Welding device for display screen manufacturing
By designing welding devices for display screen manufacturing, and using wire cutting, stripping and welding components to achieve automated operations, the problem of low efficiency of traditional welding devices is solved, and the welding efficiency and uniformity of flux are improved.
Patent Information
- Application Number
- CN202510655635.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-05-21
AI Technical Summary
In traditional welding devices, the peeling, positioning, tinting and flux coating of terminal wires requires multiple sets of equipment to operate, which is inefficient and cannot achieve automatic continuous processing.
A welding device for display screen manufacturing is designed, including a press welding head, a welding table, a wire frame, a first drive frame, a second drive frame and a T-type drive frame, and automated operations of wire cutting, peeling and flux are realized through wire cutting assembly, stripping assembly and welding assembly.
The functions of automatic tin and wire delivery are realized, the welding efficiency is improved, and the uniformity of flux application is improved, ensuring the fluidity of tin after melting.
Smart Images

Figure CN120190449A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of soldering machines, and in particular to a welding device for manufacturing display screens. Background Art
[0002] The signal transmission of the display screen is mainly carried out through display terminals, and the display terminals are mainly electrically connected to the main board of the display screen through wires. Therefore, during the production process of the display screen, a soldering machine is required to solder multiple terminal wires to the metal contacts on the main board. A soldering machine is a device used for soldering electronic components. It heats the solder wire to melt it and then solders the electronic components to the circuit board.
[0003] The welding of the terminal wires on the main board of the display screen mainly adopts the method of pressure welding. In the traditional welding process, the ends of the terminal wires are peeled and fixed in rows, flux (mainly rosin) is applied to the metal contacts on the main board, and then tin wire is placed on the row of terminal wires (by manually placing segments of tin wire or supplying tin through a tin wire conveyor, which automatically breaks after melting when the pressure welding is completed). Finally, the soldering machine is used for pressure welding heating for welding. In the traditional welding device, multiple sets of equipment are required for operations such as terminal wire peeling, terminal wire positioning, tin feeding, and flux application, resulting in low efficiency and inability to meet the requirements of automatic continuous processing. Summary of the Invention
[0004] The object of the present invention is to solve the disadvantages in the prior art that multiple sets of equipment are required for operations such as terminal wire peeling, terminal wire positioning, tin feeding, and flux application in the traditional welding device, resulting in low efficiency and inability to meet the requirements of automatic continuous processing.
[0005] To achieve the above object, the present invention adopts the following technical solution: A welding device for manufacturing display screens, including a pressure welding head, a welding table, a wire rack for placing wire reels and tin wire reels, a first drive rack, a second drive rack, and a T-shaped drive rack. The pressure welding head is arranged directly above one end of the welding table. The first drive rack is fixedly installed on the top of the welding table and is located between the wire rack and the pressure welding head. It further includes: A wire cutting assembly for wire cutting arranged between the first drive rack and the pressure welding head; A wire stripping assembly for wire stripping arranged between the wire cutting assembly and the pressure welding head; A flux application assembly arranged between the wire stripping assembly and the pressure welding head.
[0006] In at least some embodiments, the wire rack is fixedly installed on the top of the welding table on the side away from the pressure welding head. Two placing rods are rotatably installed on the wire rack. A plurality of rollers for placing wire coils and solder wire coils are respectively sleeved on the two placing rods. A positioning cap is threadedly installed at one end of the placing rod. Two second driving rods and two third driving rods are rotatably installed on the first driving frame. Driving wheels are fixedly sleeved on the two third driving rods and one of the second driving rods at positions corresponding to the rollers, and a punching wheel is fixedly sleeved on the other second driving rod at a position corresponding to the roller.
[0007] In at least some embodiments, the wire cutting assembly includes a first sliding rail, multiple pairs of tool holders, and a fourth driving rod. The first sliding rail is fixedly installed on the welding table. Multiple pairs of the tool holders are slidably installed on the first sliding rail in a mirror image manner. A plurality of hanging seats are fixedly sleeved on the fourth driving rod. Two groups of first connecting rods are rotatably installed between the hanging seats and the tool holders in a triangular shape.
