Modular tile wall panel assembly

Abstract

Embodiments of the present disclosure disclose an assembled ceramic tile wallboard device. A specific embodiment of the assembled ceramic tile wallboard device includes: a ceramic tile board, including a surface layer ceramic tile, a filler, and a board fixing profile; the board fixing profile is provided with a mounting connector sliding groove and a sealing strip sliding groove; the mounting connector is configured to connect two ceramic tile boards; a fixed corner brace, including a corner brace fixing member and a corner brace connector; the corner brace fixing member is configured to be fixed to a wall, one end of the corner brace connector is embedded in the mounting connector sliding groove, and the other end is fixedly connected to the corner brace fixing member; the fixing profile is configured to connect two ceramic tile boards for a corner of a wall; a support adjusting assembly is located below the ceramic tile board for a bottom layer; and a sealing strip is embedded in the sealing strip sliding groove. This embodiment uses a splicing process to assemble ceramic tiles, reduces the difficulty of construction, shortens the construction period, and reduces material waste.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of building decoration technology, and more specifically to prefabricated ceramic tile wall panel devices. Background Technology

[0002] Tiles are widely used on floors and walls due to their aesthetic appeal, durability, and ease of cleaning. Traditionally, wall tiling uses a wet-laying method, where tiles are fixed to the wall using cement mortar.

[0003] However, when tiling using the above method, there are often technical problems such as long construction period and subsequent repairs or replacements requiring destructive disassembly, resulting in material waste.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background of the present disclosure concept, and therefore may contain information that does not form prior art known to those skilled in the art. Summary of the Invention

[0005] The summary portion of this disclosure is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description portion that follows. This summary portion is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0006] Some embodiments of this disclosure provide an assembled ceramic tile wall panel device to solve one or more of the technical problems mentioned in the background section above.

[0007] Some embodiments of this disclosure provide a prefabricated ceramic tile wall panel device, which includes: ceramic tile panels, mounting connectors, fixing corner brackets, fixing profiles, support and adjustment components, and sealing strips. The ceramic tile panels include surface tiles, filler, and panel fixing profiles; the filler and the panel fixing profiles are both located on the back of the surface tiles and are tightly bonded to the back of the surface tiles; the panel fixing profiles are provided with mounting connector grooves and sealing strip grooves; the mounting connectors are fixedly embedded in one end of the mounting connector grooves and are configured to connect two ceramic tile panels; the fixing corner brackets include corner bracket fixing members and corner bracket connecting members; the corner bracket fixing members are configured to be fixed to the wall, one end of the corner bracket connecting members is embedded in the mounting connector groove, and the other end of the corner bracket connecting members is fixedly connected to the corner bracket fixing member; the fixing profiles are provided with mounting connector grooves and sealing strip grooves, and the fixing profiles are configured to connect two ceramic tile panels for use at a wall corner; the support and adjustment components are located below the bottom ceramic tile panel; the sealing strips are embedded in the sealing strip grooves.

[0008] Optionally, the mounting connector is configured to be longitudinally displaceable in the mounting connector groove, and the cross-sectional shape of the mounting connector is adapted to the cross-sectional shape of the mounting connector groove; the sealing strip is interference-fitted with the sealing strip groove, and the cross-sectional shape of the sealing strip is adapted to the cross-sectional shape of the sealing strip groove.

[0009] Optionally, the aforementioned mounting connector is interference-fitted with the aforementioned mounting connector groove.

[0010] Optionally, the aforementioned plate fixing profile also includes a tile fixing edge; the aforementioned tile fixing edge has a right-angle structure; the inner surface of the aforementioned right-angle structure is tightly connected to the side of the aforementioned surface tile.

[0011] Optionally, the mounting connector is provided with a fixing hole; the mounting connector is configured to be fixed in the mounting connector groove through the fixing hole.

[0012] Optionally, the aforementioned support adjustment assembly includes a bolt and a nut; one end of the nut is fixedly connected to the aforementioned ceramic tile; the bolt is partially embedded in the other end of the nut; and at least two of the aforementioned support adjustment assemblies are provided below each of the aforementioned ceramic tile sheets used for the bottom layer of the wall.

[0013] Optionally, the support adjustment assembly further includes a shim; the shim is located at the bottom of the support adjustment assembly; the shim has a groove; the groove is configured to be inserted into the bottom of the bolt.

[0014] Optionally, the corner bracket connector includes an insert, a first baffle, and a second baffle; the insert is configured to fit into a mounting bracket groove; the first baffle and the second baffle are perpendicularly connected; the first baffle and the insert are perpendicularly connected; the second baffle is configured to fit snugly against the plate fixing profile. The corner bracket fastener includes a first connecting surface and a second connecting surface; the first connecting surface and the second connecting surface are perpendicular to each other; the first connecting surface is fixed to the wall; the second connecting surface is fixedly connected to the first baffle.

