A concrete precast product processing device and process
By designing a precast concrete component processing device, and employing a conveying assembly and a multi-stage cleaning mechanism to clean the roughened parts in real time, the problem of residue adhering to the cutting tools was solved, processing efficiency and cleanliness were improved, and the stability and quality of the roughening process were ensured.
Patent Information
- Application Number
- CN202510610339.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-05-13
AI Technical Summary
In existing technologies, during the roughening process of precast concrete components, concrete residue adhering to the cutting tools affects the roughening quality and efficiency, and the cleaning operation is cumbersome, reducing processing efficiency.
A precast concrete component processing device was designed, including a main load-bearing mechanism, a secondary load-bearing mechanism, a roughening mechanism, a first cleaning mechanism, a second cleaning mechanism, and a wastewater collection mechanism. The device synchronously drives the roughened component and the cleaning mechanism through a conveying component, thereby achieving real-time cleaning and wastewater collection during the roughening process and ensuring that the roughened component remains in good working condition.
It effectively reduces the impact of concrete residue on roughening, improves processing efficiency and cleanliness, prevents sewage dripping from affecting the quality of precast components, and ensures the stability and uniformity of roughening.
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Figure CN120206622B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of concrete prefabricated part processing, in particular to a concrete prefabricated part processing device and process. BACKGROUND
[0002] In the modern construction process, due to the advantages of high efficiency, environmental protection, quality controllability and the like, concrete prefabricated parts have been widely used in various building structures. In order to enhance the adhesion between the concrete prefabricated parts and the subsequent construction materials (such as mortar, paint, etc.), it is usually necessary to perform roughening treatment on the surface of the concrete. The traditional roughening method is mostly manually operated, which is often low in efficiency and unstable in quality.
[0003] The prior art document with publication number CN119217513A provides a roughening mechanism for improving the installation stability of concrete prefabricated parts. The device adjusts the distance between the roughening cutters according to the processing requirements of the concrete prefabricated parts when using the roughening machine to process the roughness on the surface of the concrete prefabricated parts. After adjustment, the distance between the roughening cutters changes, so that different gap traces can be processed during roughening, thereby forming different roughnesses, better processing use, and the processing requirements of the prefabricated parts can also be adjusted, suitable for processing different prefabricated parts.
[0004] The prior art solution in the above has the following defects although it can adjust the roughening distance. The above technical solution and most similar solutions on the market all roughen the concrete prefabricated parts by fixed cutters. In this process, the part of the concrete scraped by the cutters will inevitably adhere to the cutters. These residues will inevitably have an adverse effect on subsequent roughening. Stopping operation for cleaning not only complicates the operation, but also reduces the roughening efficiency. In view of this, we propose a concrete prefabricated part processing device and process. SUMMARY
[0005] In view of one of the deficiencies of the prior art, the present application provides a concrete prefabricated part processing device to solve the problem of roughening operation of the concrete prefabricated part.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: a concrete prefabricated part processing device, comprising:
[0007] A main bearing mechanism is used to provide support force and conveying force;
[0008] A secondary bearing mechanism can bear the prefabricated parts that need to be processed. The secondary bearing mechanism is arranged on the main bearing mechanism and can be conveyed by the main bearing mechanism;
[0009] A galling mechanism is arranged above the main bearing mechanism, and the galling mechanism comprises galling members which can perform galling treatment on the surface of the preform on the bearing mechanism;
[0010] A first cleaning mechanism is arranged on one side of the galling mechanism, and the first cleaning mechanism can clean the galling members once;
[0011] A second cleaning mechanism is arranged on one side of the galling mechanism and below the first cleaning mechanism, and the second cleaning mechanism can clean the galling members twice;
[0012] A pollution collecting mechanism is arranged below the second cleaning mechanism.
[0013] Preferably, the main bearing mechanism comprises:
[0014] A conveying assembly is arranged with a plurality of the auxiliary bearing mechanisms, and the conveying assembly can convey the auxiliary bearing mechanisms;
[0015] A lifting assembly is arranged above the conveying assembly, and the lifting assembly can drive the galling mechanism to move towards or away from the conveying assembly.
