Multiple refining and crushing device for precoated sand regeneration
By installing the ion air rod and adjusting the position of the crushing wheel in the crushing device for film sand regeneration, the agglomeration effect problem caused by electrostatic adsorption is solved, the screening efficiency and uniformity of particle size distribution are improved, and the equipment maintenance cost is reduced.
Patent Information
- Application Number
- CN202510426711.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2025-02-17
- Filing Date
- 2025-04-07
- Publication Date
- 2025-06-27
AI Technical Summary
The existing crushing device for regeneration of coated sand cannot effectively solve the agglomeration effect caused by electrostatic adsorption, resulting in dust accumulation in the crushing chamber and the inner wall of the conveying pipeline, and requires frequent shutdown and cleaning, increasing equipment maintenance costs.
A multiple refined crushing device for regeneration of coated sand is designed. By installing an ionic air rod on the top of the feed pipe and the discharge pipe, high-voltage ionization air releases positive and negative ions and neutralizes the charge on the surface of the sand particles. At the same time, the position of the crushing wheel is adjusted to control the particle size by cooperating with components such as movable plates, swing plates, limiting plates, etc.
Effectively neutralize the surface charge of sand particles, prevent electrostatic adsorption and agglomeration effects, improve screening efficiency and uniformity of particle size distribution, and reduce equipment maintenance costs.
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Figure CN120205747A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coated sand regeneration, and particularly to a multiple refinement and crushing device for coated sand regeneration. Background Art
[0002] During the crushing and refinement process of coated sand, in addition to conventional particle size control and equipment maintenance, there are also some potential problems that are easily overlooked but may seriously affect the quality of recycled sand and production efficiency, such as the agglomeration effect caused by electrostatic adsorption. When the coated sand is mechanically crushed, high-speed friction and collision between sand grains and between sand grains and the equipment will generate static charges, which will cause fine sand grains (especially fine powder) to agglomerate due to electrostatic action, or adhere to the inner wall of the equipment and the screen, resulting in screen hole blockage, affecting the screening efficiency, and at the same time leading to uneven particle size distribution.
[0003] The existing crushing devices for coated sand regeneration do not have the function of solving the agglomeration effect of coated sand, which will cause dust to accumulate on the inner walls of the crushing chamber and the conveying pipeline due to electrostatic adsorption, and it is necessary to frequently stop the machine for cleaning, resulting in an increase in equipment maintenance costs. Summary of the Invention
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A multiple refinement and crushing device for coated sand regeneration, including a mounting plate. A feed pipe is arranged at the rear side near the left side of the mounting plate, and a discharge pipe is arranged at the front side near the right side of the mounting plate. Two support plates are fixedly connected to the bottom of the mounting plate, and the two support plates are symmetrically arranged front and back. A T-shaped plate is fixedly connected between the two support plates. A support plate is fixedly connected to the top of the mounting plate near the left side, and a limiting plate is fixedly connected to the top of the support plate. A sliding plate is slidably connected to the top of the limiting plate. A swing plate is hinged to the top of the sliding plate near the left side, and a movable plate is hinged to the swing plate near the left side. A spring is fixedly connected to the top of the limiting plate near the left side, and the right end of the spring is fixedly connected to the sliding plate. A rolling wheel is hinged to the center of the inner cavity of the movable plate, and an eccentric wheel is attached to the outside of the rolling wheel. A driving motor is arranged at the top near the rear side of the eccentric wheel. The power output shaft of the driving motor penetrates through the inner cavity of the eccentric wheel and is fixedly connected thereto. A fixing plate is sleeved on the outside of the power output shaft. A cross plate is fixedly connected to the left side of the two support plates, and the right side of the fixing plate is fixedly connected to the cross plate. Ion air bars are installed at the tops of both the feed pipe and the discharge pipe.
[0006] Preferably, a crank is hinged to the bottom of the movable plate, a bottom block is hinged to the bottom of the crank, an L-shaped connecting plate is fixedly connected to the left side of the bottom block, and a top rod is fixedly connected to the other end of the L-shaped connecting plate. The left side of the T-shaped plate is fixedly connected to the bottom block.
