Self-adaptive automatic unloading machine for edible mushroom production

Abstract

The invention relates to the technical field of edible mushroom production, in particular to a self-adaptive automatic unloading machine for edible mushroom production, which comprises a mushroom cultivation frame and a mushroom frame, a grid plate is arranged in the mushroom frame, the upper end and the lower end of the grid plate are both provided with a plurality of groups of adsorption assemblies, and a plurality of embedding grooves are formed in the bottom of the inner wall of the mushroom frame. And the adsorption assembly comprises a sixth electric telescopic rod fixedly installed in the grid plate, an iron block is fixedly installed at the telescopic end of the sixth electric telescopic rod, and the iron block is movably embedded into the corresponding embedding groove. By arranging the grid plate, it is ensured that the upper-layer mushroom sticks cannot extrude the lower-layer mushroom sticks during frame overturning, so that mycelium damage is reduced, the mushroom stick damage rate is reduced, when the two sets of mushroom frames are separated, the iron block is only connected with the lower mushroom frame, the situation that the grid plate falls after being pulled up by the upper mushroom frame due to magnetic connection is avoided, and the mushroom sticks and the grid plate are prevented from moving relatively; the mushroom stick film extrusion damage is reduced, and the mushroom stick damage rate is further reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of edible mushroom production, and particularly relates to an adaptive automatic unloading machine for edible mushroom production. Background Art

[0002] In the process of industrialized production of edible mushrooms, the intelligent harvesting and unloading of mushroom sticks are key links in the production process. The traditional manual unloading method relies on a large amount of labor for the identification, grasping, and transfer of mushroom sticks, which has problems such as low efficiency, high cost, and high labor intensity. Moreover, it is easy to cause damage or pollution of mushroom sticks due to improper operation, affecting the production quality of subsequent batches. With the large-scale and intensive development of the edible mushroom industry, the industry has put forward higher requirements for automation equipment.

[0003] Currently, in the process of edible mushroom cultivation, mushroom sticks are usually stacked in mushroom frames and need to be unloaded and the frames turned over at different stages. However, the existing technology has the following deficiencies in the operation process. When the mycelium is not yet mature during the first frame turning, when the mushroom frame rotates and tilts, the bottom mushroom sticks will be squeezed by the gravity of the upper mushroom sticks, resulting in damage to the immature mycelium. This not only causes uneven development of the mushroom sticks in the frame, affecting the harvesting efficiency, but also has an adverse impact on the overall growth of edible mushrooms. And when a simple partition board is set to separate the mushroom sticks, during the transportation and frame turning process, the vibration generated by the operation of the equipment will cause the partition board in the mushroom frame to vibrate up and down, and it is easy to have relative displacement with the mushroom sticks, further exacerbating the scratching of the film on the outer surface of the mushroom sticks, resulting in poor practicability of the equipment. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem of damage to the mycelium of mushroom sticks caused by frame turning in the prior art, and to propose an adaptive automatic unloading machine for edible mushroom production.

[0005] To achieve the above purpose, the present invention adopts the following technical solution: An adaptive automatic unloading machine for edible mushroom production, including a mushroom cultivation rack and a mushroom frame. On both sides of the mushroom cultivation rack, there are respectively arranged a liftable frame pushing part and a height adjustment part. A storage board is arranged on the height adjustment part. On both sides of the height adjustment part, there are respectively arranged a first roller conveyor and a pushing assembly. Above the first roller conveyor, there is a flipping mechanism. A grid board is arranged inside the mushroom frame. Multiple groups of adsorption components are arranged at both the upper and lower ends of the grid board. Multiple embedding grooves are opened at the bottom of the inner wall of the mushroom frame. A magnetic block is fixedly installed inside the embedding grooves. The adsorption component includes a sixth electric telescopic rod fixedly installed inside the grid board. The telescopic end of the sixth electric telescopic rod is fixedly installed with an iron block. The iron block is movably fitted with the corresponding embedding groove, and the iron block is magnetically connected to the magnetic block.

[0006] Preferably, a support plate is provided on one side of the height adjustment part close to the mushroom cultivation rack. The support plate is located below the storage plate. A plurality of first electric telescopic rods are fixedly installed on the top of the support plate. The telescopic ends of the first electric telescopic rods are fixedly connected to the bottom of the storage plate. A first limit plate and a second limit plate are fixedly installed on the top of the support plate. The first limit plate is located on the side of the second limit plate away from the mushroom cultivation rack, and the first limit plate is higher than the second limit plate. Both the first limit plate and the second limit plate penetrate the storage plate and are slidably connected to the storage plate.

[0007] Preferably, the pushing assembly includes a screw slide table. A pushing frame is provided on the top of the screw slide table. The pushing frame corresponds to the position of the first roller conveyor.