[0016] Preferably, the first cleaning mechanism, the second cleaning mechanism and the pollution collecting mechanism are arranged on the lifting assembly, and the galling mechanism, the first cleaning mechanism, the second cleaning mechanism and the pollution collecting mechanism are synchronously lifted.
[0017] Preferably, the auxiliary bearing mechanism comprises:
[0018] An auxiliary connecting assembly is connected to the bottom of the conveying assembly and can move on the conveying path of the conveying assembly;
[0019] An auxiliary bearing assembly is arranged on the upper side of the auxiliary connecting assembly, and the auxiliary bearing assembly can place the preform to be treated thereon;
[0020] An auxiliary positioning assembly is arranged on the horizontal two sides of the auxiliary bearing assembly, and the auxiliary positioning assembly can center and position the preform on the auxiliary bearing assembly.
[0021] Preferably, the auxiliary bearing assembly and the auxiliary connecting assembly are vertically slidably connected, and the auxiliary positioning assembly and the auxiliary connecting assembly are horizontally slidably connected;
[0022] The auxiliary bearing assembly and the auxiliary positioning assembly are linked, and when the auxiliary bearing assembly moves downward, the auxiliary positioning assembly moves towards the middle of the upper side of the auxiliary bearing assembly.
[0023] Preferably, the galling mechanism comprises:
[0024] The galling members are arranged in a plurality of circular blades;
[0025] The pulling hair mechanism further comprises:
[0026] The pulling hair support is a shaft, the pulling hair member and the pulling hair support are coaxially fixedly connected, the pulling hair member is arranged in a linear array along the length direction of the pulling hair support; the pulling hair support is arranged in a horizontal direction, and the extension direction of the pulling hair support is perpendicular to the conveying direction of the main bearing mechanism;
[0027] The pulling hair driving member is linked with the pulling hair support and can drive the pulling hair support to rotate.
[0028] Preferably, the first cleaning mechanism comprises:
[0029] The brushing assembly is provided with two groups corresponding to each pulling hair member, and the brushing assembly is located on both sides of the pulling hair member; each brushing assembly comprises a cylindrical brush body, and the axis direction of the brush body is a vertical direction;
[0030] The flushing assembly can intermittently convey flushing liquid towards the pulling hair member.
[0031] Preferably, the second cleaning mechanism comprises:
[0032] The wiping assembly is provided with one group corresponding to each pulling hair member, and each wiping assembly comprises two wiping members, and the wiping members are located on both sides of the corresponding pulling hair member; the wiping member is a sponge;
[0033] The pressing member is provided with one corresponding to each wiping assembly, and the pressing member is located between the lower parts of the two wiping members;
[0034] The pulling hair member, the brush body and the wiping member are linked with the pulling hair support and can be driven to rotate by the pulling hair support.
[0035] Preferably, the dirt collecting mechanism comprises:
[0036] The dirt collecting box is arranged below the second cleaning mechanism, and the bottom end of the pressing member extends into the interior of the dirt collecting box;
[0037] The sewage discharging assembly is in communication with the interior of the dirt collecting box, and the sewage discharging assembly can discharge the sewage in the interior of the dirt collecting box.
[0038] A concrete prefabricated part processing technology uses the concrete prefabricated part processing device as described above, and comprises the following steps:
[0039] S1, placing the concrete prefabricated part to be processed on the auxiliary bearing mechanism, and conveying the auxiliary bearing mechanism thereon by the main bearing mechanism;
[0040] S2, adjusting the distance between the pulling hair mechanism and the main bearing mechanism, so that the pulling hair member can perform the pulling hair treatment on the upper surface of the prefabricated part in the auxiliary bearing mechanism;
[0041] S3, rotating the roughening element to perform roughening treatment on the preform;
[0042] S4, synchronously with step S3, rotating the brush body of the brushing assembly, and performing flushing on both sides of the roughening element by the flushing assembly;
[0043] S5, synchronously with step S3, rotating the wiping element of the wiping assembly, and performing adsorptive wiping on both sides of the roughening element, the wiping position of the wiping element being below the brushing position of the brush body;
[0044] S6, extruding the wiping element to discharge the flushing liquid absorbed by the wiping element;
[0045] S7, the sewage collecting box of the sewage collecting mechanism collects the flushing liquid discharged by the wiping element and discharges it to an external mechanism.
