Wire rod rolling process for TA18 spectacle wire
By using coating components and cleaning components in the TA18 glasses wire disc round rolling process, the problems of uneven coating of rolling oil and environmental pollution are solved, and uniform coating and recycling of rolling oil are achieved.
Patent Information
- Application Number
- CN202510508751.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-06-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, rolling oil is required before rolling with a disc for TA18 glasses wire. The coating method is uneven and easy to spread in the environment, polluting the environment.
Using a coating assembly, the rolling oil is evenly coated on the metal surface by an annular sponge and a transmission mechanism, and the excess rolling oil is scraped off by the cleaning assembly to recycle it.
The uniform coating of rolled oil is achieved, environmental pollution is avoided, and resource consumption is reduced through recycling.
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Figure CN120205591A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of rolling processes, and particularly relates to a coil rolling process for TA18 spectacle wire. Background Art
[0002] The coil rolling of TA18 spectacle wire is a precise metal processing technology, mainly used for producing the metal wire materials for spectacle frames. Through a series of rolling processes, this technology gradually rolls the metal billet into slender coil wires to meet the strict requirements of spectacle manufacturing for material dimensions and properties. During the coil rolling process of TA18 spectacle wire, first, appropriate metal materials need to be selected, such as stainless steel, titanium alloy, etc. These materials have good elasticity and corrosion resistance and can meet the usage requirements of spectacle frames. Then, the metal billet is heated to an appropriate temperature to increase its plasticity and reduce the deformation resistance, facilitating the rolling process. Next, the metal billet passes through a series of rolling processes, gradually reducing its cross-sectional area and extending its length, and finally forming slender coil wires. During the rolling process, parameters such as the rolling speed, rolling force, and rolling temperature need to be precisely controlled to ensure the dimensional accuracy and surface quality of the wires. At the same time, the rolling equipment also needs to be regularly maintained and adjusted to ensure the stability and reliability of the rolling process. After rolling, a series of post-treatment processes need to be carried out on the coil wires, such as annealing, pickling, drawing, etc., to improve their mechanical properties and surface quality. Annealing can eliminate the internal stress generated during the rolling process and improve the plasticity and toughness of the wires. Pickling can remove the oxide scale and dirt on the wire surface and improve its surface finish. Drawing can further reduce the diameter of the wires and improve their dimensional accuracy and surface quality. Finally, after strict quality inspection, the qualified coil wires can be used for the production of spectacle frames. The accuracy and stability of the coil rolling process for TA18 spectacle wire have an important impact on the quality and comfort of spectacles. Therefore, during the actual production process, the process parameters of each link need to be strictly controlled to ensure the quality and performance of the final product.
[0003] In the prior art, before the coil rolling of TA18 spectacle wire, rolling oil needs to be coated on the surface of the metal to be rolled again. Usually, the coating method of rolling oil is to spray the rolling oil onto the metal surface in a mist form by a nozzle. In this way, the coating of rolling oil on the metal surface is uneven, and the spray is easy to diffuse in the environment, polluting the environment. Summary of the Invention
[0004] The purpose of the present invention is to provide a coil rolling process for TA18 spectacle wire, aiming to solve the problems in the prior art that before the coil rolling of TA18 spectacle wire, rolling oil needs to be coated on the surface of the metal to be rolled again, and usually, the coating method of rolling oil is to spray the rolling oil onto the metal surface in a mist form by a nozzle. In this way, the coating of rolling oil on the metal surface is uneven, and the spray is easy to diffuse in the environment, polluting the environment.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] The round bar rolling process for TA18 spectacle wire includes:
[0007] S1. The metal wire to be rolled is inserted from the front end of the device and passes through the two annular sponges of the coating assembly in sequence. Start the motor to drive the rolling rolls to rotate, and drive the upper and lower rolling rolls to rotate synchronously and reversely through the meshing driving gears;
[0008] S2. Through the transmission mechanism, components such as the coating assembly and the cleaning assembly start to work together. In the transmission mechanism, the first transmission gear transmits power to the first turntable through the first toothed belt, driving the pressing block to reciprocate in the oil pressure tank. The second transmission gear drives the second rotating shaft through the second toothed belt, driving the bevel gear to mesh with the inclined gear, and driving the second turntable on the first rotating shaft to rotate;
[0009] S3. The pump body in the oil tank pumps the rolling oil into the oil pressure tank through the connecting pipe. When the pressing block moves downward, the rolling oil in the oil pressure tank is extruded through the drainage rod to infiltrate the annular sponges. The two annular sponges clamp the metal wire at a 120-degree angle and rotate and roll in the reverse direction with the second turntable, evenly coating the rolling oil on the metal surface. The coated metal wire enters between the two rolling rolls and is formed into a spectacle wire round bar through the rolling force;
[0010] S4. The formed spectacle wire round bar passes through two groups of cleaning blocks, and the residual rolling oil on the surface is scraped off by the first corrugated plate and the second corrugated plate;
[0011] S5. The scraped rolling oil flows into the second collection box through the oil discharge hole. Rotate the knob to drive the screw rod and adjust the position of the threaded block to make the cleaning blocks adapt to metal wires of different diameters.
