An auxiliary docking device for high neck flange welding assembly

Abstract

The present invention provides an auxiliary docking device for high-neck flange welding assembly, including a base assembly and a docking pushing mechanism, wherein the base assembly includes a fixed base frame, an adjusting support frame and a guide plate; wherein the adjusting support frame is rotatably connected to one side of the fixed base frame; the present invention clamps and fixes the pipe to be docked by utilizing a synchronous clamping assembly, and when docking operations at different angles are required, the piston rod of the hydraulic cylinder drives the arc plate frame to move, and the moving arc plate frame drives the adjusting support frame to move along the guide plate as a whole, so as to adjust the angle between the pipe and the high-neck flange, and then cooperates with the docking pushing mechanism and the auxiliary pushing mechanism to drive the pipe and the high-neck flange respectively, so as to dock the high-neck flange to the side of the pipe, so as to meet the docking requirements at different angles, thereby improving the stability between the high-neck flange and the pipe during side docking, and providing a guarantee for the subsequent welding quality.

Description

Technical Field

[0001] The invention relates to an auxiliary docking device, in particular to an auxiliary docking device for high-neck flange welding assembly, and belongs to the technical field of flange auxiliary docking. Background Art

[0002] High neck flange, also known as high neck butt welding flange, is a pipe connection component commonly used in boiler pressure vessels, petroleum, chemical, shipbuilding, pharmaceutical, metallurgy, machinery, stamping elbow, food and other industries. Due to its structural characteristics, the high neck flange has a high neck height, so it has high rigidity and load-bearing capacity, and is suitable for high pressure and high temperature environments. The welding assembly of high neck flange is a professional technical process, which mainly uses welding to connect and fix the high neck flange to the pipeline. High neck flange welding technology is widely used in petrochemical, urban water supply, hydropower systems and other fields.

[0003] The Chinese patent, entitled "A High-Neck Flange Butt Welding Machine" (publication number CN211614692U), discloses a high-neck flange butt welding technology. By providing a double welding frame and a double adjusting wheel assembly, the high-neck flanges at both ends of a straight pipe can be easily welded. Driven by the cylindrical adjusting roller, the workpiece can be driven to rotate accurately and evenly, so that the quality of the weld is well guaranteed. Both horizontal and vertical movements are achieved through a screw rod and a slide rail structure, with stable operation and easy adjustment, reducing the labor intensity of workers. However, although the butt welding machine does not require manual docking and can drive the workpiece to rotate, it is only suitable for docking operations at both ends of the pipe and cannot meet the docking requirements of different angles, such as 90°, 45° or 60°.

[0004] The Chinese patent, entitled "Specialized Equipment for Girth Welding of Steel Pipes and High-Neck Flanges" (patent number CN201310058069.5), discloses a flange girth welding technology that can weld the inside and outside of a steel pipe twice to form two inner and outer girth welds. When welding inside the steel pipe, the welding head extends into the steel pipe from the flange end. The welding process is fully automated, with high welding production efficiency and stable welding quality. However, the equipment still has the problem of only being able to achieve docking of the ends of the pipes and cannot meet the docking requirements of different angles on the sides. Therefore, an auxiliary docking equipment for high-neck flange welding assembly is proposed. Summary of the Invention

[0005] In view of this, the present invention provides an auxiliary docking device for high-neck flange welding assembly to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the embodiment of the present invention is achieved as follows: an auxiliary docking device for high-neck flange welding assembly includes a base assembly and a docking pushing mechanism, wherein the base assembly includes a fixed base frame, an adjustment support frame and a guide plate;

[0007] wherein, the adjusting support frame is rotatably connected to one side of the fixed base frame, one side of the guide plate is fixedly connected to the bottom of the fixed base frame, the bottom of the adjusting support frame is slidably connected to the upper surface of the guide plate, the docking and pushing mechanism is installed on the upper surface of the fixed base frame, the top of the docking and pushing mechanism is installed with a synchronous clamping assembly, one side of the synchronous clamping assembly is installed with two pipe driving mechanisms, the upper surface of the adjusting support frame is installed with an auxiliary pushing mechanism, the top of the auxiliary pushing mechanism is installed with a flange clamping mechanism, and an indexing control mechanism and a hydraulic driving mechanism are installed between the fixed base frame and the adjusting support frame;

[0008] Wherein, the docking and pushing mechanism is used to cooperate with the synchronous clamping assembly to drive the pipeline to move horizontally;

[0009] Wherein, the auxiliary pushing mechanism is used to cooperate with the flange clamping mechanism to drive the high-neck flange to perform docking movement;

[0010] The hydraulic drive mechanism is used to adjust the angle between the fixed base frame and the adjustable support frame, and the adjusted angle is controlled by the indexing control mechanism. The hydraulic drive mechanism includes a hydraulic cylinder, a connecting collar and an arc-shaped plate frame;

[0011] Among them, the hydraulic cylinder is installed on one side of the fixed base frame, the arc plate frame is fixedly connected to one side of the adjustment support frame, the connecting ring is rotatably connected to one side of the inner wall of the arc plate frame, and the piston rod of the hydraulic cylinder is fixedly connected to the outer wall of the connecting ring.

