Auto parts processing equipment and method capable of collecting debris

Abstract

The present invention relates to an automobile parts processing equipment and method capable of collecting debris, comprising a supporting platform, a sliding platform, a heavy-load drive guide rail, a horizontal drive guide rail, an annular drive guide rail, a deep cutting processing mechanism, and a composite cleaning mechanism. The upper end face of the supporting platform has a processing groove parallel to its axis, the heavy-load drive guide rail is embedded in the groove body of the supporting platform, the annular drive guide rail is slidably connected to the supporting platform via the heavy-load drive guide rail, the horizontal drive guide rail is connected to the upper end face of the supporting platform, the deep cutting processing mechanism is slidably connected to the horizontal drive guide rail, and the composite cleaning mechanism is embedded in the processing groove. The method of use thereof includes three steps: equipment assembly, processing operation, and debris cleaning operation. On the one hand, the present invention can effectively improve processing efficiency while effectively improving processing accuracy; on the other hand, it can effectively provide centralized management capabilities for processing debris, thereby achieving the purpose of improving the processing environment while effectively realizing efficient and comprehensive resource recovery operations.

Description

Technical Field

[0001] The invention relates to automobile parts processing equipment and a cutting method capable of collecting debris, belonging to the technical field of mechanical processing. Background Art

[0002] Currently, the production and processing of automotive parts often involves a variety of materials, structures, and flexible processing requirements, such as carbide, rubber, and plastic. This also generates a large amount of waste, including machining debris. To address this issue, current practices primarily rely on tailoring machining equipment to specific workpiece materials and processing requirements. This results in a large number of machining equipment and low overall equipment utilization. Furthermore, the ability to manage the debris generated during operation is relatively poor, leading to environmental pollution and significant raw material waste due to untimely debris collection.

[0003] In addition, the current production and processing equipment needs to be frequently replaced during operation, and the debris generated by processing needs to be frequently cleaned. This seriously affects the efficiency of production and processing operations, and also causes the workpiece to be processed to need to be installed, positioned and transported multiple times. As a result, the processing error is easily increased due to multiple clamping and positioning, which greatly affects the stability of the workpiece processing quality.

[0004] Therefore, in response to this problem, there is an urgent need to develop an automobile parts processing equipment and method that can collect debris to meet the needs of actual work. Summary of the Invention

[0005] In order to solve the deficiencies in the existing technology, the present invention has a high degree of integration, modularization and automation. On the one hand, it can effectively meet the needs of supporting operation of various materials, structures and processing technologies, and effectively reduce the number of clamping and positioning of the workpiece during processing, while improving processing efficiency and effectively improving processing accuracy; on the other hand, during processing operations, it can effectively provide centralized management capabilities for processing debris, thereby achieving the purpose of improving the processing environment while effectively realizing efficient and comprehensive resource recovery operations.

[0006] In order to achieve the above object, the present invention is implemented through the following technical solutions:

[0007] An automobile parts processing device capable of collecting debris, comprising a bearing platform, a sliding platform, a heavy-duty driving guide rail, a horizontal driving guide rail, a circular driving guide rail, a deep cutting processing mechanism, a composite cleaning mechanism and a driving circuit. There is a processing groove on the upper end surface of the bearing platform, which is parallel to its axis. The processing groove is a groove-shaped structure with a "U" - shaped cross-section, and its axis is parallel to the horizontal plane. There are at least two heavy-duty driving guide rails, which are embedded in the groove body of the bearing platform and are parallel to the axis of the bearing platform. At the same time, the heavy-duty driving guide rails are symmetrically distributed on both sides of the axis of the bearing platform and are connected to the upper end surface of the bearing platform. There is at least one circular driving guide rail, which is embedded in the processing groove and is slidably connected to the bearing platform through the heavy-duty driving guide rail. There are at least two horizontal driving guide rails, which are symmetrically distributed on both sides of the axis of the bearing platform and are connected to the upper end surface of the bearing platform, and are parallel to the axis of the bearing platform. The horizontal driving guide rail and the circular driving guide rail are both slidably connected to at least two sliding platforms. There are at least two deep cutting processing mechanisms, which are slidably connected between the sliding platform and the horizontal driving guide rail. The composite cleaning mechanism is embedded in the processing groove and is connected to the bottom of the processing groove, and the axis of the composite cleaning mechanism is parallel to the axis of the bearing platform. The driving circuit is connected to the outer side surface of the bearing platform and is electrically connected to the heavy-duty driving guide rail, the horizontal driving guide rail, the circular driving guide rail, the deep cutting processing mechanism and the composite cleaning mechanism respectively.