[0015] The various embodiments of this disclosure have the following beneficial effects: the prefabricated tile wall panel device of some embodiments of this disclosure can shorten the construction cycle and achieve non-destructive tile removal. Specifically, the reason for the long construction cycle and destructive tile removal is that: using cement mortar to lay tiles results in a long construction cycle; after the cement mortar hardens, it forms a rigid bond with the tiles, and subsequent repairs or replacements require destructive removal, resulting in material waste. Based on this, the prefabricated tile wall panel device of some embodiments of this disclosure includes: tile sheets, installation connectors, fixing brackets, fixing profiles, support and adjustment components, and sealing strips. The aforementioned ceramic tile slab includes a surface ceramic tile, a filler, and a slab fixing profile; both the filler and the slab fixing profile are located on the back of the surface ceramic tile and are tightly bonded to it; the slab fixing profile is provided with a mounting connector groove and a sealing strip groove; the mounting connector is fixedly embedded in one end of the mounting connector groove and is configured to connect two ceramic tile slabs; the fixing corner bracket includes a corner bracket fixing member and a corner bracket connecting member, the corner bracket fixing member is configured to be fixed to the wall, one end of the corner bracket connecting member is embedded in the mounting connector groove, and the other end of the corner bracket connecting member is fixedly connected to the corner bracket fixing member; the fixing profile is provided with a mounting connector groove and a sealing strip groove, and the fixing profile is configured to connect two ceramic tile slabs used at a wall corner; the support adjustment component is located below the underlying ceramic tile slab; the sealing strip is embedded in the sealing strip groove. In the factory, surface tiles, fillers, and board fixing profiles are combined to form tile slabs. On-site assembly of these slabs using a splicing process reduces construction difficulty. The assembled slabs can be disassembled in reverse, and the disassembled slabs are still usable, minimizing material waste. This shortens the construction cycle and reduces material waste. Attached Figure Description

[0016] The above and other features, advantages, and aspects of the embodiments of this disclosure will become more apparent from the accompanying drawings and the following detailed description. Throughout the drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and elements are not necessarily drawn to scale.

[0017] Figure 1 This is a schematic diagram of the installation structure of a prefabricated ceramic tile wall panel device according to some embodiments of this disclosure;

[0018] Figure 2 This is a schematic diagram of the structure of the support and adjustment assembly of the assembled ceramic tile wall panel device according to some embodiments of this disclosure;

[0019] Figure 3 This is a cross-sectional schematic diagram of the plate fixing profile of the assembled ceramic tile wall panel device according to some embodiments of the present disclosure;

[0020] Figure 4 This is a structural schematic diagram of the fixing angle bracket of the prefabricated tile wall panel device according to some embodiments of the present disclosure;

[0021] Figure 5 This is a cross-sectional schematic diagram of the external corner fixing profile of the prefabricated tile wall panel device according to some optional embodiments of the present disclosure;

[0022] Figure 6 This is a cross-sectional schematic diagram of the internal corner fixing profile of the prefabricated tile wall panel device according to some optional embodiments of the present disclosure;

[0023] Figure 7 This is a schematic diagram of the surface layer and backing layer of a prefabricated ceramic tile wall panel device according to some optional embodiments of the present disclosure. Detailed Implementation

[0024] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0025] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0026] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0027] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0028] The names of messages or information exchanged between multiple devices in the embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of such messages or information.

[0029] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] Figure 1 This is a schematic diagram of the installation structure of a prefabricated ceramic tile wall panel device according to some embodiments of this disclosure. Figure 1Includes surface ceramic tile 1, filler 2, board fixing profile 3, installation connector groove 31, sealing strip groove 32, installation connector 4, corner bracket connector 5, corner bracket fixing piece 6, and sealing strip 7.

[0031] Figure 2 This is a structural schematic diagram of the support and adjustment assembly of a prefabricated ceramic tile wall panel device according to some embodiments of the present disclosure. Figure 2 Includes nut 8, bolt 9, and washer 10.

[0032] In some embodiments, the prefabricated tile wall panel device includes tile panels, mounting connectors 4, fixing brackets, fixing profiles, support and adjustment components, and sealing strips 7. The tile panels include surface tiles 1, filler 2, and panel fixing profiles 3. The surface tiles 1 can be glazed tiles. The surface of the surface tiles 1 can be customized with textures, colors, or patterns to decorate the wall, and the back is used to adhesively connect the filler 2 and the panel fixing profiles 3. The filler 2 can be aluminum honeycomb or PU backing board, which can increase the strength of the tile panels. The panel fixing profiles 3 can be aluminum alloy profiles, which can also increase the strength of the tile panels.

[0033] In some embodiments, both the filler 2 and the plate fixing profile 3 are located on the back side of the surface tile 1 and are tightly bonded to the back side of the surface tile 1. The plate fixing profile 3 may be located at the edge of the back side of the surface tile 1. The filler 2 may be located at the center of the back side of the surface tile 1. The filler 2 and the plate fixing profile 3 may cover the back side of the surface tile 1 to increase the strength of the tile slab.

