Laser additive welding machine

By designing the smoker cover, exhaust fan and filtration system on the laser additive welding machine, the smoke treatment problem generated during welding is solved, effective filtration and treatment of harmful gases are achieved, and the environmental protection of the factory and the health and safety of staff are improved.

CN120190474APending Publication Date: 2025-06-24ROCKET FORCE UNIV OF ENG
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Patent Information

Application Number
CN202311773290.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

When using laser additive welding machines, the smoke generated is difficult to deal with, causing harmful gases to partially disperse in the factory, endangering the health of staff.

Method used

A laser additive welding machine is designed, equipped with a smoker cover, a fan, a pipe, a water storage filter barrel and a filter box. By sucking in harmful gases and performing the first and second filtration, the harmful gases are effectively treated with water and filters.

Benefits of technology

It effectively reduces the smoke generated by welding, improves the environmental protection of the device, protects the health of staff, and allows the filter to be replaced without affecting the welding work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of laser additive welding, in particular to a laser additive welding machine which comprises a workbench, a laser additive welding machine body is arranged on the upper surface of the workbench, a smoke suction machine outer cover is fixedly connected to the lower surface of the laser additive welding machine body, an exhaust fan is arranged on the upper right portion of the workbench, and the exhaust end of the exhaust fan communicates with a pipeline. The other end of the pipeline communicates with an outer cover of the smoking machine, the side wall of the workbench is fixedly connected with the outer cover, the air outlet end of the pipeline communicates with a first steel pipe, and the bottom end of the first steel pipe penetrates through the upper surface of the outer cover; according to the laser additive welding machine, harmful gas generated by welding can be sucked through the smoke suction device on the laser additive welding machine under the action of the pipeline connected with the laser additive welding machine cover and the exhaust fan, and then enters the water storage filter vat through the second steel pipe to be filtered for the first time, so that the harmful gas is filtered to a certain extent; and the gas filtered in the first water storage filter vat is discharged into the filter box through the second steel pipe, is filtered for the second time by the filter screen and is discharged.
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Description

Technical Field

[0001] This invention patent relates to the field of laser additive welding machines, and specifically to a laser additive welding machine. Background Art

[0002] Laser additive is a process method that uses the arc heat effect generated by welding equipment to locally heat and melt the cross-section of the metal to be welded to a liquid state, so that the originally separated metals are combined into a firm and non-detachable joint. Due to the high temperature and strong radiation of the arc light, it will also cause toxic gases such as ozone and nitrogen oxides to be generated in the surrounding air, and it will also affect the operator's line of sight during welding work.

[0003] When processing some metal parts, it is necessary to connect multiple metal parts. When connecting, it is necessary to connect them by bolts or by laser welding. However, when connecting multiple metal parts that do not need to be disassembled later, welding is mostly used for connection. When welding with a laser additive welding machine, the surface of the laser oxidation welding metal material can be quickly heated to the ignition temperature under the irradiation of the laser beam of the laser additive welding machine, and then undergo a combustion reaction with oxygen, releasing a large amount of heat, forming small holes inside the material. The small holes are surrounded by a molten metal wall. These vapors and molten substances are carried away by the auxiliary air flow and then float in the factory workshop, forming dust and smoke. Therefore, when using a welding machine for welding, it is easy to form dust or smoke, and the smoke enters the air.

[0004] Therefore, when using a laser additive welding machine, a large amount of smoke will be generated. When the smoke is dispersed, it will be scattered inside the factory. However, some existing laser additive welding machines usually only have the function of welding metals. However, the smoke generated during welding will be dispersed in the air, and thus the smoke formed by laser welding cannot be well treated, resulting in the smoke entering the air and being scattered inside the factory, which will cause harm to the physical health of the staff. Summary of the Invention

[0005] The purpose of the present invention is to provide a laser additive welding machine to solve the problems raised in the above background art.

