Roadbed ramming device and ramming method
By designing a road subgrade tamping device containing hydraulic components, main tamping hammer, multiple tamping mechanism and auxiliary tamping mechanism, the problem of low tamping efficiency in the existing technology is solved, and efficient and uniform tamping effect is achieved, and construction efficiency is improved.
Patent Information
- Application Number
- CN202510678987.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-05-26
AI Technical Summary
The existing roadbed tamping device has low efficiency in the roadbed tamping process with poor soil surface, resulting in extended construction period and poor tamping effect.
A roadbed tamping device including a hydraulic assembly, a main tamp hammer, a multiple tamping mechanism and an auxiliary tamping mechanism is designed. The reciprocating hammer of the main tamp hammer and the interlaced tamp of the multiple tamp mechanism are achieved. At the same time, the pre-tamping unit and the cleaning unit are used in conjunction with the pre-tamping and debris cleaning.
It improves the efficiency and effect of tamping operations, shortens construction time, ensures the firmness and flatness of the roadbed soil surface, and improves the overall construction efficiency.
Smart Images

Figure CN120193503A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of road paving, and specifically relates to a road subgrade tamping device and a tamping method. Background Technique
[0002] A road subgrade tamping device is a piece of equipment used in road construction, mainly used for tamping and leveling the subgrade. Its main function is to ensure the stability and durability of the subgrade by compacting soil and stones.
[0003] Road subgrade tamping refers to the treatment of the road subgrade through compaction technology to improve the bearing capacity and stability of the subgrade. In order to tamp the subgrade more evenly and quickly, especially when tamping a subgrade with a poor soil surface, multiple tamping treatments are required during the tamping construction. The existing road subgrade tamping devices usually have relatively low tamping efficiency, which is likely to lead to a prolonged construction period, and the low tamping efficiency is also likely to result in a deteriorated tamping effect. For this reason, we propose a road subgrade tamping device and a tamping method.
[0004] Combining the above problems, we will find that when the existing road subgrade tamping devices on the market are in use, it is very difficult to avoid the above-mentioned problems at the same time, and even if they can be solved, external tools need to be used for cooperation to solve them, thus unable to achieve the desired effect. Therefore, we propose a road subgrade tamping device and a tamping method. Summary of the Invention
[0005] The purpose of the present invention is to provide a road subgrade tamping device and a tamping method to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A road subgrade tamping device and a tamping method, including a machine body, the machine body includes a fuselage, the inner wall of the fuselage is fixedly installed with a hydraulic component, the output end of the hydraulic component is fixedly installed with a main tamper, the bottom of the fuselage is fixedly connected with a tamping base, the inner wall of the fuselage is provided with a multiple tamping mechanism, and the surface of the fuselage is provided with an auxiliary tamping mechanism; The auxiliary tamping mechanism includes a pre-tamping unit, and the pre-tamping unit is arranged on the surface of the fuselage; The auxiliary tamping mechanism includes a cleaning unit, the cleaning unit is arranged on the surface of the pre-tamping unit, and the cleaning unit is used in cooperation with the pre-tamping unit; One side of the fuselage is fixedly connected with a mounting frame; The vertical reciprocating displacement of the main rammer during operation drives the multiple ramming mechanisms to generate multiple ramming actions, and the rotational force generated during the operation of the multiple ramming mechanisms is used to drive the auxiliary ramming mechanism.
[0007] Preferably, the pre-ramming unit includes side plates fixedly installed on the surface of the fuselage. The number of side plates is two. A ramming block is provided on the opposite sides of the two side plates. A square-hole plate is fixedly connected to one side of the two side plates. Four chutes are provided on the surface of the side plates. A convex block is fixedly connected to the surface of the ramming block, and one end of the convex block is slidably connected to the inner wall of the chute.
[0008] Preferably, an angle plate is fixedly installed on the top of the ramming block. A shaft rod is fixedly installed on the inner wall of the angle plate. Both ends of the shaft rod penetrate to the outside of the angle plate. A connecting bar is movably sleeved on the surface of the shaft rod. The inner wall of one end of the connecting bar is movably connected to the surface of the shaft rod through a bearing. The number of connecting bars is two. An eccentric wheel is provided on one side of the other end of the connecting bar. The surface of the connecting bar is movably connected to the inner wall of the eccentric wheel through a bearing.