[0012] Further preferably, the docking pushing mechanism includes a first motor, a first screw rod, a first threaded slider and a pipe pushing plate;

[0013] Among them, the first motor is installed in the middle of one side of the fixed base, one end of the first screw rod is fixedly connected to the output shaft of the first motor, and the other end of the first screw rod is rotatably connected to one side of the inner wall of the fixed base, the first threaded slider is slidably connected to the middle of the inner wall of the fixed base, the inner side wall of the first threaded slider is threadedly connected to the outer side wall of the first screw rod, the bottom of the pipe pushing plate is slidably connected to the upper surface of the fixed base, and the top of the first threaded slider is fixedly connected to the middle of the lower surface of the pipe pushing plate.

[0014] Further preferably, the synchronous clamping assembly includes a pipe limiting frame, a second motor, a concentric clamping mechanism, an inner guide tube, a gear ring, a gear and a transmission chain;

[0015] In which, the pipe limiting frame is fixedly connected to the upper surface of the pipe pushing plate, the second motor is installed in the middle of the upper surface of the pipe limiting frame, the concentric clamping mechanism is installed on both sides of the pipe limiting frame, the inner tube is installed between the two concentric clamping mechanisms, the gear ring is fixedly connected to the middle of the outer wall of the inner tube, the gear is fixedly connected to the output shaft of the second motor, the transmission chain is arranged between the gear ring and the gear, and the inner side wall of the transmission chain is meshed with the outer side wall of the gear ring and the gear.

[0016] Further preferably, the concentric clamping mechanism is composed of two first clamping seats, two first threaded discs and a plurality of first clamping jaws;

[0017] Among them, the two first clamping seats are respectively rotatably connected to the two sides of the inner wall of the pipe limiting frame, the two first threaded disks are respectively rotatably connected to the inner walls of the two first clamping seats, the two ends of the inner tube respectively pass through the inner walls of the first clamping seat and are fixedly connected to the two first threaded disks, and several first clamping jaws are respectively slidably connected to the inner walls of the two first clamping seats, and one side of several first clamping jaws is respectively threadedly connected to one side of the two first threaded disks.

[0018] Further preferably, the two pipe driving mechanisms each include a third motor, a worm and a worm gear ring;

[0019] Among them, the third motor is installed on one side of the pipe limiting frame, the worm is rotatably connected to one side of the inner wall of the pipe limiting frame, one end of the worm is fixedly connected to the output shaft of the third motor, the worm gear ring is fixedly connected to the middle part of the outer wall of the first clamp seat, and the outer wall of the worm is meshed with the outer wall of the worm gear ring.

[0020] Further preferably, the auxiliary pushing mechanism includes a fourth motor, a second screw rod, a second threaded block and a flange pushing plate;

[0021] In which, the fourth motor is installed in the middle of one side of the adjusting support frame, one end of the second screw rod is fixedly connected to one end of the fourth motor, and the other end of the second screw rod is rotatably connected to one side of the inner wall of the adjusting support frame, the outer wall of the second threaded block is slidingly connected to the inner wall of the adjusting support frame, the inner wall of the second threaded block is threadedly connected to the outer wall of the second screw rod, the flange pushing plate is slidably connected to the upper surface of the adjusting support frame, and the top of the second threaded block is fixedly connected to the middle of the lower surface of the flange pushing plate.

[0022] Further preferably, the flange clamping mechanism includes a flange limiting frame, a second clamping seat, a second threaded disk, a plurality of second clamping jaws, a plurality of studs and a fifth motor;

[0023] In which, the flange limit frame is fixedly connected to the upper surface of the flange pushing plate, the second clamping seat is fixedly connected to one side of the flange limit frame, the second threaded disk is rotatably connected to the inner wall of the second clamping seat, and the outer sides of several second clamping jaws are slidingly connected to the inner wall of the second clamping seat, and several studs are respectively fixedly connected to one end of several second clamping jaws, one side of the second clamping jaw is threadedly connected to one side of the second threaded disk, the fifth motor is installed on the inner wall of the flange limit frame, and the output shaft of the fifth motor is fixedly connected to the second threaded disk.

[0024] Further preferably, the indexing control mechanism includes a indexing plate seat, a plurality of storage slots, a plurality of positioning holes, a plurality of electromagnets, a plurality of iron core pins, a plurality of springs and a plurality of end caps;

[0025] In which, the dividing plate seat is fixedly connected to one side of the fixed base frame, the bottom of the dividing plate seat is rotatably connected to one side of the adjusting support frame, several of the storage slots are opened on one side of the upper surface of the dividing plate seat, several of the positioning holes are opened on the upper surface of the adjusting support frame, and several of the positioning holes are staggered at 90° on the surface of the adjusting support frame, several of the electromagnets are respectively installed on the bottom of the inner side walls of several of the storage slots, several of the iron core pin shafts are respectively slidably connected to the middle part of the inner side walls of several of the storage slots, the bottom of the outer side wall of the iron core pin shaft is slidably connected to the inner side wall of the positioning hole, several of the end caps are respectively threadedly connected to the top of the inner side wall of several of the storage slots, and several of the springs are respectively fixedly connected between several of the end caps and several of the iron core pin shafts.