[0008] In at least some embodiments, a plurality of wire guide plates are fixedly installed on the first sliding rail. The wire guide plates are provided with holes for the solder wire and the insulated wire to pass through. Protrusions for grooving the solder wire are provided in the holes for the solder wire to pass through on the wire guide plates.
[0009] In at least some embodiments, the wire stripping assembly includes a wire stripping table and two second sliding rails. The two second sliding rails are fixedly installed on the top of the welding table. The wire stripping table is slidably installed on the tops of the two second sliding rails. A first electric push rod for driving the wire stripping table to translate is rotatably installed between the second sliding rails and the wire stripping table. Two chutes are formed on the top of the wire stripping table, and a plurality of wire stripping seats are slidably installed in the chutes. Wire stripping pliers are fixedly installed on the wire stripping seats. A convex rod is provided at the bottom of the wire stripping seat. A plurality of driving disks are rotatably installed in the wire stripping table. Second connecting rods are rotatably installed between the driving disks and the convex rod. A first gear is fixedly installed on the shaft of the driving disk. A toothed plate meshing with the plurality of first gears is slidably installed in the wire stripping table. A second electric push rod for driving the toothed plate to translate is fixedly installed at one end of the wire stripping table.
[0010] In at least some embodiments, a plurality of adjusting seats are fixedly installed at the bottom of the wire stripping table, and a first in-place sensor is fixedly installed on the top of the adjusting seat.
[0011] In at least some embodiments, the fluxing assembly includes a fluxing seat and a wire hub, the fluxing seat is fixedly mounted on the top of the welding table, the wire hub is fixedly inserted on the welding table and slidably engaged with the fluxing seat, both the fluxing seat and the wire hub are provided with holes for the passage of tin wire and peeled wire, one end of the fluxing seat is provided with a wire tube above the hole, a plurality of second in-position sensors are fixedly mounted in the fluxing seat, a plurality of rosin placement ports connected to the holes are provided on the top of the fluxing seat, electric heating wires are embedded in the rosin placement ports, a mounting seat is fixedly mounted on the top of the fluxing seat above the rosin placement port, a pressure rod is movably inserted on the mounting seat, a pressure head is fixedly mounted on the bottom of the pressure rod, and the pressure head is movably inserted in the rosin placement port.
[0012] In at least some embodiments, a second drive frame is fixedly installed on the top of the welding table between the wire stripping assembly and the fluxing assembly, and a plurality of pairs of drive rollers for driving the tin wire and the peeled wire are rotatably installed in the second drive frame. The shafts of the two drive rollers are fixedly installed with second gears that mesh with each other, and a driven bevel gear is fixedly installed on the shaft of one of the drive rollers. A fifth drive rod is rotatably installed on the second drive frame, and a plurality of active bevel gears that mesh with the driven bevel gears are fixedly mounted on the fifth drive rod.
[0013] In at least some embodiments, a limiting groove is provided on the T-shaped drive frame, and a first driving rod is fixedly installed at both ends of the pressure welding head. The first driving rod and the fourth driving rod are both slidably installed in the limiting groove in the T-shaped drive frame. A wire stripping rod is integrally formed at the bottom of the T-shaped drive frame, and the wire stripping rod is placed between the tin wire and the stripped wire.
[0014] Compared with the prior art, the advantages and positive effects of the present invention are: In the present invention, the tin wire and the terminal wire are synchronously transported by the first driving frame and the second driving frame. During the transportation process, the terminal wire can be stripped and cut by the wire stripping component and the wire cutting component. Compared with the traditional welding device, the function of automatic tin feeding and wire feeding is realized, thereby improving the welding efficiency.