[0034] In some embodiments, the aforementioned plate fixing profile 3 is provided with a mounting connector groove 31 and a sealing strip groove 32. The mounting connector groove 31 can be a "C"-shaped groove for embedding the aforementioned mounting connector 4. The aforementioned sealing strip groove 32 can be a "C"-shaped groove for embedding the aforementioned sealing strip 7. The aforementioned mounting connector groove 31 and sealing strip groove 32 can be located on the same side of the aforementioned plate fixing profile 3 and on the side of the aforementioned surface tile 1.

[0035] In some embodiments, the mounting connector 4 can be a connector made of rigid plastic. For example, the mounting connector 4 can be an "H"-shaped connector made of ABS plastic. The mounting connector 4 can be embedded into one end of the mounting connector groove 31 and fixed with screws. The mounting connector 4 is configured to connect two of the aforementioned tile slabs.

[0036] In some embodiments, the aforementioned fixed corner bracket includes a corner bracket fixing member 6 and a corner bracket connecting member 5. The corner bracket fixing member 6 is configured to be fixed to a wall, one end of the corner bracket connecting member 5 is embedded in a mounting connector groove 31, and the other end of the corner bracket connecting member 5 is fixedly connected to the corner bracket fixing member 6. The corner bracket fixing member 6 can be an "L"-shaped corner bracket, which can be fixed to the wall using expansion bolts. The corner bracket connecting member 5 can be a "U"-shaped corner bracket, with its head end embedded in the mounting connector groove 31, its bottom end connected to the corner bracket fixing member 6 by screws, and its middle portion fitting against the plate fixing profile 3 and fixed with screws. The corner bracket connecting member 5 can be located in the middle of the mounting connector groove 31 to provide lateral force to the tile plate, preventing the tile plate from falling. Simultaneously, the head end of the corner bracket connecting member 5 can be used for positioning, facilitating the splicing of two tile plates.

[0037] In some embodiments, the aforementioned fixing profile can be made of aluminum alloy. The fixing profile is provided with a mounting connector groove 31 and a sealing strip groove 32. The fixing profile can connect two tile panels at a wall corner. The fixing profile can be a right-angled triangle structure, with mounting connector grooves 31 and sealing strip grooves 32 on both right-angled sides. Two tile panels can be connected via the mounting connector grooves 31 and sealing strip grooves 32 on both right-angled sides, allowing the two tile panels to form a right angle.

[0038] In some embodiments, the aforementioned support adjustment assembly is located below the aforementioned tile slab used as the bottom layer. The aforementioned support adjustment assembly can serve as a footrest for fixing the base, providing support and leveling. The aforementioned sealing strip 7 is embedded in the aforementioned sealing strip groove 32. The aforementioned sealing strip 7 can be made of EPDM rubber, which can increase the airtightness at the joint between the two tile slabs, preventing water from entering the back of the tile slab. For ease of understanding, the installation example of an 800x800mm tile slab is used. First, one end of a mounting connector 4 is embedded into the mounting connector groove 31 of the first tile slab, and a screw is used to fix it approximately five centimeters from the top of the mounting connector groove 31. The sealing strip 7 is then embedded in the sealing strip groove 32. Then, another mounting connector 4 is used to embed into the mounting connector groove 31 of the second tile slab, and a screw is used to fix it approximately five centimeters from the bottom of the mounting connector groove 31. The sealing strip 7 is then embedded in the sealing strip groove 32. Next, lift the first tile about five centimeters high, so that the other end of the mounting connector 4 embedded in the first tile can be inserted into the mounting connector groove 31 of the second tile. Simultaneously, ensure that the other end of the mounting connector 4 embedded in the second tile can be inserted into the mounting connector groove 31 of the first tile. Then, align the two tile pieces. Connect the third tile piece following the above steps, assembling the tile pieces to a height of 2.4 meters. Next, assemble two 2.4-meter tile pieces. Install the support adjustment assembly at the bottom of the first assembled tile piece. After leveling with screws, embed the mounting connector 4 at the bottom side as described above, and measure the position of the fixing angle brackets with a ruler. The fixing angle brackets can be placed every 500mm. Then, fix the angle bracket fixing piece 6 to the corresponding position on the wall, and fix the angle bracket connector 5 to the corresponding position on the tile piece. Then, fix the angle bracket fixing piece 6 and the angle bracket connector 5 with screws. Finally, install the support adjustment assembly at the bottom of the second assembled tile piece. Then, following the steps described above, insert the mounting connector 4 into the top side and connect it to the first assembled tile. Finally, level the tile using the support adjustment assembly.

[0039] Optionally, the aforementioned mounting connector 4 can be longitudinally displaced within the mounting connector groove 31. For example, a baffle is provided at the opening of the mounting connector groove 31. The baffle allows the mounting connector 4 to be inserted from the top or bottom of the mounting connector groove 31, but not from the middle. The baffle prevents lateral displacement of the mounting connector 4, making the joint between the two tile pieces more secure. The cross-sectional shape of the mounting connector 4 is adapted to the cross-sectional shape of the mounting connector groove 31. The aforementioned sealing strip 7 and sealing strip groove 32 can be an interference fit to enhance the waterproof effect, and the cross-sectional shape of the sealing strip 7 is adapted to the cross-sectional shape of the sealing strip groove 32.

