Single / Double-Sided Grinding Device for Aerogel Sheet in Conjunction with Conveying and Aerogel Sheet Processing Method
Through the cooperation of the grinding control mechanism and the translation clamping mechanism, the problem of uneven grinding of aerogel sheet is solved, and the synchronous grinding of both sides of the sheet is achieved, which improves the grinding accuracy and surface roughness, and enhances the firmness of the surface film.
Patent Information
- Application Number
- CN202510662820.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2045-05-22
AI Technical Summary
When adjusting the pitch of the grinding rollers, the existing aerogel sheet grinding devices tend to cause uneven grinding on both sides of the sheet, and it is difficult to maintain the consistency of the center horizontal reference surface, which affects the grinding accuracy and uniformity.
The grinding control mechanism and the translation clamping mechanism are adopted to ensure that the two sides of the sheet are consistent with the center horizontal reference surface of the grinding roller through the spacing control assembly and the lifting guidance mechanism, so as to achieve synchronous grinding and ensure grinding uniformity and accuracy.
Through positioning clamping and synchronous grinding, we ensure that the grinding amount on both sides of the aerogel sheet is the same, which improves the uniformity and consistency of grinding, enhances the surface roughness, and improves the firmness of the surface film.
Smart Images

Figure CN120170570B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aerogel processing, and specifically to a single / double-sided grinding device for aerogel sheets in coordination with conveying and a method for processing aerogel sheets. Background Art
[0002] Aerogel sheets are usually composed of a composite of aerogel and a substrate. Specifically, it may include an upper substrate, an aerogel thermal insulation coating, and a lower substrate bonded in sequence from top to bottom.
[0003] The appearance of the upper and lower surfaces of aerogel products is inconsistent, or there are defects such as foreign objects and wrinkles. In order to improve the appearance consistency and aesthetic degree of the products, it is most important to improve the surface roughness of the products to increase the firmness of the surface film. Usually, the products need to be ground. The ground products can significantly improve the appearance consistency and aesthetic degree and enhance the firmness of the surface film.
[0004] The existing sheet grinding usually synchronously grinds both sides of the sheet through a grinding device. Since the thickness and the required grinding amount of each sheet grinding are different, it is necessary to adjust the distance between the two grinding rollers. However, when the grinding rollers are adjusted, the central horizontal reference plane of their grinding may change, and the sheet cannot enter between the two grinding rollers perpendicular to the grinding plane. There are deviations in the contact area and contact pressure at the end of the sheet, resulting in poor grinding accuracy and uniformity of both sides of the sheet. Summary of the Invention
[0005] The purpose of the present invention is to provide a single / double-sided grinding device for aerogel sheets in coordination with conveying and a method for processing aerogel sheets to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] A single / double-sided grinding device for aerogel sheets in coordination with conveying, comprising:
[0008] A processing machine table, and supporting plates symmetrically arranged inside the processing machine table. Symmetrically arranged conveying rollers are rotatably installed on the supporting plates. A conveyor belt is sleeved on the conveying rollers, and a fixing plate is further arranged on the supporting plates;
[0009] It further comprises:
[0010] A grinding control mechanism arranged on the supporting plate. The grinding control mechanism is connected with a first grinding roller and a second grinding roller. The grinding control mechanism can adjust the distance between the first grinding roller and the second grinding roller and drive the first grinding roller and the second grinding roller to rotate;
[0011] A translation clamping mechanism is arranged on the fixed plate. Symmetrically arranged clamping plates are connected to the translation clamping mechanism. A lifting guiding mechanism connected to the translation clamping mechanism is arranged on the supporting plate. The translation clamping mechanism can drive the lifting guiding mechanism to move, so as to control the clamping plates to move along the length direction of the supporting plate and move in the vertical direction at the same time;
[0012] A spacing adjustment component is arranged on the translation clamping mechanism and is used to adjust the spacing between the clamping plates through the translation clamping mechanism.
[0013] As a further solution of the present invention: The grinding adjustment mechanism includes symmetrically arranged support plates installed on the supporting plate. Symmetrically arranged first sliding grooves are formed on the support plates. First sliding blocks are slidably installed in the first sliding grooves. The two first sliding blocks are respectively rotatably connected to the first grinding roller and the second grinding roller. A bidirectional pushing component connected to the first sliding block is arranged on the support plate.
[0014] As a further solution of the present invention: The bidirectional pushing component includes a bidirectional screw rod rotatably installed on the support plate. Symmetrically arranged first threaded sleeves are threadedly connected to the bidirectional screw rod. A fixed block fixedly connected to the first sliding block is arranged on the side wall of the first threaded sleeve;
[0015] It further includes motors installed on the first sliding blocks. The output shafts of the two motors are respectively connected to the first grinding roller and the second grinding roller.
