Assembled hollow sandwich panel hoisting equipment and hoisting method

Through the combination of main lifting connectors, magnetic lifting groups and adjustable lifting groups, efficient, stable and safe lifting of prefabricated hollow sandwich panels is achieved, solving the problems of cumbersome operation and low positioning accuracy of existing equipment.

CN120191824BActive Publication Date: 2025-09-19CHINA WATER CONSERVANCY & HYDROPOWER NO 9 ENG BUREAU CO LTD
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Patent Information

Application Number
CN202510680177.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2025-09-19
Estimated Expiration
2045-05-26

AI Technical Summary

Technical Problem

The existing prefabricated hollow sandwich panel lifting equipment is cumbersome to operate, poses safety hazards, has uncertainty in the lifting posture of the steel structure, and has low positioning accuracy.

Method used

It uses main lifting connectors, magnetic lifting groups, adjustable lifting groups and lifting components, realizes multi-point distributed lifting through magnetic suction blocks, and combines adjustable lifting groups and lifting components to perform posture adjustment and precise positioning.

Benefits of technology

It simplifies the hoisting operation, improves the hoisting efficiency and stability, enhances safety and ensures positioning accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of hollow sandwich panel hoisting, and discloses an assembled hollow sandwich panel hoisting device and hoisting method, comprising a main hoisting connector, the lower side of the main hoisting connector is fixedly connected to a support frame, the lower side of the support frame is fixedly connected to a moving mechanism, the lower side of the moving mechanism is fixedly connected to a uniformly distributed magnetic hoisting group, both ends of the support frame are fixedly connected to a lifting assembly, the side of the lifting assembly away from the support frame is fixedly connected to an adjustable hoisting group; the adjustable hoisting group comprises sprocket 1, sprocket 2, ring chain 1, and ring chain 2. The present invention can change the existing method of using a single hoisting force through the cooperation between the adjustable hoisting group, the lifting assembly, and the shaft assembly, solve the problems of low hoisting accuracy and poor positioning accuracy, and at the same time, through the cooperation between the magnetic hoisting group and the adjustable hoisting group, achieve the purpose of double hoisting and improve the safety of hoisting.
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Description

Technical Field

[0001] The present invention relates to the technical field of hollow sandwich panel hoisting, in particular to assembled hollow sandwich panel hoisting equipment and a hoisting method. Background Art

[0002] The prefabricated hollow sandwich panel is composed of a thin concrete plate on the surface and a steel hollow beam underneath. It fully utilizes the compressive properties of concrete and the good tensile properties of steel. It is mainly used in large-span floor structures. The steel structure is mainly composed of upper ribs, lower ribs and shear keys. During the construction process, the steel structure is lifted and assembled by lifting equipment.

[0003] The existing lifting equipment for assembled hollow sandwich panels is mainly connected to the tower crane through hooks and chains. The lifting operation is achieved by fixing the lifting belt to the steel structure and then connecting the other end of the lifting belt to the hook. However, this manual method of connecting the workpiece to be lifted and the lifting equipment is relatively cumbersome and has certain safety hazards. Moreover, after the steel structure is lifted to the designated position, the staff needs to assemble and connect the newly lifted steel structure with the steel structure on the floor. However, with the above lifting method, there is a great deal of uncertainty in the posture of the steel structure. Therefore, the staff needs to manually push the lifted steel structure workpiece to make it correspond to the posture of the steel structure on the floor, which leads to the problems of cumbersome lifting operation, manual positioning, and low positioning accuracy. Summary of the Invention

[0004] The object of the present invention is to provide a prefabricated hollow sandwich panel hoisting device and a hoisting method to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an assembled hollow sandwich panel lifting device, comprising a main lifting connector, a support frame fixedly connected to the lower side of the main lifting connector, a moving mechanism fixedly connected to the lower side of the support frame, a uniformly distributed magnetic lifting group fixedly connected to the lower side of the moving mechanism, a lifting assembly fixedly connected to both ends of the support frame, and an adjustable lifting group fixedly connected to the side of the lifting assembly away from the support frame;

[0006] The adjustable lifting group includes a sprocket 1, a sprocket 2, an annular chain 1, and an annular chain 2. The outer side of the sprocket 1 is engaged with the annular chain 1, and the outer side of the sprocket 2 is engaged with the annular chain 2. The annular chain 1 and the annular chain 2 are both equipped with a connecting hook 5. Through the rotation of the annular chain 1 and the annular chain 2, the posture of the hoisted assembled hollow sandwich plate steel structure can be adjusted;

[0007] The magnetic lifting group includes magnetic suction blocks, and the magnetic suction blocks are provided in multiple groups with uniform distribution. The magnetic suction blocks can perform multi-point distributed magnetic lifting on the assembled hollow sandwich plate steel structure.

[0008] Furthermore, the main lifting connection includes a main lifting ring, a connecting hook 1, a main lifting chain, a connecting block, and a connecting hook 2. Two sets of connecting hooks 1 are clamped at both ends of the lower side of the main lifting ring. The lower side of the connecting hook 1 is fixedly connected to the main lifting chain. The lower side of the main lifting chain is fixedly connected to the connecting hook 2. The lower side of the connecting hook 2 is clamped to the connecting block, and the connecting block is fixedly connected to the support frame.

