Ceramic roller way cleaning device for glass production
By designing a ceramic roller cleaning device, the coordinated adjustment components of the grinding roller and cleaning roller are used to achieve efficient cleaning of the ceramic roller body, which solves the problem of time-consuming and labor-intensive cleaning of ceramic rollers in the prior art and is difficult to thoroughly clean up the adherent impurities, and improves the quality of glass production and automation.
Patent Information
- Application Number
- CN202510518479.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-04-24
AI Technical Summary
Cleaning of existing ceramic rollers is time-consuming and labor-intensive, and it is difficult to thoroughly clean up the attached impurities, affecting the quality of glass production.
A ceramic roller cleaning device is designed, including a mounting frame, a ceramic roller body, a moving frame, a driving mechanism, a lifting mechanism and a coordinated adjustment component. Through the coordinated adjustment component of the grinding roller and the cleaning roller, it can move in a reverse direction synchronously, and contact the ceramic roller body in turn for polishing and cleaning.
It realizes the thorough cleaning of impurities on the ceramic roller body, which saves time and effort compared with the existing cleaning methods, ensures the quality of glass production, and improves the degree of automation.
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Figure CN120190694A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass production, and particularly relates to a cleaning device for a ceramic roller path used in glass production. Background Art
[0002] The ceramic roller path is an indispensable device in glass production, undertaking the task of transporting high-temperature glass. Due to the operation of the ceramic roller path in a high-temperature environment and the influence of the production environment, after a period of use, dust, impurities, glass slag, etc. will adhere to the surface of the ceramic roller, affecting the normal operation of the ceramic roller path and the production of glass. Therefore, it is necessary to regularly clean the ceramic roller path.
[0003] Currently, there are usually two ways to clean the ceramic roller path. The first is to manually clean the larger impurities on the ceramic roller path manually without stopping the machine, and the second is to thoroughly clean it manually after stopping the machine. The first method can only clean the larger impurities and cannot completely clean the adhered impurities. The second method is time-consuming and laborious, and it is also difficult to clean the adhered impurities. Summary of the Invention
[0004] The purpose of the present invention is to provide a cleaning device for a ceramic roller path used in glass production to solve the problems that the existing cleaning of the ceramic roller path is time-consuming and laborious and it is difficult to clean the adhered impurities.
[0005] The technical solution of the present invention to solve the above technical problems is as follows:
[0006] A cleaning device for a ceramic roller path used in glass production, comprising: a mounting frame, a plurality of ceramic roller bodies arranged in a mounting groove at the top of the mounting frame, a moving frame slidably arranged on the mounting frame, a driving mechanism connected to the moving frame, a lifting mechanism arranged on the moving frame, and a cleaning mechanism suspended on the lifting mechanism through a cooperative adjustment component;
[0007] The cleaning mechanism includes a grinding roller and a cleaning roller. The grinding roller and the cleaning roller are arranged crosswise up and down and move synchronously in the vertical direction in opposite directions, so as to contact the ceramic roller body in sequence to grind and clean the ceramic roller body.
[0008] Further, the above-mentioned cooperative adjustment component includes a sliding component arranged at the bottom of the lifting mechanism and two wedge-shaped guide blocks arranged on the sliding component and having opposite directions; the wedge-shaped surfaces of the two wedge-shaped guide blocks are respectively fitted with guide wheels, and the two guide wheels are respectively connected to the grinding roller and the cleaning roller through connecting rods;
[0009] The lifting mechanism is suspended with a support plate through a plurality of support rods. Both connecting rods are slidably fitted with the support plate. Springs are sleeved on the connecting rods, and the springs are respectively in contact with the top surface of the support plate and the protrusions on the connecting rods;
[0010] Driven by the sliding component, the two guide wheels move synchronously and move in opposite directions in the vertical direction.
[0011] Furthermore, a first positioning surface and a second positioning surface are respectively provided at the top end and the bottom end of the wedge surface of the above-mentioned wedge-shaped guide block.
[0012] Furthermore, the above-mentioned sliding component includes a slide rail provided at the bottom of the lifting mechanism, a slider cooperating with the slide rail, and a first driving member provided on the lifting mechanism and connected to the slider; the wedge-shaped guide block is provided on the slider.
[0013] Furthermore, the above-mentioned lifting mechanism includes a lifting plate located inside the top of the moving frame and a second driving member provided on the moving frame and connected to the lifting plate.
