdoors.

[0051] Please see the attached Figure 1 -Attached Figure 14The vertical supporting mechanism 8 is located on the extended supporting mechanism 6, and cooperates with the extended platform 61 and the fan-shaped groove of the opposite hinge shaft 65 to form the vertical part formwork of the bracket structure. The vertical supporting mechanism 8 includes a suspension platform 81. The suspension platform 81 is a U-shaped frame structure and is provided with an opening on one side. The side wall of the suspension platform 81 close to the opening direction is fixedly connected with side shaft sleeves 82 distributed on both sides. The inner wall of the side shaft sleeve 82 is provided with a relative blocking structure. The side shaft sleeve 82 is sleeved on the opposite hinge shaft 65. The suspension platform 81 rotates on the outside of the extended platform 61 through the side shaft sleeve 82, and the blocking structure of the side shaft sleeve 82 is embedded in the fan-shaped groove of the opposite hinge shaft 65. The side walls of the suspension platform 81 are provided with embedded grooves opposite to each other on both sides. At the same time, the side is fixedly connected with the fitting walls 83 opposite to each other on both sides. A pressing piece 84 is embedded and slid in the embedded groove of the suspension platform 81, and the pressing piece 84 is connected to the A retaining spring structure is connected between the inner walls of the embedded groove of the suspension stand 81, and the vertical bearing mechanism 8, which serves as a clamping member of the vertical component of the photovoltaic bracket, is correspondingly installed on the extension stand 61. The suspension stand 81 included in the vertical bearing mechanism 8 is connected to the opposite hinge shafts 65 installed on both sides of the extension stand 61 through the side shaft sleeves 82 installed on both sides. At the same time, the block structure installed on the inner wall of the side shaft sleeve 82 is embedded in the fan-shaped groove installed on the opposite hinge shaft 65, so that when the equipment is unfolded, the suspension stand 81 can be driven to be perpendicular to the installation ground due to gravity and the locking factors of the fan-shaped groove. Then, the steel bar components required for the vertical structure of the photovoltaic bracket are clamped and fit into contact with the originally fixed rectangular frame component through the fitting wall three 83 and the clamping member three 84 installed on the suspension stand 81, driving the photovoltaic bracket structure to be formed as a whole and fixed by the mold structure formed by the equipment.

[0052] Please see the attached Figure 1 -Attached Figure 15The welding operation mechanism 9 is located on the base frame 1, and cooperates with the top bearing platform 41 to weld the end corners of the bracket component. The welding operation mechanism 9 includes an embedded platform 91 and a linkage slide 92. The embedded platform 91 is fixedly connected to the top of the top bearing platform 41 near the side of the opposite embedded groove 43. The linkage slide 92 slides on the top of the embedded platform 91, and a rack structure is provided on the inner wall. The embedded platform 91 is internally connected to a central screw 93, and an output motor element is provided on one side. The output end of the output motor element is connected to the central screw 93 by a flat key transmission. At one end, a static rack 94 opposite to each other is provided on the bottom wall of the embedded platform 91. A traction beam 95 is slidably connected to the inside of the embedded platform 91. A nut sub-set structure is provided in the middle of the traction beam 95. A linkage gear 96 is also provided. The nut sub-set structure of the traction beam 95 is sleeved on the surface of the central screw 93. The linkage gear 96 is embedded and meshed between the static rack 94 and the rack structure of the linkage slide 92. Relatively distributed hydraulic control parts 97 are provided on both sides of the linkage slide 92. The hydraulic end of the hydraulic control part 97 is provided with a welding end structure, which is opened and installed on the top load-bearing platform. The welding mechanism 9 on the top of the support structure is used to weld the end points of the support structure. The embedded platform 91 included in the welding mechanism 9 is installed on the side of the top support structure 41 close to the extended support structure 6, and a slidable linkage slide 92 is installed on the top of the embedded platform 91. When the central screw 93 installed inside the embedded platform 91 is driven to rotate by the output motor structure, it will drive the traction beam 95 with a nut sub-sleeve structure and the linkage gears 96 installed at both ends of the traction beam 95 to move between the linkage slide 92 and the stationary rack 94. As the linkage gear 96 moves in the stationary rack, the linkage gear 96 moves in the stationary rack. The top of the stationary rack 94 is displaced, causing the linkage gear 96 to rotate by itself and transmit the rotational torque to the rack structure of the linkage slide 92, so that the linkage slide 92 itself can increase the displacement distance on the embedded platform 91. At the same time, its own length does not need to be changed. Hydraulic control components 97 are installed at both ends and pushed to one side of the top load-bearing platform 41 or one side of the extension platform 61, and the hydraulic control component 97 is turned on to push the welding end installed at the hydraulic end to the end of the adjacent steel bar component of the bracket, and start welding until the welding and forming of the photovoltaic bracket are completed.