[0008] Furthermore, the deep cutting processing mechanism includes a cutting tool head, a tool holder, an operating robotic arm, a connecting mechanism, a laser rangefinder, and a microwave rangefinder. The tool holder is a block-shaped structure with a rectangular cross-section, and its lower end surface is connected to the upper end surface of the sliding platform. At the same time, both the left side surface and the rear side surface of the tool holder are hinged to an operating robotic arm through a turntable mechanism. The axis of the operating robotic arm forms an angle of 0° - 180° with the upper end surface of the bearing platform. At the same time, the front end surfaces of the two operating robotic arms are respectively connected to the same cutting tool head through a connecting mechanism. The operating axis of the cutting tool head forms an angle of 0° - 90° with the axis of the bearing platform and intersects. There is at least one laser rangefinder and at least one microwave rangefinder, both of which are embedded in the front end surface of the cutting tool head, and the detection axes of the laser rangefinder and the microwave rangefinder are parallel to each other and are parallel to the processing direction of the cutting tool head. The cutting tool head, the operating robotic arm, the laser rangefinder, and the microwave rangefinder are all electrically connected to the driving circuit.

[0009] Furthermore, the cutting tool head includes a supporting keel, a drainage fan, an exciter, a rotary drive mechanism, an adjustment table, a grinding mechanism, a lathe tool holder, a drilling mechanism, a drainage tube, an angle sensor, and an inclination sensor, wherein the supporting keel is a funnel-shaped frame structure, the drainage tube is embedded in the supporting keel, is coaxially distributed with the supporting keel, and at least one exciter is provided on the outer side of the drainage tube, and at the same time, the lower end face of the drainage tube is connected with the drainage fan, and the drainage fan is connected to the supporting keel, and is connected to the composite cleaning mechanism through the guide tube, the rotary drive mechanism is embedded in the upper end face of the supporting keel, and is located above the drainage tube, and the outer diameter of the rotary drive mechanism is not greater than 2 / 3 of the inner diameter of the upper end face of the drainage tube, and is coaxially distributed with the drainage tube, the grinding mechanism, lathe The tool holder and the drilling mechanism are respectively connected to the rotary drive mechanism through the adjustment platform, and are rotated in the range of 0°-360° around the axis of the rotary drive mechanism through the rotary drive mechanism. The angle sensor is connected to the rotary drive mechanism, and there is at least one inclination sensor, which is connected to the upper end face of the bearing keel. The front end faces of the adjustment platforms corresponding to the grinding mechanism, the turning tool holder and the drilling mechanism are each provided with a laser rangefinder and a microwave rangefinder, and the axes of the laser rangefinder and the microwave rangefinder are perpendicular to the front end face of the adjustment platform and parallel to the processing directions of the grinding mechanism, the turning tool holder and the drilling mechanism respectively. The exhaust fan, vibrator, rotary drive mechanism, grinding mechanism, turning tool holder, drilling mechanism, angle sensor and inclination sensor are all electrically connected to the drive circuit.

[0010] Furthermore, the composite cleaning mechanism includes a lifting drive mechanism, a bearing trough, a mesh belt conveyor, a main spray port, an auxiliary spray port, an electromagnet, and a deflector, wherein the bearing trough is a trough-shaped structure with an inverted isosceles trapezoidal cross section, and its outer side surface is slidably connected to the processing trough wall through at least two lifting drive mechanisms, the axis of the lifting drive mechanism is perpendicular to the bottom of the processing trough, and is hinged to the outer side surface of the bearing trough through a hinge, and is evenly distributed along the axis direction of the bearing trough, the axis of the bearing trough and the bottom of the processing trough are at an angle of 0°-30°, the mesh belt conveyor is located in the bearing trough and is distributed parallel to the bottom of the bearing trough, the mesh belt conveyor is connected to the bottom of the bearing trough through a number of columns, and the mesh belt conveyor is connected to the bottom of the bearing trough A cleaning gap with a width of not less than 10 mm is set between them. Several electromagnets are connected to the bottom of the load-bearing trough, located directly below the mesh belt conveyor and evenly distributed along the axis of the mesh belt conveyor, and a guide cover is set outside each electromagnet. Several main spray ports are connected to the side walls of the load-bearing trough and evenly distributed along the axis of the load-bearing trough. At the same time, each main spray port is located above the mesh belt conveyor, and the axis of the mesh belt conveyor intersects with the axis of the mesh belt conveyor and forms an angle of 10°-45°. The auxiliary spray port is embedded in the front end face of the load-bearing trough, and its axis is parallel to the axis of the load-bearing trough. At the same time, at least one sewage outlet is set at the bottom and rear end face of the load-bearing trough. The lifting drive mechanism, mesh belt conveyor and electromagnet are all electrically connected to the drive circuit.