[0046] Compared with the prior art, the following beneficial effects are achieved:
[0047] 1. The technical scheme of the application sets the conveying assembly and the first cleaning mechanism, in the roughening process, the roughening element is in a rotating state, the same part of the roughening element only contacts the preform for a short time, effectively reducing the possibility of dirt adhesion, at the same time, the first cleaning mechanism continuously cleans the roughening element, further reducing the problem that the adhered dirt affects roughening; in addition, the processing efficiency of the concrete preform is greatly improved.
[0048] 2. The technical scheme of the application cleans the roughening element in the form of a roller brush through the first cleaning mechanism, effectively improving the cleaning effect of the roughening element; at the same time, the flushing assembly is combined to effectively remove the relatively close concrete debris adhered to the surface of the roughening element, fully ensuring the smooth progress of roughening.
[0049] 3. The technical scheme of the application sets the second cleaning mechanism, which can absorb and remove the residual sewage on the roughening element, further improving the cleanliness and preventing the sewage from dripping onto the concrete preform, which does not affect the quality of the concrete preform.
[0050] 4. The technical scheme of the application sets the sewage collecting mechanism, which can collect and discharge the generated sewage, facilitating subsequent treatment of the sewage by the staff.
[0051] 5. The vice bearing mechanism of the technical scheme of the application can center and clamp the concrete preform to be roughened during the roughening process, which can ensure the neatness during roughening and improve the stability during roughening. BRIEF DESCRIPTION OF DRAWINGS
[0052] Figure 1 It is a schematic view of the overall structure of the embodiment of the application;
[0053] Figure 2This is a schematic diagram of the sub-supporting mechanism structure according to an embodiment of this application;
[0054] Figure 3 This is a bottom view of the sub-supporting mechanism according to an embodiment of this application;
[0055] Figure 4 This is a schematic diagram of the overall structure of the texturing mechanism and related mechanisms in an embodiment of this application;
[0056] Figure 5 This is a schematic diagram of a single brushed part and related mechanism structure according to an embodiment of this application;
[0057] Figure 6 This is a cross-sectional schematic diagram of the first cleaning mechanism according to an embodiment of this application;
[0058] Figure 7 This is a schematic diagram showing the disassembled structure of the rinsing assembly according to an embodiment of this application;
[0059] Figure 8 This is a schematic diagram of the sludge collection mechanism structure according to an embodiment of this application. Figure 1 ;
[0060] Figure 9 This is a schematic diagram of the sludge collection mechanism structure according to an embodiment of this application. Figure 2 .