[0015] In the present invention, during the tin wire conveying process, the top of the tin wire can be punched at intervals and grooves can be opened at the bottom, and it can be clamped in the flux assembly so that the peeled terminal wire core is clamped in the groove of the tin wire to form a line. At the same time, in the left side of the flux, the holes on the tin wire will be filled with flux, and finally the whole is pressure welded, which not only improves the overall welding efficiency, but also improves the uniformity of flux application, ensuring the fluidity of the tin after melting. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The present invention provides an overall three-dimensional schematic diagram of a welding device for display screen manufacturing; Figure 2This is a partial structural schematic diagram of a welding table in a welding device for manufacturing display screens according to the present invention; Figure 3 This is a structural schematic diagram of a wire cutting assembly in a welding device for manufacturing display screens according to the present invention; Figure 4 This is a structural schematic diagram of a guide plate in a welding device for manufacturing display screens according to the present invention; Figure 5 This is a structural schematic diagram of a wire stripping assembly in a welding device for manufacturing display screens according to the present invention from one perspective; Figure 6 This is a structural schematic diagram of a wire stripping assembly in a welding device for manufacturing display screens according to the present invention from another perspective; Figure 7 This is an internal structural schematic diagram of a wire stripping table in a welding device for manufacturing display screens according to the present invention; Figure 8 This is a structural schematic diagram of a second drive frame in a welding device for manufacturing display screens according to the present invention; Figure 9 This is a structural schematic diagram of a soldering aid assembly in a welding device for manufacturing display screens according to the present invention from one perspective; Figure 10 This is a structural schematic diagram of a soldering aid assembly in a welding device for manufacturing display screens according to the present invention from another perspective; Figure 11 This is a partial structural schematic diagram of a soldering aid seat in a welding device for manufacturing display screens according to the present invention.
[0017] Legend: 1. Pressure welding head; 101. First drive rod; 2. Welding table; 3. Wire rack; 301. Placing rod; 302. Roller; 303. Positioning cap; 4. First drive frame; 401. Second drive rod; 402. Third drive rod; 403. Drive wheel; 404. Hole pressing wheel; 5. Wire cutting assembly; 501. First slide rail; 502. Tool holder; 503. Fourth drive rod; 504. Suspension seat; 505. First connecting rod; 506. Wire guiding plate; 6. Wire stripping assembly; 601. Wire stripping table; 602. Second slide rail; 603. First electric push rod; 604. Wire stripping seat; 605. Wire stripping pliers; 606. Convex rod; 607. Driving disc; 608. Second connecting rod; 609. First gear; 610. Second electric push rod; 611. Rack; 612. Adjusting seat; 613. First in-place sensor; 7. Second drive frame; 701. Driving roller; 702. Second gear; 703. Driven bevel gear; 704. Fifth drive rod; 705. Driving bevel gear; 8. Soldering assembly; 801. Soldering seat; 802. Wire collection seat; 803. Wire tube; 804. Second in-position sensor; 805. Rosin placement port; 806. Heating wire; 807. Mounting seat; 808. Pressure rod; 809. Pressure head; 810. Pressure spring; 9. T-type drive frame; 901. Off-line rod. DETAILED DESCRIPTION
[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0020] Embodiment, according to Figure 1 — Figure 11 ,like Figure 1 In the embodiment of the present invention, a welding device for manufacturing a display screen includes a welding head 1, a welding table 2, a wire rack 3 for placing a wire coil and a tin wire coil, a first driving rack 4, a second driving rack 7 and a T-shaped driving rack 9. The welding head 1 is arranged just above one end of the welding table 2, and the first driving rack 4 is fixedly installed on the top of the welding table 2 and is located between the wire rack 3 and the welding head 1. The welding head 1 also includes: A wire cutting assembly 5 for cutting wires is provided between the first driving frame 4 and the pressure welding head 1; A wire stripping assembly 6 for stripping the wires and arranged between the wire cutting assembly 5 and the welding head 1; A fluxing assembly 8 is provided between the wire stripping assembly 6 and the pressure welding head 1 .
[0021] like Figure 1 In the figure, a limiting groove is provided on the T-shaped driving frame 9, and the first driving rod 101 is fixedly installed at both ends of the pressure welding head 1, and the first driving rod 101 and the fourth driving rod 503 are both slidably installed in the limiting groove in the T-shaped driving frame 9, and a wire stripping rod 901 is integrally formed at the bottom of the T-shaped driving frame 9, and the wire stripping rod 901 is placed between the tin wire and the peeled wire, wherein the pressure welding head 1 is pressed down for pressure welding, and through the sliding action of the first driving rod 101 and the upper limiting groove of the T-shaped driving frame 9, the first driving rod 101 moves downward to drive the T-shaped driving frame 9 to rotate (rotate toward the side of the pressure welding head 1), and the rotation of the T-shaped driving frame 9 can drive the wire cutting assembly 5 to rise, and at the same time, the height of the wire stripping rod 901 is reduced to press the wire down and disengage it from the soldering assembly 8 after the wire cutting is completed.