[0011] Furthermore, the air deflector includes a protective shell, spring clips, elastic connecting belts and a guide plate, wherein the protective shell is a closed cavity structure with a rectangular cross-section, and its top is connected to the guide plate through spring clips and elastic connecting belts. The elastic connecting belt is a hollow cylindrical structure coaxially distributed with the protective shell, and is respectively connected to the upper end face of the protective shell and the lower end face of the guide plate, and is wrapped around each spring clip. The guide plate is a rectangular plate structure, and its plate surface forms an angle of 10°-60° with the top of the protective shell and the bottom of the load-bearing groove, and the area of ​​the guide plate is at least 1.1 times the area of ​​the upper end face of the protective shell. At the same time, the inclination directions of the guide plates of the two adjacent air deflectors are opposite.

[0012] Furthermore, a liquid storage tank, a spray pump, a diversion pipe and a control valve are provided outside the carrying tank, wherein the liquid storage tank and the spray pump are connected to the outer side of the carrying platform, and the liquid storage tank is connected to at least one diversion pipe through the spray pump, the diversion pipe is connected to the outer side of the carrying tank, and is respectively connected to each main spray port and auxiliary spray port through a control valve, and the spray pump and the control valve are both electrically connected to the drive circuit.

[0013] Furthermore, the upper half of the slide connected to the annular drive guide rail is located outside the upper end surface of the support platform, and at least one auxiliary connecting rod is provided on the outer side of the slide. The auxiliary connecting rod is a telescopic rod structure with at least two stages, and its upper end surface is hinged to the outer side surface of the slide by a hinge and forms an angle of 0°-90° with the outer side surface of the slide. The lower end surface of the auxiliary connecting rod is connected to the upper end surface of the support platform, and an electromagnet is provided on the lower end surface of the auxiliary connecting rod and is connected to the support platform through the electromagnet. The electromagnet is electrically connected to the drive circuit.

[0014] Furthermore, the driving circuit is a circuit system based on a programmable controller, and the driving circuit is further provided with a serial communication circuit, and is provided with any one or more common control interfaces including but not limited to a display, a button, a potentiometer, and a keyboard.

[0015] A method for using an automobile parts processing device capable of collecting debris comprises the following steps:

[0016] S1, equipment assembly: First, according to the needs of the processing operation, the carrier platform, slide, heavy-load drive guide rail, horizontal drive guide rail, circular drive guide rail, deep cutting processing mechanism, composite cleaning mechanism and drive circuit are assembled and positioned. Then, according to the needs of the processing operation, the processing tool in the deep cutting processing mechanism is set to complete the equipment preset;

[0017] S2, processing operation, first connect and position the workpiece to be processed through the slide and the annular drive guide rail, and then drive the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail to operate at the same time, on the one hand, adjust the working position of the annular drive guide rail and the deep cutting processing mechanism connected to the horizontal drive guide rail; on the other hand, the relative position between the processing surface of the workpiece to be processed and the deep cutting processing mechanism is adjusted by accurately rotating the annular drive guide rail, and then the processing operation can be carried out. During the processing operation, the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail can be synchronously driven to operate according to the needs of the processing process, and the position of the processing surface of the workpiece to be processed can be adjusted as a whole. At the same time, the deep cutting processing mechanism can be adjusted to meet the selection of different processing tools while synchronously adjusting the feed, tool movement and tool retraction paths;

[0018] S3, debris cleaning operation. During the cutting process of the workpiece to be processed, the debris generated is first collected by the deep cutting processing mechanism and drained to the composite cleaning mechanism. Then, on the one hand, the composite cleaning mechanism collects, caches and transports the collected debris for discharge; on the other hand, the composite cleaning mechanism is flushed and cleaned as a whole during the processing interval and through the spray mechanism set by the composite cleaning mechanism, thereby completing the collection and cleaning operation of the debris generated in the mechanical processing.

[0019] Compared with the existing technology, the present invention has a high degree of integration, modularization and automation. On the one hand, it can effectively meet the needs of supporting the operation of various materials, structures and processing technologies, and effectively reduce the number of times the workpiece is clamped and positioned during processing, while improving processing efficiency and effectively improving processing accuracy; on the other hand, during processing operations, it can effectively provide centralized management capabilities for processing debris, thereby achieving the purpose of improving the processing environment while effectively realizing the purpose of efficient and comprehensive resource recovery operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments;

[0021] Figure 1 It is a schematic diagram of a partial structure viewed from above of the present invention;

[0022] Figure 2 It is a schematic diagram of the local structure of the cutting tool head from the side;

[0023] Figure 3 It is a schematic diagram of the partial structure of the cross section of the composite cleaning mechanism;

[0024] Figure 4 Schematic diagram of the connection structure between the slide 2 and the auxiliary connecting rod. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to implement, the present invention will be further described below in conjunction with specific embodiments.