[0012] S6. The first collection box recovers the rolling oil dripping from the coating assembly. The second collection box filters the oil liquid through the filter plate. The filtered rolling oil is pumped into the filter through the connecting pipe for purification and finally returns to the oil tank for recycling.
[0013] As a preferred scheme of the present invention, the coating assembly includes a hydraulic box, a pressure block, a control component, a drainage rod, a first rotating shaft, a second rotating disk, an annular sponge and an inclined gear. The first rotating shaft, the second rotating disk, the annular sponge and the inclined gear are each provided with two, and the control component is provided with two groups. The support frame is installed in the frame assembly, the pressure block is slidably connected in the hydraulic box, and the drainage rod is fixedly connected in the hydraulic box. The two groups of control components are respectively arranged on both sides of the hydraulic box, and the two first rotating shafts are rotatably connected in the support frame. The two second rotating disks are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts, and the two inclined gears are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts. The two inclined gears are meshed with each other, and the two second rotating disks are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts. The two annular sponges are respectively fixedly connected to the circumferential surfaces of the two second rotating disks, and the angle between the two annular sponges is 120 degrees, and the two annular sponges are in contact with the surface of the metal wire.
[0014] As a preferred solution of the present invention, the frame mechanism comprises legs, side panels, support frames, fixed rods and brackets, wherein two legs, two side panels and two fixed rods are provided, the brackets are fixedly connected to the upper ends of the two legs, the two side panels are respectively fixedly connected to the upper ends of the two legs, the support frame is fixedly connected to the surfaces of the two legs, the support frame is fixedly connected to the lower end of the hydraulic tank, the two fixed rods are respectively fixedly connected to the surfaces of the two side panels, the transmission mechanism connects the coating assembly and the rolling assembly, the transmission mechanism comprises a first transmission assembly and a second transmission assembly, and the first transmission assembly is provided with two groups.
[0015] As a preferred solution of the present invention, the rolling assembly includes a rolling roller, a driving gear and a motor. The rolling roller and the driving gear are both provided with two, the two rolling rollers are rotatably connected in the two side plates, the two driving gears are respectively fixedly connected to the side ends of the two rolling rollers, the two driving gears are meshed with each other, the motor is fixedly connected to the surface of one of the side plates, and the output end of the motor is fixed to the side end of one of the rolling rollers.
[0016] As a preferred solution of the present invention, each group of the control components includes a rotating rod and a first rotating disk, the rotating rod is rotatably connected to the surface of the pressure block, the first rotating disk is rotatably connected to the surface of the rotating rod, and the first rotating disk is rotatably connected to the inside of the fixed rod.
[0017] As a preferred solution of the present invention, each group of the first transmission assembly includes a first transmission gear and a first toothed belt. Two first transmission gears are provided. The two first transmission gears are respectively fixedly connected to the surface of the first turntable and one of the driving gears. The first toothed belt is meshingly connected to the circumferential surfaces of the two first transmission gears.
[0018] As a preferred solution of the present invention, the second transmission assembly includes a second rotating shaft, a bevel gear, a second transmission gear and a second toothed belt. The second rotating shaft, the second transmission gear and the bevel gear are each provided with two, the two second rotating shafts are rotatably connected in the support frame, the two bevel gears are respectively fixedly connected to the side ends of the two second rotating shafts, the two bevel gears are respectively meshed with two inclined gears, the two second transmission gears are respectively fixedly connected to the circumferential surface of one of the second rotating shafts and the surface of the other driving gear, and the second toothed belt is meshingly transmission connected to the circumferential surfaces of the two second transmission gears.
[0019] As a preferred solution of the present invention, two groups of cleaning components are provided in the frame mechanism, and the two groups of cleaning components cooperate to clean oil stains on the metal surface. Each group of the cleaning components includes a sliding frame, a knob, a screw, a threaded block, a positioning plate, a rotating plate and a cleaning block. The sliding frame is fixedly connected to the surface of the side plate, the screw is rotatably connected to the sliding frame, one end of the screw movably passes through the sliding frame and extends outward, the knob is fixedly connected to the extended end of the screw, the threaded block is slidably connected to the sliding frame, the threaded block is threadedly connected to the screw, the rotating plate is movably hinged to the surface of the threaded block through a hinge shaft, the positioning plate is slidably connected to the threaded block and the rotating plate, and the cleaning block is fixedly connected to the surface of the rotating plate.