[0022] like Figure 2In it, the wire rack 3 is fixedly installed on one side of the top of the welding table 2 away from the pressure welding head 1. Two placing rods 301 are rotatably installed on the wire rack 3. A plurality of rollers 302 for placing wire reels and tin wire reels are sleeved on the two placing rods 301 respectively. A positioning cap 303 is installed on one end of the placing rod 301 by threading. Two second driving rods 401 and two third driving rods 402 are rotatably installed on the first driving frame 4. Driving wheels 403 are fixedly sleeved on the two third driving rods 402 and one of the second driving rods 401 corresponding to the positions of the rollers 302. A hole pressing wheel 404 is fixedly sleeved on the other second driving rod 401 corresponding to the position of the roller 302. Among them, after unscrewing the positioning cap 303, the roller 302 can be removed to replace the tin coil and the wire coil. After the replacement is completed, just tighten the positioning cap 303 to position the roller 302, which is convenient for replacing the tin coil and the wire coil after they are used up. From Figure 2 As shown in, two motors for driving the second driving rod 401 and the third driving rod 402 to rotate are fixedly installed on the first driving frame 4. Place the tin wire between the driving wheel 403 and the hole pressing wheel 404, and place the insulated terminal wire between the two driving wheels 403. By driving the second driving rod 401 and the third driving rod 402 to rotate through the motor, the tin wire and the insulated wire can be driven to be conveyed. During the conveying process of the tin wire, the hole pressing wheel 404 rotates, and the teeth on the hole pressing wheel 404 can press holes at intervals on the top of the tin wire for subsequent addition of flux.
[0023] As Figure 3 shown in, the wire cutting assembly 5 includes a first slide rail 501, multiple pairs of tool holders 502 and a fourth driving rod 503. The first slide rail 501 is fixedly installed on the welding table 2. Multiple pairs of tool holders 502 are slidably installed on the first slide rail 501 in a mirror image manner. A plurality of hanging seats 504 are fixedly sleeved on the fourth driving rod 503. Two groups of first connecting rods 505 are rotatably installed between the hanging seats 504 and the tool holders 502 in a triangular shape. Among them, when the pressure welding head 1 presses down for welding, it drives the fourth driving rod 503 to move upward, and drives the two first connecting rods 505 to rotate (the included angle becomes smaller). The first connecting rods 505 drive the two tool holders 502 to approach each other to cut off the insulated wire, so as to achieve the purpose of automatic wire cutting.
[0024] As Figure 4 shown in, a plurality of wire guide plates 506 are fixedly installed on the first slide rail 501. The wire guide plates 506 are provided with holes for the tin wire and the insulated wire to pass through. The holes for the tin wire to pass through on the wire guide plates 506 are provided with protrusions for grooving the tin wire. Among them, during the conveying process of the tin wire, through the holes on the guide plate, due to the protrusions in the holes, grooves will be pressed out at the bottom of the tin wire, so that the peeled wire core can be stuck into the grooves.
