Pressure-adjustable vehicle gas circuit simulation detector and use method thereof
By designing an adjustable pressure-adjustable vehicle gas circuit simulation detector, the five-way pipe and related valve components are used to achieve independent switching of detection and adjustment functions, solving the problem that existing equipment cannot detect and adjust air pressure at the same time, and improving operating stability and safety.
Patent Information
- Application Number
- CN202510613826.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-06-24
AI Technical Summary
Existing truck gas road detection equipment cannot switch to the air pressure adjustment function independently and in an orderly manner while detecting air pressure, resulting in confusion in operation, low detection efficiency and safety risks.
A pressure-adjustable vehicle gas circuit simulation detector is designed. Through the combination of five-way pipe, main switch ball valve, pressure regulating valve, quick ball release valve and fine-tuning valve, independent and orderly switching of detection and adjustment functions is achieved.
It realizes the direct and accurate display of the actual air pressure on the truck's gas road, and flexibly adjusts the air pressure through the pressure regulating valve, avoids interference from the adjustment process on detection, enhances operation stability, and reduces safety hazards and maintenance costs.
Smart Images

Figure CN120194948A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of truck gas path detection, and specifically refers to an adjustable pressure vehicle gas path simulation detector and a use method thereof. Background Art
[0002] In the field of truck transportation, the stable operation of the air system is a key factor in ensuring driving safety and vehicle performance. The truck air system is mainly composed of core components such as pumps, valves, and airbags. As the power source of the air circuit, the pump is responsible for compressing the external air and delivering it to the air system, providing continuous and stable air pressure for the entire system; the valve acts as the "traffic commander" of the air circuit, and achieves flexible adjustment of braking, suspension and other functions by precisely controlling the flow direction, flow rate and pressure of the gas; the airbag, as the execution and buffer component of the air system, assists in providing braking force when the truck brakes, and automatically adjusts the vehicle height and shock absorption effect in the suspension system according to road conditions and load. The three work together to maintain the normal operation of the truck air system.
[0003] However, the conventional barometers currently relied on for truck gas line inspections have obvious limitations. Existing barometers can only simply display the real-time air pressure value in the gas line. During the inspection process, when further adjustments to the gas line are required (such as adjusting the output pressure of the pump, changing the opening of the valve, etc.), the barometer cannot achieve independent and orderly switching of the detection and adjustment functions. This means that when inspectors are operating, it is difficult to intuitively distinguish whether the equipment is currently in the detection state or the adjustment state, which can easily cause confusion in operation. This not only reduces the efficiency of inspection, but may also cause abnormal pressure in the gas line system due to misoperation, causing safety hazards, and is difficult to meet the needs of efficient and accurate inspection and maintenance of modern truck gas line systems. Summary of the invention
[0004] In view of the above situation, in order to solve the problem that most of the existing pressure display heads and related detection equipment at the tested end have single functions and can only realize the detection function of the air pressure of the truck air circuit, and cannot independently and orderly switch to the air pressure regulation function while detecting the air pressure, the present invention provides an adjustable pressure vehicle air circuit simulation tester.
[0005] The technical solution adopted by the present invention is as follows: The present invention provides an adjustable pressure vehicle air circuit simulation tester, including a five-way pipe, a pressure display head of the measured end is installed on the side wall of the five-way pipe, an air outlet thread is installed at one end of the five-way pipe, a test tube is installed on the air outlet thread, one end of the main switch ball valve is installed at the other end of the five-way pipe, one end of the main switch ball valve is installed at the other end of the main switch ball valve, and the main air inlet joint is installed at the other end of the pressure regulating valve.
[0006] Furthermore, one end of a quick-release ball valve is installed through the top end of the outer wall of the five-way pipe, and a pressure-limiting valve is installed at the other end of the quick-release ball valve.
[0007] Further, a fine-tuning valve is installed through the bottom end of the outer side wall of the five-way pipe.
[0008] Further, an air pump is externally connected to the total air inlet joint.
[0009] This solution also discloses a usage method of the adjustable-pressure vehicle air circuit simulation detector, which mainly includes the following steps:
[0010] Step 1: Install the test pipe on the air circuit of the truck air circuit, externally connect an air pump to the total air inlet joint. At this time, close the total switch ball valve, and the pressure display meter at the measured end shows the actual air pressure of the truck air circuit at this time.
[0011] Step 2: Open the total switch ball valve, and obtain the adjusted air pressure by adjusting the pressure regulating valve; close the total switch ball valve, and the air pressure of the truck air circuit can be directly detected. Open the total switch ball valve, and the air pressure of the truck air circuit can be adjusted through the pressure regulating valve.
[0012] Step 3: Open the quick release ball valve. When the air pressure in the five-way pipe is too high, relieve the pressure through the pressure limiting valve to prevent damage to the pressure display meter at the measured end. The setting of the fine-tuning valve is used for manual pressure relief.
[0013] Adopting the above structure, the beneficial effects obtained by the present invention are as follows: The present invention provides an adjustable-pressure vehicle air circuit simulation detector, achieving the following beneficial effects:
[0014] (1) The test pipe is installed on the air circuit of the truck air circuit. When the total switch ball valve is closed, the actual air pressure of the truck air circuit can be directly and accurately displayed, facilitating the user to master the air pressure condition of the truck air circuit at any time.
[0015] (2) After opening the total switch ball valve, the air pressure of the truck air circuit can be flexibly adjusted to the required value through the pressure regulating valve. The operation is simple and can meet the diverse requirements of different scenarios for the air pressure of the truck air circuit.