[0020] As a preferred solution of the present invention, a plurality of first wave plates and second wave plates are fixedly connected in the two cleaning blocks, the plurality of first wave plates are respectively fixedly connected to the upper and lower inner walls of the cleaning blocks, the plurality of second wave plates are respectively fixedly connected to the two side walls of the cleaning blocks, and a plurality of oil unloading holes are opened on the lower surfaces of the two cleaning blocks.
[0021] As a preferred solution of the present invention, a first collecting box and a second collecting box are fixedly connected to the surfaces of the two legs, the first collecting box is arranged at the lower side of the coating component, and the second collecting box is arranged at the lower side of the cleaning component.
[0022] As a preferred solution of the present invention, a recovery component is provided in the frame mechanism, and the recovery component includes a filter, a connecting pipe and an oil tank. The oil tank is fixedly connected to the upper end of the bracket, and the filter is fixedly connected to the surfaces of the two legs. The filter is connected to the second collection box, and the filter is connected to the first collection box and the oil tank through a connecting pipe. A pump body is provided in the filter and the oil tank.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. In this solution, by using this process, the metal enters the rolling device. The coating component operates to evenly coat the rolling oil on the surface of the metal. After rolling, the rolling oil on the metal is scraped off by the cleaning component, enabling the recycling of the rolling oil. Compared with the spray type, the coating of the rolling oil is more uniform, avoiding the diffusion of the rolling oil in the environment and effectively protecting the environment while recycling the rolling oil.
[0025] 2. In this solution, the cleaning component is used to clean the oil stains on the surface of the metal after rolling. The rolled metal passes through two cleaning blocks. Through the structures in the two cleaning blocks, part of the rolling oil on the metal surface is scraped off. The knob is used to control the rotation of the screw, and the screw indirectly regulates the position of the cleaning block during rotation. The rotating plate is movably hinged to the surface of the threaded block through a hinge shaft, and the rotating design facilitates the maintenance of the cleaning block. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0027] Figure 1 is the process flow chart of the present invention;
[0028] Figure 2 is the first perspective three-dimensional view of the rolling device of the present invention;
[0029] Figure 3 is for the present invention Figure 2 is the partial enlarged view of part A in;
[0030] Figure 4 is the side view of the rolling device of the present invention;
[0031] Figure 5 is the top view of the rolling device of the present invention;
[0032] Figure 6 is the front view of the rolling device of the present invention;
[0033] Figure 7 is the schematic diagram of the installation position of the motor described in the present invention;
[0034] Figure 8 is the cross-sectional view of the rolling device of the present invention;
[0035] Figure 9 is for the present invention Figure 8 is the partial enlarged view of part B in;
[0036] Figure 10 is the three-dimensional view of the cleaning block described in the present invention;
[0037] Figure 11 is the second perspective three-dimensional view of the rolling device of the present invention.
[0038] In the figure: 1, supporting feet; 2, side plates; 3, rolling rollers; 301, driving gears; 302, motors; 4, support frames; 401, oil pressure tanks; 402, pressing blocks; 403, rotating rods; 404, first turntables; 405, fixing rods; 406, first transmission gears; 407, first toothed belts; 408, drainage rods; 5, first rotating shafts; 501, second turntables; 502, annular sponges; 503, inclined gears; 504, bevel gears; 505, second rotating shafts; 506, second transmission gears; 507, second toothed belts; 6, sliding frames; 601, knobs; 602, screws; 603, threaded blocks; 604, positioning plates; 605, rotating plates; 7, cleaning blocks; 701, first corrugated plates; 702, second corrugated plates; 703, oil discharge holes; 8, first collection boxes; 801, second collection boxes; 802, filter plates; 803, filters; 804, connecting pipes; 805, fuel tanks; 806, brackets. Specific embodiments
[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0040] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0041] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0042] Embodiment 1
[0043] Please refer to Figures 1-10, the present invention provides the following technical solutions:
[0044] The round bar rolling process for TA18 spectacle wire includes:
[0045] S1. The metal wire to be rolled is inserted from the front end of the device and passes through the space between two annular sponges 502 of the coating assembly in sequence. Start the motor 302 to drive the rolling rolls 3 to rotate, and drive the upper and lower rolling rolls to rotate synchronously and reversely through the meshing drive gears 301;
[0046] S2. Through the transmission mechanism, components such as the coating assembly and the cleaning assembly start to work together. In the transmission mechanism, the first transmission gear 406 transmits power to the first turntable 404 through the first toothed belt 407, driving the pressing block 402 to reciprocate in the oil pressure tank 401. The second transmission gear 506 drives the second rotating shaft 505 through the second toothed belt 507, driving the bevel gear 504 to mesh with the inclined gear 503, driving the second turntable 501 on the first rotating shaft 5 to rotate;
[0047] S3. The pump body in the oil tank 805 pumps the rolling oil into the oil pressure tank 401 through the connecting pipe 804. When the pressing block 402 moves downward, the rolling oil in the oil pressure tank is extruded through the drainage rod 408 to infiltrate the annular sponges 502. The two annular sponges 502 clamp the metal wire at a 120-degree angle and roll in the reverse rotation along with the second turntable 501, uniformly coating the rolling oil on the metal surface. The coated metal wire enters between the two rolling rolls 3 and is formed into a spectacle wire round bar through the rolling force;
[0048] S4. The formed spectacle wire round bar passes through two groups of cleaning blocks 7, and the residual rolling oil on the surface is scraped off by the first corrugated plate 701 and the second corrugated plate 702;
[0049] S5. The scraped rolling oil flows into the second collection tank 801 through the oil discharge hole 703. Rotate the knob 601 to drive the screw rod 602 to adjust the position of the threaded block 603, so that the cleaning blocks 7 are adapted to metal wires of different diameters.