[0007] Preferably, an L-shaped baffle is fixedly connected to the right side of the bottom block, a fitting plate is fixedly connected to the lower part near the right side of the movable plate, and a return spring is fixedly connected between the fitting plate and the L-shaped baffle.
[0008] Preferably, there is a grinding machine on the top of the grinding box, and a crushing wheel is arranged in the inner cavity of the grinding box. The power output shaft of the grinding machine is fixedly connected to the center of the top of the crushing wheel. A rectangular plate is sleeved outside the power output shaft. A rectangular opening is formed at the top of the rectangular plate. The power output shaft of the grinding machine fits with the rectangular opening. The rectangular plate is fixedly connected to the mounting plate. A connecting rod is hinged to the top of the rectangular plate, and the left end of the connecting rod is hinged to the sliding plate.
[0009] Preferably, a rotating plate is fixedly sleeved outside the power output shaft of the grinding machine. The rotating plate is located below the rectangular plate. Folding plates are hinged to the front and back sides of the rectangular plate, and a vertical pipe penetrates through the inner cavity of the folding plate.
[0010] Preferably, a feeding box is installed at the top of the vertical pipe, and a plurality of overflow pipes are inserted outside the vertical pipe. The plurality of overflow pipes are arranged in a circular array with the center of the vertical pipe as the center. A coating cotton is installed at one end of each of the plurality of vertical pipes away from the overflow pipe.
[0011] Preferably, a traction motor is installed on the left side of the grinding machine. Two driving sheave wheels are fixedly connected to the power output shaft of the traction motor. The two driving sheave wheels are symmetrically arranged left and right. There are driven sheave wheels on the front and back sides of the traction motor. A belt is sleeved outside each of the two driving sheave wheels and the adjacent driven sheave wheel.
[0012] Preferably, a transmission rod penetrates through the centers of the two driven sheave wheels and is fixedly connected to them. C-shaped mounting plates are fixedly connected to the front and back sides of the grinding machine. The right end of the transmission rod penetrates through the C-shaped mounting plate. A winding wheel is fixedly sleeved outside the transmission rod. The winding wheel is located in the inner cavity of the C-shaped mounting plate. A pull rope is wound outside the winding wheel, and the other end of the pull rope is fixedly connected to the folding plate.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] 1. Through the mutual cooperation among components such as the movable plate, the swinging plate, the limiting plate, the supporting plate, the driving motor, the fixing plate, the sliding plate, the rolling wheel, the spring, the L-shaped baffle, the L-shaped connecting plate, the ejector rod, the crank, the fitting plate, and the bottom block of the present invention, when crushing the coated sand, the position of the crushing wheel can be adjusted, so as to adjust the particle size of the coated sand. By arranging ion wind rods at the tops of the feeding pipe and the discharging pipe, it can be realized that positive and negative ions are released by high-voltage ionization of air to neutralize the surface charges of the sand grains;
[0015] 2. Through the mutual cooperation among components such as a winding wheel, a C-shaped mounting plate, a transmission rod, a pull rope, a belt, a driven sheave, a driving sheave, a traction motor, a folding plate, a rotating plate, a feed box, a coating cotton, a vertical pipe, an overflow pipe, etc., the present invention can achieve that when the coating cotton is attached to the inner wall of the grinding box, an anti-static coating is applied to inhibit dust adsorption. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural view of the present invention;
[0017] Figure 2 is a bottom view of the structure of the present invention;
[0018] Figure 3 is a rear view of the structure of the present invention;
[0019] Figure 4 is a plan view of the fixing plate structure of the components of the present invention;
[0020] Figure 5 is a schematic structural view of the fixing plate structure of the components of the present invention;
[0021] Figure 6 is a schematic structural view of the rectangular plate structure of the components of the present invention;
[0022] Figure 7 is a schematic structural view of the grinding machine structure of the components of the present invention;
[0023] Figure 8 is a schematic structural view of the feed box structure of the components of the present invention;