[0026] As Figure 1-Figure 4 shown, a processing device for automotive parts capable of collecting debris includes a bearing table 1, a sliding table 2, a heavy-duty driving guide rail 3, a horizontal driving guide rail 4, a circular driving guide rail 5, a deep cutting processing mechanism 6, a composite cleaning mechanism 7 and a driving circuit 8. A processing groove 9 parallel to its axis is provided on the upper end surface of the bearing table 1. The processing groove 9 is a groove-shaped structure with a "U"-shaped cross-section, and its axis is parallel to the horizontal plane. There are at least two heavy-duty driving guide rails 3, which are embedded in the groove body of the bearing table 1 and are parallel to the axis of the bearing table 1. At the same time, the heavy-duty driving guide rails 3 are symmetrically distributed on both sides of the axis of the bearing table 1. There is at least one circular driving guide rail 5, which is embedded in the processing groove 9 and is slidably connected to the bearing table 1 through the heavy-duty driving guide rail 3. There are at least two horizontal driving guide rails 4, which are symmetrically distributed on both sides of the axis of the bearing table 1 and are parallel to the axis of the bearing table 1. The horizontal driving guide rails 4 and the circular driving guide rail 5 are both slidably connected to at least two sliding tables 2. There are at least two deep cutting processing mechanisms 6, which are slidably connected between the sliding table 2 and the horizontal driving guide rail 4. The composite cleaning mechanism 7 is embedded in the processing groove 9 and is connected to the bottom of the processing groove 9, and the axis of the composite cleaning mechanism 7 is parallel to the axis of the bearing table 1. The driving circuit 8 is connected to the outer side surface of the bearing table 1 and is electrically connected to the heavy-duty driving guide rail 3, the horizontal driving guide rail 4, the circular driving guide rail 5, the deep cutting processing mechanism 6 and the composite cleaning mechanism 7 respectively.

[0027] It should be emphasized that the deep cutting processing mechanism 6 includes a cutting tool head 61, a tool holder 62, a working robotic arm 63, a connecting mechanism 64, a laser rangefinder 65 and a microwave rangefinder 66. The tool holder 62 is a block-shaped structure with a rectangular cross-section, and its lower end surface is connected to the upper end surface of the sliding table 2. At the same time, both the left side surface and the rear side surface of the tool holder 62 are hinged to a working robotic arm 63 through a turntable mechanism 67. The axis of the working robotic arm 63 forms an angle of 0° - 180° with the upper end surface of the bearing table 1. At the same time, the front end surfaces of the two working robotic arms 63 are respectively connected to the same cutting tool head 61 through a connecting mechanism 64. The working axis of the cutting tool head 61 forms an angle of 0° - 90° with the axis of the bearing table 1 and intersects. There is at least one of the laser rangefinder 65 and the microwave rangefinder 66, both of which are embedded in the front end surface of the cutting tool head 61, and the detection axes of the laser rangefinder 65 and the microwave rangefinder 66 are parallel to each other and are parallel to the processing direction of the cutting tool head 61. The cutting tool head 61, the working robotic arm 63, the laser rangefinder 65 and the microwave rangefinder 66 are all electrically connected to the driving circuit 8.

[0028] The set working robot arm can flexibly and accurately adjust the working angle and position of the cutting tool head, thereby effectively improving the flexibility and working accuracy of the processing operation to meet the needs of different processing technologies.

[0029] At the same time, the laser rangefinder and microwave rangefinder are set up to effectively realize the precise detection and positioning of the working position of the cutting tool head, thereby improving the processing accuracy.

[0030] The cutting tool head 61 includes a supporting keel 611, a drainage fan 612, an exciter 613, a rotary drive mechanism 614, an adjustment table 615, a grinding mechanism 616, a turning tool holder 617, a drilling mechanism 618, a drainage tube 619, an angle sensor 610, and an inclination sensor 6101. The supporting keel 611 is a funnel-shaped frame structure, and the drainage tube 619 is embedded in the supporting keel 611 and is coaxially distributed with the supporting keel 611. The outer side of the drainage tube 619 is At least one exciter 613 is provided, and the lower end surface of the drainage tube 619 is connected to the drainage fan 612, and the drainage fan 612 is connected to the supporting keel 611, and is connected to the composite cleaning mechanism 7 through the guide tube. The rotary drive mechanism 614 is embedded in the upper end surface of the supporting keel 611 and is located above the drainage tube 619. The outer diameter of the rotary drive mechanism 614 is not greater than 2 / 3 of the inner diameter of the upper end surface of the drainage tube 619 and is coaxially distributed with the drainage tube 619. The grinding mechanism 616 and the turning tool are connected to the composite cleaning mechanism 7 through the guide tube. The frame 617 and the drilling mechanism 618 are connected to the rotary drive mechanism 614 through the adjustment table 615, and are rotated in the range of 0°-360° around the axis of the rotary drive mechanism 614 through the rotary drive mechanism 614. The angle sensor 610 is connected to the rotary drive mechanism 614, and the inclination sensor 6101 is at least one and is connected to the upper end surface of the supporting keel 611. The front end surface of the adjustment table 615 corresponding to the grinding mechanism 616, the turning tool holder 617, and the drilling mechanism 618 is provided with a A laser rangefinder 65 and a microwave rangefinder 66 are provided, and the axes of the laser rangefinder 65 and the microwave rangefinder 66 are perpendicular to the front end surface of the adjustment platform 615, and are respectively parallel to the processing directions of the grinding mechanism 616, the turning tool holder 617, and the drilling mechanism 618. The exhaust fan 612, the vibrator 613, the rotary drive mechanism 614, the grinding mechanism 616, the turning tool holder 617, the drilling mechanism 618, the angle sensor 610, and the inclination sensor 6101 are all electrically connected to the drive circuit 8.