[0009] Furthermore, the moving mechanism includes a protective shell, a rack, a guide rail 1, and a moving part. The lower side of the support frame is fixedly connected to the protective shell, the inner side of the protective shell is fixedly connected to the rack and the guide rail 1, and the lower side of the protective shell is provided with multiple groups of evenly distributed moving parts, the moving parts include motor 1, gears, sliders, and a moving plate. The lower side of the protective shell is provided with motor 1, the output end of motor 1 is fixedly connected to the gear, the gear is engaged with the rack, and the gear is located on the inner side of the protective shell. The outer side of the guide rail 1 is slidably connected to the slider, and the lower side of the slider is fixedly connected to the moving plate. A slot corresponding to the moving plate is provided on the protective shell, and the motor 1 is fixedly connected to the moving plate.

[0010] Furthermore, the magnetic lifting group also includes a fixed plate, a branch hanger, a branch lifting ring 1, a connecting hook 3, a branch lifting chain, a connecting hook 4, a branch lifting ring 2, and a rotating ring. The lower side of the movable plate is fixedly connected to the fixed plate, the lower side of the fixed plate is fixedly connected to the branch hanger, the lower side of the branch hanger is sleeved with the branch lifting ring 1, the lower side of the branch lifting ring 1 is clamped with the connecting hook 3, and the lower side of the connecting hook 3 is fixedly connected to the branch lifting chain.

[0011] Furthermore, the lower side of the branch chain is fixedly connected to a connecting hook four, the lower side of the connecting hook four is clamped with a branch ring two, the lower side of the branch ring two is sleeved with a rotating ring, and the lower side of the rotating ring is rotatably connected to a magnetic suction block.

[0012] Since the magnetic suction block is composed of a coil, an iron core and a magnet, the coil generates a magnetic field when energized, and the iron core concentrates the magnetic lines of force to form a closed magnetic circuit, so that the magnetic suction block magnetically adsorbs the steel structure workpiece. According to the length of the steel structure workpiece, the motor 1 at each location is controlled to start, and the motor 1 drives the gear to rotate, so that the gear engages with the rack during the rotation process, thereby driving the slider and the moving plate to slide linearly along the guide rail 1, and then the multiple groups of magnetic lifting groups are evenly dispersed according to the length of the steel structure workpiece, and the coil inside the magnetic suction block is passed through When current is input, the magnetic suction block generates magnetic force, thereby adsorbing the steel structure workpiece to be hoisted. Since the rotating ring and the magnetic suction block are rotatably connected, after the magnetic suction block contacts and adsorbs the steel structure workpiece, the external lifting mechanism is activated, and the steel structure workpiece is lifted through the connection of the branch hanger, branch lifting ring 1, connecting hook 3, branch lifting chain, connecting hook 4, and branch lifting ring 2. Since there are multiple groups of magnetic suction blocks and they are evenly distributed and in contact with the steel structure, the purpose of multi-point distributed magnetic lifting is achieved;

[0013] Furthermore, the lifting assembly includes a third motor, a fixed seat, a mounting shell, a second guide rail, a screw rod, a movable block, and a movable plate. Both ends of the support frame are fixedly connected to the fixed seat, the fixed seat is fixedly connected to the mounting shell on the side away from the support frame, the upper side of the mounting shell is fixedly connected to the third motor, the mounting shell is fixedly connected to the second guide rail on the side away from the support frame, the output end of the third motor is fixedly connected to the screw rod, the screw rod and the mounting shell are rotatably connected, the outer side of the screw rod is threadedly connected to the movable block, the outer side of the guide rail two is slidably connected to the movable plate, the movable plate and the movable block are fixedly connected, and the side of the movable plate away from the movable block is fixedly connected to the connecting seat.

[0014] Furthermore, the adjustable lifting group also includes a connecting shell, a pushing component, a second motor, a bearing seat, and a connecting hook five. The lower side of the connecting seat is fixedly connected to the connecting shell, the inner side of the connecting shell is fixedly connected to the pushing component, the outer side of the connecting shell is fixedly connected to the second motor, and the output end of the second motor is fixed with a shaft assembly. Bearings are sleeved on the outer sides of both ends of the shaft assembly, and a bearing seat is installed on the outer side of the bearing.

[0015] Furthermore, the shaft assembly includes connecting shaft 1 and connecting shaft 2. The inner side of sprocket 1 is fixedly connected to connecting shaft 2, and the inner side of sprocket 2 is fixedly connected to connecting shaft 1. Connecting shaft 1 is clamped with connecting shaft 2, and connecting shaft 2 rotates synchronously with connecting shaft 1.

[0016] After the steel structure workpiece is hoisted to the designated position by the external hoisting mechanism, it is assembled and docked. According to the posture of the steel structure workpiece at this time, when the posture is tilted, the motor 2 is started, and the motor 2 drives the connecting shaft 2 to rotate. Since a protrusion is provided on the outside of the connecting shaft 2, and a groove corresponding to the protrusion is provided on the inside of the connecting shaft 1, while the connecting shaft 2 rotates, the connecting shaft 1 is synchronously driven to rotate, and then the sprocket 1 and the sprocket 2 are driven to rotate synchronously, and then the steel structure workpiece inside is driven to flip at a small angle to adjust the posture. In the process of flipping the steel structure workpiece, the magnetic suction block is always on the upper side of the steel structure workpiece. When it is adjusted to the appropriate posture, the staff controls to start the lifting assembly. At this time, the branch lifting chain is in a relaxed state. The lifting assembly drives the steel structure workpiece to move downward and gradually reach the assembly station. At this time, the branch lifting chain is in a taut state.