[0006] The technical solution of this invention patent is: A laser additive welding machine includes a workbench. On the upper surface of the workbench, there is a laser additive welding machine. The lower surface of the welding machine is fixedly connected with a smoke extraction machine housing. On the upper right of the workbench, there is an exhaust fan. The air extraction end of the exhaust fan is connected to a pipeline, and the other end of the pipeline is connected to the smoke extraction machine housing. The side wall of the workbench is fixedly connected with a housing. The air outlet end of the pipeline is connected to a first steel pipe. The bottom end of the first steel pipe penetrates through the upper surface of the housing. The surface of the first steel pipe is fixedly connected with the inner wall of the housing. The inner wall of the housing is fixedly connected with a water storage and filtration barrel. The upper end of the water storage and filtration barrel is connected to a second steel pipe. The inner wall of the housing is fixedly connected with a filtration box. The other end of the second steel pipe is connected to the upper surface of the filtration box. Two symmetrically arranged first grooves are opened on the inner wall of the filtration box. A gear is rotatably connected to the inner wall of the first groove. Two openings communicating with the first groove are opened on the front side wall of the filtration box. Two gear racks are meshed with the gear. The side walls of the two gear racks are fixedly connected with a second groove plate. The surface of the second groove plate slides with the inner wall of the opening. A filter screen is placed in the second groove plate.

[0007] Preferably, a fixture is arranged on the upper surface of the workbench, and the fixture is matched with the welding machine.

[0008] Preferably, the bottom end of the first steel pipe penetrates through the upper end of the water storage and filtration barrel and extends into the interior of the water storage and filtration barrel.

[0009] Preferably, the inner wall of the second groove plate is L-shaped, and the second groove plate is matched with it.

[0010] Preferably, the inner wall of the smoke extraction machine housing is trapezoidal.

[0011] Preferably, the pipeline is a flexible pipe, and the pipeline is matched with the welding machine.

[0012] By improving, this invention patent provides a laser additive welding machine. Compared with the prior art, it has the following improvements and advantages:

[0013] First: For the laser additive welding machine of this invention patent, the harmful gases generated during the welding work are inhaled into the water in the water storage and filtration barrel through the pipeline under the action of the exhaust fan by the smoke extraction hood placed above the laser additive welding machine for the first filtration, so that the harmful gases are treated to a certain extent. Then, the treated gas is discharged into the filtration box by the water storage and filtration barrel for secondary filtration, which is convenient to improve the environmental protection of the device during use, reduce the welding-generated smoke, improve the protection of the staff's body, reduce the harm to the staff. At the same time, this device can replace the filter screen without affecting the welding work.

[0014] Second: The laser additive welding machine of the present invention can freely adjust the welding position through the chute of the pillar on the welding table to reach the required position during welding. It can also keep the pipeline to be welded stable during welding through the clamping device, and then control the welding machine to perform welding operations on the workbench, improving the accuracy and efficiency during welding.

[0015] Third: The laser additive welding machine of the present invention can achieve the connection function under the cooperation of the gear and the gear rack, enabling the welding machine to replace the filter screen without affecting the work. When replacing the upper or lower filter screen, the user only needs to take out one filter screen and the other filter screen will automatically connect. Brief Description of the Drawings

[0016] The following further explains the present invention in conjunction with the drawings and embodiments: Figure 1 is the three-dimensional structure schematic diagram of the present invention; Figure 2 is the three-dimensional side view structure schematic diagram of the present invention; Figure 3 is the structure schematic diagram at the gear; Figure 4 is the partial sectional structure schematic diagram; Figure 5 is the continuous sectional front view structure schematic diagram of the present invention; Figure 6 is the right-side sectional structure schematic diagram of the present invention; Figure 7 is the structure schematic diagram of the filter screen in the present invention.