[0014] Furthermore, a nozzle pipe consistent with the extending direction of the ceramic roller body is provided at the bottom of the above-mentioned lifting plate, and a plurality of nozzles are provided on the nozzle pipe.
[0015] Furthermore, the above-mentioned grinding roller and cleaning roller are respectively suspended at the bottom ends of the corresponding connecting rods through suspension brackets. The two ends of the suspension brackets are respectively in sliding cooperation with the moving frame in the vertical direction, and a third driving member for driving the corresponding grinding roller or cleaning roller is provided on the suspension bracket.
[0016] Furthermore, the above-mentioned driving mechanism includes fixed racks fixedly provided on both sides of the bottom of the mounting frame, moving racks located on both sides of the top of the mounting frame, and gears respectively meshing with the fixed racks and the moving racks; a mounting plate is connected to the outside of the gear, and the mounting plate is in sliding cooperation with the fixed rack. A fourth driving member connected to the corresponding gear is provided on one of the mounting plates, and the inner sides of the two gears are connected by a connecting shaft; the bottom of the moving frame is respectively fixedly connected to the two moving racks.
[0017] Furthermore, a scraping plate is provided between the above-mentioned two moving racks, and the scraping plate is in contact with the bottom wall of the mounting groove on the top of the mounting frame.
[0018] Furthermore, guide surfaces are respectively provided at both ends of the mounting groove on the top of the above-mentioned mounting frame.
[0019] The present invention has the following beneficial effects:
[0020] (1) The present invention installs a cleaning mechanism on the ceramic roller path, and the grinding roller and the cleaning roller in the cleaning mechanism are used to polish and clean the ceramic roller body in sequence, so as to thoroughly clean the impurities on the ceramic roller body. Compared with the existing cleaning methods, it saves time and effort, and the attached impurities are cleaned more thoroughly, thus ensuring the production quality of the glass.
[0021] (2) The grinding roller and the cleaning roller of the present invention are synchronously moved in the opposite direction in the vertical direction through the cooperative adjustment assembly, so as to sequentially grind and clean the ceramic roller body. At the same time, the cooperative adjustment assembly enables the grinding roller and the cleaning roller to be in contact with the ceramic roller body at different times, thereby improving the degree of automation.
[0022] (3) The ceramic roller path of the present invention can also be cleaned by spraying water, and the impurities and water after cleaning can be removed from the installation groove at the top of the mounting frame through the scraping blade, avoiding the accumulation of impurities and water. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of the ceramic roller path cleaning device for glass production of the present invention;
[0024] Figure 2 is a schematic structural diagram of the ceramic roller path cleaning device for glass production of the present invention when the mounting frame and the ceramic roller body are omitted;
[0025] Figure 3 is a schematic installation structure diagram of the cleaning mechanism 60 of the present invention;
[0026] Figure 4 is Figure 3 an enlarged view of part A;
[0027] Figure 5 is a schematic structural diagram of the cooperative adjustment assembly of the present invention.
[0028] In the figure: 10 - mounting frame; 11 - mounting groove; 20 - ceramic roller body; 30 - moving frame; 40 - driving mechanism; 41 - fixed rack; 42 - moving rack; 43 - gear; 44 - mounting plate; 45 - fourth driving member; 46 - connecting shaft; 47 - scraping plate; 50 - lifting mechanism; 51 - lifting plate; 52 - second driving member; 53 - spray pipe; 54 - nozzle; 60 - cleaning mechanism; 61 - grinding roller; 62 - cleaning roller; 63 - suspension bracket; 64 - third driving member; 70 - cooperative adjustment assembly; 71 - sliding assembly; 72 - wedge-shaped guide block; 73 - guide wheel; 74 - connecting rod; 75 - spring; 711 - slide rail; 712 - slider; 713 - first driving member; 714 - support rod; 715 - support plate; 721 - first positioning surface; 722 - second positioning surface. DETAILED DESCRIPTION OF THE INVENTION
[0029] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention.
[0030] Please refer to Figures 1 to 5, this embodiment provides a cleaning device for ceramic roller tracks used in glass production, which includes a mounting frame 10, several ceramic roller bodies 20 arranged in a mounting groove 11 at the top of the mounting frame 10, a moving frame 30 slidably arranged on the mounting frame 10, a driving mechanism 40 connected to the moving frame 30, a lifting mechanism 50 arranged on the moving frame 30, and a cleaning mechanism 60 suspended on the lifting mechanism 50 through a cooperative adjustment component 70. The moving frame 30 directly slides on the mounting frame 10 through the driving mechanism 40, which is convenient for transforming the existing ceramic roller track. When the moving frame 30 slides on the mounting frame 10, the cleaning mechanism 60 can clean the impurities on the ceramic roller body 20.