[0050] S6. The first collection tank 8 collects the rolling oil dripped by the coating assembly. The second collection tank 801 filters the oil liquid through the filter plate 802. The filtered rolling oil is pumped into the filter 803 for purification through the connecting pipe 804 and finally returns to the oil tank 805 for recycling.
[0051] In a specific embodiment of the present invention, the coating assembly includes an oil pressure tank 401, a pressing block 402, a control component, a drainage rod 408, a first rotating shaft 5, a second turntable 501, an annular sponge 502, and an inclined gear 503. There are two of the first rotating shaft 5, the second turntable 501, the annular sponge 502, and the inclined gear 503, and there are two groups of the control components. The support frame 4 is installed in the frame assembly. The pressing block 402 is slidably connected in the oil pressure tank 401, and the drainage rod 408 is fixedly connected in the oil pressure tank 401. The two groups of control components are respectively arranged on both sides of the oil pressure tank 401. The two first rotating shafts 5 are respectively rotatably connected in the support frame 4. The two second turntables 501 are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts 5. The two inclined gears 503 are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts 5. The two inclined gears 503 are meshed with each other. The two second turntables 501 are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts 5. The two annular sponges 502 are respectively fixedly connected to the circumferential surfaces of the two second turntables 501. The included angle between the two annular sponges 502 is 120 degrees. The two annular sponges 502 are in contact with the surface of the metal wire. The rolling assembly is arranged in the frame mechanism. The rolling assembly is used for rolling the metal for processing the coil for eye wires. The coating assembly is arranged before the rolling assembly. Before rolling, the metal surface is evenly coated with rolling oil. The coating effect is to reduce the friction between the metal and the rolling rolls, reduce the rolling force, thereby improving the rolling efficiency, reducing energy consumption, and at the same time protecting the rolling rolls and the metal surface. The rolling oil is input into the oil pressure tank 401 in the coating assembly. By the sliding of the pressing block 402 in the oil pressure tank 401, the rolling oil is extruded from the lower holes of the oil pressure tank 401. The rolling oil is drained through the drainage rod 408 and flows onto the surface of the metal to be rolled and into the two annular sponges 502. The annular sponges 502 contain a certain amount of rolling oil. The second turntable 501 drives the annular sponge 502 to rotate, and the rolling oil is coated on the metal surface. The drainage rod 408 and the two annular sponges 502 are in a triangular shape. Through the rolling of the two annular sponges 502, the rolling oil is evenly coated. The two annular sponges 502 cooperate to completely cover the metal surface. The transmission mechanism is used to connect the coating assembly and the rolling assembly. The rolling assembly drives the coating assembly to operate through the transmission mechanism.
[0052] Specifically, please refer to Figures 1-10 , the frame mechanism feet 1, side plates 2, support frame 4, fixed rods 405, and brackets 806. There are two of the feet 1, side plates 2, and fixed rods 405. The bracket 806 is fixedly connected to the upper ends of the two feet 1. The two side plates 2 are respectively fixedly connected to the upper ends of the two feet 1. The support frame 4 is fixedly connected to the surfaces of the two feet 1. The support frame 4 is fixedly connected to the lower end of the oil pressure tank 401. The two fixed rods 405 are respectively fixedly connected to the surfaces of the two side plates 2.