[0017] Furthermore, the pushing assembly includes a mounting plate, a telescopic cylinder, a guide rod, a moving block, and a mounting block. The inner side of the connecting shell is fixedly connected to the mounting plate, the lower side of the mounting plate is fixedly connected to the telescopic cylinder, and the lower side of the mounting plate is also fixedly connected to two groups of guide rods. The outer side of the guide rod is slidingly connected to the moving block, the output end of the telescopic cylinder is fixedly connected to the moving block, the lower side of the moving block is fixedly connected to the mounting block, the mounting block is fixedly connected to the bearing seat at the second sprocket, and the bearing seat at the first sprocket is fixedly connected to the inner wall of the connecting shell.

[0018] After the steel structure workpiece is lifted off the ground by the magnetic suction block, motor three is started, and motor three drives the screw rod to rotate. The screw rod drives the movable block and movable plate to slide downward along guide rail two through the action of the thread, and then drives the adjustable lifting group to move downward as a whole, so that the ring chain one and the ring chain two reach the position matching the steel structure workpiece. When the ring chain one and the ring chain two are sleeved on the outside of the steel structure workpiece, the telescopic cylinder can be started according to the weight distribution of the steel structure workpiece. The telescopic cylinder drives the moving block to slide linearly on the guide rod, and then drives the inner sprocket two and the ring chain two to move linearly, so as to achieve the purpose of adjusting the distance between the ring chain one and the ring chain two, and meet the requirements of hoisting stability of steel structure workpieces with different weight distributions.

[0019] The ring chain 1 and the ring chain 2 are separated from the steel structure workpiece by connecting hook 5, and then the power in the magnetic suction block is cut off to separate the magnetic suction block from the steel structure workpiece. At this point, the lifting operation is completed.

[0020] A method for hoisting an assembled hollow sandwich panel hoisting device comprises the following steps:

[0021] S1. Magnetic lifting: According to the length of the steel structure workpiece, evenly distribute the magnetic suction blocks, energize the magnetic suction blocks to perform multi-point magnetic lifting of the steel structure workpiece;

[0022] S2. Adjust the outer lifting distance; according to the weight distribution of the steel structure workpiece, adjust the distance between the ring chain 1 and the ring chain 2 to meet the requirements of lifting stability;

[0023] S3. Connecting the outer lifting chains: Use the lifting assembly to adjust the ring chain 1 and the ring chain 2 to the position below the steel structure workpiece, connect them to the outside, and then use the lifting assembly to raise the ring chain 1 and the ring chain 2 to make the branch lifting chains in a relaxed state;

[0024] S4. Lifting, positioning and posture adjustment: Lift the steel structure workpiece to the specified position, perform fine displacement positioning through the lifting assembly, and use the ring chain 1 and ring chain 2 to drive the steel structure workpiece to flip at a small angle and adjust its posture;

[0025] S5. Separation of slings: After the steel structure workpiece is assembled, the ring chain 1 and the ring chain 2 are separated from the steel structure workpiece through the connecting hook 5, and the magnetic suction block is powered off and separated.

[0026] Compared with the prior art, the present invention provides a prefabricated hollow sandwich panel hoisting device and hoisting method, which has the following beneficial effects:

[0027] 1. The present invention changes the existing lifting method of using slings through the cooperation between the mobile mechanism and the magnetic lifting group. Through the evenly dispersed magnetic suction blocks, the purpose of multi-point evenly distributed magnetic lifting of steel structure workpieces is achieved, the lifting operation method is simplified, the lifting efficiency is improved, and the lifting stability is improved.

[0028] 2. The present invention can adjust the distance between the ring chain one and the ring chain two according to the weight distribution of the steel structure workpiece through the cooperation between the adjustable lifting group, the lifting assembly, and the shaft assembly, so as to meet the lifting stability requirements of steel structure workpieces with different weight distributions. At the same time, after the steel structure workpiece reaches the position, the ring chain one and the ring chain two can be controlled to rotate, thereby driving the steel structure workpiece to flip and adjust the posture. The lifting assembly that can accurately control the lifting and lowering changes the existing method of using a single lifting force, solves the problems of low lifting accuracy and poor positioning accuracy in the existing lifting. At the same time, through the cooperation between the magnetic lifting group and the adjustable lifting group, the purpose of double lifting is achieved and the safety of lifting is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0030] Figure 2 A schematic diagram of the three-dimensional structure of the present invention from another angle;

[0031] Figure 3 This is a schematic diagram of the exploded three-dimensional structure of the magnetic lifting assembly of the present invention;

[0032] Figure 4 For the present invention Figure 3 A magnified schematic diagram of point A in the middle;

[0033] Figure 5 This is a schematic diagram of the three-dimensional structure of the magnetic lifting assembly of the present invention, which is decomposed from another angle;

[0034] Figure 6 For the present invention Figure 5 A magnified schematic diagram of point B in the middle;

[0035] Figure 7 This is a schematic diagram of the exploded three-dimensional structure of the adjustable lifting assembly of the present invention;

[0036] Figure 8 This is a schematic diagram of the three-dimensional structure of the adjustable lifting assembly of the present invention, which is decomposed from another angle;

[0037] Figure 9 This is a schematic diagram of the exploded three-dimensional structure of the connecting shaft 1 and the connecting shaft 2 of the present invention;

[0038] Figure 10 For the present invention Figure 9 Enlarged schematic diagram of point C in the middle;

[0039] Figure 11 For the present invention Figure 9 The enlarged schematic diagram of point D in the middle;

[0040] Figure 12 This is a schematic diagram of the exploded three-dimensional structure of the connecting shaft 1 and the connecting shaft 2 of the present invention from another angle;

[0041] Figure 13 Schematic diagram of the three-dimensional structure of the lifting assembly of the present invention;

[0042] Figure 14 It is a schematic diagram of the three-dimensional structure of the pushing component of the present invention.