[0024] Figure 9 is Figure 5 an enlarged view at A in
[0025] Reference numerals in the figures: 1. Mounting plate; 2. Support plate; 3. Discharge pipe; 4. Feed pipe; 5. Grinding box; 6. T-shaped plate; 7. Eccentric wheel; 8. Movable plate; 9. Swing plate; 10. Limiting plate; 11. Support plate; 12. Driving motor; 13. Fixing plate; 14. Cross plate; 15. Sliding plate; 16. Rolling wheel; 17. Spring; 18. Return spring; 19. L-shaped baffle; 20. Bottom block; 21. L-shaped connecting plate; 22. Jack; 23. Crank; 24. Fitting plate; 25. Grinding machine; 26. Rectangular plate; 27. Crushing wheel; 28. Folding plate; 29. Linking rod; 30. Feed box; 31. Pull rope; 32. Transmission rod; 33. Driven sheave; 34. Belt; 35. Driving sheave; 36. Traction motor; 37. Coating cotton; 38. Vertical pipe; 39. Overflow pipe; 40. C-shaped mounting plate; 41. Rotating plate. DETAILED DESCRIPTION OF THE INVENTION
[0026] Please refer to Figures 1-9 , the present invention provides a technical solution:
[0027] A multiple-refinement crushing device for coated sand regeneration, comprising a mounting plate 1. A feed pipe 4 is arranged near the rear side on the left side of the mounting plate 1, and a discharge pipe 3 is arranged near the front side on the right side of the mounting plate 1. Two support plates 2 are fixedly connected to the bottom of the mounting plate 1. The two support plates 2 are symmetrically arranged front and back. A T-shaped plate 6 is fixedly connected between the two support plates 2. A support plate 11 is fixedly connected near the left side of the top of the mounting plate 1. A limiting plate 10 is fixedly connected to the top of the support plate 11. A sliding plate 15 is slidably connected to the top of the limiting plate 10. A swing plate 9 is hinged to the top near the left side of the sliding plate 15. An activity plate 8 is hinged to the left side of the swing plate 9. A spring 17 is fixedly connected to the top near the left side of the limiting plate 10. The right end of the spring 17 is fixedly connected to the sliding plate 15. A rolling wheel 16 is hinged near the center of the inner cavity of the activity plate 8. The outside of the rolling wheel 16 is in contact with an eccentric wheel 7. There is a driving motor 12 near the top at the rear side of the eccentric wheel 7. The power output shaft of the driving motor 12 penetrates through the inner cavity of the eccentric wheel 7 and is fixedly connected thereto. A fixing plate 13 is sleeved on the outside of the power output shaft. A cross plate 14 is fixedly connected to the left sides of the two support plates 2. The right side of the fixing plate 13 is fixedly connected to the cross plate 14. Ion air bars are installed at the tops of both the feed pipe 4 and the discharge pipe 3. A crank 23 is hinged near the bottom of the activity plate 8. A bottom block 20 is hinged near the bottom of the crank 23. An L-shaped connecting plate 21 is fixedly connected to the left side of the bottom block 20. The other end of the L-shaped connecting plate 21 is fixedly connected to a top rod 22. The left side of the T-shaped plate 6 is fixedly connected to the bottom block 20. An L-shaped baffle 19 is fixedly connected to the right side of the bottom block 20. A fitting plate 24 is fixedly connected to the right side near the bottom of the activity plate 8. A return spring 18 is fixedly connected between the fitting plate 24 and the L-shaped baffle 19.
[0028] There is a grinding machine 25 at the top of a grinding box 5. There is a crushing wheel 27 in the inner cavity of the grinding box 5. The power output shaft of the grinding machine 25 is fixedly connected to the center of the top of the crushing wheel 27. A rectangular plate 26 is sleeved on the outside of the power output shaft. A rectangular opening is formed at the top of the rectangular plate 26. The power output shaft of the grinding machine 25 is in contact with the rectangular opening. The rectangular plate 26 is fixedly connected to the mounting plate 1. A connecting rod 29 is hinged to the top of the rectangular plate 26. The left end of the connecting rod 29 is hinged to the sliding plate 15. A rotating plate 41 is fixedly sleeved on the outside of the power output shaft of the grinding machine 25. The rotating plate 41 is located below the rectangular plate 26. Folding plates 28 are hinged to the front and back sides of the rectangular plate 26. A vertical pipe 38 penetrates through the inner cavity of the folding plate 28. A feed box 30 is installed at the top of the vertical pipe 38. A number of overflow pipes 39 are inserted on the outside of the vertical pipe 38. The number of the overflow pipes 39 is arranged in an annular array centered on the center of the vertical pipe 38. A smear cotton 37 is installed at one end of each vertical pipe 38 away from the overflow pipe 39.