[0053] In this embodiment: the side plate 2 in the frame mechanism is used to connect the rolling assembly, the support leg 1 is used to support the ground, the support frame 4 serves to connect the transmission mechanism and the coating assembly, the fixing rod 405 is used to install the transmission mechanism, and the bracket 806 serves to install the oil tank 805.
[0054] For details, please refer to Figures 1-10 The rolling assembly includes a rolling roller 3, a driving gear 301 and a motor 302. There are two rolling rollers 3 and two driving gears 301. The two rolling rollers 3 are rotatably connected to the two side plates 2. The two driving gears 301 are respectively fixedly connected to the side ends of the two rolling rollers 3. The two driving gears 301 are meshed with each other. The motor 302 is fixedly connected to the surface of one of the side plates 2, and the output end of the motor 302 is fixed to the side end of one of the rolling rollers 3.
[0055] In this embodiment: the two rolling rollers 3 in the rolling assembly are arranged up and down, and the two driving gears 301 are meshed with each other. The metal to be processed is transmitted from between the two rolling rollers 3. The metal is rolled into shape through the operation of the two rolling rollers 3. The motor 302 is used to provide power for the operation of the rolling assembly.
[0056] For details, please refer to Figures 1-10 Each set of control components includes a rotating rod 403 and a first rotating disk 404 . The rotating rod 403 is rotatably connected to the surface of the pressing block 402 . The first rotating disk 404 is rotatably connected to the surface of the rotating rod 403 . The first rotating disk 404 is rotatably connected to the inside of the fixed rod 405 .
[0057] In this embodiment: the first turntable 404 is rotatably connected to the fixed rod 405, and the first turntable 404 is connected to the transmission mechanism. When the fixed rod 405 rotates, it drives the rotating rod 403 to move, and the rotating rod 403 drives the pressure block 402 to reciprocate in the hydraulic box 401. When the pressure block 402 reciprocates, the rolling oil in the hydraulic box 401 is squeezed out of the hydraulic box 401.
[0058] For details, please refer to Figures 1-10 Each set of first transmission components includes a first transmission gear 406 and a first toothed belt 407. Two first transmission gears 406 are provided. The two first transmission gears 406 are respectively fixedly connected to the surface of the first turntable 404 and one of the driving gears 301. The first toothed belt 407 is meshingly connected to the circumferential surfaces of the two first transmission gears 406.
[0059] In this embodiment: the first transmission assembly connects the first turntable 404 and the driving gear 301. When the driving gear 301 is in operation, it drives the first transmission gear 406 fixed on its surface to rotate. The two first transmission gears 406 are meshed and connected through the first toothed belt 407. When the other first transmission gear 406 rotates, it drives the first turntable 404 to rotate. When the first turntable 404 rotates, it drives the pressing block 402 to move through the rotating rod 403.
[0060] For details, please refer to Figures 1-10 The second transmission assembly includes a second rotating shaft 505, a bevel gear 504, a second transmission gear 506 and a second toothed belt 507. The second rotating shaft 505, the second transmission gear 506 and the bevel gear 504 are each provided with two, and the two second rotating shafts 505 are rotatably connected in the support frame 4. The two bevel gears 504 are respectively fixedly connected to the side ends of the two second rotating shafts 505. The two bevel gears 504 are respectively meshed with the two inclined gears 503. The two second transmission gears 506 are respectively fixedly connected to the circumferential surface of one of the second rotating shafts 505 and the surface of the other driving gear 301. The second toothed belt 507 is meshed and transmission-connected to the circumferential surfaces of the two second transmission gears 506.
[0061] In this embodiment: the second transmission assembly connects another driving gear 301 and the tilting gear 503, the two bevel gears 504 are respectively meshed with the two tilting gears 503, which play a role of limiting and improving the stability of the operation of the tilting gear 503, one of the second rotating shafts 505 is connected to the second transmission gear 506, the two second transmission gears 506 are respectively fixedly connected to the circumferential surface of the second rotating shaft 505 and the surface of the driving gear 301 located on the lower side, the two second transmission gears 506 are meshed and connected through the second toothed belt 507, the driving gear 301 drives the second transmission gear 506 to rotate, the second transmission gear 506 drives the second rotating shaft 505 to rotate, and the second rotating shaft 505 drives the tilting gear 503 to operate.