[0061] In the picture:
[0062] 1. Main load-bearing mechanism; 11. Conveying assembly; 12. Lifting assembly;
[0063] 2. Secondary load-bearing mechanism; 21. Secondary connecting assembly; 211. Base plate; 212. Base frame; 22. Secondary load-bearing assembly; 221. Load-bearing plate; 222. Linkage frame; 23. Secondary positioning assembly; 231. Positioning frame; 232. Secondary linkage block; 233. Spring; 234. Clamping component;
[0064] 3. Textured surface mechanism; 31. Textured surface component; 32. Textured surface support component; 33. Textured surface drive component;
[0065] 4. First cleaning mechanism; 41. Brush assembly; 411. Brush body; 42. Rinsing assembly; 43. Bevel gear assembly; 44. Water inlet pipe; 45. Water distribution box; 46. Water pump; 47. Water baffle;
[0066] 5. Second cleaning mechanism; 51. Wiping assembly; 511. Wiping component; 52. Extrusion component; 53. Wiping bar;
[0067] 6. Sewage collection mechanism; 61. Sewage collection box; 62. Sewage discharge assembly; 621. Sewage discharge pipe; 622. Sewage pump; 623. Filter screen. Detailed Implementation
[0068] The technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0069] Please see Figure 1 This application provides the following technical solutions:
[0070] A precast concrete component processing device includes a main load-bearing mechanism 1, which provides supporting and conveying forces. The main load-bearing mechanism 1 includes a conveying assembly 11 and a lifting assembly 12. The conveying assembly 11 is a conveyor belt structure. (This solution is attached...) Figure 1 A portion of the conveying assembly 11 is shown; the remaining parts are irrelevant to the key points of this solution and can be achieved using existing technology, and are therefore omitted from the accompanying drawings. The conveying path of the part of the conveying assembly 11 used for prefabricated component processing in this solution is a straight path. Several auxiliary support mechanisms 2 are fixedly installed on the conveying assembly 11, and the auxiliary support mechanisms 2 are used to support the prefabricated components to be processed.
[0071] The lifting assembly 12 includes lifting rods located on both sides of the conveying assembly 11. These lifting rods can be pneumatic, hydraulic, or electric, with hydraulic telescopic rods being preferred. A crossbeam is positioned between the tops of the two lifting rods, above the conveying assembly 11. A roughening mechanism 3, a first cleaning mechanism 4, a second cleaning mechanism 5, and a dirt collection mechanism 6 are mounted on the crossbeam. The lifting assembly 12 drives these mechanisms to move towards the auxiliary support mechanism 2 on the conveying assembly 11.
[0072] The roughening mechanism 3 includes a roughening component 31. In this solution, the roughening component 31 is a circular blade. The roughening component 31 is used to roughen the surface of the precast component on the secondary support mechanism 2.
[0073] The first cleaning mechanism 4 is located on the horizontal side of the brushing mechanism 3. The first cleaning mechanism 4 can perform a single cleaning of the brushed part 31. The first cleaning mechanism 4 adopts a brush-type cleaning method, and the brushing and cleaning of the brushed part 31 by the first cleaning mechanism 4 constitutes a single cleaning. At the same time, the first cleaning mechanism 4 also has a water washing function, rinsing water onto the brushed part 31 while brushing.
[0074] The second cleaning mechanism 5 is also set on the horizontal side of the roughening mechanism 3. The second cleaning mechanism 5 is located below the first cleaning mechanism 4. The second cleaning mechanism 5 can perform secondary cleaning on the roughened part 31. The second cleaning mechanism 5 mainly wipes the roughened part 31 and cleans the surface of the roughened part 31 after it has been treated by the first cleaning mechanism 4.
[0075] The waste collection mechanism 6 is located below the second cleaning mechanism 5. The waste collection mechanism 6 is used to collect the wastewater generated during the cleaning of the first cleaning mechanism 4 and the second cleaning mechanism 5, and discharge the wastewater away from the area above the conveying assembly 11 to avoid contamination of the prefabricated components.
[0076] Through the structure of this solution, the precast parts are continuously conveyed by the conveying component 11. When the precast parts pass under the lifting component 12, the lifting component 12 drives the roughening mechanism 3 to roughen the upper surface of the precast parts. At the same time, the roughened parts 31 are cleaned by the first cleaning mechanism 4 and the second cleaning mechanism 5 after the operation, so as to ensure that the roughened parts 31 can perform the roughening operation in a good working condition.
[0077] Based on the above implementation plan, see Figure 2 and Figure 3 The secondary support mechanism 2 includes a secondary connecting component 21 and a secondary support component 22. The bottom of the secondary connecting component 21 is fixedly connected to the conveying component 11, and the secondary support component 22 is arranged on the upper side of the secondary connecting component 21. The prefabricated part to be processed can be placed on the secondary support component 22. The secondary positioning components 23 are symmetrically arranged on both horizontal sides of the secondary support component 22. The secondary positioning components 23 can center and position the prefabricated part on the secondary support component 22.