[0009] Preferably, the cleaning unit includes a pressing plate fixedly installed on the top of the ramming block. One end of the pressing plate penetrates to the outside of the square-hole plate. A travel plate is fixedly connected to the bottom of the pressing plate. A base plate is fixedly connected to one side of the square-hole plate. Two long slots are provided on one side of the base plate. One end of the travel plate is slidably connected to the inner wall of the long slot. Two bearing sleeves are fixedly installed on the inner wall of the base plate.
[0010] Preferably, two spiral rods are fixedly installed on the bottom of the travel plate. A rod seat tube is fixedly connected to the inner wall of the inner ring of the bearing sleeve. A mating block is fixedly connected to the inner wall of the rod seat tube. A mating groove hole is provided on the surface of the mating block. One end of the spiral rod penetrates to the outside of the mating block and extends into the inner cavity of the rod seat tube. The surface of the spiral rod fits with the inner wall of the mating groove hole. A cleaning rake is fixedly installed at the bottom of the rod seat tube.
[0011] Preferably, the multiple ramming mechanism includes a long shaft rotatably installed on the inner wall of the fuselage. One end of the long shaft penetrates to the outside of the fuselage. The number of long shafts is two. The surface of the long shaft is fixedly connected to the inner wall of the eccentric wheel. The surface of the long shaft is movably connected to the inner wall of the fuselage through a bearing. Two short shafts are rotatably installed on the inner wall of the fuselage. The number of short shafts is two. The surface of the short shaft is movably connected to the inner wall of the fuselage through a bearing.
[0012] Preferably, at opposite ends of the two short axes and opposite ends of the two long axes are fixedly connected with crankshafts. A collar is movably sleeved on the surface of the crankshaft. The number of collars is eight. The inner wall of the collar is movably connected with the surface of the crankshaft through a bearing. A crank is fixedly connected to the bottom of the collar. A rotating block is arranged at the bottom end of the crank. A secondary rammer is fixedly connected to the bottom of the rotating block. The crank is rotationally connected to the secondary rammer through the rotating block.
[0013] Preferably, a slotted plate is fixedly connected to the inner wall of the fuselage. The number of slotted plates is eight. A guide post is fixedly connected to one side of the secondary rammer. The number of guide posts is eight. The surface of the guide post is slidably connected to the inner wall of the slotted plate.
[0014] Preferably, a wide gear is fixedly sleeved on the surface of the crankshaft. A toothed plate is fixedly connected to the surface of the main rammer. The number of toothed plates is two. The toothed plate meshes with the wide gear.
[0015] A ramming method for a roadbed ramming device includes the following steps: S1: First, install the equipment body on a special vehicle driven through a mounting frame to perform ramming operations. After a series of inspections, lower the body onto the area to be rammed to start the ramming operation; S2: Then start the hydraulic component on the body. The hydraulic component drives the main rammer to reciprocate up and down to hammer the rammer base. The main rammer hammers the rammer base multiple times. Through the impact of the main rammer and the self-weight of the body, the effect of ramming the roadbed soil surface is achieved; S3: During the ramming operation, to enhance the ramming effect and improve the operation efficiency at the same time, the force of the up and down movement of the main rammer can be utilized to cooperate with the toothed plate and the wide gear meshing with it. Then, the crankshaft drives multiple secondary rammers to reciprocate up and down in a staggered manner, so as to achieve the purpose of multiple rammings, which can enhance the ramming effect and improve the operation efficiency; S4: In addition, during the multiple rammings, the force of the rotation of the crankshaft can be utilized to drive the ramming block to perform pre-ramming. The long axes at both ends of the crankshaft extend outside the fuselage, driving the eccentric wheel to rotate. The eccentric wheel drives the ramming block to directly strike the roadbed soil surface for pre-ramming, which can make the ramming effect better during the subsequent formal ramming; S5: At the same time, the power of the up and down reciprocating movement of the ramming block can be utilized to drive the pressing plate to move up and down. When the pressing plate moves, it drives the stroke plate to reciprocate. While moving, it drives the screw rod to reciprocate up and down. The screw rod will be linked and cooperated with the mating block and mating slot holes in the rod seat tube, and can drive the rod seat tube to drive the cleaning rake to rotate through the bearing sleeve on the base plate, thereby realizing debris cleaning and being able to break up mud blocks, which can avoid debris affecting the ramming effect of the roadbed soil surface.