[0062] For details, please refer to Figures 1-10 Two groups of cleaning components are provided in the frame mechanism, and the two groups of cleaning components cooperate to clean the oil stains on the metal surface. Each group of cleaning components includes a sliding frame 6, a knob 601, a screw 602, a threaded block 603, a positioning plate 604, a rotating plate 605 and a cleaning block 7. The sliding frame 6 is fixedly connected to the surface of the side plate 2, the screw 602 is rotatably connected in the sliding frame 6, one end of the screw 602 movably passes through the sliding frame 6 and extends outward, the knob 601 is fixedly connected to the extended end of the screw 602, the threaded block 603 is slidably connected in the sliding frame 6, the threaded block 603 is threadedly connected to the screw 602, the rotating plate 605 is movably hinged to the surface of the threaded block 603 through a hinge shaft, the positioning plate 604 is slidably connected in the threaded block 603 and the rotating plate 605, and the cleaning block 7 is fixedly connected to the surface of the rotating plate 605.
[0063] In this embodiment: The cleaning component is used to clean the oil stains on the surface of the metal after rolling. The rolled metal passes through the two cleaning blocks 7. Through the structure inside the two cleaning blocks 7, part of the rolling oil on the metal surface is scraped off. The knob 601 is used to control the rotation of the screw 602. The screw 602 indirectly regulates the position of the cleaning block 7 during rotation. The rotating plate 605 is movably hinged to the surface of the threaded block 603 through a hinge shaft. The rotating design facilitates the maintenance of the cleaning block 7. Positioning grooves are provided on the surfaces of both the rotating plate 605 and the threaded block 603. The positioning of the rotating plate 605 and the threaded block 603 is achieved by sliding the positioning plate 604 into the positioning groove.
[0064] Specifically, please refer to Figures 1-10 , A plurality of first wave plates 701 and second wave plates 702 are fixedly connected inside both cleaning blocks 7. The plurality of first wave plates 701 are respectively fixedly connected to the upper and lower inner walls of the cleaning block 7, and the plurality of second wave plates 702 are respectively fixedly connected to the two side walls of the cleaning block 7. A plurality of oil discharge holes 703 are provided on the lower surface of the two cleaning blocks 7.
[0065] In this embodiment: The first wave plates 701 and the second wave plates 702 inside the two cleaning blocks 7 are both inclined. When the metal passes through, the first wave plates 701 and the second wave plates 702 come into contact with the metal surface. When the metal slides past, the rolling oil on the metal surface is scraped off and falls off. Most of the rolling oil on the metal surface is scraped off. The rolling oil drops into the second collection box 801 through the oil discharge holes 703 to recycle the rolling oil.
[0066] Specifically, please refer to Figures 1-10 , A first collection box 8 and a second collection box 801 are fixedly connected to the surfaces of the two support feet 1. The first collection box 8 is arranged below the coating component, and the second collection box 801 is arranged below the cleaning component.
[0067] In this embodiment: The first collection box 8 is used to recycle the rolling oil that falls from the coating component. The rolling oil that falls from the cleaning component is recycled in the second collection box 801. A filter plate 802 is provided in the second collection box 801 to filter the rolling oil and reduce impurities in the oil.
[0068] Specifically, please refer to Figures 1-10 , A recycling component is provided inside the frame mechanism. The recycling component includes a filter 803, a connecting pipe 804, and an oil tank 805. The oil tank 805 is fixedly connected to the upper end of the bracket 806. The filter 803 is fixedly connected to the surfaces of the two support feet 1. The filter 803 is connected to the second collection box 801. The filter 803 is connected to the first collection box 8 and the oil tank 805 through the connecting pipe 804. Pump bodies are provided in both the filter 803 and the oil tank 805.
[0069] In this embodiment, the recycling component is used to recycle the rolling oil in the first collection tank 8 and the second collection tank 801, so that the rolling oil can be recycled. The filter 803 further filters the rolling oil, and after filtering, it is pumped into the oil tank 805 through a pump body. The pump body in the oil tank 805 pumps the rolling oil into the oil pressure tank 401. The briquetting block 402 operates periodically in the oil pressure tank 401, and periodically extrudes the rolling oil onto the surface of the annular sponge 502.
[0070] Embodiment 2
[0071] On the other hand, the present invention also provides a coiled bar rolling device for TA18 spectacle wire, and its usage process: when this device is in use, the metal to be processed passes through the coating component, the motor 302 runs, and the rolling component is controlled to operate. The rolling component drives the operation of the coating component through the transmission mechanism. The pump body in the oil tank 805 pumps the rolling oil into the oil pressure tank 401. When the briquetting block 402 moves downward, it pumps out the rolling oil. The transmission mechanism drives the second turntable 501 to rotate indirectly during operation. The two annular sponges 502 cooperate to evenly coat the rolling oil on the surface of the metal. Subsequently, the metal passes between the two rolling rolls 3, and the metal is processed and formed by rolling through the two rolling rolls 3. The formed metal passes into the two cleaning blocks 7, and the first corrugated plate 701 and the second corrugated plate 702 in the cleaning block 7 scrape off the rolling oil on the surface of the metal. The rolling oil is recycled by the first collection tank 8 and the second collection tank 801, and finally passes into the oil tank 805 for recycling; by using this device, the metal enters the device, the coating component operates to evenly coat the rolling oil on the surface of the metal, and the rolling oil on the metal after rolling is scraped off by the cleaning component, so that the rolling oil can be recycled. Compared with the fog spraying method, the rolling oil coating is more uniform, avoiding the diffusion of the rolling oil in the environment, and at the same time recycling the rolling oil, effectively protecting the environment.