[0026] Further preferably, the hydraulic drive mechanism further comprises a mounting groove, the mounting groove is provided on one side of the fixed base, and one end of the hydraulic cylinder away from the connecting collar is hinged to the inner side wall of the mounting groove.

[0027] Further preferably, two arc-shaped guide grooves are provided on the upper surface of the guide plate, and a plurality of rollers are installed on the bottom of the adjustment support frame, and the plurality of rollers are respectively slidably connected to the inner walls of the two arc-shaped guide grooves, and a plurality of annular grooves are provided on one side of the upper surface of the adjustment support frame, and the plurality of annular grooves are respectively arranged corresponding to the plurality of positioning holes.

[0028] The embodiment of the present invention adopts the above technical solution, which has the following advantages:

[0029] 1. The present invention clamps and fixes the pipes to be butted by using a synchronous clamping assembly, and then clamps and fixes the high-neck flange by using a flange clamping mechanism, and then drives the synchronous clamping assembly and the flange clamping mechanism to move respectively through the butt pushing mechanism and the auxiliary pushing mechanism, so as to butt the high-neck flange and the pipe at the ends. When butt joint operations at different angles are required, it is only necessary to drive the arc plate frame to move by the piston rod of the hydraulic cylinder, and the moving arc plate frame drives the adjustment support frame to move along the guide plate as a whole, so as to adjust the angle between the pipe and the high-neck flange, and then cooperate with the butt pushing mechanism and the auxiliary pushing mechanism to drive the pipe and the high-neck flange respectively, so as to butt the high-neck flange to the side of the pipe, so as to meet the butt joint requirements at different angles, thereby improving the stability between the high-neck flange and the pipe during side butt joint and providing a guarantee for the subsequent welding quality.

[0030] 2. The present invention pre-controls the angle of movement of the adjusting support frame by utilizing a dividing control mechanism. When the angle between the fixed base frame and the adjusting support frame reaches the requirement, the dividing control mechanism is used to lock the position of the adjusting support frame so as to cooperate with the hydraulic drive mechanism to quickly adjust the adjusting support frame to a suitable angle according to actual needs and effectively ensure the adjustment accuracy.

[0031] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0033] Figure 1 It is a structural diagram of the present invention;

[0034] Figure 2 It is a schematic cross-sectional structural diagram of the present invention from a first viewing angle;

[0035] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure of area A;

[0036] Figure 4 is a schematic cross-sectional structural diagram of the present invention from a second viewing angle;

[0037] Figure 5 For the present invention Figure 4A magnified schematic diagram of the structure of region B;

[0038] Figure 6 is a schematic cross-sectional structural diagram of the third motor of the present invention;

[0039] Figure 7 Schematic diagram of the cross-sectional structure of the pipe limiting frame of the present invention;

[0040] Figure 8 It is an axonometric view of the adjustable support frame of the present invention;

[0041] Figure 9 This is a bottom view structural diagram of the adjustable support frame of the present invention;

[0042] Figure 10 It is a side structural schematic diagram of the present invention;

[0043] Figure 11 It is a schematic cross-sectional view of the fixed base frame and the adjustable support frame of the present invention.

[0044] Figure 1: 1. base assembly; 2. docking and pushing mechanism; 3. synchronous clamping assembly; 4. pipe driving mechanism; 5. auxiliary pushing mechanism; 6. flange clamping mechanism; 7. indexing control mechanism; 8. hydraulic driving mechanism; 101. fixed base; 102. adjustment support frame; 103. guide plate; 201. first motor; 202. first screw rod; 203. first threaded slider; 204. pipe pushing plate; 301. pipe limiting frame; 302. second motor; 303. concentric clamping mechanism; 304. inner guide tube; 305. gear ring; 306. gear; 307. transmission chain; 331. first clamping seat; 332. first threaded disk; 333. first clamping jaw; 401, third motor; 402, worm; 403, worm gear ring; 501, fourth motor; 502, second lead screw; 503, second threaded block; 504, flange push plate; 601, flange limit frame; 602, second clamping seat; 603, second threaded disk; 604, second clamping jaw; 605, stud; 606, fifth motor; 701, indexing plate seat; 702, storage slot; 703, positioning hole; 704, electromagnet; 705, core pin; 706, spring; 707, end cap; 801, mounting slot; 802, hydraulic cylinder; 803, connecting collar; 804, arc plate frame; 91, annular slide; 92, roller; 93, arc guide slot. DETAILED DESCRIPTION

[0045] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be considered as illustrative in nature and not restrictive.

[0046] It should be noted that the terms "first," "second," "symmetrical," and "array" are used solely for descriptive and positional purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referred to. Therefore, limitations on features such as "first" and "symmetrical" may explicitly or implicitly include one or more of these features. Similarly, when features are not limited in quantity using words such as "two" or "three," it should be noted that these features also explicitly or implicitly include one or more of these features.