[0008] Preferably, an installation frame is provided on one side of the height adjustment part away from the pushing assembly. The first roller conveyor penetrates the installation frame. The flipping mechanism includes a motor fixedly installed on the outer wall of the installation frame. The output end of the motor is fixedly connected to an installation frame, and the installation frame is rotatably connected to the installation frame. Two groups of clamping assemblies are provided on the side wall of the installation frame, and the two groups of clamping assemblies are symmetrically distributed up and down. A lifting assembly is provided below the installation frame.

[0009] Preferably, the clamping assembly includes second electric telescopic rods and third electric telescopic rods fixedly installed on the side wall of the installation frame. There are two groups of both the second electric telescopic rods and the third electric telescopic rods. The two groups of second electric telescopic rods and third electric telescopic rods are respectively located on the four sides of the installation frame, and the two groups of second electric telescopic rods are symmetrically distributed, and the two groups of third electric telescopic rods are symmetrically distributed. A first fixing strip is fixedly installed at the telescopic end of the second electric telescopic rod. A second fixing strip is fixedly installed at the telescopic end of the third electric telescopic rod.

[0010] Preferably, the lifting assembly includes two groups of fifth electric telescopic rods. The two groups of fifth electric telescopic rods are symmetrically distributed on both sides of the first roller conveyor. The telescopic ends of the two groups of fifth electric telescopic rods are fixedly installed with connecting plates, and the connecting plates are located above the fifth electric telescopic rods. A plurality of fixing rods are fixedly connected between the two connecting plates, and the plurality of fixing rods are misaligned with the rollers of the first roller conveyor.

[0011] Preferably, two groups of fourth electric telescopic rods are fixedly installed on the side wall of the installation frame. The two groups of fourth electric telescopic rods are symmetrically distributed on both sides of the first roller conveyor. Clamping parts are fixedly installed at the ends of the two groups of fourth electric telescopic rods close to each other, and the clamping parts correspond to the position of the lifting assembly.

[0012] Preferably, a transparent plate is provided below the first roller conveyor, a support rod is fixedly installed at the bottom of the transparent plate, the transparent plate corresponds to the position of the flipping mechanism, a detection component is provided below the transparent plate, the detection component includes a visual detection camera, and a fill light is provided around the periphery of the visual detection camera.

[0013] Preferably, a vacuum cleaner is provided below the first roller conveyor, slide structures are provided on both sides of the transparent plate, and both ends of the vacuum cleaner's dust collection part are slidably connected to the slide structures on the corresponding sides, and a plurality of air holes are provided on the mesh plate.

[0014] Preferably, a pushing part and a second roller conveyor are fixedly connected to both sides of the first roller conveyor, and the pushing part and the second roller conveyor are both located on a side of the transparent plate away from the height adjustment part, the pushing part and the second roller conveyor are positioned correspondingly, and a seventh electric telescopic rod is arranged below the first roller conveyor, and a lifting frame is fixedly installed at the telescopic end of the seventh electric telescopic rod, and the lifting frame is located between the pushing part and the second roller conveyor.

[0015] Compared with the prior art, the advantages of the present invention are: 1. The present invention provides devices such as mesh plates to ensure that the upper mushroom sticks will not squeeze the lower mushroom sticks when the frame is turned over. The pressure when the mushroom sticks are tilted is borne by the mesh plates, thereby reducing the damage to mycelium and the mushroom stick breakage rate. The provision of iron blocks and magnetic blocks helps to keep the lower end of the mesh plate in contact with the inner wall of the mushroom frame to prevent the vibration of the first roller conveyor from causing the mesh plate to vibrate up and down and squeeze and damage the mushroom stick film. When the two groups of mushroom frames are separated, the iron block is only connected to the lower mushroom frame to prevent the mesh plate from falling after being pulled up by the upper mushroom frame due to the magnetic connection, thereby preventing the mushroom sticks and the mesh plate from moving relative to each other, reducing the extrusion damage of the mushroom stick film, and further reducing the mushroom stick breakage rate.

[0016] 2. The present invention realizes the automatic and unified removal of a whole row of mushroom frames from the mushroom culture rack through the coordinated operation of the liftable frame pushing part and the height adjustment part, and uses a screw slide to push multiple mushroom frames one by one and in an orderly manner to the first roller conveyor, which significantly improves the efficiency of removing from the rack. The first roller conveyor conveys the mushroom frames to the bottom of the installation frame, and then performs the frame turning operation. The motor drives the installation frame to turn over, and multiple sets of electric telescopic rods and clamping components cooperate. The whole process is smooth and highly automated, which greatly saves manpower and time costs.