[0043] In the figure: 1. Main lifting connector; 11. Main lifting ring; 12. Connecting hook 1; 13. Main lifting chain; 14. Connecting block; 15. Connecting hook 2; 2. Support frame; 3. Moving mechanism; 31. Protective shell; 32. Motor 1; 33. Gear; 34. Rack; 35. Guide rail 1; 36. Slider; 37. Moving plate; 4. Magnetic lifting group; 41. Fixed plate; 42. Branch hanger; 43. Branch lifting ring 1; 44. Connecting hook 3; 45. Branch lifting chain; 46. Connecting hook 4; 47. Branch lifting ring 2; 48. Rotating ring; 49. Magnetic suction block; 5. Adjustable lifting group ;51. Connecting shell;52. Pushing assembly;521. Mounting plate;522. Telescopic cylinder;523. Guide rod;524. Moving block;525. Mounting block;53. Motor 2;54. Sprocket 1;55. Sprocket 2;56. Bearing seat;57. Ring chain 1;58. Ring chain 2;59. Connecting hook 5;6. Lifting assembly;61. Motor 3;62. Fixed seat;63. Mounting shell;64. Guide rail 2;65. Screw;66. Movable block;67. Movable plate;68. Connecting seat;7. Shaft assembly;71. Connecting shaft 1;72. Connecting shaft 2. DETAILED DESCRIPTION

[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0045] Example

[0046] See also Figures 1-14 , an assembled hollow sandwich panel lifting device, including a main lifting connector 1, a support frame 2 is fixedly connected to the lower side of the main lifting connector 1, a moving mechanism 3 is fixedly connected to the lower side of the support frame 2, a uniformly distributed magnetic lifting group 4 is fixedly connected to the lower side of the moving mechanism 3, both ends of the support frame 2 are fixedly connected to a lifting assembly 6, and an adjustable lifting group 5 is fixedly connected to the side of the lifting assembly 6 away from the support frame 2;

[0047] The adjustable lifting group 5 includes a sprocket 1 54, a sprocket 2 55, an annular chain 1 57, and an annular chain 2 58. The outer side of the sprocket 1 54 is meshed with an annular chain 1 57, and the outer side of the sprocket 2 55 is meshed with an annular chain 2 58. The annular chains 1 57 and 58 are both equipped with connecting hooks 59. Through the rotation of the annular chains 1 57 and 58, the posture of the hoisted assembled hollow sandwich plate steel structure can be adjusted.

[0048] The magnetic lifting group 4 includes magnetic suction blocks 49. The magnetic suction blocks 49 are provided with multiple groups that are evenly distributed. The magnetic suction blocks 49 can perform multi-point distributed magnetic lifting on the assembled hollow sandwich plate steel structure.

[0049] Furthermore, the main lifting connector 1 includes a main lifting ring 11, a connecting hook 12, a main lifting chain 13, a connecting block 14, and a connecting hook 2 15. Two groups of connecting hooks 12 are clamped at both ends of the lower side of the main lifting ring 11. The lower side of the connecting hook 12 is fixedly connected to the main lifting chain 13, and the lower side of the main lifting chain 13 is fixedly connected to the connecting hook 2 15. The lower side of the connecting hook 2 15 is clamped with a connecting block 14, and the connecting block 14 is fixedly connected to the support frame 2.

[0050] Furthermore, the moving mechanism 3 includes a protective shell 31, a rack 34, a guide rail 35, and a moving part. The lower side of the support frame 2 is fixedly connected to the protective shell 31, and the inner side of the protective shell 31 is fixedly connected to the rack 34 and the guide rail 35. The lower side of the protective shell 31 is provided with multiple groups of evenly distributed moving parts, and the moving parts include a motor 32, a gear 33, a slider 36, and a moving plate 37. The lower side of the protective shell 31 is provided with a motor 32, and the output end of the motor 32 is fixedly connected to the gear 33, the gear 33 is engaged with the rack 34, and the gear 33 is located on the inner side of the protective shell 31. The outer side of the guide rail 35 is slidably connected to the slider 36, and the lower side of the slider 36 is fixedly connected to the moving plate 37. A slot corresponding to the moving plate 37 is opened on the protective shell 31, and the motor 32 is fixedly connected to the moving plate 37.

[0051] Furthermore, the magnetic lifting group 4 also includes a fixed plate 41, a branch hanger 42, a branch lifting ring 1 43, a connecting hook 3 44, a branch lifting chain 45, a connecting hook 46, a branch lifting ring 2 47, and a rotating ring 48. The lower side of the movable plate 37 is fixedly connected to the fixed plate 41, the lower side of the fixed plate 41 is fixedly connected to the branch hanger 42, the lower side of the branch hanger 42 is sleeved with the branch lifting ring 1 43, the lower side of the branch lifting ring 1 43 is clamped with the connecting hook 3 44, and the lower side of the connecting hook 3 44 is fixedly connected to the branch lifting chain 45.

[0052] Furthermore, the lower side of the branch chain 45 is fixedly connected to a connecting hook 46, the lower side of the connecting hook 46 is clamped with a branch ring 2 47, the lower side of the branch ring 2 47 is sleeved with a rotating ring 48, and the lower side of the rotating ring 48 is rotatably connected to a magnetic suction block 49.