[0029] A traction motor 36 is installed on the left side of the grinding machine 25. Two driving grooved pulleys 35 are fixedly connected to the power output shaft of the traction motor 36. The two driving grooved pulleys 35 are symmetrically arranged left and right. There are driven grooved pulleys 33 on both the front and rear sides of the traction motor 36. A belt 34 is sleeved on the outside of each of the two driving grooved pulleys 35 and the adjacent driven grooved pulley 33. Transmission rods 32 penetrate through the centers of the two driven grooved pulleys 33 and are fixedly connected thereto. C-shaped mounting plates 40 are fixedly connected to both the front and rear sides of the grinding machine 25. The right end of the transmission rod 32 penetrates through the C-shaped mounting plate 40. A winding wheel is fixedly sleeved on the outside of the transmission rod 32. The winding wheel is located in the inner cavity of the C-shaped mounting plate 40. A pull rope 31 is wound around the outside of the winding wheel. The other end of the pull rope 31 is fixedly connected to the folding plate 28.
[0030] Working principle: First, when the grinding machine 25 is started, the crushing wheel 27 can be driven to rotate through the power output shaft to crush the coated sand. When the main motor 12 is started, the eccentric wheel 7 can be driven to rotate through the power output shaft. When the eccentric wheel 7 rotates and fits with the rolling wheel 16, the movable plate 8 can be driven to swing. When the movable plate 8 swings to the left, the sliding plate 15 can be driven to move to the left through the swing plate 9. When the movable plate 8 swings to the right, the sliding plate 15 can be driven to move to the right through the swing plate 9. When the sliding plate 15 moves to the right, the crushing wheel 27 can be driven to move to the right. When the crushing wheel 27 moves to the right, it can move along the inner cavity of the rectangular opening, so as to realize the adjustment of the size of the crushed coated sand particles. Before the crushing work starts, the traction motor 36 can be started. When the traction motor 36 is started, the two driving grooved pulleys 35 can be driven to rotate through the power output shaft. When the two driving grooved pulleys 35 rotate, the two driven grooved pulleys 33 can be driven to rotate through the two belts 34. When the two driven grooved pulleys 33 rotate, the two winding wheels can be driven to rotate through the adjacent transmission rods 32. When the winding wheel rotates, the folding plate 28 can be driven to swing by pulling the pull rope 31. When the folding plate 28 swings, the vertical pipe 38 can be driven to turn 90 degrees. When several coating cottons 37 are in contact with the inner wall of the grinding box 5, an anti-static coating can be applied to the inner wall of the grinding box 5. By starting the ion wind rod, the charge of the coated sand at the position of the feed pipe 4 can be neutralized.
Claims
1. A multiple refining and crushing device for regenerating coated sand, comprising a mounting plate (1), characterized in that: A feed pipe (4) is arranged on the left side of the mounting plate (1) near the rear side, and a discharge pipe (3) is arranged on the right side of the mounting plate (1) near the front side. Two bracket plates (2) are fixedly connected to the bottom of the mounting plate (1), and the two bracket plates (2) are symmetrically arranged front and back. A T-shaped plate (6) is fixedly connected between the two bracket plates (2). A support plate (11) is fixedly connected to the top of the mounting plate (1) near the left side, and a limit plate (10) is fixedly connected to the top of the support plate (11). A sliding plate (15) is slidably connected to the top of the limit plate (10), and a swing plate (9) is hingedly connected to the top of the sliding plate (15) near the left side. A movable plate (8) is hingedly connected to the swing plate (9) near the left side. (10) A spring (17) is fixedly connected to the top near the left side, and the right end of the spring (17) is fixedly connected to the sliding plate (15). A rolling wheel (16) is hinged near the center of the inner cavity of the movable plate (8), and an eccentric wheel (7) is attached to the outer side of the rolling wheel (16). An active motor (12) is provided at the rear side of the eccentric wheel (7) near the top. The power output shaft of the active motor (12) passes through the inner cavity of the eccentric wheel (7) and is fixedly connected thereto. A fixed plate (13) is sleeved on the outer side of the power output shaft. The left sides of the two bracket plates (2) are fixedly connected to a transverse plate (14), and the right side of the fixed plate (13) is fixedly connected to the transverse plate (14). Ion wind rods are installed on the tops of the feed pipe (4) and the discharge pipe (3).