[0016] As a further solution of the present invention: The translation clamping mechanism includes a unidirectional screw rod rotatably installed on the fixed plate. Symmetrically arranged second threaded sleeves are threadedly connected to the unidirectional screw rod. A support sleeve is arranged on the second threaded sleeve. A support rod is slidably installed in the support sleeve. A sliding component is arranged on the support rod.
[0017] As a further solution of the present invention: The sliding component includes a receiving plate installed at the end of the support rod. A movable plate is arranged on the receiving plate. Symmetrically arranged second sliding grooves are formed on the movable plate. Second sliding blocks are slidably installed in the second sliding grooves. The second sliding blocks are fixedly connected to the clamping plates.
[0018] As a further solution of the present invention: The lifting guiding mechanism includes a guiding groove and a limiting groove formed on the supporting plate. The limiting groove is communicated with the guiding groove. A guiding block cooperating with the limiting groove is rotatably installed in the guiding groove. A limiting component cooperating with the guiding block is arranged on the support sleeve.
[0019] As a further solution of the present invention: The limiting component includes a clamping groove formed on the side wall of the support sleeve. A limiting post is arranged on the support rod and is slidably connected to the clamping groove. The limiting post can slide along the guiding groove and is in abutting cooperation with the guiding block. A limiting ring is arranged on the limiting post and is in abutting cooperation with the supporting plate.
[0020] As a further solution of the present invention: The spacing adjusting component includes a double-headed cylinder installed on the receiving plate. Symmetrically arranged push plates are arranged on the double-headed cylinder. Symmetrically arranged connecting rods are hinged on the push plates;
[0021] It further includes a movable rod installed on the second sliding block. The movable rod is hinged to the connecting rod.
[0022] A method for processing aerogel sheets, comprising the following steps:
[0023] Step 1: Place the aerogel sheet to be processed at the conveying device, and under the action of the conveying device, convey the aerogel sheet to the grinding device;
[0024] Step 2: Under the action of the grinding device, perform single-sided grinding or double-sided synchronous grinding on the aerogel sheet as required;
[0025] Step 3: Through a vacuum adsorption device, absorb and process the impurities generated by grinding the aerogel sheet;
[0026] Step 4: After grinding, under the action of the conveying device, convey the ground product to the on-line thickness measuring device to perform real-time detection on the size of the ground product.
[0027] A method for processing aerogel sheets, wherein the grinding device adopts the single / double-sided grinding device for aerogel sheets with coordinated conveying.
[0028] Compared with the prior art, the beneficial effects of the present invention are:
[0029] This application can use a grinding device to position and clamp the aerogel sheet before grinding through this aerogel sheet processing method to ensure the best accuracy of the two sides of the sheet to be ground. Specifically, when the conveyor belt transports the sheet to the position where it cooperates with the clamping plate, under the action of the spacing adjustment component, the translation clamping mechanism controls the movement of the clamping plate to clamp the sheet. At the same time, the translation clamping mechanism controls the clamping plate to move in the horizontal direction, and under the action of the lifting guiding mechanism, the clamping plate controls the sheet to rise to the position where it cooperates with the first grinding roller and the second grinding roller. The central horizontal reference plane between the two clamping plates at the front end is located on the same horizontal plane as the central horizontal reference plane between the first grinding roller and the second grinding roller, so as to ensure that the distances between the two sides of the sheet to be ground from the first grinding roller and the second grinding roller are the same, ensuring that the grinding amounts on both sides of the sheet are the same, and preventing the problem of uneven grinding on both sides caused by the inclination of the sheet edge. When the sheet is inserted between the first grinding roller and the second grinding roller, under the action of the grinding adjustment mechanism, the first grinding roller and the second grinding roller are controlled to rotate to synchronously grind the two sides of the sheet. By clamping and positioning the aerogel sheet before grinding, the uniformity and consistency of the grinding on both sides of the sheet can be ensured, and ultimately the purpose of increasing the surface roughness can be achieved.
[0030] Through the grinding adjustment mechanism, when adjusting the grinding amount, the central horizontal reference plane between the first grinding roller and the second grinding roller will never change, thus avoiding the problem of uneven grinding of the sheet caused by the change of the grinding reference plane due to the adjustment of the positions of the first grinding roller and the second grinding roller.