[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. By setting the cooperation of the pre-tamping unit and the cleaning unit, the present invention can achieve the purpose of pre-tamping and cleaning impurities. It can pre-tamp the next tamping point simply during the tamping operation, and at the same time, it can clean the sundries on the soil surface. Through the pre-tamping treatment, the tamping effect during subsequent formal tamping can be effectively improved. At the same time, cleaning the sundries can effectively avoid the unevenness of the soil surface after tamping caused by the sundries, and prevent the sundries from damaging the tamping surface of the equipment, thereby improving the overall construction efficiency.
[0017] 2. By setting multiple tamping mechanisms, the present invention can achieve the purpose of multiple tamping. Through the mechanical cooperation of multiple structures, the effect of continuous multiple tamping can be formed, which can effectively improve the overall operation efficiency and tamping effect of the equipment, greatly shorten the overall construction time, and at the same time make the subgrade soil surface after tamping more compact and beneficial to subsequent construction, thereby improving the construction efficiency and ensuring the tamping effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic cross-sectional view of the overall structure of the present invention; Figure 3 is a schematic diagram of the structure of the auxiliary tamping mechanism of the present invention; Figure 4 is a schematic diagram of the structure of the pre-tamping unit of the present invention; Figure 5 is of the present invention Figure 4 an enlarged view of A in; Figure 6 is a schematic diagram of the structure of the cleaning unit of the present invention; Figure 7 is a schematic diagram of the partial structure of the cleaning unit of the present invention; Figure 8 is a schematic cross-sectional view of the partial structure of the cleaning unit of the present invention; Figure 9 is a schematic diagram of the structure of the multiple tamping mechanism of the present invention; Figure 10 is of the present invention Figure 9 an enlarged view of B in; Figure 11 is of the present invention Figure 9 an enlarged view of C in; Figure 12 is a schematic cross-sectional view of the multiple tamping mechanism of the present invention; Figure 13 is a schematic cross-sectional view of the partial structure of the multiple tamping mechanism of the present invention; Figure 14 is of the present invention Figure 13 an enlarged view of D in; Figure 15This is a partial structural schematic diagram of the multiple tamping mechanism of the present invention.
[0019] In the figure: 1. Machine body; 11. Body; 12. Hydraulic component; 13. Mounting frame; 14. Tamping base; 15. Main tamping hammer; 2. Auxiliary tamping mechanism; 21. Pre-tamping unit; 2101. Side plate; 2102. Tamping block; 2103. Convex block; 2104. Chute; 2105. Angle plate; 2106. Shaft rod; 2107. Connecting bar; 2108. Eccentric wheel; 2109. Square hole plate; 22. Cleaning unit; 2201. Pressing plate; 2202. Stroke plate; 2203. Screw rod; 2204. Rod seat pipe; 2205. Cleaning rake; 2206. Base plate; 2207. Bearing sleeve; 2208. Long slot; 2209. Fitting block; 2210. Fitting slot hole; 3. Multiple tamping mechanism; 301. Long shaft; 302. Short shaft; 303. Crankshaft; 304. Wide gear; 305. Tooth plate; 306. Collar; 307. Crank; 308. Rotating block; 309. Sub-tamping hammer; 310. Guide post; 311. Slot plate. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Embodiment 1: Please refer to Figures 1 - 15 , the present invention provides a technical solution: A roadbed tamping device and tamping method, including a machine body 1, the machine body 1 includes a body 11, a hydraulic component 12 is fixedly installed on the inner wall of the body 11, the output end of the hydraulic component 12 is fixedly installed with a main tamping hammer 15, the bottom of the body 11 is fixedly connected with a tamping base 14, a multiple tamping mechanism 3 is arranged on the inner wall of the body 11, and an auxiliary tamping mechanism 2 is arranged on the surface of the body 11; The auxiliary tamping mechanism 2 includes a pre-tamping unit 21, and the pre-tamping unit 21 is arranged on the surface of the body 11; The auxiliary tamping mechanism 2 includes a cleaning unit 22, the cleaning unit 22 is arranged on the surface of the pre-tamping unit 21, and the cleaning unit 22 is used in cooperation with the pre-tamping unit 21; One side of the body 11 is fixedly connected with a mounting frame 13; The vertical reciprocating displacement of the main tamping hammer 15 during operation drives the multiple tamping mechanism 3 to generate multiple tamping actions, and the rotational force generated during the operation of the multiple tamping mechanism 3 is used to drive the auxiliary tamping mechanism 2.