[0078] This structure ensures the placement of the preform so that the roughening mechanism 3 can process the preform in the correct position.
[0079] Based on the above implementation scheme, the secondary connecting component 21 includes a base plate 211, which is fixedly connected to the conveyor belt of the conveying component 11. A base frame 212 is fixedly installed on the upper side of the base plate 211. The base frame 212 has a "T" shaped structure, and its lower end is fixedly connected to the middle of the base plate 211.
[0080] The secondary load-bearing component 22 includes a load-bearing plate 221, which is a horizontally arranged plate. A limiting block is fixedly installed on one side edge of the load-bearing plate 221 to limit the prefabricated component and prevent the prefabricated component from detaching from the load-bearing plate 221 due to the force of the roughening. A linkage frame 222 is fixedly connected to the lower side of the load-bearing plate 221. The linkage frame 222 includes a linkage rod and a first linkage block. The linkage rod is fixedly installed on the lower side of the load-bearing plate 221 and is a vertically arranged rod. The first linkage block is fixedly installed at the lower end of the linkage rod, and the lower surface of the first linkage block is an inclined surface. The linkage rod passes through the upper part of the base frame 212 and is vertically slidably connected to the base frame 212.
[0081] The secondary positioning component 23 includes a positioning frame 231, which is a horizontally placed "U"-shaped frame. The opening ends of the positioning frames 231 of the two secondary positioning components 23 are arranged opposite each other. The lower opening end of the positioning frame 231 is fixedly connected to the second linkage block 232. The lower part of the second linkage block 232 is horizontally slidably connected to the base plate 211, and the upper part is provided with an inclined surface corresponding to the first linkage block. A spring 233 is provided between the second linkage block 232 and the vertical part of the base frame 212. A clamping member 234 is fixedly provided at the upper opening end of the positioning frame 23, which can clamp and fix the prefabricated part.
[0082] With the structure of this solution, when the precast component is placed on the support plate 221, the weight of the precast component will press down on the support plate 221. The support plate 221 will drive the linkage frame 222 to move down. The first linkage block and the second linkage block 232 will be linked due to the inclined plane. The second linkage block will move towards the middle of the linkage frame 222, so that the clamping member 234 on the upper part of the positioning frame 231 will move towards the upper middle of the support plate 221, thereby realizing the self-locking clamping of the precast component.
[0083] Based on the above implementation scheme, the clamping component 234 includes a vertically arranged clamping roller, which is rotatably connected to the positioning frame 231. Several clamping components 234 are distributed on the upper part of each positioning frame 231, and the distribution direction of the clamping components 234 is parallel to the conveying direction of the preform. An elastic pad is provided on the outer surface of the clamping roller. Through the clamping roller type clamping component 234, the preform can be clamped and fixed on one hand, and on the other hand, the elasticity of the clamping roller can buffer the vibration of the positioning frame 231 during roughening.
[0084] Based on the above implementation plan, see Figure 4 The texturing mechanism 3 includes several texturing components 31. All texturing components 31 are mounted on texturing support components 32, which are shafts. The texturing components 31 and the support components 32 are coaxially and fixedly connected. The texturing components 31 are arranged in a linear array along the length of the support components 32. The support components 32 are horizontally oriented, and their extension direction is perpendicular to the conveying direction of the main support mechanism 1. A texturing drive component 33, which is a motor, is also provided corresponding to the support components 32. The motor shaft of the drive component 33 is linked to the support components 32, driving the support components 32 to rotate. The drive component 33 is fixedly connected to the lifting assembly 12 via a motor frame.
[0085] The roughening drive component 33 drives several roughening components 31 to rotate simultaneously, ensuring that the roughening process of the precast parts is completed quickly.