[0053] Working principle: First, the equipment is mainly used for outdoor real-time welding and installation of photovoltaic panel brackets with right-angled triangle structure. At the same time, the equipment can be automatically folded to facilitate outdoor real-time transportation. The whole equipment is installed on the base frame 1. At the same time, the bottom slide frame 2 used as the limit device for folding and the hydraulic drive 3 used to drive the equipment to fold are installed on the base frame 1. The top bearing mechanism 4 and the extended bearing mechanism 6 that mainly bear and weld the bracket components are integrally erected on the base frame 1 through the oblique expansion mechanism 5. At the same time, the hydraulic drive 3 drives the oblique expansion mechanism 5 to fold and deploy the whole equipment. The vertical bearing mechanism 8 that supports the vertical part of the bracket is installed on the extended bearing mechanism 6, so that the top bearing mechanism 4 and the extended bearing mechanism The structure 6 and the vertical bearing mechanism 8 basically constitute the basic formwork structure supporting the triangular structure bracket. The formwork structure can be synchronously unfolded and folded by using the oblique unfolding mechanism 5 and the synchronous extension mechanism 7. First, the top bearing platform 41 included in the top bearing mechanism 4, the extension platform 61 included in the extension bearing mechanism 6 and the suspension platform 81 included in the vertical bearing mechanism 8 are all U-shaped frame structures. The bottom of the top bearing platform 41 is also equipped with an opposing slide rail frame 42 according to the diagonal installation position of the bottom slide rail frame 2. For the synchronous folding of the extension bearing mechanism 6, opposing embedded grooves 43 are installed along the side wall toward the extension bearing mechanism 6, and the three side wall directions of the top bearing platform 41 are equipped with steel bar components of the corresponding brackets for clamping and fixing. The three side-mounted fitting walls 44 and the embedding grooves for the pressing member 45 to be embedded, and the three side-mounted fitting walls 63 and the embedding grooves for the pressing member 64 to be embedded are combined into a rectangular structure of the bracket steel bar component clamping structure. The clamping member 45 and the clamping member 64 are installed between the embedding grooves to drive the clamping member 45 and the clamping member 64 to press the steel bar component on the corresponding fitting wall 44 and the fitting wall 63, so that the inclined steel bar components are spliced ​​into the rectangular inclined bearing surface required for the photovoltaic bracket. The inclined expansion mechanism 5 includes a long-diameter support frame 51 and a short-diameter support frame 52, which are cross-hinged with each other to form a scissor-type structure. One end of the slightly longer long-diameter support frame 51 is rotatably mounted on the base frame 1 The two ends of the shorter short-diameter support frame 52 are respectively embedded and slid along the bottom slide rail frame 2 and the opposite slide rail frame 42. After the entire equipment is transported to the outdoor installation area, the hydraulic drive component 3 can be turned on. The thrust generated by the hydraulic drive component 3 drives the short-diameter support frame 52 to move along the bottom slide rail frame 2 and reach the position where the bottom slide rail frame 2 is away from the hydraulic drive component 3, while the other end of the short-diameter support frame 52 reaches the position where the opposite slide rail frame 42 is close to the hydraulic drive component 3. At the same time, after being perpendicular to the base frame 1, the top bearing platform 41 is stably supported as a whole. Under the hinged condition of the long-diameter support frame 51 and the short-diameter support frame 52, the long-diameter support frame 51 is also rotated and lifted along the base frame 1.The top load-bearing platform 41 is also pulled and dragged by 51 to form a tilted and stable state, and the extension platform 61 included in the extension load-bearing mechanism 6 is embedded in the opposite embedded groove 43 installed on the top load-bearing platform 41 through the added extension arm 62, so that the extension platform 61 itself can fit with the top load-bearing platform 41, and can also be moved away along the opposite embedded groove 43 through the extension arm 62. As the short-diameter support frame 52 moves along the sliding end of the opposite slide rail frame 42, it will synchronously drive the synchronous extension mechanism 7 to operate, and the relative rack frame 71 included