[0053] Since the magnetic suction block 49 is composed of a coil, an iron core and a magnetic conductor, the coil generates a magnetic field when energized, and the iron core concentrates the magnetic lines of force to form a closed magnetic circuit, so that the magnetic suction block 49 magnetically attracts the steel workpiece. According to the length of the steel workpiece, the motor 32 at each location is controlled to start, and the motor 32 drives the gear 33 to rotate, so that the gear 33 engages with the rack 34 during the rotation process, thereby driving the slider 36 and the moving plate 37 to slide linearly along the guide rail 35, and then the multiple groups of magnetic lifting groups 4 are evenly dispersed according to the length of the steel workpiece, so as to evenly attract the coils inside the magnetic suction block 49. When current is applied, the magnetic suction block 49 generates magnetic force, thereby adsorbing the steel structure workpiece to be hoisted. Since the rotating ring 48 and the magnetic suction block 49 are rotatably connected, after the magnetic suction block 49 contacts and adsorbs the steel structure workpiece, the external hoisting mechanism is activated, and the steel structure workpiece is hoisted through the connection of the branch hanger 42, the branch lifting ring 1 43, the connecting hook 3 44, the branch lifting chain 45, the connecting hook 46, and the branch lifting ring 2 47. Since there are multiple groups of magnetic suction blocks 49, which are evenly distributed and in contact with the steel structure, the purpose of multi-point distributed magnetic hoisting is achieved.

[0054] Furthermore, the lifting assembly 6 includes a motor three 61, a fixed seat 62, a mounting shell 63, a guide rail two 64, a screw rod 65, a movable block 66, and a movable plate 67. Both ends of the support frame 2 are fixedly connected to the fixed seat 62, the fixed seat 62 is fixedly connected to the mounting shell 63 on the side away from the support frame 2, the upper side of the mounting shell 63 is fixedly connected to the motor three 61, the mounting shell 63 is fixedly connected to the guide rail two 64 on the side away from the support frame 2, the output end of the motor three 61 is fixedly connected to the screw rod 65, the screw rod 65 and the mounting shell 63 are rotationally connected, the outer side of the screw rod 65 is threadedly connected to the movable block 66, the outer side of the guide rail two 64 is slidingly connected to the movable plate 67, the movable plate 67 and the movable block 66 are fixedly connected, and the side of the movable plate 67 away from the movable block 66 is fixedly connected to the connecting seat 68.

[0055] Furthermore, the adjustable lifting group 5 also includes a connecting shell 51, a pushing component 52, a motor 2 53, a bearing seat 56, and a connecting hook 59. The lower side of the connecting seat 68 is fixedly connected to the connecting shell 51, the inner side of the connecting shell 51 is fixedly connected to the pushing component 52, the outer side of the connecting shell 51 is fixedly connected to the motor 2 53, and the output end of the motor 2 53 is fixed to the shaft assembly 7. Bearings are sleeved on the outer sides of both ends of the shaft assembly 7, and a bearing seat 56 is installed on the outer side of the bearing.

[0056] Furthermore, the shaft assembly 7 includes a connecting shaft 1 71 and a connecting shaft 2 72. The connecting shaft 2 72 is fixedly connected to the inner side of the axis of the sprocket 1 54, and the connecting shaft 1 71 is fixedly connected to the inner side of the axis of the sprocket 2 55. The connecting shaft 1 71 is clamped with the connecting shaft 2 72, and the connecting shaft 2 72 rotates synchronously with the connecting shaft 1 71.

[0057] After the ring chain 1 57 and the ring chain 2 58 are sleeved on the outside of the steel structure workpiece, the motor 3 61 is started again, so that the motor 3 61 drives the screw rod 65 to reverse, and then drives the adjustable lifting group 5 to move upward as a whole. During the upward movement, the ring chain 1 57 and the ring chain 2 58 gradually bear the weight of the steel structure workpiece. At the same time, as the ring chain 1 57 and the ring chain 2 58 move upward, the branch lifting chain 45 gradually becomes relaxed.

[0058] When the steel structure workpiece is hoisted to the designated position by the external hoisting mechanism, it is assembled and docked. According to the posture of the steel structure workpiece at this time, when the posture has a small angle of inclination, the motor 2 53 is started, and the motor 2 53 drives the connecting shaft 2 72 to rotate. Since a protrusion is provided on the outer side of the connecting shaft 2 72, and a groove corresponding to the protrusion is provided on the inner side of the connecting shaft 1 71, while the connecting shaft 2 72 rotates, the connecting shaft 1 71 is synchronously driven to rotate, thereby driving the sprocket 1 54 and the sprocket 2 55 to rotate synchronously, thereby driving the steel structure workpiece inside thereof to flip at a small angle and adjust the posture. In the process of flipping the steel structure workpiece, the magnetic suction block 49 is always on the upper side of the steel structure workpiece. When it is adjusted to a suitable posture, the staff controls to start the lifting assembly 6. At this time, the branch lifting chain 45 is in a relaxed state. The lifting assembly 6 drives the steel structure workpiece to move downward and gradually reach the assembly station. At this time, the branch lifting chain 45 is in a taut state.

[0059] Furthermore, the pushing assembly 52 includes a mounting plate 521, a telescopic cylinder 522, a guide rod 523, a moving block 524, and a mounting block 525. The inner side of the connecting shell 51 is fixedly connected to the mounting plate 521, the lower side of the mounting plate 521 is fixedly connected to the telescopic cylinder 522, and the lower side of the mounting plate 521 is also fixedly connected to two groups of guide rods 523. The outer side of the guide rod 523 is slidingly connected to the moving block 524. The output end of the telescopic cylinder 522 is fixedly connected to the moving block 524, and the lower side of the moving block 524 is fixedly connected to the mounting block 525. The mounting block 525 is fixedly connected to the bearing seat 56 at the sprocket 2 55, and the bearing seat 56 at the sprocket 1 54 is fixedly connected to the inner wall of the connecting shell 51.