[0040] Optionally, the mounting connector 4 and the mounting connector groove 31 can be an interference fit. ， This can make the connection of the above-mentioned mounting connector 4 more secure when it is embedded in the mounting connector groove 31.

[0041] Figure 3 This is a cross-sectional schematic diagram of the plate fixing profile of the prefabricated tile wall panel device according to some embodiments of the present disclosure. Figure 3 This includes the mounting connector groove 31, the sealing strip groove 32, and the tile fixing edge 33.

[0042] Optionally, the aforementioned board fixing profile 3 also includes a tile fixing edge 33. The tile fixing edge 33 has a right-angle structure. The inner surface of the right-angle structure is tightly connected to the side edge of the surface tile 1. The tile fixing edge 33 can serve a positioning function when bonding the surface tile 1, filler 2, and board fixing profile 3 in the factory.

[0043] Optionally, the mounting connector 4 is provided with a fixing hole. The fixing hole can be located in the middle of the mounting connector 4. The mounting connector 4 can be fixed in the mounting connector groove 31 through the fixing hole. The mounting connector 4 is inserted into the mounting connector groove 31 and adjusted to a suitable position. Then, a screw can be passed through the fixing hole and inserted into the mounting connector groove 31 to fix the mounting connector 4 and prevent the mounting connector 4 from shifting within the mounting connector groove 31.

[0044] Optionally, the aforementioned support adjustment assembly includes a bolt 9 and a nut 8. One end of the nut 8 may have a square connector. The square connector may be a square iron sheet. The square connector is fixedly connected to one end of the nut 8. The four corners of the square connector may have mounting holes, allowing screws to be used to fix the nut 8 to the side of the tile slab through the mounting holes, with the side where the nut 8 is mounted serving as the bottom edge of the tile slab. The bolt 9 is partially embedded in the other end of the nut 8. The tile slab can be leveled by adjusting the portion of the bolt 9 embedded in the nut 8. At least two of the aforementioned support adjustment assemblies are provided below each bottom layer of the aforementioned tile slab.

[0045] Optionally, the aforementioned support adjustment assembly further includes a shim 10. The shim 10 can be a rubber shim, which can reduce vibrations generated during installation. The shim 10 can be located at the bottom of the aforementioned support adjustment assembly. The shim 10 has a groove. The groove can be embedded into the bottom of the aforementioned bolt 9.

[0046] Figure 4 This is a structural schematic diagram of the fixing angle bracket of the prefabricated tile wall panel device according to some embodiments of the present disclosure. Figure 4 It includes corner bracket connector 5, insert 51, first baffle 52, second baffle 53, corner bracket fixing member 6, first connecting surface 61, second connecting surface 62, and connector 63.

[0047] Optionally, the corner bracket connector 5 includes an insert 51, a first baffle 52, and a second baffle 53. The insert 51, the first baffle 52, and the second baffle 53 can be made of stainless steel. The insert 51 can be embedded into the mounting connector groove 31. For example, the insert 51 can be in the shape of an "I" and can be horizontally embedded into the mounting connector groove 31. The first baffle 52 and the second baffle 53 are vertically connected. The first baffle 52 and the insert 51 are also vertically connected. The insert 51, the first baffle 52, and the second baffle 53 can form an "up" structure, and the second baffle 53 and the insert 51 can be parallel structures, both vertically connected to the first baffle 52. The second baffle 53 can be fitted and connected to the plate fixing profile 3. The corner bracket fixing member 6 includes a first connecting surface 61 and a second connecting surface 62. The first connecting surface 61 and the second connecting surface 62 can be made of stainless steel. The first connecting surface 61 and the second connecting surface 62 are perpendicular to each other, forming an "L"-shaped right angle. The first connecting surface 61 is provided with mounting holes and can be fixed to the wall by expansion bolts. The second connecting surface 62 can fit against the first baffle 52 and be fixedly connected by a connector 63, which can be a screw.

[0048] Furthermore, in the process of solving the technical problems mentioned in the background art using technical solutions, the inventors discovered that during the splicing and installation of wall tile panels, the wall not only has internal corners but also external corners. Using only one type of fixing profile to connect two tile panels is insufficient to accommodate both internal and external corners of the wall. In order to accommodate both internal and external corners of the wall, and in conjunction with the technology possessed by the inventors' company, the following solution was adopted.

[0049] Figure 5 This is a cross-sectional schematic diagram of the external corner fixing profile of the prefabricated tile wall panel device according to some optional embodiments of the present disclosure. Figure 4 Includes mounting connector groove 31, sealing strip groove 32, and external corner fixing profile 11.

[0050] Figure 6 This is a cross-sectional schematic diagram of the internal corner fixing profile of the prefabricated tile wall panel device according to some optional embodiments of the present disclosure. Figure 5 Includes mounting connector groove 31, sealing strip groove 32, and internal corner fixing profile 12.