[0017] 3. The present invention provides a first limiting plate and a second limiting plate and other devices. When the liftable pushing frame part pushes the mushroom frame on the mushroom culture rack to the storage board, the first limiting plate can limit the mushroom frame to ensure the initial safe placement of the mushroom frame on the storage board. When the first electric telescopic rod contracts to move the storage board downward, the mushroom frame is constrained between the first limiting plate and the second limiting plate, thereby ensuring the stability of the mushroom frame on the storage board and in the subsequent waiting for transportation, avoiding the shaking of the mushroom frame and ensuring the smooth operation of the equipment. In the process of the pushing frame pushing the mushroom frame on the storage board to the first roller conveyor, the first limiting plate and the second limiting plate play a guiding role to prevent the movement path of the mushroom frame from deviating, so that the mushroom frame can be accurately moved to the first roller conveyor according to the predetermined route, thereby ensuring the accuracy and efficiency of transportation.

[0018] 4. In the present invention, when the mushroom frame is moved to the top of the transparent plate and the frame turning operation is performed, the loose matrix will fall onto the transparent plate. After the frame turning is completed, the mushroom frame is tapped at intervals by the first fixing bar and the second fixing bar, which further promotes the residual matrix inside the mushroom frame to fully fall off, thereby improving the accuracy of detecting the damage of mushroom sticks in the mushroom frame. With the assistance of the fill light, the visual inspection camera can clearly and accurately detect whether there is any fallen matrix on the transparent plate, so as to judge whether there are damaged mushroom sticks in the mushroom frame. If the falling of matrix is ​​detected, it is judged that there are damaged mushroom sticks in the mushroom frame. The mushroom frame with damaged mushroom sticks is conveyed separately from the normal mushroom frame by the pushing part and the second roller conveyor, which effectively avoids the contamination of normal mushroom frames by damaged mushroom sticks, and helps to improve the qualified rate of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of an adaptive automatic unloading machine for edible fungus production proposed by the present invention; Figure 2 This is a schematic diagram of the screw slide and push frame structure of an adaptive automatic unloading machine for edible fungi production proposed by the present invention; Figure 3 This is a schematic diagram of the disassembly of the storage plate and the first electric telescopic rod structure of an adaptive automatic unloading machine for edible fungi production proposed by the present invention; Figure 4 This is a schematic diagram of the structure of a mushroom frame and a mounting frame of an adaptive automatic unloading machine for edible mushroom production proposed by the present invention; Figure 5 This is a schematic structural diagram of an installation frame, a second electric telescopic rod and a first fixing bar of a self-adaptive automatic unloading machine for edible fungi production proposed by the present invention; Figure 6 This is a schematic diagram of the structure of a clamping part, a connecting plate and a fixing rod of a self-adaptive automatic unloading machine for edible fungi production proposed by the present invention; Figure 7This is a schematic diagram of the transparent plate and visual detection camera structure of an adaptive automatic unloading machine for edible fungi production proposed by the present invention; Figure 8 A cross-sectional view of a grid plate and mushroom frame structure of an adaptive automatic unloading machine for edible mushroom production proposed by the present invention; Figure 9 for Figure 8 A schematic diagram of the structure enlargement in the middle; Figure 10 This is a schematic diagram of the structure of a pusher and a lifting frame of an adaptive automatic unloading machine for edible fungi production proposed by the present invention; Figure 11 This is a schematic diagram of the structure of a lifting frame and a seventh electric telescopic rod of a self-adaptive automatic unloading machine for edible fungi production proposed by the present invention.