[0031] The double-headed cylinder can be used to synchronously control the two clamping plates to move towards each other or away from each other to clamp sheets of different sizes. At the same time, it can also ensure that the central horizontal reference plane between the two clamping plates remains unchanged during the adjustment process to ensure the best accuracy of subsequent grinding. Description of the Drawings
[0032] Figure 1 Schematic diagram of the internal structure of the processing machine in an embodiment of a single / double-sided grinding device for an aerogel sheet for conveying.
[0033] Figure 2 For Figure 1 Schematic diagram of the structure from another perspective.
[0034] Figure 3 Schematic diagram of the overall structure of an embodiment of a single / double-sided grinding device for an aerogel sheet for conveying.
[0035] Figure 4 Schematic diagram of the structure from another angle in an embodiment of a single / double-sided grinding device for an aerogel sheet for conveying.
[0036] Figure 5 ForFigure 4 Schematic enlarged view of the structure at A in
[0037] Figure 6 Schematic connection diagram of part of the grinding regulation mechanism, part of the translation clamping mechanism, part of the lifting guiding mechanism, and part of the spacing regulation component in an embodiment of a single / double-sided grinding device for aerogel sheets for coordinated transportation.
[0038] Figure 7 For Figure 6 Schematic enlarged view of the structure at B in
[0039] Figure 8 Schematic structure diagram of part of the translation clamping mechanism, part of the lifting guiding mechanism, and the spacing regulation component in an embodiment of a single / double-sided grinding device for aerogel sheets for coordinated transportation.
[0040] Figure 9 Exploded structure diagram of part of the translation clamping mechanism and part of the lifting guiding mechanism in an embodiment of a single / double-sided grinding device for aerogel sheets for coordinated transportation.
[0041] Figure 10 Schematic structure diagram of the grinding regulation mechanism in an embodiment of a single / double-sided grinding device for aerogel sheets for coordinated transportation.
[0042] In the figure: 1, processing machine table; 2, supporting plate; 201, first straight groove; 202, first inclined groove; 203, second straight groove; 204, second inclined groove; 205, limiting groove; 3, conveying roller; 4, conveyor belt; 5, support plate; 501, first sliding groove; 6, first sliding block; 7, motor; 8, first grinding roller; 9, second grinding roller; 10, bidirectional lead screw; 11, first thread sleeve; 12, fixing block; 13, fixing plate; 14, unidirectional lead screw; 15, second thread sleeve; 16, support sleeve; 17, card slot; 18, support rod; 19, limiting post; 1901, limiting ring; 20, receiving plate; 21, movable plate; 2101, second sliding groove; 22, second sliding block; 23, clamping plate; 24, movable rod; 25, double-headed cylinder; 26, pushing plate; 27, connecting rod; 28, guiding block. Detailed implementation manners
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0044] In addition, the elements in the present invention are referred to as "fixed to" or "disposed on" another element, which can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes and do not represent the only implementation.
[0045] Please refer to Figures 1 to 10 , in an embodiment of the present invention, a single / double-sided grinding device for aerogel sheets in cooperation with conveying includes:
[0046] A processing machine table 1, and supporting plates 2 which are symmetrically arranged and installed in the processing machine table 1. Rotatingly installed on the supporting plates 2 are symmetrically arranged conveying rollers 3. A conveyor belt 4 is sleeved on the conveying rollers 3. A fixing plate 13 is further arranged on the supporting plates 2;
[0047] It further includes:
[0048] A grinding regulation mechanism, which is arranged on the supporting plate 2. A first grinding roller 8 and a second grinding roller 9 are connected to the grinding regulation mechanism. The grinding regulation mechanism can adjust the distance between the first grinding roller 8 and the second grinding roller 9 and drive the first grinding roller 8 and the second grinding roller 9 to rotate;
[0049] A translation clamping mechanism, which is arranged on the fixing plate 13. Symmetrically arranged clamping plates 23 are connected to the translation clamping mechanism. A lifting guiding mechanism connected to the translation clamping mechanism is arranged on the supporting plate 2. The translation clamping mechanism can drive the lifting guiding mechanism to move so as to control the clamping plates 23 to move along the length direction of the supporting plate 2 and move in the vertical direction at the same time;
[0050] A distance regulation component, which is arranged on the translation clamping mechanism and is used to adjust the distance between the clamping plates 23 through the translation clamping mechanism.