[0022] As a further limitation of the present invention, the pre-tamping unit 21 includes side plates 2101 which are fixedly installed on the surface of the fuselage 11. The number of the side plates 2101 is two. A tamping block 2102 is jointly arranged on one side of the two opposite side plates 2101. A square-hole plate 2109 is jointly fixedly connected to one side of the two side plates 2101. Chute grooves 2104 are formed on the surface of the side plates 2101, and the number of the chute grooves 2104 is four. Protrusions 2103 are fixedly connected to the surface of the tamping block 2102, and one end of the protrusion 2103 is slidably connected to the inner wall of the chute groove 2104. By arranging the tamping block 2102, the tamping block 2102 is driven by structures such as a connecting bar 2107 and an eccentric wheel 2108 in cooperation with the rotational force of a crankshaft 303, and the tamping block 2102 will perform reciprocating tamping on the soil surface up and down. Thus, pre-tamping can be effectively carried out. Simply tamping the soil surface flat is beneficial to subsequent formal tamping, which can improve the tamping effect during formal tamping. At the same time, it helps to shorten the tamping time and improve work efficiency.
[0023] Angle plates 2105 are fixedly installed on the top of the tamping block 2102. Shaft rods 2106 are fixedly installed on the inner walls of the angle plates 2105. Both ends of the shaft rods 2106 penetrate to the outside of the angle plates 2105. Connecting bars 2107 are movably sleeved on the surfaces of the shaft rods 2106. One end of the inner wall of the connecting bar 2107 is movably connected to the surface of the shaft rod 2106 through a bearing. The number of the connecting bars 2107 is two. An eccentric wheel 2108 is arranged on one side of the other end of the connecting bar 2107. The surface of the connecting bar 2107 is movably connected to the inner wall of the eccentric wheel 2108 through a bearing.
[0024] The cleaning unit 22 includes a pressing plate 2201 which is fixedly installed on the top of the tamping block 2102. One end of the pressing plate 2201 penetrates to the outside of the square-hole plate 2109. A travel plate 2202 is fixedly connected to the bottom of the pressing plate 2201. A base plate 2206 is fixedly connected to one side of the square-hole plate 2109. Long slots 2208 are formed on one side of the base plate 2206, and the number of the long slots 2208 is two. One end of the travel plate 2202 is slidably connected to the inner wall of the long slot 2208. Bearing sleeves 2207 are fixedly installed on the inner wall of the base plate 2206, and the number of the bearing sleeves 2207 is two.
[0025] The bottom of the travel plate 2202 is fixedly installed with a screw rod 2203. The number of screw rods 2203 is two. The inner wall of the inner ring of the bearing sleeve 2207 is fixedly connected with a rod seat pipe 2204. The inner wall of the rod seat pipe 2204 is fixedly connected with a mating block 2209. The surface of the mating block 2209 is provided with a mating groove hole 2210. One end of the screw rod 2203 penetrates to the outside of the mating block 2209 and extends into the inner cavity of the rod seat pipe 2204. The surface of the screw rod 2203 is fitted with the inner wall of the mating groove hole 2210. The bottom of the rod seat pipe 2204 is fixedly installed with a cleaning rake 2205. By setting the cleaning rake 2205, the reciprocating rotational force of the screw rod 2203 up and down is transmitted to the rod seat pipe 2204 through the mating block 2209 and the mating groove hole 2210. The cleaning rake 2205 is driven by the rod seat pipe 2204 to rotate, which can effectively sweep out the sundries in the soil surface to be tamped, which is beneficial to better tamping treatment, avoid the sundries causing the tamped soil surface to be broken, and also protect the bottom surface of the device from being scratched.