[0086] Based on the above implementation plan, see Figure 4 and Figure 5The first cleaning mechanism 4 includes a brushing assembly 41 and a rinsing assembly 42. Two sets of brushing assemblies 41 are provided for each napped part 31, and the brushing assemblies 41 are located on both sides of the napped part 31. Each brushing assembly 41 includes a cylindrical brush body 411, and the axis of the brush body 411 is vertical. The function of the rinsing assembly 42 is to intermittently deliver rinsing fluid to its corresponding napped part 31. In this solution, water can be used as the rinsing fluid.
[0087] The specific structural forms of the scrubbing assembly 41 and the rinsing assembly 42 will be further explained later, as they also involve the joint operation with other mechanisms.
[0088] Based on the above implementation scheme, the second cleaning mechanism 5 includes a set of wiping components 51 corresponding to each napped part 31. Each wiping component 51 includes two wiping elements 511, which are located on both horizontal sides of their corresponding napped part 31; the wiping elements 511 are sponges. A squeezing element 52 is provided for each wiping component 51, located between the lower parts of the two wiping elements 511. The squeezing element 52 adopts a trapezoidal block structure.
[0089] After the first cleaning mechanism 4 brushes and rinses the 31 of the spun fabric, the wiping member 511 wipes and absorbs the residual water on the 31 of the spun fabric by rotating. At the same time, the squeezing member 52 between the two wiping members 511 squeezes the wiping member 511 to squeeze out the water absorbed by the wiping member 511.
[0090] Based on the above implementation scheme, a wiping rod 53 is provided for each wiping assembly 51, and all wiping parts 511 are coaxially fixed on the rod body of the wiping rod 53. The textured support 32 and the wiping rod 53 are linked by a combination of synchronous belt and synchronous pulley. The wiping rod 53 rotates with the textured support 32, thereby driving the wiping parts 53.
[0091] The first cleaning mechanism 4 also includes a cleaning frame, which is fixedly connected to the lifting assembly 12. The brush body 411 includes a brush barrel with bristles on its outer side. A support rod is coaxially fixedly connected to the lower side of the brush barrel. The brush barrel is rotatably connected to the cleaning frame via the support rod. A bevel gear assembly 43 is provided between the support rod of the brush barrel and the wiping rod 53. The rotational force of the wiping rod 53 is transmitted to the brush barrel through the bevel gear assembly, thereby causing the brush body 411 to rotate.
[0092] The rinsing assembly 42 includes several water spray pipes 421 mounted on the wall of the brush cylinder. Four sets of water spray pipes 421 are arranged on each brush cylinder, evenly distributed circumferentially. Each set includes three water spray pipes 421. The brush cylinder has a hollow interior, and the water spray pipes 421 communicate with the interior of the brush cylinder. A water inlet pipe 44 is located at the upper end of the brush cylinder. A water distribution box 45 is mounted on the lifting assembly 12. The upper ends of all the water inlet pipes 44 communicate with the interior of the water distribution box 45. The water distribution box 45 is connected to an external water supply source via a water pump 46. Through this structure, external rinsing water is delivered to the water inlet pipe 44 by the water pump 46, and then the brushed part 31 can be rinsed by the water spray pipes 421.
[0093] Based on the above implementation plan, see Figure 6 and Figure 7 To prevent excessive splashing of rinsing water, this design incorporates a water-blocking component 47 inside the brush barrel. The bottom of the water-blocking component 47 is fixedly mounted on the cleaning frame. The brush barrel and the water-blocking component 47 are rotatably connected. The water-blocking component 47 has a C-shaped structure, with its opening facing the brush-forming component 31. The outer wall of the water-blocking component 47 is in contact with the inner wall of the brush barrel. Through this structure, water from the inlet pipe 44 enters the water-blocking component 47. When the opening of the water-blocking component 47 intersects with the spray pipe 421 of the brush barrel, the water can be sprayed out through the spray pipe 421. This structure, on the one hand, restricts the direction of the water spray, preventing excessive splashing. On the other hand, the staggered positions of the spray pipe 421 and the opening of the water-blocking component 47 create an intermittent spray pattern. During short periods when the water cannot spray, a brief pressurization can occur inside the inlet pipe, which helps improve the rinsing and cleaning effect.