[0051] Specifically, when single-sided or double-sided grinding the aerogel sheet, in order to ensure more uniform grinding on both sides, it is necessary to center-position and push the aerogel sheet to prevent uneven grinding on both sides caused by the inclination of the sheet edge. Therefore, according to the required grinding amount of the aerogel sheet, the distance between the first grinding roller 8 and the second grinding roller 9 can be adjusted through the grinding control mechanism. At the same time, place the aerogel sheet on the conveyor belt 4, and under the action of the conveyor roller 3, drive the conveyor belt 4 to move so that the aerogel is transported to the position matching the clamping plate 23. At this time, under the action of the spacing control assembly, control the two clamping plates 23 to move towards each other through the translation clamping mechanism until the two clamping plates 23 are in contact with both sides of the aerogel sheet and separate the sheet from the conveyor belt 4. At the same time, under the action of the translation clamping mechanism and the lifting and guiding mechanism, while controlling the aerogel sheet to move towards the first grinding roller 8 and the second grinding roller 9 through the clamping plate 23, move it vertically to the central position between the first grinding roller 8 and the second grinding roller 9 to ensure that both sides of the aerogel sheet are synchronously in contact with the first grinding roller 8 and the second grinding roller 9, and ensure that the grinding area and grinding pressure on both sides of the sheet are consistent until the sheet grinding is completed. Through the clamping and positioning of the aerogel sheet before grinding, the uniformity and consistency of grinding on both sides of the sheet can be ensured, and the expected surface roughness can be achieved.
[0052] Please refer to Figure 3 、 Figure 4 、 Figure 6 、 Figure 10 The grinding control mechanism includes support plates 5 that are symmetrically installed on the support plate 2. Symmetrically arranged first chutes 501 are provided on the support plates 5. First sliding blocks 6 are slidably installed in the first chutes 501. The two first sliding blocks 6 are respectively rotationally connected to the first grinding roller 8 and the second grinding roller 9. A two-way pushing assembly connected to the first sliding blocks 6 is provided on the support plates 5. Among them, the two-way pushing assembly includes a two-way screw rod 10 rotatably installed on the support plates 5. Symmetrically arranged first threaded sleeves 11 are threadedly connected to the two-way screw rod 10. A fixed block 12 fixedly connected to the first sliding block 6 is provided on the side wall of the first threaded sleeve 11. It also includes motors 7 installed on the first sliding blocks 6. The output shafts of the two motors 7 are respectively connected to the first grinding roller 8 and the second grinding roller 9.
[0053] Specifically, when grinding the aerogel sheet, it is necessary to adjust the distance between the first grinding roller 8 and the second grinding roller 9 to adapt to sheets of different thicknesses and the required grinding amount. In the initial state, the distance between the first grinding roller 8 and the second grinding roller 9 is relatively large, and the distance between the two first sliding blocks 6 is the largest. When it is necessary to adjust the grinding amount, at this time, the bidirectional lead screw 10 rotates and drives the two first threaded sleeves 11 to move, so as to drive the two first sliding blocks 6 to move along the length direction of the first chute 501 through the fixed block 12. The first sliding block 6 and the first chute 501 play a guiding role, which can ensure that the first threaded sleeve 11 moves along the length direction of the bidirectional lead screw 10 and does not rotate following the bidirectional lead screw 10. The two first sliding blocks 6 will move towards each other to reduce the distance between the first grinding roller 8 and the second grinding roller 9. When the distance adjustment is completed, the bidirectional lead screw 10 stops rotating.
[0054] Preferably, due to the self-locking function of the bidirectional lead screw 10, it can ensure that when the motor 7 controls the rotation of the first grinding roller 8 and the second grinding roller 9, the first sliding block 6 will not be displaced due to the reaction force generated during grinding, thus ensuring the stability and accuracy of grinding. At the same time, since the first grinding roller 8 and the second grinding roller 9 move towards or away from each other synchronously and at the same movement speed, therefore, the central horizontal reference plane between the first grinding roller 8 and the second grinding roller 9 will never change, thus avoiding the problem that the grinding reference plane changes due to the adjustment of the positions of the first grinding roller 8 and the second grinding roller 9, resulting in uneven grinding of the sheet.