[0026] By setting the cooperation of the pre-tamping unit 21 and the cleaning unit 22, the purpose of pre-tamping and cleaning impurities can be achieved. It can simply tamp the next tamping point in advance during the tamping operation, and at the same time, it can clean the sundries on the soil surface. Through the pre-tamping treatment, the tamping effect during the subsequent formal tamping can be effectively improved. At the same time, cleaning the sundries can effectively avoid the sundries causing the tamped soil surface to be uneven and prevent the sundries from damaging the tamping surface of the equipment, thereby improving the overall construction efficiency.
[0027] The specific implementation manner of this embodiment is as follows: When performing multiple tamping, the force of the rotation of the crankshaft 303 can be used to drive the cooperation of multiple structures for pre-tamping. The long shafts 301 at both ends of the crankshaft 303 extending outside the fuselage 11 drive the eccentric wheel 2108 to rotate. The eccentric wheel 2108 drives the tamping block 2102 to move through the cooperation of the connecting bar 2107 with the angle plate 2105 and the shaft rod 2106. The tamping block 2102 moves up and down stably along the chute 2104 on the surface of the side plate 2101 through the convex block 2103. The tamping block 2102 directly strikes the subgrade soil surface for pre-tamping, which can make the tamping effect better during the subsequent formal tamping. At the same time, the power of the up and down movement of the tamping block 2102 can be used to drive the pressing plate 2201 to move up and down. When the pressing plate 2201 moves, it will drive the travel plate 2202 to reciprocate along the long slot 2208 on the base plate 2206. During the movement, it drives the screw rod 2203 to move up and down reciprocally. The screw rod 2203 will be linked with the mating block 2209 and the mating groove hole 2210 in the rod seat pipe 2204, which can make the rod seat pipe 2204 drive the cleaning rake 2205 to rotate on the base plate 2206 through the bearing sleeve 2207, thereby realizing sundries cleaning and at the same time being able to break up the mud blocks, which can avoid the sundries affecting the tamping effect of the subgrade soil surface.
[0028] Embodiment 2: Please refer to Figures 1 - 15 , the present invention provides a technical solution: a roadbed tamping device and a tamping method, and the present invention makes corresponding improvements to the technical problems mentioned in the background art.
[0029] As a further limitation of the present invention, the multiple tamping mechanism 3 includes a long shaft 301, the long shaft 301 is rotatably installed on the inner wall of the fuselage 11, one end of the long shaft 301 penetrates to the outside of the fuselage 11, the number of the long shafts 301 is two, the surface of the long shaft 301 is movably connected with the inner wall of the fuselage 11 through a bearing, two short shafts 302 are rotatably installed on the inner wall of the fuselage 11, the number of the short shafts 302 is two, the surface of the long shaft 301 is fixedly connected with the inner wall of the eccentric wheel 2108, and the surface of the short shaft 302 is movably connected with the inner wall of the fuselage 11 through a bearing.
[0030] Both ends of the two short shafts 302 opposite to each other and both ends of the two long shafts 301 opposite to each other are fixedly connected with crankshafts 303. A collar 306 is movably sleeved on the surface of the crankshaft 303. The number of the collars 306 is eight. The inner wall of the collar 306 is movably connected with the surface of the crankshaft 303 through a bearing. The bottom of the collar 306 is fixedly connected with a crank 307. A rotating block 308 is arranged at the bottom of the crank 307. A secondary tamper 309 is fixedly connected to the bottom of the rotating block 308. The crank 307 is rotatably connected with the secondary tamper 309 through the rotating block 308. By setting the crankshaft 303, driven by the force of the up and down movement of the main tamper 15 in cooperation with the meshed wide gear 304 and the toothed plate 305, the rotation of the crankshaft 303 can drive the secondary tamper 309 to tamp through structures such as the crank 307, which can effectively drive multiple groups of secondary tampers 309 to move in a staggered reciprocating motion, thereby improving the uniformity of the overall tamping effect, making the tamped soil surface more compact, and being beneficial to subsequent road paving.
[0031] A slotted plate 311 is fixedly connected to the inner wall of the fuselage 11. The number of the slotted plates 311 is eight. A guide post 310 is fixedly connected to one side of the secondary tamper 309. The number of the guide posts 310 is eight. The surface of the guide post 310 is slidably connected with the inner wall of the slotted plate 311.