[0031] Since it is only necessary to move the moving frame 30 along the extension direction of the mounting frame 10, the moving frame 30 can use an existing moving mechanism for movement, such as a bracket separated from the mounting frame 10 and driven by a motor to rotate the rollers. In this embodiment, the moving frame 30 realizes reciprocating motion through a driving mechanism 40 arranged on the mounting frame 10.
[0032] Please refer to Figure 1 and Figure 2 , the driving mechanism 40 of this embodiment includes two fixed racks 41, two moving racks 42, and two fixed gears 43. The two fixed racks 41 are fixedly installed on both sides of the mounting frame 10 along the extension direction of the mounting frame 10. The two moving racks 42 are located on both sides of the mounting frame 10 along the extension direction of the mounting frame 10, and the moving rack 42 is located above the corresponding fixed rack 41. A gear 43 is meshed between the corresponding fixed rack 41 and the moving rack 42. A scraper 47 is connected between the two moving racks 42. The scraper 47 contacts the bottom wall of the mounting groove 11 at the top of the mounting frame 10. The two gears 43 are connected together through a connecting shaft 46. At the same time, sliding grooves for the scraper 47 and the connecting shaft 46 are respectively provided on both sides of the mounting frame 10. The moving frame 30 is U-shaped, and its two ends are respectively connected to the tops of the two moving racks 42. In order to improve the force on the moving rack 42, in this embodiment, the two ends of the moving frame 30 respectively correspond to the two ends of the scraper 47.
[0033] When cleaning the ceramic roller body 20, impurities and cleaning water will enter the mounting groove 11. The impurities and cleaning water in the mounting groove 11 can be scraped off through the scraper. In order to facilitate the cleaning of impurities and cleaning water, in this embodiment, guiding surfaces (not shown) are respectively provided at both ends of the mounting groove 11.
[0034] Please refer to Figures 2 to 5The lifting mechanism 50 includes a lifting plate 51 and a second driving member 52. The lifting plate 51 is located on the inner side of the top of the moving frame 30. The second driving member 52 is fixedly installed on the outer side of the top of the moving frame 30 and is fixedly connected to the lifting plate 51. A nozzle 53 is provided at the bottom of the lifting plate 51. The extension direction of the nozzle 53 is consistent with the extension direction of the ceramic roller body 20. The nozzle 53 is installed with a plurality of nozzles 54 along its extension direction. The nozzles 54 face the ceramic roller body 20, which can not only reduce dust during the grinding process of impurities, but also rinse the ceramic roller body 20, and can also facilitate the removal of impurities from the mounting groove 11.
[0035] The cleaning mechanism 60 includes a grinding roller 61 and a cleaning roller 62. The extension direction of the grinding roller 61 and the cleaning roller 62 is consistent with the extension direction of the ceramic roller body 20. The outer side of the grinding roller 61 is provided with a pattern or protrusion for grinding. The outer side of the cleaning roller 62 is provided with a soft brush. When the grinding roller 61 and the cleaning roller 62 rotate intensively, the ceramic roller body 20 is grinded and cleaned respectively. The contact force between the grinding roller 61 and the cleaning roller 62 and the ceramic roller body 20 is based on the rotation speed difference, that is, the grinding roller 61 and the cleaning roller 62 and the ceramic roller body 20 do not rotate synchronously.
[0036] The tops of the grinding roller 61 and the cleaning roller 62 are respectively provided with suspension frames 63. Specifically, the two ends of the grinding roller 61 and the cleaning roller 62 are respectively rotatably matched with the corresponding suspension frames 63. The tops of the two suspension frames 63 are connected to the lifting plate 51 through the same cooperative adjustment component 70, and the two ends of the suspension frames 63 are respectively slidably matched with the moving frame 30 in the vertical direction. At the same time, the suspension frames 63 are respectively provided with third driving members 64, which are connected to the corresponding grinding roller 61 or cleaning roller 62 to drive the corresponding grinding roller 61 or cleaning roller 62 to rotate.
[0037] The grinding roller 61 and the cleaning roller 62 are arranged crosswise up and down, and driven by the coordinated adjustment component 70, they realize synchronous movement in the vertical direction, thereby ensuring that the grinding roller 61 and the cleaning roller 62 contact with the ceramic roller body 20 in turn.