[0051] Optionally, the aforementioned fixing profiles include an internal corner fixing profile 12 and an external corner fixing profile 11. The internal corner fixing profile 12 can be made of aluminum alloy. The internal corner fixing profile 12 is provided with the aforementioned mounting connector groove 31 and the aforementioned sealing strip groove 32. The cross-section of the internal corner fixing profile 13 can be a right-angled fan-shaped structure with built-in reinforcing ribs to enhance the strength of the internal corner fixing profile 13. The right-angled sides of the aforementioned right-angled fan-shaped structure are all provided with the aforementioned mounting connector groove 31 and the aforementioned sealing strip groove 32, and correspond to the mounting connector groove 31 and sealing strip groove 32 of the aforementioned plate fixing profile 3. The aforementioned internal corner fixing profile 12 can connect two of the aforementioned ceramic tile plates through the mounting connector 4, enabling the two of the aforementioned ceramic tile plates to form a right angle, and embedding a sealing strip 7 in the aforementioned sealing strip groove 32 to increase the sealing between the ceramic tile plates and adapt to the internal corner of the wall. In practice, to reduce the gap between two of the aforementioned tile panels, a chamfer can be provided at the apex of the aforementioned internal corner fixing profile 13 to reduce the gap between the two tile panels. The aforementioned external corner fixing profile 11 can be made of aluminum alloy. The aforementioned external corner fixing profile 11 is provided with the aforementioned mounting connector groove 31 and the aforementioned sealing strip groove 32. The cross-section of the aforementioned external corner fixing profile 11 can be a square structure. The aforementioned mounting connector groove 31 and the aforementioned sealing strip groove 32 provided in the aforementioned external corner fixing profile 11 are both located on the same side of the aforementioned external corner fixing profile 11, and this side is regarded as the front, and the opposite side is regarded as the back. The aforementioned mounting connector groove 31 and the aforementioned sealing strip groove 32 provided in the aforementioned external corner fixing profile 11 correspond to the mounting connector groove 31 and the sealing strip groove 32 of the aforementioned panel fixing profile 3. The back of the aforementioned external corner fixing profile 11 is tightly bonded to the back of the aforementioned surface tile 1. The aforementioned corner fixing profile 11 is flush with the aforementioned filler material 2, and the side of the aforementioned corner fixing profile 11 is tightly bonded to the aforementioned filler material 2. This side serves as the inner side of the aforementioned corner fixing profile 11, and the opposite side serves as the outer side. The aforementioned corner fixing profile 11 can form a right angle when connected to the aforementioned board fixing profile by the installation connector 4, and a sealing strip 7 is embedded in the aforementioned sealing strip groove 32 to increase the sealing between the tile boards and adapt to the external corner of the wall. In practice, the side of the surface tile 1 of the tile board with the corner fixing profile 11 can be cut into a 45° bevel, and the aforementioned corner fixing profile 11 is tightly bonded to the edge of the 45° bevel. The side edge of the ceramic tile with the fixing profile 3 can be cut into a 45° bevel. A distance equal to the width of the outer side of the corner fixing profile 11 can be reserved between the fixing profile 3 and the edge of the 45° bevel. This makes it easier to reduce the gap between the two tiles during installation. With the addition of a sealing strip to increase the sealing, the splicing installation of the ceramic tile can be adapted to the inside and outside corners of the wall.

[0052] The above-described optional embodiments, as an inventive point of this disclosure, solve the technical problem that "using only one type of fixing profile cannot adapt to the inside and outside corners of the wall." The specific factors causing a single fixing profile to be unable to adapt to the inside and outside corners of the wall are as follows: the installation of ceramic tile panels requires the surface tile as the front, but the structure of the fixing profile required when splicing ceramic tile panels to form inside and outside corners is different; using only one fixing profile cannot adapt to the inside and outside corners of the wall. If the above factors are solved, the purpose of adapting to the inside and outside corners of the wall can be achieved. To achieve this effect, this disclosure also provides an inside corner fixing profile and an outside corner fixing profile. By using two different fixing profiles to adapt to the inside and outside corners of the wall respectively, the vertex of the inside corner fixing profile is chamfered to reduce the gap between the two ceramic tile panels, and the sides of the two ceramic tile panels forming the outside corner are cut to reduce the gap between the two ceramic tile panels. Combined with a sealing strip to increase sealing, this allows the splicing and installation of ceramic tile panels to adapt to the inside and outside corners of the wall.

[0053] Furthermore, in the process of adopting the technical solution to solve the technical problems mentioned in the background art, the inventors discovered that if a user wants to change the pattern of the surface tile 1 after the tiles have been assembled or during the assembly process, it is necessary to remove the already assembled tile panels and reassemble the tiles to be replaced, resulting in low replacement efficiency. In order to improve replacement efficiency, and in conjunction with the technology possessed by the inventors' company, the following solution can be adopted.