[0032] A wide gear 304 is fixedly sleeved on the surface of the crankshaft 303. A toothed plate 305 is fixedly connected to the surface of the main tamper 15. The number of the toothed plates 305 is two. The toothed plate 305 is meshed with the wide gear 304.
[0033] By setting the multiple tamping mechanism 3, the purpose of multiple tamping can be achieved. Through the mechanical cooperation of multiple structures, a continuous multiple tamping effect is formed, which can effectively improve the overall operation efficiency and tamping effect of the equipment, greatly shorten the overall construction time, and at the same time make the tamped roadbed soil surface more compact and beneficial to subsequent construction, thereby improving the construction efficiency and ensuring the tamping effect.
[0034] The specific implementation method of this embodiment is as follows: First, install the equipment body 1 on a driven special vehicle through the mounting frame 13, and then the ramming operation can be carried out. After a series of inspections, place the device body on the area to be rammed to start the ramming operation. At the beginning, use an external control switch and power supply to start the hydraulic component 12 on the body 1. The hydraulic component 12 drives the main rammer 15 to reciprocate up and down to hammer the ram seat 14. The main rammer 15 hammers the ram seat 14 repeatedly. Through the impact of the main rammer 15 and the self-weight of the body 1, the effect of ramming the roadbed soil surface is achieved. During the ramming operation, to enhance the ramming effect and improve the operation efficiency at the same time, the force of the up and down movement of the main rammer 15 can be utilized to cooperate with two sets of toothed plates 305 and the wide gears 304 meshing with them. The two wide gears 304 will respectively drive two crankshafts 303 to rotate through the long shaft 301 and the short shaft 302. The crankshafts 303, through the cooperation of the collar 306 and the crank 307, and then through the rotating block 308, drive multiple auxiliary rammers 309 to reciprocate up and down in a staggered manner. During the reciprocating ramming process, the guide posts 310 on the surface of the auxiliary rammer 309 will cooperate with the strip hole plates 311 on the inner wall of the fuselage 11 for sliding guidance to ensure the smooth ramming of the auxiliary rammer 309, so as to achieve the purpose of multiple rammings, which can enhance the ramming effect and improve the operation efficiency.
[0035] A ramming method for a roadbed ramming device includes the following steps: S1: First, install the equipment body 1 on a driven special vehicle through the mounting frame 13, and then the ramming operation can be carried out. After a series of inspections, place the body 1 on the area to be rammed to start the ramming operation; S2: Then start the hydraulic component 12 on the body 1. The hydraulic component 12 drives the main rammer 15 to reciprocate up and down to hammer the ram seat 14. The main rammer 15 hammers the ram seat 14 repeatedly. Through the impact of the main rammer 15 and the self-weight of the body 1, the effect of ramming the roadbed soil surface is achieved; S3: During the ramming operation, to enhance the ramming effect and improve the operation efficiency at the same time, the force of the up and down movement of the main rammer 15 can be utilized to cooperate with the toothed plate 305 and the wide gear 304 meshing with it, and then drive multiple auxiliary rammers 309 to reciprocate up and down in a staggered manner through the crankshaft 303, so as to achieve the purpose of multiple rammings, which can enhance the ramming effect and improve the operation efficiency; S4: In addition, during the multiple rammings, the force of the rotation of the crankshaft 303 can be utilized to drive the ramming block 2102 to perform pre-ramming. The long shafts 301 at both ends of the crankshaft 303 extend outside the fuselage 11 and drive the eccentric wheel 2108 to rotate. The eccentric wheel 2108 drives the ramming block 2102 to directly strike the roadbed soil surface for pre-ramming, which can make the ramming effect better during the subsequent formal ramming; S5: Meanwhile, the power generated by the reciprocating up-and-down movement of the ramming block 2102 can be utilized to drive the pressing plate 2201 to move up and down. When the pressing plate 2201 moves, it will drive the stroke plate 2202 to reciprocate, and at the same time drive the screw rod 2203 to reciprocate up and down. The screw rod 2203 will be in linkage cooperation with the mating block 2209 and the mating slot hole 2210 in the rod seat pipe 2204, and can drive the rod seat pipe 2204 to drive the cleaning rake 2205 to rotate on the base plate 2206 through the bearing sleeve 2207, thereby realizing the cleaning of sundries. At the same time, it can break up the mud blocks and avoid the sundries from affecting the ramming effect of the subgrade soil surface.