[0031] The vibrator and the drainage fan are set to cooperate to effectively collect and discharge the debris and smoke generated during processing through the drainage pipe;

[0032] In this embodiment, the composite cleaning mechanism 7 includes a lifting drive mechanism 71, a bearing trough 72, a mesh belt conveyor 73, a main spray port 74, an auxiliary spray port 75, an electromagnet 76, and a deflector 77, wherein the bearing trough 72 is a trough structure with an inverted isosceles trapezoidal cross section, and its outer side surface is slidably connected to the wall of the processing trough 9 through at least two lifting drive mechanisms 71, the axis of the lifting drive mechanism 71 is perpendicular to the bottom of the processing trough 9, and is hinged to the outer side surface of the bearing trough 72 through a hinge, and is evenly distributed along the axis direction of the bearing trough 72, the axis of the bearing trough 72 is at an angle of 0°-30° to the bottom of the processing trough 9, the mesh belt conveyor 73 is located in the bearing trough 72, and is distributed parallel to the bottom of the bearing trough 72, the mesh belt conveyor 73 is connected to the bottom of the bearing trough 72 through a number of columns, and the mesh belt conveyor 73 is connected to the bearing trough 72. A cleaning gap with a width of not less than 10 mm is set between the bottom, and the electromagnets 76 are several, which are connected to the bottom of the bearing tank 72, located directly below the mesh belt conveyor 73 and evenly distributed along the axis of the mesh belt conveyor 73, and a deflector 77 is set outside each electromagnet 76, and the main spray ports 74 are several, which are connected to the side walls of the bearing tank 72 and evenly distributed along the axis of the bearing tank 72. At the same time, each main spray port 74 is located above the mesh belt conveyor 73, and the axis of the mesh belt conveyor 73 intersects with the axis of the mesh belt conveyor 73 and forms an angle of 10°-45°. The auxiliary spray port 75 is embedded in the front end face of the bearing tank 72, and its axis is parallel to the axis of the bearing tank 72. At the same time, at least one sewage outlet 78 is set at the bottom and rear end face of the bearing tank 72. The lifting drive mechanism 71, mesh belt conveyor 73, and electromagnet 76 are all electrically connected to the drive circuit 8.

[0033] The mesh belt conveyor can be used to transport larger debris in a centralized manner. At the same time, the electromagnet can effectively adsorb and position common magnetic metal debris through intermittent operation, thereby improving the stability of debris positioning in the mesh belt conveyor and the load trough, and preventing pollution and loss caused by debris splashing. When cleaning debris, the electromagnet is stopped to improve the efficiency of debris cleaning.

[0034] In addition, the deflector 77 includes a protective shell 771, a spring piece 772, an elastic connecting belt 773 and a deflector 774, wherein the protective shell 771 is a closed cavity structure with a rectangular cross-section, and its top is connected to the deflector 774 through the spring piece 772 and the elastic connecting belt 773. The elastic connecting belt 773 is a hollow cylindrical structure coaxially distributed with the protective shell 771, and is respectively connected to the upper end surface of the protective shell 771 and the lower end surface of the deflector 774, and is covered on the outside of each spring piece 772. The deflector 774 is a rectangular plate structure, and its plate surface forms an angle of 10°-60° with the top of the protective shell 771 and the bottom of the load-bearing groove, and the area of ​​the deflector 774 is at least 1.1 times the area of ​​the upper end surface of the protective shell 771. At the same time, the deflectors 774 of the two adjacent deflectors 77 are inclination directions in opposite directions.

[0035] The provided deflector can effectively protect the electromagnet and improve the efficiency of debris cleaning operations.