[0055] Please refer to Figures 1 - 6 、 Figure 8 、 Figure 9 As shown in
[0056] It should be noted that there are a total of four one-way lead screws 14. Two of the one-way lead screws 14 are located at the front end of the first grinding roller 8, and the other two one-way lead screws 14 are located at the rear end of the first grinding roller 8. Therefore, two sets of clamping plates 23 are provided at the front end position of the first grinding roller 8, and two sets of clamping plates 23 are also provided at the rear end position of the first grinding roller 8. Each set of clamping plates 23 is symmetrically distributed on the movable plate 21. In the initial state, the second thread sleeve 15 at the front end position is at the end of the stroke in the direction away from the first grinding roller 8, and the second thread sleeve 15 at the rear end position is at the end of the stroke in the direction towards the first grinding roller 8. Under the action of the lifting guiding mechanism, the support rod 18 at the front end position is at the end of the stroke in the support sleeve 16, and the support rod 18 at the rear end position is at the end of the stroke in the direction away from the support sleeve 16. Therefore, the distance between the two sets of clamping plates 23 at the front end position and the conveyor belt 4 is the smallest, and the distance between the two sets of clamping plates 23 at the rear end position and the conveyor belt 4 is the largest. Moreover, the central horizontal reference plane between the two clamping plates 23 at the rear end is on the same horizontal plane as the central horizontal reference plane between the first grinding roller 8 and the second grinding roller 9. Under the action of the spacing adjustment component, the distances between the four sets of clamping plates 23 are all in the maximum state, so that the distance between the two second sliding blocks 22 is the largest.
[0057] Specifically, when the conveyor belt 4 conveys the aerogel sheet to the position where it cooperates with the front clamping plate 23, at this time, the conveyor belt 4 stops working. Under the action of the spacing adjustment component, the two second sliding blocks 22 at the front end are controlled to move towards each other, thereby driving the clamping plate 23 to move. When both sets of clamping plates 23 move to the position where they abut against the sheet, the end of the sheet away from the first grinding roller 8 is fixedly clamped. At this time, the two one-way lead screws 14 at the front end rotate synchronously and at the same speed, so that the two second thread sleeves 15 move synchronously and move towards the first grinding roller 8. At the same time, under the action of the lifting guiding mechanism, the support rod 18 moves in the direction away from the support sleeve 16, thereby controlling the movement of the sheet. When the dimension of the mutual nesting between the support rod 18 and the support sleeve 16 is the smallest, the central horizontal reference plane between the two clamping plates 23 at the front end is on the same horizontal plane as the central horizontal reference plane between the first grinding roller 8 and the second grinding roller 9, so as to ensure that the distances between the two surfaces of the sheet to be ground and the first grinding roller 8 and the second grinding roller 9 are the same. The one-way lead screw 14 continues to rotate, so that the sheet is smoothly inserted between the first grinding roller 8 and the second grinding roller 9. The motor 7 will control the first grinding roller 8 and the second grinding roller 9 to rotate, and the rotation speeds are the same and the rotation directions are opposite, so as to synchronously grind the two surfaces of the sheet.
[0058] Preferably, when the polished sheet enters the position where it cooperates with the rear clamping plate 23, the spacing control assembly controls the rear clamping plate 23 to clamp the sheet, so as to synchronously clamp both ends of the sheet, ensure that the sheet moves more stably, and make the polishing accuracy higher. When the front clamping plate 23 is about to move to the end of the stroke towards the first polishing roller 8, the spacing control assembly controls the two front clamping plates 23 to move away from each other. At the same time, the rear clamping plate 23 can control the rear sheet to gradually separate from the front end, so that the sheet is completely polished. After the sheet is polished, under the action of the lifting and guiding mechanism, the rear support rod 18 moves into the support sleeve 16 until the fitting dimension between the support rod 18 and the support sleeve 16 reaches the maximum. Under the action of the spacing control assembly, the two rear clamping plates 23 move away from each other, so that the polished sheet is released onto the conveyor belt 4 again. Under the action of the conveyor belt 4, the polished sheet is conveyed out of the processing machine 1. Among them, when the fitting dimension between the support rod 18 and the support sleeve 16 is the largest, the distance between the two clamping plates 23 and the conveyor belt 4 is the smallest, and the distance between one of the clamping plates 23 below the conveyor belt 4 and the conveyor belt 4 is smaller than the distance between the other clamping plate 23 above the conveyor belt 4 and the conveyor belt 4, ensuring that when the two clamping plates 23 clamp the sheet, the separation of the sheet from the conveyor belt 4 can be controlled to prevent interference between the sheet and the conveyor belt 4 when the clamping plate is clamped with the sheet, resulting in damage to the aerogel sheet.
[0059] Through the mutual cooperation of the two groups of front and rear clamping plates 23, it is possible to first clamp and position one end of the sheet by the front clamping plate 23, and stably push the sheet into the space between the first polishing roller 8 and the second polishing roller 9 for double-sided polishing treatment, and then clamp the other end of the sheet by the rear clamping plate 23 to further ensure the stability of polishing and provide polishing accuracy. At the same time, by releasing the sheet by the clamping plate 23, it is possible to control the sheet to return to the conveyor belt 4 smoothly again after the sheet is polished, so as to transfer the sheet out of the processing machine 1 through the conveyor belt 4.