[0036] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A roadbed tamping device, comprising a machine body (1), characterized in that: The machine body (1) includes a fuselage (11). A hydraulic component (12) is fixedly installed on the inner wall of the fuselage (11). The output end of the hydraulic component (12) is fixedly installed with a main rammer (15). The bottom of the fuselage (11) is fixedly connected with a ram base (14). A multiple ramming mechanism (3) is arranged on the inner wall of the fuselage (11), and an auxiliary ramming mechanism (2) is arranged on the surface of the fuselage (11). The auxiliary ramming mechanism (2) includes a pre-ramming unit (21), and the pre-ramming unit (21) is arranged on the surface of the fuselage (11). The auxiliary ramming mechanism (2) includes a cleaning unit (22). The cleaning unit (22) is arranged on the surface of the pre-ramming unit (21), and the cleaning unit (22) is used in cooperation with the pre-ramming unit (21). An installation frame (13) is fixedly connected to one side of the fuselage (11). The vertical reciprocating displacement of the main rammer (15) during operation drives the multiple ramming mechanism (3) to perform multiple ramming actions, and the rotational force generated during the operation of the multiple ramming mechanism (3) is used to drive the auxiliary ramming mechanism (2).
2. The roadbed tamping device according to claim 1, characterized in that: The pre-ramming unit (21) includes side plates (2101). The side plates (2101) are fixedly installed on the surface of the fuselage (11). The number of the side plates (2101) is two. A ramming block (2102) is jointly arranged on the opposite sides of the two side plates (2101). A square hole plate (2109) is jointly fixedly connected to one side of the two side plates (2101). A chute (2104) is formed on the surface of the side plate (2101). The number of the chutes (2104) is four. A convex block (2103) is fixedly connected to the surface of the ramming block (2102), and one end of the convex block (2103) is slidably connected to the inner wall of the chute (2104).
3. A roadbed tamping device according to claim 2, characterized in that: A corner plate (2105) is fixedly installed on the top of the ramming block (2102). A shaft rod (2106) is fixedly installed on the inner wall of the corner plate (2105). Both ends of the shaft rod (2106) penetrate to the outside of the corner plate (2105). A connecting bar (2107) is movably sleeved on the surface of the shaft rod (2106). One end of the connecting bar (2107) is movably connected to the surface of the shaft rod (2106) through a bearing. The number of the connecting bars (2107) is two. An eccentric wheel (2108) is arranged on one side of the other end of the connecting bar (2107). The surface of the connecting bar (2107) is movably connected to the inner wall of the eccentric wheel (2108) through a bearing.
4. The roadbed tamping device according to claim 3, characterized in that: The cleaning unit (22) includes a pressing plate (2201), the pressing plate (2201) is fixedly installed on the top of the ramming block (2102), one end of the pressing plate (2201) penetrates to the outside of the square hole plate (2109), the bottom of the pressing plate (2201) is fixedly connected with a travel plate (2202), one side of the square hole plate (2109) is fixedly connected with a base plate (2206), a long strip groove (2208) is opened on one side of the base plate (2206), the number of the long strip grooves (2208) is two, one end of the travel plate (2202) is slidably connected with the inner wall of the long strip groove (2208), and bearing sleeves (2207) are fixedly installed on the inner wall of the base plate (2206), and the number of the bearing sleeves (2207) is two.
5. The roadbed tamping device according to claim 4, characterized in that: A screw rod (2203) is fixedly installed at the bottom of the travel plate (2202), the number of the screw rods (2203) is two, a rod seat pipe (2204) is fixedly connected with the inner wall of the inner ring of the bearing sleeve (2207), a matching block (2209) is fixedly connected with the inner wall of the rod seat pipe (2204), a matching groove hole (2210) is opened on the surface of the matching block (2209), one end of the screw rod (2203) penetrates to the outside of the matching block (2209) and extends into the inner cavity of the rod seat pipe (2204), the surface of the screw rod (2203) is attached to the inner wall of the matching groove hole (2210), and a cleaning rake (2205) is fixedly installed at the bottom of the rod seat pipe (2204).