[0047] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0048] like Figures 1-11 As shown, an embodiment of the present invention provides an auxiliary docking device for high-neck flange welding assembly, including a base assembly 1 and a docking pushing mechanism 2. The base assembly 1 includes a fixed base frame 101, an adjustment support frame 102 and a guide plate 103;

[0049] Among them, the adjusting support frame 102 is rotatably connected to one side of the fixed base frame 101, one side of the guide plate 103 is fixedly connected to the bottom of the fixed base frame 101, the bottom of the adjusting support frame 102 is slidably connected to the upper surface of the guide plate 103, the docking and pushing mechanism 2 is installed on the upper surface of the fixed base frame 101, and a synchronous clamping component 3 is installed on the top of the docking and pushing mechanism 2. Two pipe driving mechanisms 4 are installed on one side of the synchronous clamping component 3. An auxiliary pushing mechanism 5 is installed on the upper surface of the adjusting support frame 102, and a flange clamping mechanism 6 is installed on the top of the auxiliary pushing mechanism 5. A graduation control mechanism 7 and a hydraulic driving mechanism 8 are installed between the fixed base frame 101 and the adjusting support frame 102;

[0050] Among them, the docking and pushing mechanism 2 is used to cooperate with the synchronous clamping component 3 to drive the pipeline to move horizontally;

[0051] Among them, the auxiliary pushing mechanism 5 is used to cooperate with the flange clamping mechanism 6 to drive the high neck flange to perform docking movement;

[0052] The hydraulic drive mechanism 8 is used to adjust the angle between the fixed base frame 101 and the adjustable support frame 102, and the adjusted angle is controlled by the indexing control mechanism 7. The hydraulic drive mechanism 8 includes a mounting groove 801, a hydraulic cylinder 802, a connecting collar 803 and an arc-shaped plate frame 804.

[0053] Among them, the mounting groove 801 is opened on one side of the fixed base 101, the end of the hydraulic cylinder 802 away from the connecting ring 803 is hinged to the inner wall of the mounting groove 801, the arc plate frame 804 is fixedly connected to one side of the adjustment support frame 102, the connecting ring 803 is rotatably connected to one side of the inner wall of the arc plate frame 804, and the piston rod of the hydraulic cylinder 802 is fixedly connected to the outer wall of the connecting ring 803.

[0054] In one embodiment, the docking and pushing mechanism 2 includes a first motor 201, a first screw rod 202, a first threaded slider 203 and a pipe pushing plate 204;

[0055] Among them, the first motor 201 is installed in the middle of one side of the fixed base 101, one end of the first screw rod 202 is fixedly connected to the output shaft of the first motor 201, and the other end of the first screw rod 202 is rotatably connected to one side of the inner wall of the fixed base 101. The first threaded slider 203 is slidably connected to the middle of the inner wall of the fixed base 101, and the inner wall of the first threaded slider 203 is threadedly connected to the outer wall of the first screw rod 202. The bottom of the pipe pushing plate 204 is slidably connected to the upper surface of the fixed base 101, and the top of the first threaded slider 203 is fixedly connected to the middle of the lower surface of the pipe pushing plate 204;

[0056] The output shaft of the first motor 201 drives the first screw rod 202 to rotate, and the rotating first screw rod 202 drives the first threaded slider 203 to move via the thread, and the moving first threaded slider 203 cooperates with the pipe pushing plate 204 to drive the synchronous clamping assembly 3 to move.

[0057] In one embodiment, the synchronous clamping assembly 3 includes a pipe limiting frame 301, a second motor 302, a concentric clamping mechanism 303, an inner guide tube 304, a gear ring 305, a gear 306 and a transmission chain 307;

[0058] Among them, the pipe limiting frame 301 is fixedly connected to the upper surface of the pipe pushing plate 204, the second motor 302 is installed in the middle of the upper surface of the pipe limiting frame 301, the concentric clamping mechanism 303 is installed on both sides of the pipe limiting frame 301, the inner tube 304 is installed between the two concentric clamping mechanisms 303, the gear ring 305 is fixedly connected to the middle of the outer wall of the inner tube 304, the gear 306 is fixedly connected to the output shaft of the second motor 302, and the transmission chain 307 is sleeved between the gear ring 305 and the gear 306. The inner side wall of the transmission chain 307 is meshed with the outer walls of the gear ring 305 and the gear 306.

[0059] The concentric clamping mechanism 303 is composed of two first clamping seats 331, two first threaded discs 332 and a plurality of first clamping jaws 333;

[0060] The two first clamping seats 331 are rotatably connected to the inner side walls of the pipe limiting frame 301, and the two first threaded discs 332 are rotatably connected to the inner side walls of the two first clamping seats 331. The two ends of the inner tube 304 pass through the inner side walls of the first clamping seats 331 and are fixedly connected to the two first threaded discs 332. The first clamping jaws 333 are slidably connected to the inner side walls of the two first clamping seats 331, and one side of the first clamping jaws 333 is threadedly connected to one side of the two first threaded discs 332.