[0060] Please refer to Figure 3 、 Figure 4 、 Figure 6 、 Figure 7, the lifting guide mechanism includes a guide groove and a limiting groove 205 formed in the supporting plate 2. The limiting groove 205 communicates with the guide groove. A guide block 28 cooperating with the limiting groove 205 is rotatably installed in the guide groove. A limiting component cooperating with the guide block 28 is arranged on the support sleeve 16. Among them, the limiting component includes a clamping groove 17 formed in the side wall of the support sleeve 16. A limiting post 19 slidably connected with the clamping groove 17 is arranged on the support rod 18. The limiting post 19 can slide along the guide groove and is in abutting cooperation with the guide block 28. A limiting ring 1901 abutting against the supporting plate 2 is arranged on the limiting post 19.
[0061] Furthermore, there are also four sets of guiding grooves, and two sets of guiding grooves are symmetric about the left and right, and two sets of guiding grooves are symmetric about the front and back. Each set of guiding grooves can be divided into four sections, namely the first straight groove 201, the first inclined groove 202, the second straight groove 203, and the second inclined groove 204. The two ends of the first inclined groove 202 are respectively connected to one end of the first straight groove 201 and the second straight groove 203. The two ends of the second inclined groove 204 are respectively connected to the other end of the second straight groove 203 and the first straight groove 201. The guiding block 28 is located at the connection position of the second inclined groove 204 and the first straight groove 201. The limiting groove 205 is arranged in an arc-shaped fan shape. In the initial state, under the action of gravity, the guiding block 28 is connected to one end of the limiting groove 205 to block the second inclined groove 204. The limiting post 19 at the front end is located at the connection position of the first inclined groove 202 and the second straight groove 203. The limiting post 19 at the rear end is located at the end of the stroke of the first straight groove 201 away from the first inclined groove 202. When the front clamping plate 23 clamps the sheet material, at this time, the front single-direction screw rod 14 rotates and drives the second threaded sleeve 15 to move, thereby driving the support sleeve 16 and the support rod 18 to move synchronously. The support rod 18 also drives the limiting post 19 and the limiting ring 1901 to move. The limiting ring 1901 can slide along the surface of the supporting plate 2. Therefore, it can play a guiding role for the second threaded sleeve 15 to ensure that the second threaded sleeve 15 does not rotate with the single-direction screw rod 14. The limiting post 19 will slide along the second straight groove 203. When the limiting post 19 disengages from the second straight groove 203 and enters the second inclined groove 204, the support rod 18 will move in a direction away from the support sleeve 16. When the limiting post 19 abuts against one side of the guiding block 28, the guiding block 28 will give way and rotate until the guiding block 28 abuts against the other end of the limiting groove 205. At this time, the guiding block 28 no longer blocks the second inclined groove 204. At this time, the limiting post 19 will disengage from the second inclined groove 204 and enter the first straight groove 201. The guiding block 28 will reset and block the second inclined groove 204 again. The sheet material in the clamping plate 23 just moves to the position where it cooperates with the first grinding roller 8 and the second grinding roller 9. The single-direction screw rod 14 continues to rotate to push the sheet material into the space between the first grinding roller 8 and the second grinding roller 9 for double-sided grinding.
[0062] Among them, when the front end of the sheet passes through the first grinding roller 8 and the second grinding roller 9, the clamping plate 23 at the rear end can clamp the sheet. At the same time, the one-way screw 14 at the rear end rotates and keeps the same speed as the one-way screw 14 at the front end to control the rear clamping plate 23 to move synchronously with the front clamping plate 23. The rear limit column 19 will slide along the first straight groove 201. When the grinding is completed, the limit column 19 is still located in the first straight groove 201, and during the movement of the limit column 19, the guide block 28 moves the second inclined groove 204. Blocking, therefore, can ensure that the limit column 19 will not separate from the first straight groove 201, when the limit column 19 separates from the first straight groove 201, and enters the first inclined groove 202, the support rod 18 will move toward the support sleeve 16, when the limit column 19 moves to the first inclined groove 202 and the second straight groove 203 connected position, the distance between the card plate 23 and the conveyor belt 4 is the smallest, at this time, the card plate 23 can be controlled to separate from the sheet, the sheet will fall onto the conveyor belt 4 again, under the action of the conveyor belt 4, the sheet is controlled to move to the outside of the processing machine 1.