[0025] As Figure 5 and Figure 7In it, the wire stripping assembly 6 includes a wire stripping table 601 and two second slide rails 602. The two second slide rails 602 are fixedly installed on the top of the soldering table 2. The wire stripping table 601 is slidably installed on the tops of the two second slide rails 602. A first electric push rod 603 for driving the wire stripping table 601 to translate is rotatably installed between the second slide rail 602 and the wire stripping table 601. Two chutes are provided on the top of the wire stripping table 601, and a plurality of wire stripping seats 604 are slidably installed in the chutes. A wire stripping pliers 605 is fixedly installed on the wire stripping seat 604. A convex rod 606 is provided at the bottom of the wire stripping seat 604. A plurality of driving disks 607 are rotatably installed in the wire stripping table 601. A second connecting rod 608 is rotatably installed between the driving disk 607 and the convex rod 606. A first gear 609 is fixedly installed on the shaft of the driving disk 607. A toothed plate 611 meshing with a plurality of first gears 609 is slidably installed in the wire stripping table 601. A second electric push rod 610 for driving the toothed plate 611 to translate is fixedly installed at one end of the wire stripping table 601. Among them, when the second electric push rod 610 extends, it pushes the toothed plate 611 to translate and slide in the wire stripping table 601. The toothed plate 611 drives the driving disk 607 to rotate through the meshing action with the first gear 609. The driving disk 607 drives two wire stripping seats 604 to approach each other (under the limiting action of sliding on the wire stripping table 601) through the second connecting rod 608. The outer skin of the terminal wire is clamped and cut off by the wire stripping pliers 605. After the outer skin is cut off, the second electric push rod 610 extends and pushes the wire stripping table 601 to translate and slide on the second slide rail 602 (the second electric push rod 610 rotates while extending), so as to pull out the outer skin of the terminal wire from the wire core, achieving the purpose of automatically stripping the terminal wire.
[0026] As Figure 5 and Figure 6 In it, a plurality of adjusting seats 612 are fixedly installed at the bottom of the wire stripping table 601. A first in-place sensor 613 is fixedly installed on the top of the adjusting seat 612. Among them, when the end of the terminal wire passes above the first in-place sensor 613, the wire stripping assembly 6 can be triggered to strip the terminal wire (the first in-place sensor 613 uses the method of infrared ranging, and the height of the solder wire is relatively high to achieve the purpose of distinguishing the arrival of the wire and the solder wire), and by adjusting the position of the adjusting seat 612, the purpose of adjusting the stripping length is achieved.
[0027] As Figure 8 In it, a second driving frame 7 is fixedly installed between the wire stripping assembly 6 and the soldering aid assembly 8 on the top of the soldering table 2. A plurality of pairs of driving rollers 701 for driving the solder wire and the wire with the outer skin removed are rotatably installed in the second driving frame 7. Second gears 702 meshing with each other are fixedly installed on the shafts of the two driving rollers 701. A driven bevel gear 703 is fixedly installed on the shaft of one of the driving rollers 701. A fifth driving rod 704 is rotatably installed on the second driving frame 7. A plurality of driving bevel gears 705 meshing with the driven bevel gear 703 are fixedly sleeved on the fifth driving rod 704. Among them, by Figure 8As described, a motor for driving the fifth driving rod 704 to rotate is fixedly installed on the second driving frame 7, and the motor drives the active bevel gear 705 to rotate through the fifth driving rod 704. The active bevel gear 705 rotates and drives the driving roller 701 to rotate through the meshing action with the driven bevel gear 703, and then the mutual meshing action of the second gear 702 is used to drive the adjacent driving rollers 701 to rotate in the opposite direction to convey the tin wire and the peeled terminal conductor core (the overall diameter of the driving roller 701 is different, and the larger diameter part can play a supporting role because the tin wire is softer). The purpose of setting the second driving frame 7 to drive the conveyance of the tin wire and the peeled terminal conductor core is to form a conveying speed difference with the first driving frame, thereby solving the problem that the driving tin wire and the peeled terminal conductor core are soft and the conveying direction is easily offset when the conveying length is long.