[0061] The output shaft of the second motor 302 drives the gear 306 to rotate, and the rotating gear 306 drives the gear ring 305 and the inner tube 304 to rotate via the transmission chain 307. The rotating inner tube 304 drives the two first threaded disks 332 to rotate simultaneously. The rotating first threaded disks 332 drive the multiple first clamps 333 to move synchronously via the threads, so that the pipeline can be concentrically clamped by the synchronously moving first clamps 333.

[0062] In one embodiment, the two pipe driving mechanisms 4 each include a third motor 401 , a worm 402 , and a worm gear ring 403 ;

[0063] The third motor 401 is mounted on one side of the pipe limiting frame 301, the worm 402 is rotatably connected to one side of the inner wall of the pipe limiting frame 301, one end of the worm 402 is fixedly connected to the output shaft of the third motor 401, the worm gear ring 403 is fixedly connected to the middle portion of the outer wall of the first clamping seat 331, and the outer wall of the worm 402 is meshed with the outer wall of the worm gear ring 403;

[0064] The output shaft of the third motor 401 drives the worm 402 to rotate, and the rotating worm 402 drives the first clamping seat 331 to rotate as a whole via the worm gear ring 403 .

[0065] In one embodiment, the auxiliary pushing mechanism 5 includes a fourth motor 501, a second screw rod 502, a second threaded block 503 and a flange pushing plate 504;

[0066] Among them, the fourth motor 501 is installed in the middle of one side of the adjustment support frame 102, one end of the second screw rod 502 is fixedly connected to one end of the fourth motor 501, and the other end of the second screw rod 502 is rotatably connected to one side of the inner wall of the adjustment support frame 102, the outer wall of the second threaded block 503 is slidably connected to the inner wall of the adjustment support frame 102, the inner wall of the second threaded block 503 is threadedly connected to the outer wall of the second screw rod 502, the flange pushing plate 504 is slidably connected to the upper surface of the adjustment support frame 102, and the top of the second threaded block 503 is fixedly connected to the middle of the lower surface of the flange pushing plate 504;

[0067] The output shaft of the fourth motor 501 drives the second screw rod 502 to rotate, and the rotating second screw rod 502 drives the flange pushing plate 504 to move by using the thread to cooperate with the second thread block 503.

[0068] In one embodiment, the flange clamping mechanism 6 includes a flange limiting frame 601, a second clamping seat 602, a second threaded disk 603, a plurality of second clamping jaws 604, a plurality of studs 605 and a fifth motor 606;

[0069] Among them, the flange limiting frame 601 is fixedly connected to the upper surface of the flange pushing plate 504, the second clamping seat 602 is fixedly connected to one side of the flange limiting frame 601, the second threaded disk 603 is rotatably connected to the inner wall of the second clamping seat 602, the outer walls of the second clamping jaws 604 are all slidably connected to the inner wall of the second clamping seat 602, and the plurality of studs 605 are respectively fixedly connected to one end of the plurality of second clamping jaws 604, one side of the second clamping jaw 604 is threadedly connected to one side of the second threaded disk 603, the fifth motor 606 is installed on the inner wall of the flange limiting frame 601, and the output shaft of the fifth motor 606 is fixedly connected to the second threaded disk 603;

[0070] The second threaded disk 603 is driven to rotate by the output shaft of the fifth motor 606, and the rotating second threaded disk 603 uses the thread to drive the second clamping jaw 604 and the stud 605 to move synchronously, so that the stud 605 can be adjusted to a suitable position according to the position of the flange hole on the high neck flange, so as to fix the high neck flange.

[0071] In one embodiment, the indexing control mechanism 7 includes an indexing plate base 701, a plurality of placement slots 702, a plurality of positioning holes 703, a plurality of electromagnets 704, a plurality of iron core pins 705, a plurality of springs 706 and a plurality of end caps 707;

[0072] Among them, the indexing plate seat 701 is fixedly connected to one side of the fixed base 101, the bottom of the indexing plate seat 701 is rotatably connected to one side of the adjustment support frame 102, a number of storage slots 702 are opened on one side of the upper surface of the indexing plate seat 701, a number of positioning holes 703 are opened on the upper surface of the adjustment support frame 102, and a number of positioning holes 703 are staggered at 90 degrees on the surface of the adjustment support frame 102. A number of electromagnets 704 are respectively installed at the bottom of the inner side wall of the number of storage slots 702, and a number of iron core pins are installed. 705 are respectively slidably connected to the middle of the inner side walls of the plurality of storage grooves 702, the bottom of the outer side wall of the core pin shaft 705 is slidably connected to the inner side wall of the positioning hole 703, and the plurality of end caps 707 are respectively threadedly connected to the top of the inner side walls of the plurality of storage grooves 702. The plurality of springs 706 are respectively fixedly connected between the plurality of end caps 707 and the plurality of core pin shafts 705. A plurality of annular grooves 91 are opened on one side of the upper surface of the adjustment support frame 102, and the plurality of annular grooves 91 are respectively arranged corresponding to the plurality of positioning holes 703;

[0073] The electromagnet 704 generates a magnetic force to attract the core pin 705, so that the bottom of the core pin 705 comes out from the dividing plate seat 701 and fits with the surface of the adjustment support frame 102. When the positioning hole 703 adapted to the core pin 705 moves to the specified position, the electromagnet 704 uses magnetic force to attract the top of the core pin 705, so that the core pin 705 slides into the positioning hole 703 and drives the spring 706 to stretch, so that the core pin 705 inserted into the positioning hole 703 can be used to lock the adjustment support frame 102, and the stretched spring 706 is used to reset the core pin 705 when the electromagnet 704 is turned off.