[0060] After the steel structure workpiece is lifted off the ground by the magnetic suction block 49, the motor three 61 is started, and the motor three 61 drives the screw rod 65 to rotate. The screw rod 65 drives the movable block 66 and the movable plate 67 to slide downward along the guide rail 2 64 through the action of the thread, thereby driving the adjustable lifting group 5 to move downward as a whole, so that the ring chain 1 57 and the ring chain 2 58 reach a position matching the steel structure workpiece. When the ring chain 1 57 and the ring chain 2 58 are sleeved on the outside of the steel structure workpiece, the telescopic cylinder 522 can be started according to the weight distribution of the steel structure workpiece. The telescopic cylinder 522 drives the moving block 524 to slide linearly on the guide rod 523, and then drives the inner sprocket 2 55 and the ring chain 2 58 to move linearly, thereby achieving the purpose of adjusting the distance between the ring chain 1 57 and the ring chain 2 58, and meeting the lifting stability requirements of steel structure workpieces with different weight distributions.

[0061] The ring chain 1 57 and the ring chain 2 58 are separated from the steel structure workpiece by connecting hook 5 59, and then the power in the magnetic suction block 49 is cut off, so that the magnetic suction block 49 is separated from the steel structure workpiece, and the lifting operation is completed.

[0062] A method for hoisting an assembled hollow sandwich panel hoisting device comprises the following steps:

[0063] S1. Magnetic lifting: According to the length of the steel workpiece, evenly distribute the magnetic suction blocks 49, and energize the magnetic suction blocks 49 to perform multi-point magnetic lifting on the steel workpiece;

[0064] S2. Adjust the outer lifting distance; according to the weight distribution of the steel structure workpiece, adjust the distance between the ring chain 1 57 and the ring chain 2 58 to meet the requirements of lifting stability;

[0065] S3. Attaching the outer lifting chain: Adjust the ring chain 1 57 and the ring chain 2 58 to the position below the steel structure workpiece through the lifting assembly 6, attach them to the outer side, and then raise the ring chain 1 57 and the ring chain 2 58 through the lifting assembly 6 to relax the branch lifting chain 45.

[0066] S4, lifting, positioning and posture adjustment; lifting the steel structure workpiece to the specified position, performing fine displacement positioning through the lifting assembly 6, and driving the steel structure workpiece to flip at a small angle through the ring chain 1 57 and the ring chain 2 58 to adjust the posture;

[0067] S5. Separation of the sling: After the steel structure workpiece is assembled, the ring chain 1 57 and the ring chain 2 58 are separated from the steel structure workpiece by the connecting hook 5 59, and the magnetic suction block 49 is powered off and separated.

[0068] The specific usage and function of this embodiment are as follows:

[0069] When in use, first, the main lifting ring 11 in the device is fixedly connected to the external lifting power mechanism, and the lifting device is transported to the assembled hollow sandwich plate steel structure area through the external lifting mechanism;

[0070] Since the magnetic suction block 49 is composed of a coil, an iron core and a magnetic conductor, the coil generates a magnetic field when energized, and the iron core concentrates the magnetic lines of force to form a closed magnetic circuit, so that the magnetic suction block 49 magnetically attracts the steel workpiece. According to the length of the steel workpiece, the motor 32 at each location is controlled to start, and the motor 32 drives the gear 33 to rotate, so that the gear 33 engages with the rack 34 during the rotation process, thereby driving the slider 36 and the moving plate 37 to slide linearly along the guide rail 35, and then the multiple groups of magnetic lifting groups 4 are evenly dispersed according to the length of the steel workpiece, so as to evenly attract the coils inside the magnetic suction block 49. When current is applied, the magnetic suction block 49 generates magnetic force, thereby adsorbing the steel structure workpiece to be hoisted. Since the rotating ring 48 and the magnetic suction block 49 are rotatably connected, after the magnetic suction block 49 contacts and adsorbs the steel structure workpiece, the external hoisting mechanism is activated, and the steel structure workpiece is hoisted through the connection of the branch hanger 42, the branch lifting ring 1 43, the connecting hook 3 44, the branch lifting chain 45, the connecting hook 46, and the branch lifting ring 2 47. Since there are multiple groups of magnetic suction blocks 49, which are evenly distributed and in contact with the steel structure, the purpose of multi-point distributed magnetic hoisting is achieved.

[0071] After the steel structure workpiece is lifted off the ground by the magnetic suction block 49, the motor three 61 is started, and the motor three 61 drives the screw rod 65 to rotate. The screw rod 65 drives the movable block 66 and the movable plate 67 to slide downward along the guide rail 2 64 through the action of the thread, thereby driving the adjustable lifting group 5 to move downward as a whole, so that the ring chain 1 57 and the ring chain 2 58 reach a position matching the steel structure workpiece. When the ring chain 1 57 and the ring chain 2 58 are sleeved on the outside of the steel structure workpiece, the telescopic cylinder 522 can be started according to the weight distribution of the steel structure workpiece, and the telescopic cylinder 522 drives the moving block 524 to slide linearly on the guide rod 523, thereby driving the inner sprocket 2 55 and the ring chain 2 58 to perform linear motion, thereby achieving the purpose of adjusting the distance between the ring chain 1 57 and the ring chain 2 58, and meeting the requirements of hoisting stability of steel structure workpieces with different weight distributions;

[0072] After the ring chain 1 57 and the ring chain 2 58 are sleeved on the outside of the steel structure workpiece, the motor 3 61 is started again, so that the motor 3 61 drives the screw rod 65 to reverse, and then drives the adjustable lifting group 5 to move upward as a whole. During the upward movement, the ring chain 1 57 and the ring chain 2 58 gradually bear the weight of the steel structure workpiece. At the same time, as the ring chain 1 57 and the ring chain 2 58 move upward, the branch lifting chain 45 gradually becomes relaxed.