[0036] It should be noted that a liquid storage tank 721, a spray pump 722, a diversion pipe 723 and a control valve 724 are provided outside the carrying tank 72, wherein the liquid storage tank 721 and the spray pump 722 are both connected to the outer side of the carrying platform 1, and the liquid storage tank 721 is connected to at least one diversion pipe 723 through the spray pump 722, the diversion pipe 723 is connected to the outer side of the carrying tank 72, and is respectively connected to each main spray port 74 and the auxiliary spray port 75 through the control valve 724, and the spray pump 722 and the control valve 724 are both electrically connected to the drive circuit.

[0037] In this embodiment, the upper half of the slide 2 connected to the annular drive guide rail 5 is located outside the upper end surface of the support platform 1, and at least one auxiliary connecting rod 10 is provided on the outer side surface of the slide 2. The auxiliary connecting rod 10 is a telescopic rod structure with at least two stages. Its upper end surface is hinged to the outer side surface of the slide 2 and forms an angle of 0°-90° with the outer side surface of the slide 2. The lower end surface of the auxiliary connecting rod 10 is connected to the upper end surface of the support platform 1. The lower end surface of the auxiliary connecting rod 10 is provided with an electromagnet 11 and is connected to the support platform 1 through the electromagnet 11. The electromagnet 11 is electrically connected to the drive circuit 8.

[0038] The auxiliary connecting rod can effectively improve the load-bearing capacity of the slide, thereby effectively improving the stability and reliability of the annular drive guide rail for the workpiece load positioning, thereby effectively improving

[0039] In this embodiment, the driving circuit 8 is a circuit system based on a programmable controller, and the driving circuit is further provided with a serial communication circuit, and is provided with any one or more common control interfaces including but not limited to a display, button, potentiometer, and keyboard.

[0040] A method for using an automobile parts processing device capable of collecting debris comprises the following steps:

[0041] S1, equipment assembly: First, according to the needs of the processing operation, the carrier platform, slide, heavy-load drive guide rail, horizontal drive guide rail, circular drive guide rail, deep cutting processing mechanism, composite cleaning mechanism and drive circuit are assembled and positioned. Then, according to the needs of the processing operation, the processing tool in the deep cutting processing mechanism is set to complete the equipment preset;

[0042] S2, processing operation, first connect and position the workpiece to be processed through the slide and the annular drive guide rail, and then drive the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail to operate at the same time, on the one hand, adjust the working position of the annular drive guide rail and the deep cutting processing mechanism connected to the horizontal drive guide rail; on the other hand, the relative position between the processing surface of the workpiece to be processed and the deep cutting processing mechanism is adjusted by accurately rotating the annular drive guide rail, and then the processing operation can be carried out. During the processing operation, the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail can be synchronously driven to operate according to the needs of the processing process, and the position of the processing surface of the workpiece to be processed can be adjusted as a whole. At the same time, the deep cutting processing mechanism can be adjusted to meet the selection of different processing tools while synchronously adjusting the feed, tool movement and tool retraction paths;

[0043] S3, debris cleaning operation. During the cutting process of the workpiece to be processed, the debris generated is first collected by the deep cutting processing mechanism and drained to the composite cleaning mechanism. Then, on the one hand, the composite cleaning mechanism collects, caches and transports the collected debris for discharge; on the other hand, the composite cleaning mechanism is flushed and cleaned as a whole during the processing interval and through the spray mechanism set by the composite cleaning mechanism, thereby completing the collection and cleaning operation of the debris generated in the mechanical processing.

[0044] Compared with the existing technology, the present invention has a high degree of integration, modularization and automation. On the one hand, it can effectively meet the needs of supporting the operation of various materials, structures and processing technologies, and effectively reduce the number of times the workpiece is clamped and positioned during processing, while improving processing efficiency and effectively improving processing accuracy; on the other hand, during processing operations, it can effectively provide centralized management capabilities for processing debris, thereby achieving the purpose of improving the processing environment while effectively realizing the purpose of efficient and comprehensive resource recovery operations.