[0020] In the figure: 1 a culture rack, 2 a liftable push frame, 3 a mushroom frame, 4 a height adjustment portion, 5 a support plate, 6 a storage plate, 7 a screw slide, 8 a first roller conveyor, 9 a mounting frame, 10 a push portion, 11 a second roller conveyor, 12 a first limit plate, 13 a second limit plate, 14 a push frame, 15 a first electric telescopic rod, 16 a mounting frame, 17 a motor, 18 a second electric telescopic rod, 19 a first fixing bar, 20 a third electric telescopic rod, 21 a second fixing bar, 22 a fourth electric telescopic rod, 23 a clamping portion, 24 a fifth electric telescopic rod, 25 a connecting plate, 26 a fixing rod, 27 a transparent plate, 28 a support rod, 29 a vacuum cleaner, 30 a visual inspection camera, 31 a fill light, 32 a grid plate, 33 a vent hole, 34 a sixth electric telescopic rod, 35 an iron block, 36 an embedding groove, 37 a magnetic block, 38 a lift frame, and 39 a seventh electric telescopic rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Reference Figures 1 to 11A self-adaptive automatic unloading machine for edible fungus production comprises a mushroom culture rack 1, a mushroom frame 3 and a first roller conveyor 8. The mushroom culture rack 1 is used to store the mushroom frame 3. Both sides of the mushroom culture rack 1 are respectively provided with a liftable push frame part 2 and a height adjustment part 4 (the liftable push frame part 2 and the height adjustment part 4 are both prior art and will not be described in detail herein). A support plate 5 is provided on the side of the height adjustment part 4 close to the mushroom culture rack 1. A plurality of first electric telescopic rods 15 are fixedly installed on the top of the support plate 5. A storage plate 6 is fixedly installed on the telescopic end of the first electric telescopic rod 15. The storage plate 6 is located above the support plate 5. A first limit plate 12 is fixedly installed on the top of the support plate 5. and a second limiting plate 13, the first limiting plate 12 is located on the side of the second limiting plate 13 away from the bacteria culture rack 1, and the first limiting plate 12 is higher than the second limiting plate 13, the first limiting plate 12 and the second limiting plate 13 both penetrate the storage plate 6, and are slidably connected with the storage plate 6, a screw slide 7 and a mounting frame 9 are respectively arranged on both sides of the height adjustment part 4, the first roller conveyor 8 penetrates the mounting frame 9, a pushing frame 14 is arranged on the top of the screw slide 7, the first roller conveyor 8 corresponds to the pushing frame 14, and the first electric telescopic rod 15 is used to push the storage plate 6 up so that the upper end of the second limiting plate 13 is flush with the storage plate 6, avoiding the second limiting plate 1 3 prevents the mushroom frame 3 from moving to the storage plate 6, the liftable frame pushing part 2 and the height adjustment part 4 cooperate with each other to remove the mushroom frame 3 on the mushroom rack 1, the liftable frame pushing part 2 pushes the mushroom frame 3 on the mushroom rack 1 to the storage plate 6, the first limit plate 12 limits the mushroom frame 3 to prevent the mushroom frame 3 from falling from the storage plate 6, and then the first electric telescopic rod 15 contracts to make the storage plate 6 move downward, the mushroom frame 3 is constrained between the first limit plate 12 and the second limit plate 13, ensuring the stability of the mushroom frame 3 during storage and waiting for transportation, the height of the storage plate 6 is made flush with the first roller conveyor 8 through the height adjustment part 4, and the screw slide 7 drives the mushroom frame 3 to move downward. The frame 14 moves to push the mushroom frames 3 on the storage plate 6 to the first roller conveyor 8. During this process, the first limiting plate 12 and the second limiting plate 13 play a guiding role to prevent the moving path of the mushroom frames 3 from deviating, and automatically complete the unloading work of the mushroom frames 3 without manual handling, thereby reducing labor intensity and improving production efficiency. At the same time, the lifting and lowering frame pushing part 2 can unload the entire row of mushroom frames 3 onto the storage plate 6, and then drive the pushing frame 14 through the screw slide 7 to send multiple mushroom frames 3 one by one to the first roller conveyor 8. This centralized and then dispersed conveying method avoids the cumbersome process of unloading one by one, and greatly improves the unloading efficiency.

[0023] A grid plate 32 is arranged inside the fungus frame 3. The grid plate 32 separates multiple fungus rods inside the fungus frame 3, avoiding mutual extrusion and collision between the fungus rods, reducing the possibility of damage to the fungus rods caused by contact friction, and playing a good protective role for the fungus rods. Multiple groups of ventilation holes 33 are formed in the grid plate 32, which is beneficial to the air circulation between the fungus rods, provides a good air environment for the growth of edible fungi, helps the healthy growth of edible fungi, improves their quality and yield. Multiple groups of adsorption components are arranged at both the upper and lower ends of the grid plate 32. Multiple embedding grooves 36 are formed at the bottom of the inner wall of the fungus frame 3. The multiple embedding grooves 36 respectively correspond to the positions of multiple groups of adsorption components on the corresponding side, and a magnet 37 is fixedly installed inside the embedding groove 36. The adsorption component includes a sixth electric telescopic rod 34 fixedly installed inside the grid plate 32. An iron block 35 is fixedly installed at the telescopic end of the sixth electric telescopic rod 34. The iron block 35 is movably fitted with the embedding groove 36, and the iron block 35 is magnetically connected to the magnet 37. The cooperation of the adsorption component with the embedding groove 36 and the magnet 37 enables the grid plate 32 to be firmly adsorbed and fixed inside the fungus frame 3. By controlling the magnetic connection between the iron block 35 and the magnet 37 through the sixth electric telescopic rod 34, the grid plate 32 can be conveniently installed and disassembled. During the transportation of the fungus frame 3 by the first roller conveyor 8, vibration will inevitably occur. However, the adsorption effect of the iron block 35 and the magnet 37 can keep the lower end of the grid plate 32 in contact with the inner wall of the fungus frame 3, effectively avoiding the extrusion of the outer surface film of the fungus rod caused by the up and down vibration of the grid plate 32, thereby reducing the breakage rate of the fungus rod and reducing the pollution and loss that may be caused by the breakage of the fungus rod.