[0094] Based on the above implementation scheme, the sewage collection mechanism 6 includes a sewage collection box 61 located below the second cleaning mechanism 5, with the bottom end of the extrusion member 52 extending into the interior of the sewage collection box 61. A sewage discharge component 62 is provided in communication with the interior of the sewage collection box 61, and the sewage discharge component 62 can discharge sewage from the interior of the sewage collection box 61.
[0095] See Figure 8 and Figure 9 On the side of the sludge collection box 61 facing the brushed part 31, several slots are formed on the wall of the sludge collection box 61 corresponding to the brushed part 31, and part of the blade of the brushed part 31 can extend to the top of the sludge collection box 61. The sewage discharge assembly 62 includes a sewage discharge pipe 621, and a sewage discharge pump 622 is connected to the sewage discharge pipe 621. The sewage discharge pump 622 and the sewage discharge pipe 621 can pump away the sewage inside the sludge collection box 61. In addition, a filter screen 623 is provided at the port of the sewage discharge pipe 621 located inside the sludge collection box 61.
[0096] This structure allows wastewater used for cleaning the roughened parts 31 to be drained away, preventing contamination of the prefabricated parts and conveying components.
[0097] Based on the above implementation scheme, this scheme also provides a precast concrete component processing technology, using the precast concrete component processing device as described above, including the following steps:
[0098] S1. Place the precast concrete components to be processed on the secondary load-bearing mechanism 2, and the main load-bearing mechanism 1 will transport them to the secondary load-bearing mechanism 2.
[0099] S2. Adjust the distance between the roughening mechanism 3 and the main load-bearing mechanism 1 so that the roughening part 31 can roughen the upper surface of the precast part in the secondary load-bearing mechanism 2.
[0100] S3. Rotate the roughened part 31 to perform roughening treatment on the prefabricated part;
[0101] S4. Simultaneously with step S3, the brush body 411 of the brushing assembly 41 is rotated, and the rinsing liquid output from both sides of the roughened part 31 is rinsed through the rinsing assembly 42.
[0102] S5. Simultaneously with step S3, the wiping component 511 of the wiping assembly 51 is rotated to perform adsorption wiping on both sides of the roughened part 31. The wiping position of the wiping component 511 is located below the brushing position of the brush body 411.
[0103] S6. Squeeze the wiping component 511 to discharge the rinsing liquid absorbed by the wiping component 511;
[0104] S7. The sludge collection box 61 of the sludge collection mechanism 6 collects the rinsing liquid discharged from the wiping component 511 and discharges it to the external mechanism.
[0105] In the description of this application and its embodiments, it should be understood that the terms "top", "bottom", "height", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0106] In this application and its embodiments, unless otherwise expressly specified and limited, the terms "set," "install," "connect," "link," "fix," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0107] In this application and its embodiments, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0108] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0109] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.
[0110] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.
Claims
1. A precast concrete component processing device, characterized in that, include: The main load-bearing mechanism is used to provide support and conveying force; The secondary load-bearing mechanism can carry the prefabricated components that need to be processed. The secondary load-bearing mechanism is set on the main load-bearing mechanism and can be transported by the main load-bearing mechanism. A roughening mechanism is located above the main load-bearing mechanism. The roughening mechanism includes a roughening component, which can perform roughening treatment on the surface of the precast parts on the secondary load-bearing mechanism. The first cleaning mechanism is located on one side of the brushing mechanism, and the first cleaning mechanism can clean the brushed parts once. The second cleaning mechanism is located on one side of the brushing mechanism and below the first cleaning mechanism. The second cleaning mechanism can perform secondary cleaning on the brushed parts. The waste collection unit is located below the second cleaning unit; The texturing mechanism includes: Several brushed parts are provided, and the brushed parts are round blades; The texturing organization also includes: The roughening support is a shaft, and the roughening component and the roughening support are coaxially and fixedly connected. The roughening components are arranged in a straight array along the length of the roughening support. The roughening support is arranged in a horizontal direction, and the extension direction of the roughening support is perpendicular to the conveying direction of the main bearing mechanism. The texturing drive component, linked to the texturing support component, can drive the texturing support component to rotate; The first cleaning facility includes: Two sets of brushing components are provided for each of the brushed parts, and the brushing components are located on both sides of the brushed parts; each brushing component includes a cylindrical brush body, and the axis of the brush body is vertical. The rinsing assembly can intermittently deliver rinsing fluid toward the roughened part; The second cleaning facility includes: A set of wiping components is provided for each of the aforementioned textured parts. Each wiping component includes two wiping elements, which are located on both horizontal sides of their corresponding textured part. The wiping elements are sponges. One extrusion element is provided for each of the wiping components, and the extrusion element is located between the lower parts of two wiping components; The texturing component, brush body, and wiping component are all linked to the texturing support component and can be driven to rotate by the texturing support component.