[0063] See also Figures 3 - 6 、 Figure 8 The spacing control component includes a double-headed cylinder 25 installed on the receiving plate 20, and the double-headed cylinder 25 is provided with a symmetrically arranged push plate 26, and the push plate 26 is hinged with a symmetrically arranged connecting rod 27; it also includes a movable rod 24 installed on the second sliding block 22, and the movable rod 24 is hinged to the connecting rod 27.
[0064] To go further, in the initial state, under the action of the double-headed cylinder 25, the distance between the two push plates 26 is maximized, thereby controlling the distance between the two second sliding blocks 22 to be maximized through the connecting rod 27 and the movable rod 24, so that the two card plates 23 are at the end of the stroke in the direction of moving away from each other. When the sheet needs to be clamped, under the action of the double-headed cylinder 25, the two push plates 26 are controlled to move in the direction of approaching each other, thereby driving the connecting rod 27 to move, so as to drive the two second sliding blocks 22 to slide along the second slide groove 2101 through the movable rod 24. Under the action of the second sliding block 22, the two card plates 23 are controlled to move in the direction of approaching each other until the card plates 23 abut against both sides of the sheet.
[0065] Preferably, the double-headed cylinder 25 can be used to synchronously control the two clamping plates 23 to move toward or away from each other to clamp sheets of different sizes. At the same time, it can also ensure that the central horizontal reference plane between the two clamping plates 23 remains unchanged during the adjustment process to ensure the best accuracy of subsequent grinding.
[0066] It should be noted that the grinding method in the present application is not limited to double-sided grinding. If only one of the motors 7 is started, single-sided grinding can also be achieved; that is, the device can be used for single-sided grinding and double-sided grinding.
[0067] In addition, the main purpose of polishing is to increase the surface roughness of the aerogel product, ultimately enhancing the surface peel strength of the product. Therefore, the means to achieve this are not limited to polishing, and the surface peel strength of the product can also be improved by brushing the surface of the aerogel with a brush. Thus, the polishing roller in this application can be equivalently replaced by a brush roller.
[0068] Furthermore, this method can effectively increase the surface roughness of the aerogel sheet. Of course, the specific treatment methods are not limited to polishing. Sandpaper, brushes, non-woven fabrics, etc. can also be used to polish and brush the surface of the aerogel. Through the above treatments, the surface peel strength can be increased by about 50%.
[0069] The following combines data to illustrate the change in the surface peel strength of the aerogel product after polishing and brush treatment, as shown in Table 1 below:
[0070] Table 1 Surface peel strength of the product before and after polishing or brush treatment
[0071]
[0072] By comparing the peel strength before and after polishing in Table 1, it can be seen that the surface peel strength of the aerogel product treated by polishing or brush with this processing method has been significantly improved. Thus, the product has the following advantages:
[0073] 1. Enhance the bonding strength: The treated aerogel surface is rougher, enabling better bonding with other materials and reducing the risk of delamination and detachment.
[0074] 2. Improve the surface adhesion: The improved surface adhesion makes the aerogel suitable for applications that require strong bonding with other materials, such as coatings, adhesives, or other composite materials.
[0075] 3. Increase durability and reliability: The better bonding strength ensures that the aerogel product has higher durability and reliability under various environmental conditions.
[0076] 4. Expand high - requirement application fields: It is applicable to fields with higher requirements for bonding performance, such as the electronics, automotive, and aerospace industries.
[0077] In addition, the present invention also proposes a method for processing aerogel sheets using the above - mentioned equipment, including the following steps:
[0078] Step 1: Place the aerogel sheet to be processed at the conveying device, and under the action of the conveying device, convey the aerogel sheet to the polishing device.
[0079] Step 2: Under the action of the grinding device, perform single-sided grinding or double-sided synchronous grinding on the aerogel sheet according to requirements;
[0080] Step 3: Through the vacuum adsorption device, absorb and process the impurities generated during the grinding of the aerogel sheet;
[0081] Step 4: After grinding is completed, under the action of the conveying device, convey the ground product to the on-line thickness measuring device to perform real-time detection on the size of the ground product.
[0082] A method for processing an aerogel sheet, wherein the grinding device adopts the single / double-sided grinding device for aerogel sheets with coordinated conveying.