[0024] Two groups of fourth electric telescopic rods 22 are fixedly installed on the side wall of the mounting frame 9. The two groups of fourth electric telescopic rods 22 are symmetrically distributed on both sides of the first roller conveyor 8. The ends of the fourth electric telescopic rods 22 close to each other are fixedly installed with clamping parts 23 (this is prior art and will not be elaborated here). Two groups of fifth electric telescopic rods 24 are symmetrically arranged on both sides of the first roller conveyor 8. The telescopic ends of the two groups of fifth electric telescopic rods 24 are fixedly installed with connecting plates 25, and the connecting plates 25 are located above the fifth electric telescopic rods 24. A plurality of fixing rods 26 are fixedly connected between the two connecting plates 25. The plurality of fixing rods 26 are staggeredly distributed with the rollers of the first roller conveyor 8. An electric motor 17 is fixedly installed on the outer wall of the mounting frame 9. The output end of the electric motor 17 is fixedly connected with a mounting frame 16. The mounting frame 16 is rotatably connected with the mounting frame 9. The mounting frame 16 is located above the connecting plate 25. Two groups of clamping assemblies are arranged on the side wall of the mounting frame 16. The two groups of clamping assemblies are symmetrically distributed up and down. The clamping assemblies are used to clamp the fungus frame 3. The clamping assemblies include second electric telescopic rods 18 and third electric telescopic rods 20 fixedly installed on the side wall of the mounting frame 16. There are two sets of second electric telescopic rods 18 and third electric telescopic rods 20 respectively. The two sets of second electric telescopic rods 18 and third electric telescopic rods 20 are respectively located on the four sides of the mounting frame 16, and the two sets of second electric telescopic rods 18 are symmetrically distributed, and the two sets of third electric telescopic rods 20 are symmetrically distributed. The telescopic end of the second electric telescopic rod 18 is fixedly installed with a first fixing strip 19, and the telescopic end of the third electric telescopic rod 20 is fixedly installed with a second fixing strip 21. A spare fungus frame 3 is placed in the mounting frame 16 in advance. The spare fungus frame 3 is not provided with a grid plate 32. A set of clamping assemblies located above on the mounting frame 16 is used to clamp and fix the spare fungus frame 3, and the opening of the spare fungus frame 3 faces downward. The first roller conveyor 8 conveys the fungus frame 3 containing fungus sticks to the lower part of the mounting frame 16. The fourth electric telescopic rod 22 drives the clamping part 23 to move. The two clamping parts 23 align the fungus frame 3 on the first roller conveyor 8 with the fungus frame 3 in the mounting frame 16. The fifth electric telescopic rod 24 pushes the connecting plate 25 to drive the fixing rod 26 and the fungus frame 3 storing fungus sticks to move upward, so that it is completely attached to the fungus frame 3 in the mounting frame 16. The sixth electric telescopic rod 34 at the upper end of the grid plate 32 pushes the iron block 35 to embed into the embedding groove 36 in the fungus frame 3 above it and is magnetically connected with the corresponding magnet 37. The sixth electric telescopic rod 34 at the lower end of the grid plate 32 contracts and drives the iron block 35 to disconnect from the fungus frame 3 below it. The two clamping assemblies respectively clamp and fix the two completely attached fungus frames 3. The fifth electric telescopic rod 24 contracts to drive the fixing rod 26 to move downward. Then, the electric motor 17 drives the mounting frame 16 to flip 180 degrees, so that the positions of the upper and lower two fungus frames 3 are swapped. Then, the lower fungus frame 3 is supported by the fixing rod 26, and the clamping of the lower fungus frame 3 by the clamping assembly is released. Then, the lower fungus frame 3 is placed on the first roller conveyor 8 through the fifth electric telescopic rod 24. The magnetic connection setting of the iron block 35 and the magnet 37 enables that during the frame flipping process,There will be no relative displacement between the grid plate 32 and the mushroom stick, and the mushroom stick film will not be scratched, which effectively protects the integrity of the mushroom stick, reduces the risk of contamination caused by film damage, and ensures the normal growth environment of the mycelium. During the frame turning process, the pressure of the mushroom stick when it is tilted is borne by the grid plate 32, and the mushroom stick will not be subjected to pressure from other mushroom sticks. This can prevent the mushroom stick from being damaged due to uneven force, reduce the possibility of mycelium breakage, and help improve the growth quality of the mushroom stick, thereby improving the yield and quality of edible mushrooms.