[0038] In this embodiment, the cooperative adjustment assembly 70 includes a sliding assembly 71 and two wedge-shaped guide blocks 72. The sliding assembly 71 includes a slide rail 711, a slider 712, and a first driving member 713. The slide rail 711 is fixedly arranged at the bottom of the lifting plate 51. The slider 712 is slidably engaged with the slide rail 711 to ensure that the slider 712 will not fall off the slide rail 711, such as by using the cooperation of a T-shaped chute and a T-shaped slider, or by using a ball slide rail, etc. The sliding direction of the slider 712 is consistent with the extending direction of the mounting bracket 10. The first driving member 713 is fixedly installed on the lifting plate 51 and is connected to the slider 712. The two wedge-shaped guide blocks 72 are installed at the bottom of the slider 712. The two wedge-shaped guide blocks 72 are in opposite directions and the wedge surfaces are respectively engaged with guide wheels 73. The two guide wheels 73 are respectively connected to the grinding roller 61 and the cleaning roller 62 through connecting rods 74. The lifting plate 51 is suspended with a support plate 715 through a plurality of support rods 714. Both connecting rods 74 pass through the support plate 715 and are slidably engaged with the support plate 715. A spring 75 is sleeved on the connecting rod 74. The two ends of the spring 75 are respectively in contact with the top surface of the support plate 715 and the protrusion provided on the connecting rod 74. The presence of the spring 75 not only plays a role in limiting the connecting rod 74, but also plays a buffering role during grinding or cleaning to avoid damaging the ceramic roller body 20.
[0039] In this embodiment, a first positioning surface 721 and a second positioning surface 722 are respectively provided at the top end and the bottom end of the wedge surface of the wedge-shaped guide block 72. The first positioning surface 721 and the second positioning surface 722 are horizontal planes. When the guide wheel 73 moves to the first positioning surface 721 or the second positioning surface 722, a positive pressure exists between the first positioning surface 721 or the second positioning surface 722 and the guide wheel 73, thereby improving the force at the connection between the slider 712 and the first driving member 713.
[0040] In this embodiment, when the guide wheel 73 connected to the grinding roller 61 is located at the corresponding first positioning surface 721, the guide wheel 73 connected to the cleaning roller 62 is located at the corresponding second positioning surface 722, so that the grinding roller 61 and the cleaning roller 62 can move in the opposite direction in the vertical direction. Specifically, when the first driving member 713 works, the slider 712 slides relative to the slide rail 711. At this time, when the guide wheel 73 connected to the cleaning roller 62 moves upward under the action of the wedge surface, the guide wheel 73 connected to the grinding roller 61 moves downward under the action of the wedge surface until the guide wheel 73 connected to the cleaning roller 62 is located at the corresponding first positioning surface 721 and the guide wheel 73 connected to the grinding roller 61 is located at the corresponding second positioning surface 722. At this time, the grinding roller 61 is below the cleaning roller 62, so that the grinding operation can be carried out. Conversely,
[0041] When the guide wheel 73 connected to the cleaning roller 62 moves downward under the action of the wedge surface and the guide wheel 73 connected to the grinding roller 61 moves upward under the action of the wedge surface, until the guide wheel 73 connected to the cleaning roller 62 is located at the corresponding second positioning surface 722 and the guide wheel 73 connected to the grinding roller 61 is located at the corresponding first positioning surface 721, at this time, the grinding roller 61 is above the cleaning roller 62, so that the cleaning operation can be carried out.
[0042] In this embodiment, a cleaning mechanism 60 is installed on the original ceramic roller path. The grinding roller 61 and the cleaning roller 62 in the cleaning mechanism 60 are used to grind and clean the ceramic roller body 20 in sequence, so as to thoroughly clean the impurities on the ceramic roller body 20. Compared with the existing cleaning methods, it saves time and effort, and the attached impurities are cleaned more thoroughly, thus ensuring the production quality of the glass. At the same time, the grinding roller 61 and the cleaning roller 62 are synchronously moved in the opposite direction in the vertical direction through the cooperative adjustment assembly 70, so as to grind and clean the ceramic roller body 20 in sequence. At the same time, the cooperative adjustment assembly 70 enables the grinding roller 61 and the cleaning roller 62 to be in contact with the ceramic roller body 20 at different times, thereby improving the degree of automation.