[0017] Explanation of the Reference Numerals in the Drawings: 1. Workbench; 2. Laser Additive Welding Machine; 3. Outer Cover of the Smoking Machine; 4. Exhaust Fan; 5. Pipeline; 6. Outer Cover; 7. First Steel Pipe; 8. Water Storage and Filtration Barrel; 9. Second Steel Pipe; 10. Filter Box; 11. First Groove; 12. Gear; 13. Opening; 14. Gear Rack; 15. Second Groove Plate; 16. Filter Screen; 17. Fixture. Detailed Embodiment

[0018] The following details the present invention, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0019] The present invention provides a laser welding by improvement. The technical solution of the present invention is: AsFigure 1 - Figure 7 As shown in Figure 7 , a laser additive welding machine includes a workbench 1. A welding machine 2 is arranged on the upper surface of the workbench 1. A smoke suction machine outer cover 3 is fixedly connected to the lower surface of the welding machine 2. The inner wall of the smoke suction machine outer cover 3 is trapezoidally arranged. By arranging the inner wall of the smoke suction machine outer cover 3 in a trapezoid shape, it can provide a larger moving space for the welding machine 2 during laser welding, and can also better enable the staff to clearly see the working state of the laser additive welding machine.

[0020] A suction fan 4 is arranged at the upper right of the workbench 1. The air suction end of the suction fan 4 is communicated with a pipeline 5. The other end of the pipeline 5 is communicated with the smoke suction machine outer cover 3. The pipeline 5 is a flexible pipe and is matched with the welding machine 2. By matching the pipeline 5 with the welding machine 2, during the operation of the welding machine 2, it can move along with the welding machine 2, improving the connection between the welding machine 2 and the filtering device during the operation of the staff.

[0021] The side wall of the workbench 1 is fixedly connected with an outer cover 6. The air outlet end of the pipeline 5 is communicated with a first steel pipe 7. The bottom end of the first steel pipe 7 penetrates through the upper surface of the outer cover 6. The surface of the first steel pipe 7 is fixedly connected with the inner wall of the outer cover 6. The inner wall of the outer cover 6 is fixedly connected with a water storage and filtering barrel 8. The bottom end of the first steel pipe 7 penetrates through the upper end of the water storage and filtering barrel 8 and extends into the interior of the water storage and filtering barrel 8. By sending the harmful gases generated during welding into the water storage and filtering barrel 8 through the bottom end of the first steel pipe 7 penetrating through the upper end of the water storage and filtering barrel 8 and extending into the interior of the water storage and filtering barrel 8 for the first filtration, the harmful gases can obtain a certain filtration effect.

[0022] The upper end of the water storage and filtering barrel 8 is communicated with a second steel pipe 9. The inner wall of the outer cover 6 is fixedly connected with a filtering box 10. The other end of the second steel pipe 9 is communicated with the upper surface of the filtering box 10. Two symmetrically arranged first grooves 11 are formed in the inner wall of the filtering box 10. A gear 12 is rotatably connected to the inner wall of the first groove 11. Two openings 13 communicated with the first grooves 11 are formed in the front side wall of the filtering box 10. Two gear racks 14 are meshed with the gear 12. A second groove plate 15 is fixedly connected to the side walls of the two gear racks 14. The surface of the second groove plate 15 is slidably connected with the inner wall of the opening 13. A filter screen 16 is placed in the second groove plate 15. The inner wall of the second groove plate 15 is L-shaped and is matched with the filter screen 16. The L-shaped inner wall of the second groove plate 15 can make the filter screen 16 be placed more stably in the second groove plate 15.

[0023] Furthermore, a clamp 17 is arranged on the upper surface of the workbench 1 and is matched with the welding machine 2. By arranging the clamp 17 on the upper surface of the workbench 1, the steel pipe to be welded can be clamped and fixed. The clamp 17 being matched with the welding machine 2 is convenient for operation and improves the precision of the steel pipe to be welded during the welding work.