[0025] A transparent plate 27 is arranged below the first roller conveyor 8, a support rod 28 is fixedly installed at the bottom of the transparent plate 27, the transparent plate 27 corresponds to the position of the mounting frame 16, a detection component is arranged below the transparent plate 27, the detection component includes a visual detection camera 30, and a fill light 31 is arranged on the periphery of the visual detection camera 30. Since mycelium is easy to break in a dry environment, resulting in loose matrix, the first roller conveyor 8 will vibrate during transportation. When there are damaged mushroom sticks in the mushroom frame 3, the matrix will fall from the mushroom frame 3 to the transparent plate 27, and the mushroom frame 3 is turned over, which can make the matrix inside the mushroom frame 3 more fully. The first roller conveyor 8 is provided with a pusher 10 and a second roller conveyor 11 fixedly connected to each other on both sides thereof, and the pusher 10 and the second roller conveyor 11 are both located on the side of the mounting frame 9 away from the height adjustment portion 4, and the pusher 10 and the second roller conveyor 11 are located in a corresponding position, and a seventh electric telescopic rod 39 is provided below the first roller conveyor 8, and a lifting frame 38 is fixedly installed at the telescopic end of the seventh electric telescopic rod 39, and the lifting frame 38 is located between the pusher 10 and the second roller conveyor 11. After the frame turning is completed, the mushroom frame 3 storing the mushroom sticks is transported to the lifting frame 38 The first fixing strip 19 and the second fixing strip 21 then perform interval tapping on the mushroom frame 3 on the mounting frame 16, further promoting the falling of the residual matrix in the mushroom frame 3, ensuring the comprehensiveness of the detection. After the tapping, the visual detection camera 30 detects whether there is any fallen matrix on the transparent plate 27, so as to judge whether there are damaged mushroom sticks in the mushroom frame 3. The setting of the fill light 31 improves the detection accuracy of the visual detection camera 30, avoids misjudgment caused by light problems, and ensures the reliability of the detection result. If it is detected that there is fallen matrix on the transparent plate 27 and there are damaged mushroom sticks in the mushroom frame 3, the visual detection camera 30 detects whether there is any fallen matrix on the transparent plate 27 and there are damaged mushroom sticks in the mushroom frame 3. The sensory detection camera 30 is connected to the external alarm structure to prompt the staff to replace the mushroom frame 3 in the installation frame 16. The seventh electric telescopic rod 39 pushes the lifting frame 38 to drive the mushroom frame 3 above it to move upward, aligning the mushroom frame 3 with the pushing end position of the pushing part 10. Then the pushing part 10 pushes the mushroom frame 3 to the second roller conveyor 11 for transportation. The mushroom frame 3 without damaged mushroom sticks continues to be transported by the first roller conveyor 8, and the mushroom frame 3 with damaged mushroom sticks is transported separately from the normal mushroom frame 3, avoiding the contamination of other normal mushroom frames 3 caused by damaged mushroom sticks, which helps to ensure the production quality of edible fungi.

[0026] A dust collector 29 is provided below the first roller conveyor 8. Slide table structures are provided on both sides of the transparent plate 27. The two ends of the dust collection part of the dust collector 29 are respectively slidably connected to the slide table structures on the corresponding sides. During the detection process, the substrate on the transparent plate 27 is cleaned in time to avoid the accumulation of the substrate affecting the detection results of the subsequent bacteria frames 3, ensure the cleanliness of the detection environment, and thus ensure the accuracy and stability of the detection.

[0027] When the present invention is in use, the mushroom sticks are placed in the intervals of the grid plate 32, and then the bacteria frames 3 are neatly arranged on the shelves of the mushroom cultivation rack 1. When taking them off the rack, through the liftable push frame part 2, multiple bacteria frames 3 on the shelves of the mushroom cultivation rack 1 are all pushed onto the storage plate 6. Subsequently, the storage plate 6 is moved downward by a certain distance through the first electric telescopic rod 15. Then, the height of the storage plate 6 is made flush with the first roller conveyor 8 through the height adjustment part 4. Then, the push frame 14 is driven to move by the screw slide table 7, so that the push frame 14 pushes the bacteria frame 3. At this time, the first limit plate 12 and the second limit plate 13 can guide the bacteria frame 3 to avoid large deviations in the movement of the bacteria frame 3. Through the push of the push frame 14, multiple bacteria frames 3 can be pushed at intervals onto the first roller conveyor 8 for conveying.