2. The precast concrete component processing device as described in claim 1, characterized in that, The main bearing mechanism includes: A conveying assembly is provided with a plurality of the aforementioned secondary support mechanisms, and the conveying assembly can convey the secondary support mechanisms; The lifting assembly is used to position the texturing mechanism above the conveying assembly. The lifting assembly can drive the texturing mechanism to move toward or away from the conveying assembly.
3. The precast concrete component processing device as described in claim 2, characterized in that, The first cleaning mechanism, the second cleaning mechanism, and the dirt collection mechanism are mounted on the lifting assembly, and the texturing mechanism, the first cleaning mechanism, the second cleaning mechanism, and the dirt collection mechanism are raised and lowered synchronously.
4. The precast concrete component processing device as described in claim 1, characterized in that, The secondary load-bearing mechanism includes: The secondary connecting component is connected to the bottom of the conveying component and can move along the conveying path of the conveying component; A secondary load-bearing component is disposed on the upper side of the secondary connecting component, and the prefabricated component to be processed can be placed on the secondary load-bearing component; The secondary positioning components are arranged on both horizontal sides of the secondary load-bearing components, and the secondary positioning components can center and position the prefabricated parts on the secondary load-bearing components.
5. The precast concrete component processing device as described in claim 4, characterized in that, The secondary load-bearing component and the secondary connecting component are vertically slidably connected, and the secondary positioning component and the secondary connecting component are horizontally slidably connected. The secondary load-bearing component and the secondary positioning component are linked. When the secondary load-bearing component moves downward, the secondary positioning component moves towards the upper middle part of the secondary load-bearing component.
6. The precast concrete component processing device as described in claim 5, characterized in that, The sewage collection system includes: A sludge collection box is located below the second cleaning mechanism, and the bottom end of the extrusion member extends into the sludge collection box; The sewage discharge component is connected to the inside of the sewage collection box, and can discharge the sewage inside the sewage collection box.
7. A process for processing precast concrete components, characterized in that, Using the precast concrete component processing apparatus as described in claim 6 includes the following steps: S1. Place the precast concrete components to be processed on the secondary load-bearing mechanism, and the main load-bearing mechanism will transport them to the secondary load-bearing mechanism above it. S2. Adjust the distance between the roughening mechanism and the main load-bearing mechanism so that the roughening component can roughen the upper surface of the precast component in the secondary load-bearing mechanism; S3. Rotate the roughened part to perform roughening treatment on the prefabricated part; S4. Simultaneously with step S3, the brush body of the brushing component is rotated, and the rinsing component outputs rinsing liquid to rinse both sides of the roughened part. S5. Simultaneously with step S3, rotate the wiping component of the wiping assembly to perform adsorption wiping on both sides of the roughened part. The wiping position of the wiping component is located below the brushing position of the brush body. S6. Squeeze the wiping parts to discharge the rinsing fluid absorbed by the wiping parts; S7. The sludge collection box of the sludge collection mechanism collects the rinsing fluid discharged from the wiping parts and discharges it to the external mechanism.
Citation Information
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