[0045] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An automobile parts processing equipment capable of collecting debris, characterized in that: The automobile parts processing equipment capable of collecting debris includes a carrier, a slide, a heavy-load drive guide rail, a horizontal drive guide rail, an annular drive guide rail, a deep cutting processing mechanism, a compound cleaning mechanism and a drive circuit. The upper end surface of the carrier is provided with a processing groove parallel to its axis, and its axis is parallel to the horizontal plane. At least two heavy-load drive guide rails are embedded in the groove body of the carrier and parallel to the axis of the carrier. At the same time, the heavy-load drive guide rails are symmetrically distributed on both sides of the axis of the carrier and connected to the upper end surface of the carrier. At least one annular drive guide rail is embedded in the processing groove and slidably connected to the carrier through the heavy-load drive guide rail. At least two horizontal drive rails are symmetrically distributed on both sides of the axis of the carrier and connected to the upper end surface of the carrier, and distributed parallel to the axis of the carrier. The horizontal drive guide rail and the annular drive guide rail are both slidably connected to at least two slides. At least two deep cutting processing mechanisms are slidably connected between the slide and the horizontal drive guide rail. The compound cleaning mechanism is embedded in the processing groove and connected to the bottom of the processing groove, and the axis of the compound cleaning mechanism is parallel to the axis of the carrier. The dynamic circuit is connected to the outer side of the carrier platform, and is electrically connected to the heavy-duty drive guide rail, the horizontal drive guide rail, the annular drive guide rail, the deep cutting processing mechanism, and the composite cleaning mechanism respectively; the deep cutting processing mechanism includes a cutting tool head, a tool holder, an operating robot arm, a connecting mechanism, a laser rangefinder, and a microwave rangefinder. The tool holder is a block structure with a rectangular cross section, and its lower end face is connected to the upper end face of the slide. At the same time, the left side and the rear side of the tool holder are hinged to an operating robot arm through a turntable mechanism. The axis of the operating robot arm is 0°-1° with the upper end face of the carrier platform. 80° included angle, at the same time, the front ends of the two working manipulators are respectively connected to the same cutting tool head through a connecting mechanism, the operating axis of the cutting tool head and the axis of the carrier platform form an included angle of 0°-90° and intersect, at least one of the laser rangefinder and the microwave rangefinder are embedded in the front end face of the cutting tool head, and the detection axes of the laser rangefinder and the microwave rangefinder are parallel to each other and to the processing direction of the cutting tool head, and the cutting tool head, the working manipulator arm, the laser rangefinder, and the microwave rangefinder are all electrically connected to the drive circuit;The cutting tool head includes a supporting keel, a drainage fan, an exciter, a rotary drive mechanism, an adjustment table, a grinding mechanism, a lathe tool holder, a drilling mechanism, a drainage tube, an angle sensor and an inclination sensor, wherein the supporting keel is a funnel-shaped frame structure, the drainage tube is embedded in the supporting keel, is coaxially distributed with the supporting keel, and at least one exciter is provided on the outer side of the drainage tube, and at the same time, the lower end face of the drainage tube is connected with the drainage fan, and the drainage fan is connected to the supporting keel, and is connected to the composite cleaning mechanism through the guide tube, the rotary drive mechanism is embedded in the upper end face of the supporting keel, and is located above the drainage tube, and the outer diameter of the rotary drive mechanism is not greater than 2 / 3 of the inner diameter of the upper end face of the drainage tube, and is coaxially distributed with the drainage tube, the grinding mechanism, the lathe tool holder The drilling mechanism is connected to the rotary drive mechanism via an adjustment table, and is rotated within a range of 0° to 360° around the axis of the rotary drive mechanism via the rotary drive mechanism. The angle sensor is connected to the rotary drive mechanism, and at least one inclination sensor is connected to the upper end surface of the support keel. The front end surfaces of the adjustment tables corresponding to the grinding mechanism, turning tool holder, and drilling mechanism are each equipped with a laser rangefinder and a microwave rangefinder. The axes of the laser rangefinder and microwave rangefinder are perpendicular to the front end surface of the adjustment table and parallel to the machining directions of the grinding mechanism, turning tool holder, and drilling mechanism, respectively. The exhaust fan, vibrator, rotary drive mechanism, grinding mechanism, turning tool holder, drilling mechanism, angle sensor, and inclination sensor are all electrically connected to the drive circuit.

2. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The composite cleaning mechanism includes a lifting drive mechanism, a bearing trough, a mesh belt conveyor, a main spray port, an auxiliary spray port, an electromagnet, and a deflector, wherein the bearing trough is a trough-shaped structure with an inverted isosceles trapezoidal cross section, and its outer side surface is slidably connected to the processing trough wall through at least two lifting drive mechanisms, the axis of the lifting drive mechanism is perpendicular to the bottom of the processing trough, and is hinged to the outer side surface of the bearing trough through a hinge, and is evenly distributed along the axis direction of the bearing trough, the axis of the bearing trough and the bottom of the processing trough are at an angle of 0°-30°, the mesh belt conveyor is located in the bearing trough and is distributed parallel to the bottom of the bearing trough, the mesh belt conveyor is connected to the bottom of the bearing trough through a number of columns, and a mesh belt conveyor is arranged between the mesh belt conveyor and the bottom of the bearing trough. The cleaning gap is not less than 10 mm in width. The electromagnets are connected to the bottom of the load-bearing trough, located directly below the mesh belt conveyor and evenly distributed along the axis of the mesh belt conveyor, and a guide cover is provided outside each electromagnet. The main spray ports are connected to the side walls of the load-bearing trough and evenly distributed along the axis of the load-bearing trough. At the same time, each main spray port is located above the mesh belt conveyor, and the axis of the mesh belt conveyor intersects with the axis of the mesh belt conveyor and forms an angle of 10°-45°. The auxiliary spray port is embedded in the front end face of the load-bearing trough, and its axis is parallel to the axis of the load-bearing trough. At the same time, at least one sewage outlet is provided on the bottom and rear end face of the load-bearing trough. The lifting drive mechanism, mesh belt conveyor and electromagnet are all electrically connected to the drive circuit.