[0074] In one embodiment, the upper surface of the guide plate 103 is provided with two arc-shaped guide grooves 93 , and a plurality of rollers 92 are installed at the bottom of the adjustment support frame 102 , and the plurality of rollers 92 are respectively slidably connected to the inner side walls of the two arc-shaped guide grooves 93 ;

[0075] The roller 92 is driven to move in the arc guide groove 93 by the adjusting support frame 102 so that the arc guide groove 93 can be used to guide the movement of the adjusting support frame 102, and the roller 92 can be used to reduce the friction between the adjusting support frame 102 and the guide plate 103.

[0076] When the present invention is in operation: first, the pipe to be butted is inserted into the pipe limiting frame 301 , and then the distance the pipe extends from the other side of the pipe limiting frame 301 is adjusted according to actual needs.

[0077] When the pipeline is inserted and debugged, the second motor 302 is started, and the output shaft of the second motor 302 is used to drive the gear 306 to rotate. The rotating gear 306 drives the gear ring 305 and the inner tube 304 to rotate via the transmission chain 307. The rotating inner tube 304 drives the two first threaded disks 332 to rotate at the same time. The rotating first threaded disks 332 drive the first clamping jaws 333 to move synchronously via the threads. The synchronously moving first clamping jaws 333 are used to concentrically clamp the pipeline for subsequent concentric docking operations, thereby completing the fixing operation of the pipeline.

[0078] When it is necessary to adjust the pipeline rotation, such as adjusting the docking hole on the pipeline to a suitable position, the output shaft of the third motor 401 drives the worm 402 to rotate, and the rotating worm 402 uses the worm gear ring 403 to drive the first clamp 331 to rotate as a whole, so that the pipeline can be rotated and adjusted according to actual needs.

[0079] When the high-neck flange needs to be fixed, the second threaded disc 603 is driven to rotate by the output shaft of the fifth motor 606. The rotating second threaded disc 603 uses the thread to drive the second clamping jaw 604 and the stud 605 to move synchronously, so as to adjust the stud 605 to a suitable position according to the position of the flange hole on the high-neck flange. Then, the high-neck flange is moved so that the stud 605 passes through the flange hole, and then the high-neck flange is limited to the second clamping jaw 604 and the stud 605 by the thread. Then, the second threaded disc 603 is driven to rotate by the output shaft of the fifth motor 606. So that the second threaded disk 603 can be used to drive the second clamping jaw 604 and the stud 605 to move again, so that the outer wall of the stud 605 is fully fitted with the inner wall of the flange hole, ensuring the concentric fixation of the high-neck flange, and then completing the fixing operation of the high-neck flange by further installing the nut. The high-neck flange can also be directly inserted into the second clamping seat 602, and the outer wall of the high-neck flange can be clamped and fixed by the moving second clamping jaw 604. Although this operation is relatively simple, it cannot effectively control the fixing accuracy of the high-neck flange, and is prone to tilting and offset problems.

[0080] When the high-neck flange needs to be connected to the end of the pipeline, the first screw rod 202 is driven to rotate by the output shaft of the first motor 201, and the rotating first screw rod 202 drives the first threaded slider 203 to move by the thread, and the moving first threaded slider 203 cooperates with the pipe pushing plate 204 to drive the pipe limiting frame 301 to move as a whole, so as to adjust the position of the pipeline according to actual needs, and then the second screw rod 502 is driven to rotate by the output shaft of the fourth motor 501, and the rotating second screw rod 502 cooperates with the second threaded block 503 to drive the flange pushing plate 504 to move, and the moving flange pushing plate 504 drives the flange limiting frame 601 to move as a whole, and the moving flange limiting frame 601 drives the high-neck flange to move toward one end of the pipeline, so as to connect the high-neck flange to one end of the pipeline.