[0083] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
[0084] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A single / double-sided grinding device for aerogel sheets in cooperation with conveying, comprising: A processing machine table (1), and supporting plates (2) symmetrically arranged inside the processing machine table (1). Conveying rollers (3) symmetrically arranged are rotatably installed on the supporting plates (2). A conveyor belt (4) is sleeved on the conveying rollers (3). A fixing plate (13) is further arranged on the supporting plates (2); It is characterized in that it further comprises: A grinding regulation mechanism arranged on the supporting plate (2). A first grinding roller (8) and a second grinding roller (9) are connected to the grinding regulation mechanism. The grinding regulation mechanism can adjust the distance between the first grinding roller (8) and the second grinding roller (9), and drive the first grinding roller (8) and the second grinding roller (9) to rotate; A translation clamping mechanism arranged on the fixing plate (13). Clamping plates (23) symmetrically arranged are connected to the translation clamping mechanism. A lifting guiding mechanism connected to the translation clamping mechanism is arranged on the supporting plate (2). The translation clamping mechanism can drive the lifting guiding mechanism to move, so as to control the clamping plates (23) to move along the length direction of the supporting plate (2) and move in the vertical direction at the same time; A distance regulation component arranged on the translation clamping mechanism, used to adjust the distance between the clamping plates (23) through the translation clamping mechanism. The distance regulation component includes a double-headed cylinder (25); The translation clamping mechanism includes a one-way lead screw (14) rotatably installed on the fixing plate (13). Second threaded sleeves (15) symmetrically arranged are threadedly connected to the one-way lead screw (14). A support sleeve (16) is arranged on the second threaded sleeve (15). A support rod (18) is slidably installed in the support sleeve (16). A sliding component is arranged on the support rod (18); The sliding component includes a receiving plate (20) installed at the end of the support rod (18). A movable plate (21) is arranged on the receiving plate (20). Second sliding grooves (2101) symmetrically arranged are formed in the movable plate (21). Second sliding blocks (22) are slidably installed in the second sliding grooves (2101). The second sliding blocks (22) are fixedly connected to the clamping plates (23); The lifting guiding mechanism includes a guiding groove and a limiting groove (205) formed in the supporting plate (2). The limiting groove (205) is communicated with the guiding groove. A guiding block (28) cooperating with the limiting groove (205) is rotatably installed in the guiding groove. A limiting component cooperating with the guiding block (28) is arranged on the support sleeve (16); The limiting component includes a clamping groove (17) formed in the side wall of the support sleeve (16). A limiting column (19) slidably connected to the clamping groove (17) is arranged on the support rod (18). The limiting column (19) can slide along the guiding groove and is in abutting cooperation with the guiding block (28). A limiting ring (1901) in abutting cooperation with the supporting plate (2) is arranged on the limiting column (19); The double-headed cylinder (25) is installed on the receiving plate (20). Symmetrically arranged push plates (26) are provided on the double-headed cylinder (25), and symmetrically arranged connecting rods (27) are hinged on the push plates (26). It further includes a movable rod (24) installed on the second sliding block (22), and the movable rod (24) is hinged to the connecting rod (27).
2. The single / double-sided grinding device for aerogel sheets used in conjunction with transportation according to claim 1, wherein, The grinding adjustment mechanism includes symmetrically arranged support plates (5) installed on the supporting plate (2). Symmetrically arranged first chutes (501) are formed in the support plates (5). A first sliding block (6) is slidably installed in the first chute (501). The two first sliding blocks (6) are respectively rotatably connected to the first grinding roller (8) and the second grinding roller (9). A bidirectional pushing component connected to the first sliding block (6) is arranged on the support plate (5).
3. The single / double-sided grinding device for aerogel sheets used in conjunction with transportation according to claim 2, characterized in that, The bidirectional pushing component includes a bidirectional lead screw (10) rotatably installed on the support plate (5). Symmetrically arranged first threaded sleeves (11) are threadedly connected to the bidirectional lead screw (10). A fixed block (12) fixedly connected to the first sliding block (6) is arranged on the side wall of the first threaded sleeve (11). It further includes motors (7) installed on the first sliding blocks (6). The output shafts of the two motors (7) are respectively connected to the first grinding roller (8) and the second grinding roller (9).
4. A method for processing an aerogel sheet, which uses the single / double-sided grinding device for the aerogel sheet with coordinated conveyance as described in any one of claims 1-3, and is characterized in that, It includes the following steps: Step 1: Place the aerogel sheet to be processed at the conveying device, and under the action of the conveying device, convey the aerogel sheet to the grinding device. Step 2: Under the action of the grinding device, perform single-sided grinding or double-sided synchronous grinding on the aerogel sheet as required. Step 3: Through the vacuum adsorption device, absorb and process the impurities generated by the grinding of the aerogel sheet. Step 4: After grinding, under the action of the conveying device, convey the ground product to the on-line thickness measuring device to perform real-time detection on the size of the ground product.
Citation Information
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