[0028] like Figure 9 — Figure 11 In the embodiment, the soldering assembly 8 includes a soldering seat 801 and a wire collection seat 802. The soldering seat 801 is fixedly installed on the top of the soldering table 2. The wire collection seat 802 is fixedly inserted on the soldering table 2 and slidably engaged with the soldering seat 801. The soldering seat 801 and the wire collection seat 802 are both provided with holes for the solder wire and the peeled wire to pass through. One end of the soldering seat 801 is located above the hole and a wire tube 803 is provided. A plurality of second in-position sensors 804 are fixedly installed in the soldering seat 801. The top of the soldering seat 801 The top of the soldering base 801 is located above the rosin placement port 805 and is fixedly installed with a mounting seat 807. A pressure rod 808 is movably inserted on the mounting seat 807. A pressure head 809 is fixedly installed at the bottom of the pressure rod 808. The pressure head 809 is movably inserted in the rosin placement port 805. A pressure spring 810 is fixedly connected between the top of the pressure head 809 and the mounting seat 807. In the process, the pressing rod 808 is used to pull the pressing head 809, and the rosin in blocks is placed in the rosin placement port 805. The rosin is tightly pressed by the pressure spring 810, and the rosin is softened and melted under the heating action of the electric heating wire 806. The tin wire and the wire are continuously conveyed under the driving action of the second driving frame 7. The tin wire changes direction through the wire tube 803 and finally merges with the peeled wire core at the hole of the soldering base 801 to complete the clamping (the peeled wire core is clamped in the groove of the tin wire). At the same time, it continues to be conveyed in the hole. The softened and melted rosin liquid flows into the hole of the tin wire during the conveying process, and finally the whole body extends out from one end of the wire hub 802, and is pressed and welded by the pressure welding head 1 (after the wire is extended, it is detected by the second in-position sensor 804, which triggers the wire cutting component 5 to cut the wire, and at the same time continues to drive the terminal wire to be conveyed, so as to achieve the purpose of automatic wire conveying and continuous processing). The function of the wire hub 802 is mainly to concentrate the wires, and the spacing is realized to adapt to the spacing of the metal contacts on the display circuit board.
[0029] For the specific working principle, place the end of the solder wire between the driving wheel 403 and the hole-pressing wheel 404, and place the end of the insulated terminal wire between the two driving wheels 403. When the second driving rod 401 and the third driving rod 402 rotate, they can drive the conveyance of the solder wire and the insulated wire. During the conveyance of the solder wire, the hole-pressing wheel 404 rotates, and the teeth on the hole-pressing wheel 404 can press holes at intervals on the top of the solder wire. The solder wire and the terminal wire enter the wire stripping table 601 through the guide plate, and through the holes on the guide plate. Since there are bumps in the holes, the bottom of the solder wire will be pressed out with card slots. When the end of the terminal wire passes the first in-place sensor 613 of the wire stripping assembly 6, it triggers the second electric push rod 610 to extend and push the toothed plate 611 to slide horizontally in the wire stripping table 601. The toothed plate 611 drives the driving disc 607 to rotate through the meshing action with the first gear 609. The rotation of the driving disc 607 drives the two wire stripping seats 604 to approach each other (under the limiting action of sliding on the wire stripping table 601) through the second connecting rod 608, and the outer skin of the terminal wire is clamped and cut off by the wire stripping pliers 605. After the outer skin is clamped and cut off, the second electric push rod 610 extends and pushes the wire stripping table 601 to slide horizontally on the second slide rail 602 (the second electric push rod 610 extends and rotates itself) to pull out the outer skin of the terminal wire from the wire core, achieving the purpose of automatically stripping the terminal wire; After wire stripping, the wire core of the de-skinned terminal wire and the solder wire enter the second driving frame 7. The rotation of the fifth driving rod 704 drives the rotation of the driving bevel gear 705. The rotation of the driving bevel gear 705 drives the rotation of the driving roller 701 through the meshing action with the driven bevel gear 703, and then drives the adjacent driving rollers 701 to rotate in the opposite direction through the meshing action of the second gears 702 to convey the solder wire and the wire core of the de-skinned terminal wire (the overall diameters of the driving rollers 701 are different, and the larger-diameter part can play a supporting role due to the softness of the solder wire). The purpose of setting the second driving frame 7 to drive the conveyance of the solder wire and the wire core of the de-skinned terminal wire is to form a conveyance speed difference with the first driving frame, solving the problem that the solder wire and the