[0028] The fungus frame 3 is conveyed to the lower part of the mounting frame 16 by the first roller conveyor 8. Subsequently, the clamping part 23 is driven to move by the fourth electric telescopic rod 22. Through the pushing and clamping of the two groups of clamping parts 23, the fungus frame 3 below the mounting frame 16 can be aligned with the fungus frame 3 fixed in the mounting frame 16. At this time, the fungus frame 3 below the mounting frame 16 is located on the fixed rod 26. Subsequently, the fixed rod 26 is used to lift the fungus frame 3 upward by the fifth electric telescopic rod 24, so that the two fungus frames 3 are close to each other. Then, the iron block 35 at the upper end of the grid plate 32 is inserted into the embedding groove 36 in the upper fungus frame 3 by the sixth electric telescopic rod 34. At the same time, the sixth electric telescopic rod 34 at the lower end of the grid plate 32 is started, so that the iron block 35 at the lower end of the grid plate 32 is withdrawn from the embedding groove 36 in the lower fungus frame 3. At this time, the upper and lower ends of the grid plate 32 are respectively attached to the two fungus frames 3. Subsequently, the first fixing strip 19 and the second fixing strip 21 are driven by the second electric telescopic rod 18 and the third electric telescopic rod 20 to clamp and fix the lower fungus frame 3. At the same time, the fixed rod 26 is reset by the fifth electric telescopic rod 24. The first fixing strip 19 and the second fixing strip 21 can be used for fungus frames 3 of different sizes. After the fungus frame 3 is fixed, the mounting frame 16 is rotated 180 degrees by the motor 17. Subsequently, the lower fungus frame 3 is supported by the fixed rod 26. At the same time, the first fixing strip 19 and the second fixing strip 21 are separated from the lower fungus frame 3. Then, the fungus frame 3 is placed on the first roller conveyor 8 by the fifth electric telescopic rod 24 and the fixed rod 26. At this time, the positions of the two fungus frames 3 are swapped, and the frame turning operation is completed. Through the setting of the movable iron block 35, it can be avoided that the grid plate 32 falls off after being pulled up by the upper fungus frame 3, resulting in damage to the film on the outer surface of the fungus stick.

[0029] If there are improper operations during the production, handling or stacking of the mushroom sticks, some of the mushroom stick films may be damaged, resulting in accelerated evaporation of the moisture inside the mushroom sticks, making the substrate dry. The mycelium is prone to breakage in a dry environment and cannot be tightly connected to the substrate, thus causing the substrate to become loose. When the mushroom frame 3 moves above the transparent plate 27, the fallen substrate will land on the transparent plate 27. At the same time, the installation frame 16 is arranged above the transparent plate 27, and the frame turning operation of the mushroom frame 3 can promote the falling of the substrate inside the mushroom frame 3. After the frame turning is completed, the mushroom frame 3 above the transparent plate 27 is conveyed to above the lifting frame 38 through the first roller conveyor 8. Subsequently, the mushroom frame 3 in the installation frame 16 is tapped at intervals through the second fixing strip 21 and the first fixing strip 19 to promote the falling of the substrate inside the mushroom frame 3. If the visual inspection camera 30 detects that there is fallen substrate on the transparent plate 27, it is determined that there is a damaged mushroom stick inside the mushroom frame 3. The external alarm structure is controlled through the visual inspection camera 30 to prompt the staff to replace the mushroom frame 3 inside the installation frame 16. Subsequently, the mushroom frame 3 above it is lifted by the seventh electric telescopic rod 39, and then the mushroom frame 3 is pushed onto the second roller conveyor 11 for conveyance through the pushing part 10. If the visual inspection camera 30 does not detect that there is fallen substrate on the transparent plate 27, the mushroom frame 3 is continuously conveyed through the first roller conveyor 8.

[0030] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An adaptive automatic unloading machine for edible fungi production, comprising a mushroom culture rack (1) and a mushroom frame (3), wherein both sides of the mushroom culture rack (1) are respectively provided with a liftable push frame part (2) and a height adjustment part (4), characterized in that: The height adjustment part (4) is provided with a storage plate (6), and first roller conveyors (8) and a pushing assembly are respectively provided on both sides of the height adjustment part (4). A turning mechanism is provided above the first roller conveyor (8). A grid plate (32) is provided inside the mushroom frame (3), and a plurality of groups of adsorption assemblies are provided at the upper and lower ends of the grid plate (32). The bottom of the inner wall of the mushroom frame (3) is provided with a plurality of embedding grooves (36), and a magnetic block (37) is fixedly installed inside the embedding groove (36). The adsorption assembly comprises a sixth electric telescopic rod (34) fixedly installed inside the grid plate (32), and an iron block (35) is fixedly installed at the telescopic end of the sixth electric telescopic rod (34), and the iron block (35) is movably engaged with the corresponding embedding groove (36), and the iron block (35) is magnetically connected to the magnetic block (37).

2. The self-adaptive automatic unloading machine for edible fungus production according to claim 1, characterized in that: A support plate (5) is provided on a side of the height adjustment portion (4) close to the bacteria culture rack (1), the support plate (5) is located below the storage plate (6), a plurality of first electric telescopic rods (15) are fixedly mounted on the top of the support plate (5), the telescopic ends of the first electric telescopic rods (15) are fixedly connected to the bottom of the storage plate (6), a first limiting plate (12) and a second limiting plate (13) are fixedly mounted on the top of the support plate (5), the first limiting plate (12) is located on a side of the second limiting plate (13) away from the bacteria culture rack (1), and the first limiting plate (12) is higher than the second limiting plate (13), and the first limiting plate (12) and the second limiting plate (13) both penetrate the storage plate (6) and are slidably connected to the storage plate (6).