[0073] When the steel structure workpiece is hoisted to the designated position by the external hoisting mechanism, it is assembled and docked. According to the posture of the steel structure workpiece at this time, when the posture has a small angle of inclination, the motor 2 53 is started, and the motor 2 53 drives the connecting shaft 2 72 to rotate. Since a protrusion is provided on the outer side of the connecting shaft 2 72, and a groove corresponding to the protrusion is provided on the inner side of the connecting shaft 1 71, while the connecting shaft 2 72 rotates, the connecting shaft 1 71 is synchronously driven to rotate, thereby driving the sprocket 1 54 and the sprocket 2 55 to rotate synchronously, thereby driving the steel structure workpiece inside thereof to flip at a small angle and adjust the posture. In the process of flipping the steel structure workpiece, the magnetic suction block 49 is always on the upper side of the steel structure workpiece. When it is adjusted to a suitable posture, the staff controls to start the lifting assembly 6. Since the branch lifting chain 45 is in a relaxed state at this time, the lifting assembly 6 drives the steel structure workpiece to move downward and gradually reach the assembly station. At this time, the branch lifting chain 45 is in a taut state;

[0074] The steel structure workpiece is installed with the workpiece to be docked. After the installation is completed, the ring chain 1 57 and the ring chain 2 58 are separated from the steel structure workpiece through the connecting hook 5 59, and then the power in the magnetic suction block 49 is cut off to separate the magnetic suction block 49 from the steel structure workpiece. At this point, the lifting operation is completed.

[0075] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An assembled hollow sandwich panel lifting device, comprising a main lifting connector (1), characterized in that: The lower side of the main lifting connector (1) is fixedly connected to a support frame (2), the lower side of the support frame (2) is fixedly connected to a moving mechanism (3), the lower side of the moving mechanism (3) is fixedly connected to a uniformly distributed magnetic lifting group (4), both ends of the support frame (2) are fixedly connected to a lifting assembly (6), and the side of the lifting assembly (6) away from the support frame (2) is fixedly connected to an adjustable lifting group (5); The adjustable hoisting group (5) includes sprocket 1 (54), sprocket 2 (55), ring chain 1 (57), and ring chain 2 (58). The outer side of sprocket 1 (54) is engaged with ring chain 1 (57), and the outer side of sprocket 2 (55) is engaged with ring chain 2 (58). Connecting hook 5 (59) is installed on both ring chain 1 (57) and ring chain 2 (58). Through the rotation of ring chain 1 (57) and ring chain 2 (58), the posture of the hoisted assembled hollow sandwich plate steel structure can be adjusted. The magnetic lifting group (4) includes a magnetic suction block (49), and the magnetic suction block (49) is provided with multiple groups evenly distributed. The magnetic suction block (49) can perform multi-point distributed magnetic lifting on the assembled hollow sandwich plate steel structure; The lifting assembly (6) includes a third motor (61), a fixed seat (62), a mounting shell (63), a second guide rail (64), a screw rod (65), a movable block (66), and a movable plate (67). Both ends of the support frame (2) are fixedly connected to the fixed seat (62). The side of the fixed seat (62) away from the support frame (2) is fixedly connected to the mounting shell (63). The upper side of the mounting shell (63) is fixedly connected to the third motor (61). The mounting shell (63) is away from the support frame (2). One side of the guide rail 2 (64) is fixedly connected, the output end of the motor 3 (61) is fixedly connected to a screw rod (65), the screw rod (65) is rotatably connected to the mounting housing (63), the outer side of the screw rod (65) is threadedly connected to a movable block (66), the outer side of the guide rail 2 (64) is slidably connected to a movable plate (67), the movable plate (67) is fixedly connected to the movable block (66), and the side of the movable plate (67) away from the movable block (66) is fixedly connected to a connecting seat (68); The adjustable hoisting group (5) further comprises a connecting shell (51), a pushing assembly (52), a second motor (53), a bearing seat (56), and a fifth connecting hook (59). The lower side of the connecting seat (68) is fixedly connected to the connecting shell (51), the inner side of the connecting shell (51) is fixedly connected to the pushing assembly (52), the outer side of the connecting shell (51) is fixedly connected to the second motor (53), the output end of the second motor (53) is fixed to the shaft assembly (7), the outer sides of both ends of the shaft assembly (7) are sleeved with bearings, and the outer sides of the bearings are mounted with bearing seats (56); The shaft assembly (7) includes a connecting shaft 1 (71) and a connecting shaft 2 (72). The inner side of the sprocket 1 (54) is fixedly connected to the connecting shaft 2 (72). The inner side of the sprocket 2 (55) is fixedly connected to the connecting shaft 1 (71). The connecting shaft 1 (71) is engaged with the connecting shaft 2 (72). The connecting shaft 2 (72) rotates synchronously with the connecting shaft 1 (71). The pushing assembly (52) includes a mounting plate (521), a telescopic cylinder (522), a guide rod (523), a motion block (524), and a mounting block (525). The inner side of the connecting shell (51) is fixedly connected to the mounting plate (521), the lower side of the mounting plate (521) is fixedly connected to the telescopic cylinder (522), the lower side of the mounting plate (521) is also fixedly connected to two groups of guide rods (523), the outer side of the guide rods (523) is slidably connected to the motion block (524), the output end of the telescopic cylinder (522) is fixedly connected to the motion block (524), the lower side of the motion block (524) is fixedly connected to the mounting block (525), the mounting block (525) is fixedly connected to the bearing seat (56) at the sprocket 2 (55), and the bearing seat (56) at the sprocket 1 (54) is fixedly connected to the inner side wall of the connecting shell (51); Through the coordination between the adjustable hoisting group (5), the lifting assembly (6), and the shaft assembly (7), the spacing between the ring chain 1 (57) and the ring chain 2 (58) can be adjusted according to the weight distribution of the steel structure workpiece, thereby meeting the hoisting stability requirements of the steel structure workpiece with different weight distributions. At the same time, after the steel structure workpiece arrives at the position, the ring chain 1 (57) and the ring chain 2 (58) can be controlled to rotate, thereby driving the steel structure workpiece to flip and adjust its posture.