wire core of the de-skinned terminal wire are soft and prone to deviation in the conveyance direction when the conveyance length is long. The wire core of the de-skinned terminal wire and the solder wire are conveyed into the soldering seat 801 through the second driving frame 7. The solder wire changes its direction through the wire tube 803 and finally converges with the wire core of the de-skinned wire at the orifice of the soldering seat 801 and completes the clamping (the wire core of the de-skinned wire is clamped in the groove of the solder wire), and continues to be conveyed in the orifice. During the conveyance process, the rosin is tightly pressed by the action of the pressure spring 810, and at the same time, the rosin becomes soft and melts under the heating action of the heating wire 806. The softened and melted rosin liquid flows into the holes of the solder wire, and finally the whole extends from one end of the wire collecting seat 802, and is pressed and welded by pressing down the welding head 1. The main function of the wire collecting seat 802 is to concentrate the wire materials and shorten the distance to adapt to the distance between the metal contacts on the display circuit board; After the wire extends out, it is detected by the second in-place sensor 804, triggering the wire cutting assembly 5. Through the sliding action of the first driving rod 101 in the upper limit slot of the T-shaped driving frame 9, the first driving rod 101 moves downward to drive the T-shaped driving frame 9 to rotate (rotate towards the pressure welding head 1). The rotation of the T-shaped driving frame 9 can drive the wire cutting assembly 5 to rise. The pressure welding head 1 in the wire cutting assembly 5 presses downward for welding, driving the fourth driving rod 503 to move upward, and driving two first connecting rods 505 to rotate (the included angle becomes smaller). The first connecting rods 505 drive the two tool holders 502 to approach each other to clamp and cut the insulated wire. At the same time, the height of the wire stripping rod 901 decreases to press and separate the wire from the soldering aid assembly 8 after wire cutting is completed. Meanwhile, the terminal wire conveying is continuously driven to achieve the purpose of automatic wire conveying and continuous processing.
[0030] The above is only a preferred embodiment of the present invention, and it is not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A welding device for manufacturing a display screen, comprising a pressure welding head (1), a welding table (2), a wire rack (3) for placing a wire coil and a tin wire coil, a first drive rack (4), a second drive rack (7) and a T-shaped drive rack (9), characterized in that: The pressure welding head (1) is arranged directly above one end of the welding platform (2), the first driving frame (4) is fixedly installed on the top of the welding platform (2) and is located between the wire frame (3) and the pressure welding head (1), and further comprises: A wire cutting assembly (5) for cutting wires and arranged between the first driving frame (4) and the pressure welding head (1); A wire stripping assembly (6) for stripping wires and arranged between the wire cutting assembly (5) and the pressure welding head (1); A fluxing assembly (8) is provided between the wire stripping assembly (6) and the pressure welding head (1).
2. A welding device for display screen manufacturing according to claim 1, characterized in that: The wire rack (3) is fixedly mounted on the top of the welding table (2) away from the pressure welding head (1), and two placing rods (301) are rotatably mounted on the wire rack (3), and a plurality of rollers (302) for placing wire coils and tin wire coils are respectively mounted on the two placing rods (301), and a positioning cap (303) is threadedly mounted on one end of the placing rod (301). Two second driving rods (401) and two third driving rods (402) are rotatably mounted on the first driving rack (4), and driving wheels (403) are fixedly mounted on the two third driving rods (402) and one of the second driving rods (401) at positions corresponding to the rollers (302), and a hole pressing wheel (404) is fixedly mounted on the other second driving rod (401) at a position corresponding to the rollers (302).
3. A welding device for display screen manufacturing according to claim 1, characterized in that: The thread trimming assembly (5) comprises a first slide rail (501), a plurality of pairs of knife seats (502) and a fourth driving rod (503); the first slide rail (501) is fixedly mounted on the welding table (2); the plurality of pairs of knife seats (502) are mounted on the first slide rail (501) in a mirror-image sliding manner; a plurality of hanging seats (504) are fixedly mounted on the fourth driving rod (503); two groups of first connecting rods (505) are rotatably mounted in a triangle shape between the hanging seats (504) and the knife seats (502).
4. A welding device for display screen manufacturing according to claim 3, characterized in that: A plurality of wire boards (506) are fixedly mounted on the first slide rail (501), the wire boards (506) being provided with holes for tin wires and skinned wires to pass through, and the holes on the wire boards (506) for the tin wires to pass through are provided with protrusions for tin wire slots.