6. The roadbed tamping device according to claim 5, characterized in that: The multiple ramming mechanism (3) includes a long shaft (301), the long shaft (301) is rotatably installed on the inner wall of the fuselage (11), one end of the long shaft (301) penetrates to the outside of the fuselage (11), the number of the long shafts (301) is two, the surface of the long shaft (301) is fixedly connected with the inner wall of the eccentric wheel (2108), the surface of the long shaft (301) is movably connected with the inner wall of the fuselage (11) through a bearing, a short shaft (302) is rotatably installed on the inner wall of the fuselage (11), the number of the short shafts (302) is two, and the surface of the short shaft (302) is movably connected with the inner wall of the fuselage (11) through a bearing.
7. A roadbed tamping device according to claim 6, characterized in that: Crank shafts (303) are fixedly connected to the opposite ends of the two short shafts (302) and the opposite ends of the two long shafts (301), collar rings (306) are movably sleeved on the surfaces of the crank shafts (303), the number of the collar rings (306) is eight, the inner walls of the collar rings (306) are movably connected with the surfaces of the crank shafts (303) through bearings, a crank (307) is fixedly connected to the bottom of the collar ring (306), a rotating block (308) is arranged at the bottom end of the crank (307), a secondary rammer (309) is fixedly connected to the bottom of the rotating block (308), and the crank (307) is rotatably connected with the secondary rammer (309) through the rotating block (308).
8. The roadbed tamping device according to claim 7, characterized in that: The inner wall of the fuselage (11) is fixedly connected with a slotted plate (311). The number of the slotted plates (311) is eight. One side of the auxiliary rammer (309) is fixedly connected with a guide post (310). The number of the guide posts (310) is eight. The surface of the guide post (310) is slidably connected with the inner wall of the slotted plate (311).
9. A roadbed tamping device according to claim 8, characterized in that: A wide gear (304) is fixedly sleeved on the surface of the crankshaft (303). A toothed plate (305) is fixedly connected to the surface of the main rammer (15). The number of the toothed plates (305) is two. The toothed plate (305) is meshed with the wide gear (304).
10. A tamping method for a roadbed tamping device according to any one of claims 1-9, characterized in that, It includes the following steps: S1: First, install the equipment body (1) on a driven special vehicle through the mounting frame (13) to carry out the ramming operation. After a series of inspections, lower the body (1) to the place to be rammed to start the ramming operation; S2: Then start the hydraulic component (12) on the body (1). The hydraulic component (12) drives the main rammer (15) to reciprocate up and down to hammer the rammer seat (14). The main rammer (15) hammers the rammer seat (14) repeatedly. Through the impact of the main rammer (15) and the self-weight of the body (1), the effect of ramming the subgrade soil surface is achieved; S3: During the ramming operation, to enhance the ramming effect and improve the operation efficiency at the same time, the force of the up and down movement of the main rammer (15) can be used to cooperate with the toothed plate (305) and the wide gear (304) meshed with it. Then, the crankshaft (303) drives multiple auxiliary rammers (309) to reciprocate up and down in a staggered manner, so as to achieve the purpose of multiple rammings, which can enhance the ramming effect and improve the operation efficiency; S4: In addition, during the multiple rammings, the force of the rotation of the crankshaft (303) can be used to drive the ramming block (2102) to carry out pre-ramming. The long shafts (301) at both ends of the crankshaft (303) extend outside the fuselage (11) to drive the eccentric wheel (2108) to rotate. The eccentric wheel (2108) drives the ramming block (2102) to directly strike the subgrade soil surface through the connecting bar (2107) for pre-ramming, which can make the ramming effect better during the subsequent formal ramming; S5: At the same time, the power of the up and down reciprocating movement of the ramming block (2102) can be used to drive the pressing plate (2201) to move up and down. When the pressing plate (2201) moves, it will drive the stroke plate (2202) to reciprocate. While moving, it drives the screw rod (2203) to reciprocate up and down. The screw rod (2203) will be linked and cooperated with the mating block (2209) and the mating slot hole (2210) in the rod seat tube (2204), which can drive the rod seat tube (2204) to drive the cleaning rake (2205) to rotate on the base plate (2206) through the bearing sleeve (2207), so as to realize debris cleaning and at the same time be able to break up mud blocks, which can avoid debris affecting the ramming effect of the subgrade soil surface.
Citation Information
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