[0043] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A ceramic roller cleaning device for glass production, characterized in that: include: A mounting frame (10), a plurality of ceramic roller bodies (20) arranged in a mounting groove (11) at the top of the mounting frame (10), a moving frame (30) slidably arranged on the mounting frame (10), a driving mechanism (40) connected to the moving frame (30), a lifting mechanism (50) arranged on the moving frame (30), and a cleaning mechanism (60) suspended on the lifting mechanism (50) via a coordinated adjustment component (70); The cleaning mechanism (60) comprises a grinding roller (61) and a cleaning roller (62), wherein the grinding roller (61) and the cleaning roller (62) are arranged crosswise up and down and move synchronously in opposite directions in the vertical direction, thereby contacting the ceramic roller body (20) in turn to grind and clean the ceramic roller body (20).
2. The ceramic roller cleaning device for glass production according to claim 1, characterized in that: The cooperative adjustment component (70) comprises a sliding component (71) arranged at the bottom of the lifting mechanism (50) and two wedge-shaped guide blocks (72) arranged on the sliding component (71) and in opposite directions; the wedge-shaped surfaces of the two wedge-shaped guide blocks (72) are respectively matched with guide wheels (73), and the two guide wheels (73) are respectively connected to the grinding roller (61) and the cleaning roller (62) through connecting rods (74); The lifting mechanism (50) is provided with a support plate (715) suspended by a plurality of support rods (714), the two connecting rods (74) are slidably matched with the support plate (715), the connecting rods (74) are sleeved with springs (75), and the springs (75) are respectively in contact with the top surface of the support plate (715) and the protrusions on the connecting rods (74); Driven by the sliding assembly (71), the two guide wheels (73) move synchronously and in opposite directions in the vertical direction.
3. The ceramic roller cleaning device for glass production according to claim 2, characterized in that: The top end and the bottom end of the wedge-shaped surface of the wedge-shaped guide block (72) are respectively provided with a first positioning surface (721) and a second positioning surface (722).
4. The ceramic roller cleaning device for glass production according to claim 2, characterized in that: The sliding assembly (71) comprises a slide rail (711) arranged at the bottom of the lifting mechanism (50), a slider (712) matched with the slide rail (711), and a first driving member (713) arranged on the lifting mechanism (50) and connected to the slider (712); the wedge-shaped guide block (72) is arranged on the slider (712).
5. The ceramic roller cleaning device for glass production according to claim 4, characterized in that: The lifting mechanism (50) comprises a lifting plate (51) located on the inner side of the top of the moving frame (30) and a second driving member (52) arranged on the moving frame (30) and connected to the lifting plate (51).
6. The ceramic roller cleaning device for glass production according to claim 5, characterized in that: A nozzle (53) which is consistent with the extension direction of the ceramic roller body (20) is provided at the bottom of the lifting plate (51), and a plurality of nozzles (54) are provided on the nozzle (53).
7. The ceramic roller cleaning device for glass production according to claim 2, characterized in that: The grinding roller (61) and the cleaning roller (62) are respectively suspended at the bottom end of the corresponding connecting rod (74) through a suspension frame (63), and the two ends of the suspension frame (63) are respectively slidably matched with the movable frame (30) in the vertical direction. The suspension frame (63) is provided with a third driving member (64) for driving the corresponding grinding roller or cleaning roller.
8. The ceramic roller cleaning device for glass production according to any one of claims 1 to 7, characterized in that: The driving mechanism (40) comprises fixed racks (41) fixedly arranged on both sides of the bottom of the mounting frame (10), movable racks (42) located on both sides of the top of the mounting frame (10), and gears (43) respectively meshing with the fixed racks (41) and the movable racks (42); the outer side of the gear (43) is connected to a mounting plate (44), the mounting plate (44) is slidably matched with the fixed rack (41), one of the mounting plates (44) is provided with a fourth driving member (45) connected to the corresponding gear (43), and the inner sides of the two gears (43) are connected by a connecting shaft (46); the bottom of the movable frame (30) is respectively fixedly connected to the two movable racks (42).
9. The ceramic roller cleaning device for glass production according to claim 8, characterized in that: A scraper (47) is provided between the two movable racks (42), and the scraper (47) contacts the bottom wall of the mounting groove (11) at the top of the mounting frame (10).
10. The ceramic roller cleaning device for glass production according to claim 9, characterized in that: Both ends of the mounting groove (11) at the top of the mounting frame (10) are respectively provided with guide surfaces.
Citation Information
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