in the synchronous extension mechanism 7 slides along the inside of the long-diameter support frame 51 and is sleeved on the sliding end of the short-diameter support frame 52, so that the short-diameter support frame 52 can synchronously pull the relative rack frame 71 when it is unfolded. The rack frame 71 is displaced along the interior of the top bearing platform 41, and opposite rack structures are installed on both sides relative to the rack frame 71. The static gear 72 included in the synchronous extension mechanism 7 is statically installed inside the top bearing platform 41, and the opposite slide rail frame 42 is located at the inner end position inside the top bearing platform 41, so that the extension distance of the extension bearing mechanism 6 can reach the maximum. The opposite racks 73 included in the synchronous extension mechanism 7 are relatively installed on the two side extension arms 62 fixed to the extension platform 61. As the short-diameter support frame 52 unfolds and pulls the relative rack frame 71 to displace inside the top bearing platform 41, the rack structure relative to the rack frame 71 will drive the static gear 72 to rotate, and the opposite gear engaged on the other side of the static gear 72 The bar 73 will drive the extension arm 62 to move outward along the opposite embedded groove 43 until it is fully extended, and will synchronously drive the extension bearing mechanism 6 to extend to the processing position. When folding in the opposite direction, the short-diameter support frame 52 will synchronously retract the extension arm 62 into the opposite embedded groove 43 by dragging the static gear 72. When the equipment is unfolded as a whole, the working area of ​​the equipment can also be enlarged, and when the equipment is folded, the working area is also retracted. While facilitating the detachment of the photovoltaic bracket from the equipment, the reduced volume caused by folding is also convenient for real-time transportation and deployment of the equipment outdoors. The vertical bearing mechanism 8, which serves as the vertical component for clamping the photovoltaic bracket, is correspondingly installed on the extension stand 61. The suspension stand 81 included in the vertical bearing mechanism 8 is connected to the side The added side sleeves 82 are sleeved on the opposite hinge shafts 65 added on both sides of the extension stand 61, and the block structure added on the inner wall of the side sleeves 82 is embedded in the fan-shaped groove added on the opposite hinge shaft 65, so that when the equipment is unfolded, the suspension stand 81 can be driven to be perpendicular to the installation ground due to gravity and the engagement of the fan-shaped groove. Then, the steel bar components required for the vertical structure of the photovoltaic bracket are clamped and fit into contact with the originally fixed rectangular frame components through the fitting wall three 83 and the clamping member three 84 added to the suspension stand 81, so that the photovoltaic bracket structure is formed as a whole and fixed by the mold frame structure formed by the equipment. Then, the welding operation mechanism 9 added to the top load-bearing stand 41 can be opened to perform end point welding of the bracket components.The embedded platform 91 included in the welding operation mechanism 9 is installed on the side of the top load-bearing platform 41 close to the extended load-bearing mechanism 6, and a slidable linkage slide 92 is installed on the top of the embedded platform 91. After the central screw 93 installed inside the embedded platform 91 is driven to rotate by the output motor structure, it will drive the traction beam 95 with a nut sub-sleeve structure and the linkage gears 96 installed at both ends of the traction beam 95 to move between the linkage slide 92 and the stationary rack 94. As the linkage gear 96 moves on the top of the stationary rack 94, the linkage gear 96 itself rotates and transmits the rotational torque. The linkage slide 92 is guided to the rack structure, allowing the linkage slide 92 to increase its displacement distance on the embedded platform 91 without changing its own length. Hydraulic control components 97 are installed at both ends and pushed to one side of the top load-bearing platform 41 or one side of the extension platform 61. The hydraulic control component 97 is turned on to push the welding end attached to the hydraulic end to the end of the adjacent steel bar component of the bracket and start welding. After the welding and forming of the photovoltaic bracket are completed, the hydraulic drive component 3 is used to drive the inclined deployment mechanism 5 to operate, causing the equipment to begin to fold and then detach from the welded photovoltaic bracket.