[0016] (3) Closing the total switch ball valve can independently detect the air pressure, avoiding interference with the detection during the adjustment process; opening the total switch ball valve can perform air pressure adjustment, realizing independent and orderly switching between the detection and adjustment functions, and ensuring the operation stability.
[0017] (4) The quick release ball valve is set, and when the air pressure in the five-way pipe is too high, it can automatically relieve the pressure, effectively preventing damage to the pressure display meter at the measured end caused by too high air pressure, extending the service life of the equipment and reducing the maintenance cost.
[0018] (5) The fine-tuning valve provides an option for the user to manually relieve the pressure. In special cases where the automatic pressure relief mechanism fails or rapid air pressure reduction is required, manual operation can be performed to achieve rapid pressure relief, enhancing the emergency handling ability and operation flexibility of the device. Description of the Drawings
[0019] Figure 1 The front view of the adjustable pressure vehicle air circuit simulation detector proposed by the present invention;
[0020] Figure 2 is Figure 1 The partial enlarged view of part A above;
[0021] Figure 3 The physical diagram of the adjustable pressure vehicle air circuit simulation detector proposed by the present invention.
[0022] Among them, 1. Pressure limiting valve, 2. Quick release ball valve, 3. Main switch ball valve, 4. Outlet stud, 5. Pressure display head for the measured end, 6. Pressure regulating valve, 7. Fine tuning valve, 8. Five-way pipe, 9. Test pipe, 10. Main air inlet joint.
[0023] The attached drawings are used to provide further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, and do not constitute a limitation to the present invention. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the attached drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0026] As Figures 1-3 shown, the present invention proposes an adjustable pressure vehicle air circuit simulation detector, including a five-way pipe 8. One end of the quick release ball valve 2 is installed through the top end of the outer side wall of the five-way pipe 8, and the pressure limiting valve 1 is installed at the other end of the quick release ball valve 2. One end of the fine tuning valve 7 is installed through the bottom end of the outer side wall of the five-way pipe 8. The pressure display head 5 for the measured end is installed on the side wall of the five-way pipe 8. One end of the five-way pipe 8 is installed with an outlet stud 4, and a test pipe 9 is installed on the outlet stud 4. One end of the main switch ball valve 3 is installed at the other end of the five-way pipe 8, and one end of the pressure regulating valve 6 is installed at the other end of the main switch ball valve 3. The other end of the pressure regulating valve 6 is installed with a main air inlet joint 10, and the main air inlet joint 10 is externally connected to an air pump.
[0027] During actual use, the test tube 9 is installed on the air circuit of the truck. The total intake joint 10 is externally connected to an air pump. At this time, the main switch ball valve 3 is closed, and the pressure display meter head 5 at the measured end shows the actual air pressure of the truck air circuit at this time. When the main switch ball valve 3 is opened, the required adjusted air pressure can be obtained by adjusting the pressure regulating valve 6; when the main switch ball valve 3 is closed, the air pressure of the truck air circuit can be directly detected. When the main switch ball valve 3 is opened, the air pressure of the truck air circuit can be adjusted through the pressure regulating valve 6. When the quick release ball valve 2 is opened, when the air pressure in the five-way pipe 8 is too high, the pressure is relieved through the pressure limiting valve 1 to prevent damage to the pressure display meter head 5 at the measured end. The setting of the fine adjustment valve 7 is used for manual pressure relief. The above is the overall working process of the present invention. Just repeat this step the next time it is used.
[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
[0030] The above describes the present invention and its implementation manners. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative efforts without departing from the purpose of the present invention, they shall fall within the protection scope of the present invention.
Claims
1. The adjustable pressure vehicle gas circuit simulation tester is characterized by: The invention comprises a five-way pipe (8), a pressure display gauge (5) at the measured end is installed on the side wall of the five-way pipe (8), an air outlet thread (4) is installed on one end of the five-way pipe (8), a test pipe (9) is installed on the air outlet thread (4), one end of a main switch ball valve (3) is installed on the other end of the five-way pipe (8), one end of a pressure regulating valve (6) is installed on the other end of the main switch ball valve (3), and a main air inlet joint (10) is installed on the other end of the pressure regulating valve (6).
2. The adjustable pressure vehicle gas path simulation tester according to claim 1 is characterized in that: One end of a quick-release ball valve (2) is installed through the top end of the outer wall of the five-way pipe (8), and a pressure-limiting valve (1) is installed at the other end of the quick-release ball valve (2).
3. The adjustable pressure vehicle gas path simulation tester according to claim 2 is characterized in that: A fine-tuning valve (7) is installed through the bottom end of the outer wall of the five-way pipe (8).
4. The adjustable pressure vehicle gas path simulation tester according to claim 3 is characterized in that: The main air intake connector (10) is externally connected to an air pump.
5. A method for using the pressure-adjustable vehicle gas path simulation tester, according to claim 4, characterized in that: The main steps are as follows: Step 1: The test tube (9) is installed on the truck gas line, and the main air inlet connector (10) is connected to an external air pump. At this time, the main switch ball valve (3) is closed, and the pressure display head (5) at the tested end now displays the actual air pressure of the truck gas line; Step 2: Open the main switch ball valve (3) and adjust the pressure regulating valve (6) to obtain the required adjusted air pressure; close the main switch ball valve (3) to directly detect the air pressure of the truck air circuit; open the main switch ball valve (3) to adjust the air pressure of the truck air circuit through the pressure regulating valve (6); Step 3: Open the quick-release ball valve (2). When the air pressure in the five-way pipe (8) is too high, the pressure is released through the pressure-limiting valve (1) to prevent damage to the pressure display head (5) at the measured end. The fine-adjustment valve (7) is set for manual pressure release.