[0072] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. TA18 coil rolling process for eyeglass wire, characterized in that: include: S1, the metal wire to be rolled is inserted from the front end of the device, and passes through the two annular sponges (502) of the coating assembly in sequence, and the motor (302) is started to drive the rolling roller (3) to rotate, and the upper and lower rolling rollers are driven to rotate synchronously in opposite directions through the meshing driving gear (301); S2, the coating component, the cleaning component and other components start to work together through the transmission mechanism, the first transmission gear (406) in the transmission mechanism transmits power to the first rotating disk (404) through the first toothed belt (407), driving the pressure block (402) to reciprocate in the oil pressure box (401), the second transmission gear (506) is linked to the second rotating shaft (505) through the second toothed belt (507), driving the bevel gear (504) to mesh with the inclined gear (503), and driving the second rotating disk (501) on the first rotating shaft (5) to rotate; S3, the pump body in the oil tank (805) pumps the rolling oil into the oil pressure box (401) through the connecting pipe (804), and when the pressing block (402) moves downward, the rolling oil in the oil pressure box is squeezed out through the drainage rod (408) to soak the annular sponge (502), and the two annular sponges (502) clamp the metal wire at an angle of 120 degrees and rotate in the opposite direction with the second rotating disk (501), so that the rolling oil is evenly applied to the metal surface, and the coated metal wire enters between the two rolling rollers (3) and is formed into a round eyeglass wire coil by the rolling force; S4, the formed eyeglass wire coil passes through two sets of cleaning blocks (7), and the residual rolling oil on the surface is scraped off by the first wave plate (701) and the second wave plate (702); S5. The scraped rolling oil flows into the second collecting box (801) through the oil discharge hole (703). The knob (601) is rotated to drive the screw (602) to adjust the position of the threaded block (603) so that the cleaning block (7) can adapt to metal wires of different diameters. S6. The first collection box (8) recovers the rolling oil dripping from the coating assembly, and the second collection box (801) filters the oil through the filter plate (802). The filtered rolling oil is pumped into the filter (803) through the connecting pipe (804) for purification, and finally returns to the oil tank (805) for recycling.
2. The TA18 eyeglass wire coil rolling process according to claim 1, characterized in that: The coating assembly comprises a hydraulic box (401), a pressure block (402), a control component, a drainage rod (408), a first rotating shaft (5), a second rotating disk (501), an annular sponge (502) and an inclined gear (503). The first rotating shaft (5), the second rotating disk (501), the annular sponge (502) and the inclined gear (503) are each provided with two, and the control component is provided with two groups. The support frame (4) is installed in the frame assembly, the pressure block (402) is slidably connected to the hydraulic box (401), and the drainage rod (408) is fixedly connected to the hydraulic box (401). The two groups of control components are respectively arranged on both sides of the hydraulic box (401). The first rotating shafts (5) are rotatably connected in the support frame (4); the two second rotating disks (501) are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts (5); the two inclined gears (503) are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts (5); the two inclined gears (503) are meshed with each other; the two second rotating disks (501) are respectively fixedly connected to the circumferential surfaces of the two first rotating shafts (5); the two annular sponges (502) are respectively fixedly connected to the circumferential surfaces of the two second rotating disks (501); the angle between the two annular sponges (502) is 120 degrees; and the two annular sponges (502) are in contact with the surface of the metal wire.
3. The TA18 eyeglass wire coil rolling process according to claim 2, characterized in that: The rolling assembly is arranged in a frame mechanism, and the frame mechanism comprises a support leg (1), a side plate (2), a support frame (4), a fixed rod (405) and a support (806). The support leg (1), the side plate (2) and the fixed rod (405) are each provided with two, the support (806) is fixedly connected to the upper ends of the two support legs (1), the two side plates (2) are respectively fixedly connected to the upper ends of the two support legs (1), the support frame (4) is fixedly connected to the surfaces of the two support legs (1), the support frame (4) is fixedly connected to the lower end of the oil pressure box (401), the two fixed rods (405) are respectively fixedly connected to the surfaces of the two side plates (2), and the transmission mechanism connects the coating assembly and the rolling assembly, and the transmission mechanism comprises a first transmission assembly and a second transmission assembly, and the first transmission assembly is provided with two groups.