3. The self-adaptive automatic unloading machine for edible fungus production according to claim 1, characterized in that: The pushing assembly comprises a screw slide (7), a pushing frame (14) is arranged on the top of the screw slide (7), and the pushing frame (14) corresponds to the position of the first roller conveyor (8).

4. The self-adaptive automatic unloading machine for edible fungus production according to claim 1, characterized in that: A mounting frame (9) is provided on a side of the height adjustment portion (4) away from the pushing component, the first roller conveyor (8) passes through the mounting frame (9), the turning mechanism comprises a motor (17) fixedly mounted on an outer wall of the mounting frame (9), an output end of the motor (17) is fixedly connected to a mounting frame (16), and the mounting frame (16) is rotatably connected to the mounting frame (9), two groups of clamping components are provided on a side wall of the mounting frame (16), and the two groups of clamping components are symmetrically distributed up and down, and a lifting component is provided below the mounting frame (16).

5. The self-adaptive automatic unloading machine for edible fungus production according to claim 4, characterized in that: The clamping assembly comprises a second electric telescopic rod (18) and a third electric telescopic rod (20) fixedly mounted on a side wall of the mounting frame (16), and the second electric telescopic rod (18) and the third electric telescopic rod (20) each have two groups, the two groups of the second electric telescopic rod (18) and the third electric telescopic rod (20) are respectively located on four sides of the mounting frame (16), and the two groups of the second electric telescopic rod (18) are symmetrically distributed, and the two groups of the third electric telescopic rod (20) are symmetrically distributed, and the telescopic end of the second electric telescopic rod (18) is fixedly mounted with a first fixing bar (19), and the telescopic end of the third electric telescopic rod (20) is fixedly mounted with a second fixing bar (21).

6. The self-adaptive automatic unloading machine for edible fungus production according to claim 4, characterized in that: The lifting assembly comprises two groups of fifth electric telescopic rods (24), the two groups of fifth electric telescopic rods (24) are symmetrically distributed on both sides of the first roller conveyor (8), the telescopic ends of the two groups of fifth electric telescopic rods (24) are fixedly mounted with connecting plates (25), and the connecting plates (25) are located above the fifth electric telescopic rods (24), and multiple groups of fixed rods (26) are fixedly connected between the two connecting plates (25), and the multiple groups of fixed rods (26) are staggeredly distributed with the rollers of the first roller conveyor (8).

7. The self-adaptive automatic unloading machine for edible fungus production according to claim 4, characterized in that: Two groups of fourth electric telescopic rods (22) are fixedly mounted on the side walls of the mounting frame (9); the two groups of fourth electric telescopic rods (22) are symmetrically distributed on both sides of the first roller conveyor (8); and clamping portions (23) are fixedly mounted on the ends of the two groups of fourth electric telescopic rods (22) that are close to each other, and the clamping portions (23) correspond to the positions of the lifting components.

8. The self-adaptive automatic unloading machine for edible fungus production according to claim 1, characterized in that: A transparent plate (27) is arranged below the first roller conveyor (8), a support rod (28) is fixedly mounted on the bottom of the transparent plate (27), the transparent plate (27) corresponds to the position of the flip mechanism, a detection component is arranged below the transparent plate (27), the detection component comprises a visual detection camera (30), and a fill light (31) is arranged around the periphery of the visual detection camera (30).

9. The self-adaptive automatic unloading machine for edible fungus production according to claim 8, characterized in that: A vacuum cleaner (29) is provided below the first roller conveyor (8), slide structures are provided on both sides of the transparent plate (27), and both ends of the vacuum cleaner (29) are slidably connected to the slide structures on the corresponding sides, respectively, and a plurality of groups of air holes (33) are provided on the mesh plate (32).

10. The self-adaptive automatic unloading machine for edible fungus production according to claim 8, characterized in that: A pushing portion (10) and a second roller conveyor (11) are fixedly connected to both sides of the first roller conveyor (8), and the pushing portion (10) and the second roller conveyor (11) are both located on a side of the transparent plate (27) away from the height adjustment portion (4). The pushing portion (10) and the second roller conveyor (11) are located in corresponding positions. A seventh electric telescopic rod (39) is provided below the first roller conveyor (8), and a lifting frame (38) is fixedly mounted on the telescopic end of the seventh electric telescopic rod (39). The lifting frame (38) is located between the pushing portion (10) and the second roller conveyor (11).

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