[0054] Figure 7 This is a schematic diagram of the surface layer and backing layer of a prefabricated ceramic tile wall panel device according to some optional embodiments of the present disclosure. Figure 7 It includes a first magnet array 16, a positioning pin 17, a magnetic suction array 13, a positioning hole 14, and a sealing strip groove 15.

[0055] Optionally, the aforementioned surface tile 1 includes a surface layer and a backing layer. Both the surface layer and the backing layer can be square structures. For example, both the surface layer and the backing layer can be 800x800mm square structures. The front of the surface layer can be customized with a pattern. The back of the surface layer is embedded with a magnetic array 13. The magnetic array 13 can be uniformly distributed iron sheets. For example, the magnetic elements can be square iron sheets with a length and width of 30mm and a thickness of 1mm, with one sheet embedded every 75mm. The iron sheets can be made of a highly magnetically permeable material, such as low-carbon steel, with a galvanized surface for rust prevention. The back of the surface layer is provided with positioning holes 14. The positioning holes 14 can be conical positioning holes 14. For example, conical positioning holes 14 with a diameter of 5mm and a depth of 3mm. The positioning holes 14 are located at the edge of the back of the surface layer. The positioning holes 14 can be evenly distributed along the edge of the back of the surface layer. For example, one positioning hole 14 is provided every 30mm. The aforementioned backing layer can be a PU backing board. One side of the aforementioned backing layer is tightly bonded to the aforementioned filler 2 and the aforementioned board fixing profile 3. The other side of the aforementioned backing layer is embedded with a first magnet array 16. The aforementioned first magnet array 16 includes magnets. The aforementioned magnets can be neodymium iron boron magnets. The aforementioned magnets can be circular magnets. For example, the aforementioned magnets can be circular magnets with a diameter of 25mm and a thickness of 3mm. The aforementioned magnets are provided with grooves, and the aforementioned grooves can be evenly distributed on the front side of the aforementioned magnets. For example, four of the aforementioned grooves are symmetrically distributed on the front side of the aforementioned magnets. The aforementioned backing layer is provided with snap-fit ​​grooves. The aforementioned snap-fit ​​grooves are adapted to the aforementioned magnets. For example, the aforementioned magnets are circular, and the aforementioned snap-fit ​​grooves can be circular with a diameter slightly larger than the diameter of the aforementioned magnets to facilitate installation. For example, the diameter of the aforementioned magnets can be 25mm, and the diameter of the aforementioned snap-fit ​​grooves can be 26mm. The inner wall of the aforementioned snap-fit ​​grooves is provided with claws. The aforementioned claws can be elastic claws, and the aforementioned claws can be evenly distributed on the inner wall of the aforementioned snap-fit ​​grooves, corresponding to the aforementioned grooves. During installation, the magnet compresses the latches, causing them to elastically deform. After installation, the latches return to their original position and embed into the magnet's groove, preventing rotational displacement. A buffer pad, made of silicone, is provided at the bottom of the latch groove to prevent the magnet from shaking and to absorb impact forces generated during the installation of the surface layer and backing layer. A thermally conductive adhesive film is provided on the back of the magnet. This film becomes adhesive when heated (e.g., at a temperature ≥25℃), enhancing the connection between the magnet and the latch groove. The latches have a curved surface for easy magnet installation. During installation, the thermally conductive adhesive film can be first applied to the back of the magnet, covering its entire back surface. Then, the buffer pad is added to the bottom of the latch groove, and the magnet is placed directly above the groove. Finally, an installation tool or the user's hand can be used to align the groove of the magnet with the latches of the latch groove.The aforementioned installation tool can be a suction cup customized according to the diameter of the aforementioned magnet, and the aforementioned suction cup can be a flat suction cup. By squeezing the aforementioned suction cup, the air between the aforementioned suction cup and the aforementioned magnet is expelled, increasing the attraction force, allowing the aforementioned suction cup to move the aforementioned magnet. Then, pressing down forcefully causes the aforementioned claws to elastically deform, allowing the aforementioned magnet to be installed in the aforementioned snap-fit ​​groove. After the aforementioned magnet is installed, the aforementioned claws return to their original position and are embedded in the groove of the aforementioned magnet, preventing the aforementioned magnet from rotating and displacement, and the aforementioned thermally conductive adhesive film increases the firmness of the aforementioned magnet installed in the aforementioned snap-fit ​​groove. The aforementioned backing layer and the aforementioned surface finish layer can be connected by attraction through the aforementioned first magnet array and the aforementioned magnetic suction member. The aforementioned first magnet array 16 can be the aforementioned magnets that are evenly distributed. For example, one of the aforementioned magnets is embedded every 80 mm. The aforementioned magnetic suction member can cover the aforementioned first magnet array 16. The aforementioned first magnet array 16 can magnetize the aforementioned magnetic suction member, thereby generating an attraction force. The other side of the aforementioned backing layer is provided with a positioning pin 17. The aforementioned positioning pin 17 can be a tapered pin. For example, a tapered pin with a diameter of 5 mm and a height of 3 mm. The aforementioned positioning pins 17 correspond to the aforementioned positioning holes 14. For example, a positioning hole 14 is provided every 30 mm on the back of the aforementioned surface layer, and a corresponding positioning pin 17 is provided every 30 mm on the other side of the aforementioned backing layer. The positioning pins 17 are embedded with cushioning pads. The cushioning pads can be rubber pads, nested at the bottom of the positioning pins 17, which can absorb the impact force generated when the aforementioned surface layer and the aforementioned backing layer are magnetically connected. The surface of the positioning pins 17 can be provided with anti-slip textures to increase the friction between the positioning pins 17 and the aforementioned positioning holes 14, thereby reducing the risk of displacement of the aforementioned surface layer and the aforementioned backing layer. The aforementioned positioning holes 14 are adapted to the aforementioned positioning pins 17. Multiple positioning holes 14 and positioning pins 17 can be provided to reduce the risk of displacement caused by insufficient magnetic attraction. For example, three positioning pins 17 are provided on each side of the aforementioned surface layer, and three positioning holes 14 are provided on each side of the aforementioned backing layer. A sealing strip groove 15 can be provided on the edge of the aforementioned backing layer. The aforementioned sealing strip groove 15 surrounds the edge of the aforementioned backing layer. The aforementioned sealing strip 7 can be embedded in the aforementioned sealing strip groove 15 to increase the waterproofness of the joint surface between the aforementioned backing layer and the aforementioned topcoat layer. When splicing the aforementioned backing layer and the aforementioned topcoat layer, the aforementioned sealing strip 7 can be embedded along the aforementioned sealing strip groove 15 to cover the edge of the joint surface between the aforementioned backing layer and the aforementioned topcoat layer, thereby increasing the waterproof effect. Then, align the positioning hole 14 of the aforementioned topcoat layer with the positioning pin 17 of the aforementioned backing layer, and press lightly until it is completely fitted. If there are small gaps at the joint, neutral silicone sealant can be injected, smoothed, and excess sealant wiped off to ensure sealing. Afterwards, when removing the topcoat layer, a special non-metallic pry tool (such as nylon material) can be inserted into the edge of the joint surface to slowly separate the aforementioned topcoat layer from the aforementioned backing layer.On a wall that has already been installed, a tile suction cup can be used to attach to the front of the aforementioned surface layer and pull it forcefully to separate the surface layer from the aforementioned backing layer.