2. The multiple refining and crushing device for regeneration of coated sand according to claim 1 is characterized in that: The movable plate (8) is hinged with a crank (23) near the bottom, the crank (23) is hinged with a bottom block (20) near the bottom, the left side of the bottom block (20) is fixedly connected with an L-shaped connecting plate (21), the other end of the L-shaped connecting plate (21) is fixedly connected with a push rod (22), and the left side of the T-shaped plate (6) is fixedly connected to the bottom block (20).
3. The multiple refining and crushing device for regeneration of coated sand according to claim 2 is characterized in that: An L-shaped baffle (19) is fixedly connected to the right side of the bottom block (20), a bonding plate (24) is fixedly connected to the right side of the movable plate (8) near the bottom, and a return spring (18) is fixedly connected between the bonding plate (24) and the L-shaped baffle (19).
4. The multiple refining and crushing device for regenerating coated sand according to claim 3 is characterized in that: A grinder (25) is provided on the top of the grinding box (5), a crushing wheel (27) is provided in the inner cavity of the grinding box (5), a power output shaft of the grinder (25) is fixedly connected to the center of the top of the crushing wheel (27), a rectangular plate (26) is sleeved on the outer side of the power output shaft, a rectangular opening is opened on the top of the rectangular plate (26), the power output shaft of the grinder (25) is fitted with the rectangular opening, the rectangular plate (26) is fixedly connected to the mounting plate (1), a connecting rod (29) is hinged on the top of the rectangular plate (26), and the left end of the connecting rod (29) is hinged to the sliding plate (15).
5. The multiple refining and crushing device for regenerating coated sand according to claim 4, characterized in that: A rotating plate (41) is fixedly sleeved on the outer side of the power output shaft of the grinder (25), and the rotating plate (41) is located below the rectangular plate (26). Folding plates (28) are hinged on both the front and rear sides of the rectangular plate (26), and a vertical pipe (38) runs through the inner cavity of the folding plate (28).
6. The multiple refining and crushing device for regenerating coated sand according to claim 5, characterized in that: A feed box (30) is installed on the top of the vertical tube (38), and a plurality of overflow tubes (39) are inserted on the outside of the vertical tube (38). The plurality of overflow tubes (39) are arranged in a circular array with the center of the vertical tube (38) as the center, and a smear cotton (37) is installed at one end of the plurality of vertical tubes (38) away from the overflow tube (39).
7. The multiple refining and crushing device for regenerating coated sand according to claim 6, characterized in that: A traction motor (36) is installed on the left side of the grinder (25). The power output shaft of the traction motor (36) is fixedly connected to two active groove wheels (35). The two active groove wheels (35) are symmetrically arranged on the left and right sides. The traction motor (36) has driven groove wheels (33) on both the front and rear sides. The two active groove wheels (35) are both connected to the outer sides of the adjacent driven groove wheels (33) with belts (34).
8. The multiple refining and crushing device for regenerating coated sand according to claim 7, characterized in that: A transmission rod (32) is provided at the center of each of the two driven groove wheels (33) and is fixedly connected thereto. A C-shaped mounting plate (40) is fixedly connected to both the front and rear sides of the grinder (25). The right end of the transmission rod (32) passes through the C-shaped mounting plate (40). A winding wheel is fixedly sleeved on the outside of the transmission rod (32). The winding wheel is located in the inner cavity of the C-shaped mounting plate (40). A pull rope (31) is wound around the outside of the winding wheel. The other end of the pull rope (31) is fixedly connected to the folding plate (28).