[0081] When it is necessary to dock the high-neck flange to the docking hole position on the side of the pipe, first determine the required docking angle of the high-neck flange according to actual needs or the direction of the docking hole; such as 90°30°, 45° or 60°, and then start the corresponding electromagnet 704 according to the determined angle. The working electromagnet 704 generates magnetic force to attract the iron core pin shaft 705, so that the bottom of the iron core pin shaft 705 comes out from the dividing plate seat 701 and fits with the surface of the adjustment support frame 102. Then, the piston rod of the hydraulic cylinder 802 drives the connecting ring 803 to move. The moving connecting ring 803 cooperates with the arc plate frame 804 to drive the adjustment support frame 102 to move as a whole. The moving adjustment support frame 102 drives the positioning hole 703 and the roller 92 to move. The moving roller 92 slides in the arc guide groove 93 to guide the adjustment support frame 102, and the friction between the adjustment support frame 102 and the guide plate 103 can be reduced by the provided roller 92. When the positioning hole 703 adapted to the core pin 705 moves to the specified position, the electromagnet 704 uses magnetic force to attract the top of the core pin 705, so that the bottom of the core pin 705 slides into the positioning hole 703 while driving the spring 706 to stretch. The core pin 705 inserted into the positioning hole 703 is used to lock the adjustment support frame 102 so that the adjustment support frame 102 can be quickly adjusted to a suitable angle. Then, the docking pushing mechanism 2 drives the synchronous clamping assembly 3 to drive the pipeline to adjust its position. When the pipeline position adjustment is completed, the auxiliary pushing mechanism 5 drives the flange clamping mechanism 6 to dock the high-neck flange with the hole on the side of the pipeline, ensuring the stability between the high-neck flange and the pipeline during side docking.

[0082] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. An auxiliary docking device for high-neck flange welding assembly, comprising a base assembly (1) and a docking pushing mechanism (2), characterized in that: The base assembly (1) comprises a fixed base frame (101), an adjustment support frame (102) and a guide plate (103); The adjusting support frame (102) is rotatably connected to one side of the fixed base frame (101), one side of the guide plate (103) is fixedly connected to the bottom of the fixed base frame (101), the bottom of the adjusting support frame (102) is slidably connected to the upper surface of the guide plate (103), the docking pushing mechanism (2) is installed on the upper surface of the fixed base frame (101), a synchronous clamping assembly (3) is installed on the top of the docking pushing mechanism (2), two pipe driving mechanisms (4) are installed on one side of the synchronous clamping assembly (3), an auxiliary pushing mechanism (5) is installed on the upper surface of the adjusting support frame (102), a flange clamping mechanism (6) is installed on the top of the auxiliary pushing mechanism (5), and a graduation control mechanism (7) and a hydraulic driving mechanism (8) are installed between the fixed base frame (101) and the adjusting support frame (102); The docking pushing mechanism (2) comprises a first motor (201), a first screw rod (202), a first threaded slider (203) and a pipe pushing plate (204); wherein the first motor (201) is mounted on the middle of one side of the fixed base (101), one end of the first screw rod (202) is fixedly connected to the output shaft of the first motor (201), the other end of the first screw rod (202) is rotatably connected to one side of the inner wall of the fixed base (101), the first threaded slider (203) is slidably connected to the middle of the inner wall of the fixed base (101), the inner wall of the first threaded slider (203) is threadedly connected to the outer wall of the first screw rod (202), the bottom of the pipe pushing plate (204) is slidably connected to the upper surface of the fixed base (101), and the top of the first threaded slider (203) is fixedly connected to the middle of the lower surface of the pipe pushing plate (204); The hydraulic drive mechanism (8) is used to adjust the angle between the fixed base frame (101) and the adjustable support frame (102), and the adjusted angle is controlled by the indexing control mechanism (7). The hydraulic drive mechanism (8) includes a hydraulic cylinder (802), a connecting collar (803) and an arc-shaped plate frame (804); The hydraulic cylinder (802) is installed on one side of the fixed base frame (101), the arc plate frame (804) is fixedly connected to one side of the adjustment support frame (102), the connecting ring (803) is rotatably connected to one side of the inner wall of the arc plate frame (804), and the piston rod of the hydraulic cylinder (802) is fixedly connected to the outer wall of the connecting ring (803).

2. The auxiliary docking equipment for high-neck flange welding assembly according to claim 1, characterized in that: The synchronous clamping assembly (3) comprises a pipe limiting frame (301), a second motor (302), a concentric clamping mechanism (303), an inner tube (304), a gear ring (305), a gear (306) and a transmission chain (307); The pipe limiting frame (301) is fixedly connected to the upper surface of the pipe pushing plate (204), the second motor (302) is installed in the middle of the upper surface of the pipe limiting frame (301), the concentric clamping mechanism (303) is installed on both sides of the pipe limiting frame (301), the inner tube (304) is installed between the two concentric clamping mechanisms (303), the gear ring (305) is fixedly connected to the middle of the outer wall of the inner tube (304), the gear (306) is fixedly connected to the output shaft of the second motor (302), the transmission chain (307) is sleeved between the gear ring (305) and the gear (306), and the inner side wall of the transmission chain (307) is meshed with the outer side walls of the gear ring (305) and the gear (306).

3. The auxiliary docking equipment for high-neck flange welding assembly according to claim 2, characterized in that: The concentric clamping mechanism (303) is composed of two first clamping seats (331), two first threaded discs (332) and a plurality of first clamping jaws (333); The two first clamping seats (331) are respectively rotatably connected to the inner side walls of the pipe limiting frame (301), the two first threaded discs (332) are respectively rotatably connected to the inner side walls of the two first clamping seats (331), the two ends of the inner tube (304) respectively pass through the inner side walls of the first clamping seat (331) and are fixedly connected to the two first threaded discs (332), and the plurality of first clamping jaws (333) are respectively slidably connected to the inner side walls of the two first clamping seats (331), and one side of the plurality of first clamping jaws (333) is respectively threadedly connected to one side of the two first threaded discs (332).