[0056] The above-described optional embodiments, as an inventive point of this disclosure, solve the technical problem of "replacing partial tiles requires large-scale tile disassembly, resulting in low replacement efficiency." The factors leading to low replacement efficiency are as follows: when tiles are installed using a splicing process, they are installed sequentially, and disassembly also requires sequential disassembly; it is impossible to directly disassemble the middle tiles, thus reducing replacement efficiency. If these factors are resolved, partial tile replacement can be achieved without large-scale tile disassembly. To achieve this effect, this disclosure also provides a tile that is installed magnetically. The tile's surface layer has an iron sheet on its back, and the backing layer has a magnet. The surface layer and backing layer are magnetically connected, and can be separated using a special non-metallic pry bar, enabling the replacement of individual tiles. This reduces the low tile replacement efficiency caused by large-scale tile disassembly.

[0057] The various embodiments of this disclosure have the following beneficial effects: the prefabricated tile wall panel device of some embodiments of this disclosure can shorten the construction cycle and achieve non-destructive tile removal. Specifically, the reason for the long construction cycle and destructive tile removal is that: using cement mortar to lay tiles results in a long construction cycle; after the cement mortar hardens, it forms a rigid bond with the tiles, and subsequent repairs or replacements require destructive removal, resulting in material waste. Based on this, the prefabricated tile wall panel device of some embodiments of this disclosure includes: tile sheets, installation connectors, fixing brackets, fixing profiles, support and adjustment components, and sealing strips. The aforementioned ceramic tile slab includes a surface ceramic tile, a filler, and a slab fixing profile; both the filler and the slab fixing profile are located on the back of the surface ceramic tile and are tightly bonded to it; the slab fixing profile is provided with a mounting connector groove and a sealing strip groove; the mounting connector is fixedly embedded in one end of the mounting connector groove and is configured to connect two ceramic tile slabs; the fixing corner bracket includes a corner bracket fixing member and a corner bracket connecting member, the corner bracket fixing member is configured to be fixed to the wall, one end of the corner bracket connecting member is embedded in the mounting connector groove, and the other end of the corner bracket connecting member is fixedly connected to the corner bracket fixing member; the fixing profile is provided with a mounting connector groove and a sealing strip groove, and the fixing profile is configured to connect two ceramic tile slabs used at a wall corner; the support adjustment component is located below the underlying ceramic tile slab; the sealing strip is embedded in the sealing strip groove. In the factory, surface tiles, fillers, and board fixing profiles are combined to form tile slabs. On-site assembly of these slabs using a splicing process reduces construction difficulty. The assembled slabs can be disassembled in reverse, and the disassembled slabs are still usable, minimizing material waste. This shortens the construction cycle and reduces material waste.