[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A support processing equipment for photovoltaic power generation engineering construction, characterized in that: include: A base frame (1) is used for fixing and carrying the structure of the photovoltaic power generation bracket processing equipment; The bottom slide rail frame (2) and the hydraulic drive component (3) are located on the base frame (1) and are used to drive the expansion of the welding mold frame structure of the power generation bracket; The top bearing mechanism (4) is located on the base frame (1) and is used to bear the raw materials of the components of the photovoltaic panel support; The inclined deployment mechanism (5) is located on the base frame (1), and cooperates with the top bearing platform (41) and the opposing slide rail frame (42) to drive the photovoltaic power generation bracket processing equipment to form an inclined state according to the shape of the outdoor photovoltaic installation bracket; The extension bearing mechanism (6) is located on the top bearing mechanism (4), and cooperates with the top bearing platform (41) and the opposite embedded groove (43) to synchronously extend and form a larger bearing area; The synchronous extension mechanism (7) is located on the top bearing mechanism (4), and cooperates with the top bearing platform (41), the opposing slide rail frame (42), the short diameter support frame (52) and the extension arm (62) to synchronously expand or contract the extension bearing mechanism (6); The vertical bearing mechanism (8) is located on the extension bearing mechanism (6), and cooperates with the extension stand (61) and the fan-shaped groove of the opposite hinge shaft (65) to form a vertical part formwork of the support structure; The welding operation mechanism (9) is located on the base frame (1) and cooperates with the top bearing platform (41) to weld and fix the end corners of the bracket component; The vertical bearing mechanism (8) includes a suspension stand (81), the suspension stand (81) is a U-shaped frame structure and is provided with an opening on one side. The side wall of the suspension stand (81) close to the opening direction is fixedly connected with side sleeves (82) distributed on both sides. The inner wall of the side sleeve (82) is provided with a relative block structure. The side sleeve (82) is sleeved on the opposite hinge shaft (65). The suspension stand (81) is rotated on the outside of the extension stand (61) through the side sleeve (82), and the block structure of the side sleeve (82) is embedded in the fan-shaped groove of the opposite hinge shaft (65); The welding operation mechanism (9) includes an embedded stand (91) and a linkage slide (92), wherein the embedded stand (91) is fixedly connected to the top of the top-mounted support stand (41) near the side of the opposite embedded groove (43), and the linkage slide (92) slides on the top of the embedded stand (91), and a rack structure is provided on the inner wall. The embedded stand (91) is rotatably connected to the center screw (93) and an output motor element is provided on one side. The output end of the output motor element is connected to one end of the center screw (93) by a flat key transmission, and the inner bottom wall of the embedded stand (91) is provided with two The stationary rack (94) is opposite to the side, and the embedded platform (91) is slidably connected to the inside of the traction beam (95). The middle part of the traction beam (95) is provided with a nut sub-housing structure, and a linkage gear (96) is provided. The nut sub-housing structure of the traction beam (95) is sleeved on the surface of the central screw (93), and the linkage gear (96) is embedded and engaged between the stationary rack (94) and the rack structure of the linkage slide (92). The two sides of the linkage slide (92) are provided with relatively distributed hydraulic control components (97), and the hydraulic end of the hydraulic control component (97) is provided with a welding end structure.