4. The auxiliary docking equipment for high-neck flange welding assembly according to claim 3, characterized in that: The two pipe driving mechanisms (4) each include a third motor (401), a worm (402) and a worm gear ring (403); The third motor (401) is mounted on one side of the pipe limiting frame (301), the worm (402) is rotatably connected to one side of the inner wall of the pipe limiting frame (301), one end of the worm (402) is fixedly connected to the output shaft of the third motor (401), the worm wheel ring (403) is fixedly connected to the middle part of the outer wall of the first clamping seat (331), and the outer wall of the worm (402) is meshed with the outer wall of the worm wheel ring (403).

5. The auxiliary docking equipment for high-neck flange welding assembly according to claim 1, characterized in that: The auxiliary pushing mechanism (5) comprises a fourth motor (501), a second screw rod (502), a second threaded block (503) and a flange pushing plate (504); The fourth motor (501) is installed in the middle of one side of the adjustment support frame (102), one end of the second screw rod (502) is fixedly connected to one end of the fourth motor (501), the other end of the second screw rod (502) is rotatably connected to one side of the inner wall of the adjustment support frame (102), the outer wall of the second threaded block (503) is slidably connected to the inner wall of the adjustment support frame (102), the inner wall of the second threaded block (503) is threadedly connected to the outer wall of the second screw rod (502), the flange push plate (504) is slidably connected to the upper surface of the adjustment support frame (102), and the top of the second threaded block (503) is fixedly connected to the middle of the lower surface of the flange push plate (504).

6. The auxiliary docking equipment for high-neck flange welding assembly according to claim 5, characterized in that: The flange clamping mechanism (6) comprises a flange limiting frame (601), a second clamping seat (602), a second threaded disc (603), a plurality of second clamping claws (604), a plurality of studs (605) and a fifth motor (606); The flange limiting frame (601) is fixedly connected to the upper surface of the flange pushing plate (504), the second clamping seat (602) is fixedly connected to one side of the flange limiting frame (601), the second threaded disk (603) is rotatably connected to the inner wall of the second clamping seat (602), the outer walls of several second clamping jaws (604) are slidably connected to the inner wall of the second clamping seat (602), several studs (605) are respectively fixedly connected to one end of several second clamping jaws (604), one side of the second clamping jaw (604) is threadedly connected to one side of the second threaded disk (603), the fifth motor (606) is installed on the inner wall of the flange limiting frame (601), and the output shaft of the fifth motor (606) is fixedly connected to the second threaded disk (603).

7. The auxiliary docking equipment for high-neck flange welding assembly according to claim 1, characterized in that: The indexing control mechanism (7) includes an indexing disc seat (701), a plurality of storage slots (702), a plurality of positioning holes (703), a plurality of electromagnets (704), a plurality of iron core pins (705), a plurality of springs (706) and a plurality of end caps (707); The indexing plate seat (701) is fixedly connected to one side of the fixed base (101), the bottom of the indexing plate seat (701) is rotatably connected to one side of the adjustment support frame (102), a plurality of the storage slots (702) are all opened on one side of the upper surface of the indexing plate seat (701), a plurality of the positioning holes (703) are all opened on the upper surface of the adjustment support frame (102), a plurality of the positioning holes (703) are staggered at 90 degrees on the surface of the adjustment support frame (102), and a plurality of the electromagnets (704) are arranged on the upper surface of the adjustment support frame (102). They are respectively installed on the bottom of the inner side walls of the plurality of storage grooves (702), the plurality of iron core pin shafts (705) are respectively slidably connected to the middle of the inner side walls of the plurality of storage grooves (702), the bottom of the outer side walls of the iron core pin shafts (705) are slidably connected to the inner side walls of the positioning holes (703), the plurality of end caps (707) are respectively threadedly connected to the top of the inner side walls of the plurality of storage grooves (702), and the plurality of springs (706) are respectively fixedly connected between the plurality of end caps (707) and the plurality of iron core pin shafts (705).

8. The auxiliary docking equipment for high-neck flange welding assembly according to claim 1, characterized in that: The hydraulic drive mechanism (8) further comprises a mounting groove (801), wherein the mounting groove (801) is provided on one side of the fixed base frame (101), and one end of the hydraulic cylinder (802) away from the connecting collar (803) is hinged to the inner side wall of the mounting groove (801).

9. The auxiliary docking equipment for high-neck flange welding assembly according to claim 7, characterized in that: Two arc-shaped guide grooves (93) are provided on the upper surface of the guide plate (103), and a plurality of rollers (92) are installed on the bottom of the adjustment support frame (102), and the plurality of rollers (92) are respectively slidably connected to the inner side walls of the two arc-shaped guide grooves (93). A plurality of annular sliding grooves (91) are provided on one side of the upper surface of the adjustment support frame (102), and the plurality of annular sliding grooves (91) are respectively arranged corresponding to the plurality of positioning holes (703).

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