[0058] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A prefabricated ceramic tile wall panel device, characterized in that, include: Tile slabs, installation connectors, fixing brackets, fixing profiles, support and adjustment components, and sealing strips; The ceramic tile slab includes surface ceramic tiles, filler material, and slab fixing profiles; The filler and the board fixing profile are both located on the back of the surface tile and are tightly bonded to the back of the surface tile; The plate fixing profile is provided with mounting connector groove and sealing strip groove; The mounting connector is fixedly embedded in one end of the mounting connector groove and is configured to connect two of the ceramic tile slabs. The fixed corner bracket includes a corner bracket fixing component and a corner bracket connector. The corner bracket fixing component is configured to be fixed to the wall. One end of the corner bracket connector is embedded in the mounting connector groove, and the other end of the corner bracket connector is fixedly connected to the corner bracket fixing component. The corner bracket is fixed to the wall by expansion bolts. The head end of the corner bracket connector is embedded in the mounting connector groove, and the bottom end is connected to the corner bracket fixing component by screws. The middle part is attached to the board fixing profile and fixed with screws. The corner bracket connector is located in the middle of the mounting connector groove and is used to provide lateral force to the tile board to prevent the tile board from falling. The head end of the corner bracket connector is also used for positioning to facilitate the splicing of two tile boards. The fixing profile is provided with a mounting connector groove and a sealing strip groove, and the fixing profile is configured to connect two ceramic tile panels for use at the corner of the wall; The support adjustment assembly is located below the ceramic tile slab used as the bottom layer; The support adjustment assembly includes bolts and nuts; One end of the nut is fixedly connected to the ceramic tile; The bolt portion is embedded in the other end of the nut; At least two of the aforementioned support adjustment components are provided below each of the ceramic tile slabs used for the bottom layer of the wall; The sealing strip is embedded in the sealing strip groove; The sealing strip and the sealing strip groove are interference-fitted, and the cross-sectional shape of the sealing strip is adapted to the cross-sectional shape of the sealing strip groove; The surface ceramic tile includes a surface coating layer and a backing layer; The back of the surface finish is embedded with an array of magnetic components; The back of the surface finish layer is provided with positioning holes; The positioning hole is located on the back edge of the surface finish layer; One side of the backing layer is tightly bonded to the filler and the plate fixing profile; The other side of the backing layer is embedded with a first magnet array; The first magnet array includes magnets; The magnet has a groove; The backing layer is provided with a snap-fit ​​groove; The buckle slot is adapted to the magnet; The inner wall of the buckle groove is provided with a locking claw; The bottom of the buckle slot is provided with a buffer pad; The back of the magnet is provided with a thermally conductive adhesive film; The surface of the claw is curved; The magnet is detachably connected to the snap-fit ​​slot; The surface finish and the backing layer are magnetically connected; The other side of the backing layer is provided with a positioning pin; The positioning pin corresponds to the positioning hole; The positioning pin is embedded with a buffer pad; The locating pin surface is provided with anti-slip texture; The positioning hole is adapted to the positioning pin; The edge of the backing layer is provided with a sealing strip groove; The sealing strip is embedded in the sealing strip groove.

2. The prefabricated ceramic tile wall panel device according to claim 1, characterized in that, The mounting connector is configured to be longitudinally displaceable in a mounting connector groove, the cross-sectional shape of the mounting connector being adapted to the cross-sectional shape of the mounting connector groove.

3. The prefabricated ceramic tile wall panel device according to claim 1, characterized in that, The mounting connector is interference-fitted with the mounting connector groove.

4. The prefabricated ceramic tile wall panel device according to claim 1, characterized in that, The plate fixing profile is also provided with a tile fixing edge; The fixed edge of the tile has a right-angle structure; The inner surface of the right-angled structure is tightly connected to the side of the surface tile.

5. The prefabricated ceramic tile wall panel device according to claim 1, characterized in that, The mounting connector is provided with fixing holes; The mounting connector is configured to be fixed within the mounting connector groove via the fixing hole.

6. The prefabricated ceramic tile wall panel device according to claim 1, characterized in that, The support adjustment assembly also includes a shim; The pad is located at the bottom of the support adjustment assembly; The gasket has a groove; The groove is configured to be inserted into the bottom of the bolt.

7. The prefabricated ceramic tile wall panel device according to claim 1, characterized in that, The corner bracket connector is provided with an insert, a first baffle, and a second baffle. The insert is configured to fit into a mounting connector groove; The first baffle and the second baffle are vertically connected; The first baffle and the insert are vertically connected; The second baffle is configured to fit and connect with the plate fixing profile; The corner bracket fastener includes a first connecting surface and a second connecting surface; The first connecting surface and the second connecting surface are perpendicular to each other; The first connecting surface is configured to be fixed to the wall; The second connecting surface is fixedly connected to the first baffle.

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