3. The automobile parts processing equipment capable of collecting debris according to claim 2, characterized in that: The deflector includes a protective shell, spring clips, an elastic connecting belt and a deflector plate, wherein the protective shell is a closed cavity structure with a rectangular cross-section, and its top is connected to the deflector plate through spring clips and an elastic connecting belt. The elastic connecting belt is a hollow cylindrical structure coaxially distributed with the protective shell, and is respectively connected to the upper end face of the protective shell and the lower end face of the deflector plate, and is covered on the outside of each spring clip. The deflector is a rectangular plate structure, and its plate surface forms an angle of 10°-60° with the top of the protective shell and the bottom of the load-bearing groove, and the area of ​​the deflector is at least 1.1 times the area of ​​the upper end face of the protective shell. At the same time, the inclination directions of the deflectors of two adjacent deflectors are opposite.

4. The automobile parts processing equipment capable of collecting debris according to claim 2, characterized in that: A liquid storage tank, a spray pump, a diversion pipe and a control valve are provided outside the carrying tank, wherein the liquid storage tank and the spray pump are both connected to the outer side of the carrying platform, and the liquid storage tank is connected to at least one diversion pipe through the spray pump, the diversion pipe is connected to the outer side of the carrying tank, and is respectively connected to each main spray port and auxiliary spray port through a control valve, and the spray pump and the control valve are both electrically connected to the drive circuit.

5. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The slide connected to the annular drive guide rail has its upper half located outside the upper end surface of the supporting platform, and at least one auxiliary connecting rod is provided on the outer side of the slide. The auxiliary connecting rod is a telescopic rod structure of at least two stages, and its upper end surface is hinged to the outer side surface of the slide by a hinge, and forms an angle of 0°-90° with the outer side surface of the slide. The lower end surface of the auxiliary connecting rod is connected to the upper end surface of the supporting platform, and an electromagnet is provided on the lower end surface of the auxiliary connecting rod, and is connected to the supporting platform through the electromagnet. The electromagnet is electrically connected to the driving circuit.

6. The automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The driving circuit is a circuit system based on a programmable controller, and the driving circuit is further provided with a serial communication circuit, and is provided with any one or more common control interfaces including but not limited to a display, a button, a potentiometer, and a keyboard.

7. The method for using the automobile parts processing equipment capable of collecting debris according to claim 1, characterized in that: The method for using the automobile parts processing equipment capable of collecting debris comprises the following steps: S1, equipment assembly: First, according to the needs of the processing operation, the carrier platform, slide, heavy-load drive guide rail, horizontal drive guide rail, circular drive guide rail, deep cutting processing mechanism, composite cleaning mechanism and drive circuit are assembled and positioned. Then, according to the needs of the processing operation, the processing tool in the deep cutting processing mechanism is set to complete the equipment preset; S2, processing operation, first connect and position the workpiece to be processed through the slide and the annular drive guide rail, and then drive the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail to operate at the same time, on the one hand, adjust the working position of the annular drive guide rail and the deep cutting processing mechanism connected to the horizontal drive guide rail; on the other hand, the relative position between the processing surface of the workpiece to be processed and the deep cutting processing mechanism is adjusted by accurately rotating the annular drive guide rail, and then the processing operation can be carried out. During the processing operation, the heavy-duty drive guide rail, the horizontal drive guide rail, and the annular drive guide rail can be synchronously driven to operate according to the needs of the processing process, and the position of the processing surface of the workpiece to be processed can be adjusted as a whole. At the same time, the deep cutting processing mechanism can be adjusted to meet the selection of different processing tools while synchronously adjusting the feed, tool movement and tool retraction paths; S3, debris cleaning operation. During the cutting process of the workpiece to be processed, the debris generated is first collected by the deep cutting processing mechanism and drained to the composite cleaning mechanism. Then, on the one hand, the composite cleaning mechanism collects, caches and transports the collected debris for discharge; on the other hand, the composite cleaning mechanism is flushed and cleaned as a whole during the processing interval and through the spray mechanism set by the composite cleaning mechanism, thereby completing the collection and cleaning operation of the debris generated in the mechanical processing.

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