2. The assembled hollow sandwich panel lifting equipment according to claim 1, characterized in that: The main lifting connector (1) comprises a main lifting ring (11), a connecting hook 1 (12), a main lifting chain (13), a connecting block (14), and a connecting hook 2 (15). Two groups of connecting hooks 1 (12) are clamped at both ends of the lower side of the main lifting ring (11). The lower side of the connecting hook 1 (12) is fixedly connected to the main lifting chain (13). The lower side of the main lifting chain (13) is fixedly connected to the connecting hook 2 (15). The lower side of the connecting hook 2 (15) is clamped to the connecting block (14). The connecting block (14) is fixedly connected to the support frame (2).

3. The assembled hollow sandwich panel lifting equipment according to claim 1, characterized in that: The moving mechanism (3) includes a protective shell (31), a rack (34), a guide rail (35), and a moving part. The lower side of the support frame (2) is fixedly connected to the protective shell (31). The inner side of the protective shell (31) is fixedly connected to the rack (34) and the guide rail (35). The lower side of the protective shell (31) is provided with multiple groups of evenly distributed moving parts. The moving parts include a motor (32), a gear (33), a slider (36), and a moving plate (37). The lower side of the protective shell (31) is provided with There is a motor (32), the output end of the motor (32) is fixedly connected to a gear (33), the gear (33) is meshed with a rack (34), the gear (33) is located on the inner side of the protective shell (31), the outer side of the guide rail (35) is slidably connected to a slider (36), the lower side of the slider (36) is fixedly connected to a moving plate (37), the protective shell (31) is provided with a slot corresponding to the moving plate (37), and the motor (32) is fixedly connected to the moving plate (37).

4. The assembled hollow sandwich panel lifting equipment according to claim 3, characterized in that: The magnetic lifting group (4) further comprises a fixed plate (41), a branch hanger (42), a branch lifting ring 1 (43), a connecting hook 3 (44), a branch lifting chain (45), a connecting hook 4 (46), a branch lifting ring 2 (47), and a rotating ring (48). The lower side of the movable plate (37) is fixedly connected to the fixed plate (41), the lower side of the fixed plate (41) is fixedly connected to the branch hanger (42), the lower side of the branch hanger (42) is sleeved with the branch lifting ring 1 (43), the lower side of the branch lifting ring 1 (43) is clamped with the connecting hook 3 (44), and the lower side of the connecting hook 3 (44) is fixedly connected to the branch lifting chain (45).

5. The assembled hollow sandwich panel lifting equipment according to claim 4, characterized in that: The lower side of the branch hanging chain (45) is fixedly connected to a connecting hook four (46), the lower side of the connecting hook four (46) is clamped with a branch hanging ring two (47), the lower side of the branch hanging ring two (47) is sleeved with a rotating ring (48), and the lower side of the rotating ring (48) is rotatably connected to a magnetic suction block (49).

6. A method for hoisting a prefabricated hollow sandwich panel hoisting device, applied to the prefabricated hollow sandwich panel hoisting device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1, magnetic lifting: according to the length of the steel structure workpiece, the magnetic suction blocks (49) are evenly distributed, and the magnetic suction blocks (49) are energized to perform multi-point magnetic lifting on the steel structure workpiece; S2, adjust the outer lifting distance; according to the weight distribution of the steel structure workpiece, adjust the distance between the ring chain 1 (57) and the ring chain 2 (58) to meet the requirements of lifting stability; S3. Connecting the outer lifting chain: adjusting the ring chain 1 (57) and the ring chain 2 (58) to the position below the steel structure workpiece by the lifting assembly (6), and connecting them to the outer side. Then, the ring chain 1 (57) and the ring chain 2 (58) are raised by the lifting assembly (6) so that the branch lifting chain (45) is in a relaxed state; S4, lifting, positioning and posture adjustment; lifting the steel structure workpiece to the specified position, performing fine displacement positioning through the lifting component (6), and driving the steel structure workpiece to flip at a small angle through the ring chain 1 (57) and the ring chain 2 (58) to adjust the posture; S5. Separation of the sling: After the steel structure workpiece is assembled, the ring chain 1 (57) and the ring chain 2 (58) are separated from the steel structure workpiece by connecting hook 5 (59), and the magnetic suction block (49) is disconnected from the power supply.

Citation Information

Patent Citations

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