2. The photovoltaic power generation engineering construction support processing equipment according to claim 1, characterized in that: The bottom slide rail frame (2) is fixedly connected to one side of the top of the base frame (1); a wheeled transport structure is provided at the bottom of the base frame (1); the hydraulic drive component (3) is provided inside the base frame (1) near the bottom slide rail frame (2); the top bearing mechanism (4) is mounted on the base frame (1) and the bottom slide rail frame (2); the inclined unfolding mechanism (5) is suspended on the top bearing mechanism (4); the extension bearing mechanism (6) is provided on a side of the inclined unfolding mechanism (5) away from the hydraulic drive component (3); the synchronous extension mechanism (7) is embedded in the inclined unfolding mechanism (5); the vertical bearing mechanism (8) is provided on a side of the extension bearing mechanism (6) away from the inclined unfolding mechanism (5); and the welding operation mechanism (9) is provided on the inclined unfolding mechanism (5).

3. The photovoltaic power generation project construction support processing equipment according to claim 1, characterized in that: The top supporting mechanism (4) includes a top supporting platform (41) and an opposing slide rail frame (42), the top supporting platform (41) is a U-shaped frame structure and is provided with an opening on one side, the opposing slide rail frame (42) is fixed on the side of the bottom of the top supporting platform (41) away from the long diameter support frame (51) and the opposing embedded grooves (43) are arranged on the side of the top supporting platform (41) close to the extended supporting mechanism (6), the side walls of the top supporting platform (41) are provided with embedded grooves, and the top is fixedly connected with a fitting wall (44), the embedded grooves of the top supporting platform (41) are all embedded with a pressing member (45) for sliding, and a spring structure is connected between the pressing member (45) and the inner wall of the embedded groove of the top supporting platform (41).

4. The photovoltaic power generation engineering construction support processing equipment according to claim 1, characterized in that: The inclined unfolding mechanism (5) comprises a long diameter support frame (51) and a short diameter support frame (52), wherein the long diameter support frame (51) and the short diameter support frame (52) rotate crosswise with each other to form a scissor structure, wherein the long diameter support frame (51) is rotatably connected to the side of the base frame (1) away from the hydraulic drive component (3), and one end of the long diameter support frame (51) away from the base frame (1) is rotatably connected to the side of the top bearing platform (41) close to the hydraulic drive component (3), and one side of the short diameter support frame (52) is embedded and slid on the bottom slide rail frame (2), and one end of the short diameter support frame (52) away from the bottom slide rail frame (2) is embedded and slid in the opposite slide rail frame (42), and the bottom sliding end of the short diameter support frame (52) is sleeved on the telescopic end of the hydraulic drive component (3).

5. The photovoltaic power generation engineering construction support processing equipment according to claim 1, characterized in that: The extension bearing mechanism (6) includes an extension stand (61) and an extension arm (62), wherein the extension stand (61) is a U-shaped frame structure and is provided with an opening on one side, and the extension arm (62) is fixed on the side wall of the extension stand (61) in the direction of the opening, and the extension arm (62) is correspondingly embedded and slid into the opposite embedded groove (43), and the opposite hinge shafts (65) are fixed on both sides of the extension stand (61), and the fan-shaped grooves of the opposite hinge shafts (65) are arranged on the outside of the opposite hinge shafts (65).

6. The photovoltaic power generation engineering construction support processing equipment according to claim 1, characterized in that: The synchronous extension mechanism (7) includes a relative rack frame (71), a stationary gear (72) and an opposing rack (73). The relative rack frame (71) is a frame structure, a top frame is provided with a rack structure distributed on both sides, and a collar structure is provided at the bottom. The relative rack frame (71) is slidably connected in the top bearing platform (41) and is sleeved on the sliding end of the short-diameter support frame (52) through the collar structure. The opposite rack (73) is fixed on the extension arm (62) on both sides and embedded in the top bearing platform (41). The stationary gear (72) is rotatably set on the inner wall of the top bearing platform (41) and is located on the side of the opposing slide rail frame (42) close to the hydraulic drive component (3). The stationary gear (72) is meshed and connected between the opposite rack (73) and the rack structure of the relative rack frame (71).

7. The photovoltaic power generation project construction support processing equipment according to claim 5, characterized in that: The side walls of the extension stand (61) are provided with embedded grooves, and the top is fixedly connected with a second fitting wall (63). A second pressing member (64) is embedded and slidably in the embedded groove of the extension stand (61), and a spring structure is connected between the second pressing member (64) and the inner wall of the embedded groove of the extension stand (61).

8. The photovoltaic power generation project construction support processing equipment according to claim 1, characterized in that: The side walls of the suspension stand (81) are provided with embedding grooves opposite to each other on both sides, and the side parts are fixedly connected with fitting walls three opposite to each other on both sides (83), and a pressing member three (84) is embedded and slidably in the embedding groove of the suspension stand (81), and a retaining spring structure is connected between the pressing member three (84) and the inner wall of the embedding groove of the suspension stand (81).

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