[0024] The jig 17 is a prior art and is well-known to those skilled in the art. Therefore, it is not described in detail in the original text.

[0025] Working principle: When the laser additive welding machine is working, welding is performed by the welding machine 2 on the object workbench 1. There is a fume hood 3 above the welding machine 2. When high-temperature welding is performed, harmful gases generated will be sucked from the fume hood 3 into the exhaust fan 4 through the pipeline 5 during the operation of the exhaust fan 4. Then, the exhaust fan 4 sends the harmful gases through the first steel pipe 7 into the water storage and filtration barrel 8 for the first filtration. After the first filtration, the filtered gas is discharged through the second steel pipe 9 above the water storage and filtration barrel 8 to the filter screen 16 in the filtration box 10 for the second filtration. The second groove plate 15 can slide through the rack 14 and the gear 12 to slide the second groove plate 15 out of the opening 13, and the groove plate parallel to it will let the new filter screen 16 enter the filtration box 10 through the opening 13 to achieve the connection of the replacement of the filter screen 16.

[0026] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.

Claims

1. A laser additive welding machine, comprising a workbench (1), characterized in that, The upper surface of the workbench (1) is provided with a laser additive welding machine (2), the lower surface of the welding machine (2) is fixedly connected to a smoking machine cover (3), an exhaust fan (4) is provided on the upper right side of the workbench (1), the exhaust end of the exhaust fan (4) is connected to a pipe (5), the other end of the pipe (5) is connected to the smoking machine cover (3), the side wall of the workbench (1) is fixedly connected to a cover (6), the air outlet end of the pipe (5) is connected to a first steel pipe (7), the bottom end of the first steel pipe (7) passes through the upper surface of the cover (6), the surface of the first steel pipe (7) is fixedly connected to the inner wall of the cover (6), the inner wall of the cover (6) is fixedly connected to a water storage filter barrel (8), the upper end of the water storage filter barrel (8) is connected to a second steel pipe (7), and the bottom end of the first steel pipe (7) passes through the upper surface of the cover (6), the surface of the first steel pipe (7) is fixedly connected to the inner wall of the cover (6), the inner wall of the cover (6) is fixedly connected to a water storage filter barrel (8), and the upper end of the water storage filter barrel (8) is connected to a second steel pipe (7). The outer cover (6) is provided with a filter box (10) fixedly connected to the inner wall of the outer cover (6), the other end of the second steel pipe (9) is connected to the upper surface of the filter box (10), the inner wall of the filter box (10) is provided with two symmetrically arranged first grooves (11), the inner wall of the first groove (11) is rotatably connected to a gear (12), the front side wall of the filter box (10) is provided with two openings (13) connected to the first grooves (11), the gear (12) is meshingly connected to two gear bars (14), the side walls of the two gear bars (14) are fixedly connected to a second groove plate (15), the surface of the second groove plate (15) and the inner wall of the opening (13) slide relative to each other, and a filter screen (16) is placed in the second groove plate (15).

2. The laser additive welding machine according to claim 1, wherein: A clamp (17) is provided on the upper surface of the workbench (1), and the clamp (17) matches the welding machine (2).

3. A laser additive welding machine according to claim 1, characterized in that: The bottom end of the first steel pipe (7) passes through the upper end of the water storage filter barrel (8) and extends into the interior of the water storage filter barrel (8).

4. A laser additive welding machine according to claim 1, characterized in that: The inner wall of the second groove plate (15) is L-shaped, and the second groove plate (15) matches the filter screen (16).

5. A laser additive welding machine according to claim 1, characterized in that: The inner wall of the smoking machine outer cover (3) is arranged in a trapezoidal shape.

6. The laser additive welding machine according to claim 1, wherein: The pipeline (5) is a hose, and the pipeline (5) matches the welding machine (2).

7. A laser additive welding machine according to claim 1, characterized in that: The opening (13) is provided with a smoke shield having the same shape as the opening (13).