4. The TA18 eyeglass wire coil rolling process according to claim 3, characterized in that: The rolling assembly comprises a rolling roller (3), a driving gear (301) and a motor (302). The rolling roller (3) and the driving gear (301) are both provided with two, the two rolling rollers (3) are both rotatably connected in the two side plates (2), the two driving gears (301) are respectively fixedly connected to the side ends of the two rolling rollers (3), the two driving gears (301) are meshed with each other, the motor (302) is fixedly connected to the surface of one of the side plates (2), and the output end of the motor (302) is fixed to the side end of one of the rolling rollers (3).
5. The TA18 eyeglass wire coil rolling process according to claim 4, characterized in that: Each group of the control components comprises a rotating rod (403) and a first rotating disk (404); the rotating rod (403) is rotatably connected to the surface of the pressing block (402); the first rotating disk (404) is rotatably connected to the surface of the rotating rod (403); the first rotating disk (404) is rotatably connected to the inside of the fixed rod (405); a recovery component is provided in the frame mechanism; the recovery component comprises a filter (803), a connecting pipe (804) and an oil tank (805); the oil tank (805) is fixedly connected to the upper end of the bracket (806); the filter (803) is fixedly connected to the surfaces of the two supporting legs (1); the filter (803) is connected to the second collecting box (801); the filter (803) is connected to the first collecting box (8) and the oil tank (805) through the connecting pipe (804); and a pump body is provided in the filter (803) and the oil tank (805).
6. The TA18 eyeglass wire coil rolling process according to claim 5, characterized in that: Each group of the first transmission components comprises a first transmission gear (406) and a first toothed belt (407); two first transmission gears (406) are provided, and the two first transmission gears (406) are respectively fixedly connected to the surface of the first rotating disk (404) and one of the driving gears (301); and the first toothed belt (407) is meshingly connected to the circumferential surfaces of the two first transmission gears (406).
7. The TA18 eyeglass wire coil rolling process according to claim 6, characterized in that: The second transmission assembly comprises a second rotating shaft (505), a bevel gear (504), a second transmission gear (506) and a second toothed belt (507). The second rotating shaft (505), the second transmission gear (506) and the bevel gear (504) are each provided with two, the two second rotating shafts (505) are both rotatably connected in the support frame (4), the two bevel gears (504) are respectively fixedly connected to the side ends of the two second rotating shafts (505), the two bevel gears (504) are respectively meshed with the two inclined gears (503), the two second transmission gears (506) are respectively fixedly connected to the circumferential surface of one of the second rotating shafts (505) and the surface of the other driving gear (301), and the second toothed belt (507) is meshedly connected to the circumferential surfaces of the two second transmission gears (506).
8. The TA18 eyeglass wire coil rolling process according to claim 7, characterized in that: Two groups of cleaning components are arranged in the frame mechanism, and the two groups of cleaning components cooperate to clean the oil stains on the metal surface. Each group of the cleaning components comprises a sliding frame (6), a knob (601), a screw rod (602), a threaded block (603), a positioning plate (604), a rotating plate (605) and a cleaning block (7). The sliding frame (6) is fixedly connected to the surface of the side plate (2), the screw rod (602) is rotatably connected to the sliding frame (6), and one end of the screw rod (602) movably penetrates the sliding frame (6). ) and extends outward, the knob (601) is fixedly connected to the extended end of the screw rod (602), the threaded block (603) is slidably connected to the sliding frame (6), the threaded block (603) is threadedly connected to the screw rod (602), the rotating plate (605) is movably hinged to the surface of the threaded block (603) through a hinge shaft, the positioning plate (604) is slidably connected to the threaded block (603) and the rotating plate (605), and the cleaning block (7) is fixedly connected to the surface of the rotating plate (605).
9. The TA18 eyeglass wire coil rolling process according to claim 8, characterized in that: A plurality of first wave plates (701) and a second wave plate (702) are fixedly connected inside the two cleaning blocks (7); the plurality of first wave plates (701) are respectively fixedly connected to the upper and lower inner walls of the cleaning block (7); the plurality of second wave plates (702) are respectively fixedly connected to the two side walls of the cleaning block (7); and a plurality of oil discharge holes (703) are provided on the lower surfaces of the two cleaning blocks (7).
10. The TA18 eyeglass wire coil rolling process according to claim 9, characterized in that: A first collecting box (8) and a second collecting box (801) are fixedly connected to the surfaces of the two supporting legs (1); the first collecting box (8) is arranged at the lower side of the coating component, and the second collecting box (801) is arranged at the lower side of the cleaning component.