5. A welding device for display screen manufacturing according to claim 1, characterized in that: The wire stripping assembly (6) comprises a wire stripping platform (601) and two second slide rails (602), the two second slide rails (602) being fixedly mounted on the top of the welding platform (2), the wire stripping platform (601) being slidably mounted on the top of the two second slide rails (602), a first electric push rod (603) being rotatably mounted between the second slide rails (602) and the wire stripping platform (601) for driving the wire stripping platform (601) to translate, two slide grooves being opened on the top of the wire stripping platform (601) and a plurality of wire stripping seats (604) being slidably mounted in the slide grooves, and a wire stripping pliers being fixedly mounted on the wire stripping seats (604). (605), a convex rod (606) is provided at the bottom of the wire stripping seat (604), a plurality of driving disks (607) are rotatably installed in the wire stripping platform (601), a second connecting rod (608) is rotatably installed between the driving disk (607) and the convex rod (606), a first gear (609) is fixedly installed on the axis of the driving disk (607), a tooth plate (611) meshing with the plurality of first gears (609) is slidably installed in the wire stripping platform (601), and a second electric push rod (610) for driving the tooth plate (611) to translate is fixedly installed at one end of the wire stripping platform (601).
6. A welding device for display screen manufacturing according to claim 5, characterized in that: A plurality of adjustment seats (612) are fixedly mounted on the bottom of the wire stripping platform (601), and a first in-position sensor (613) is fixedly mounted on the top of the adjustment seat (612).
7. A welding device for display screen manufacturing according to claim 1, characterized in that: The soldering assembly (8) comprises a soldering seat (801) and a wire hub (802), wherein the soldering seat (801) is fixedly mounted on the top of the soldering table (2), and the wire hub (802) is fixedly inserted on the soldering table (2) and slidably engaged with the soldering seat (801), and holes for passing tin wires and peeled wires are provided on both the soldering seat (801) and the wire hub (802), and a wire tube (803) is provided at one end of the soldering seat (801) above the hole, and a plurality of second in-position sensors (804) are fixedly mounted in the soldering seat (801), and the top of the soldering seat (801) is provided with a plurality of second in-position sensors (804). The part is provided with a plurality of rosin placement openings (805) connected to the pores, the rosin placement openings (805) are embedded with electric heating wires (806), a mounting seat (807) is fixedly installed on the top of the soldering base (801) above the rosin placement openings (805), a pressure rod (808) is movably inserted on the mounting seat (807), a pressure head (809) is fixedly installed on the bottom of the pressure rod (808), the pressure head (809) is movably inserted in the rosin placement openings (805), and a pressure spring (810) is fixedly connected between the top of the pressure head (809) and the mounting seat (807).
8. A welding device for display screen manufacturing according to claim 7, characterized in that: A second drive frame (7) is fixedly installed on the top of the soldering table (2) between the wire stripping assembly (6) and the soldering assembly (8), and a plurality of pairs of drive rollers (701) for driving the tin wire and the peeled wire are rotatably installed in the second drive frame (7), and the shafts of the two drive rollers (701) are fixedly installed with second gears (702) meshing with each other, and a driven bevel gear (703) is fixedly installed on the shaft of one of the drive rollers (701), and a fifth drive rod (704) is rotatably installed on the second drive frame (7), and a plurality of active bevel gears (705) meshing with the driven bevel gears (703) are fixedly mounted on the fifth drive rod (704).
9. A welding device for display screen manufacturing according to claim 1, characterized in that: The T-shaped drive frame (9) is provided with a limit slot, and first drive rods (101) are fixedly mounted at both ends of the pressure welding head (1), and the first drive rod (101) and the fourth drive rod (503) are both slidably mounted in the limit slots in the T-shaped drive frame (9), and a wire stripping rod (901) is integrally formed at the bottom of the T-shaped drive frame (9), and the wire stripping rod (901) is placed between the tin wire and the stripped wire.
Citation Information
Patent Citations
Automatic wire crimping equipment for power distribution cabinet
CN115864089A
Tin wire processing device
CN201573012U
LED lamp wire welding machine
CN216720498U
LED block double-station wire welding all-in-one machine
CN221582292U
Structure and method for connecting flat wire harness
JP2001291541A