Mixing equipment for processing polycarboxylate superplasticizer and operation method thereof

Abstract

The invention discloses mixing equipment for processing a polycarboxylate superplasticizer and an operation method of the mixing equipment, and relates to the technical field of polycarboxylate superplasticizers, the mixing equipment comprises a small material adding mechanism and a mixing device mounted on the outer side of the small material adding mechanism, the top of the small material adding mechanism is provided with a small material mixing mechanism, and the small material mixing mechanism is arranged on the outer side of the small material adding mechanism. A pump body is arranged on the periphery of the bottom of the small material mixing mechanism, the small material adding mechanism comprises a reciprocating lifting ring, one side of the interior of the reciprocating lifting ring is rotationally connected with a reciprocating connecting shaft, the end of the reciprocating connecting shaft is rotationally connected with a reciprocating sliding block, and a material mixing spiral blade is fixedly installed on the outer side of the reciprocating lifting ring; raw materials are mixed by utilizing the mixing blades at the top and the bottom of the mixing ring, and a valve piston in a one-way valve can be ejected open through an ejection spring and an ejection block on the outer side of a rotating ring, so that a mixed solution of small materials and water flows into the mixing device, and a small material aqueous solution and a polycarboxylate superplasticizer are uniformly mixed.

Description

Technical Field

[0001] The present invention relates to the technical field of polycarboxylate superplasticizers, and particularly to a mixing device for processing polycarboxylate superplasticizers and an operation method thereof. Background Art

[0002] Polycarboxylate superplasticizer is a high-performance superplasticizer and a cement dispersant in the application of cement concrete. It is widely used in projects such as highways, bridges, dams, tunnels, and high-rise buildings. Due to its high water reduction rate, good slump retention performance, and fast strength growth, polycarboxylate superplasticizer is suitable for preparing high-strength and ultra-high-strength concrete, high-fluidity and self-compacting concrete, and has become a research and development hotspot for concrete admixtures at home and abroad. When producing polycarboxylate superplasticizer, it is necessary to mix its raw materials, so a mixing device for polycarboxylate superplasticizer raw materials is required for mixing.

[0003] The patent publication number CN219849076U discloses a mixing device for polycarboxylate superplasticizer raw materials. By setting the combined use of a connecting plate, a transmission box, a stirring rod, a connecting rod, a brush, a rotating motor, a unidirectional screw, a moving block, and a connecting block, the advantage of uniformly mixing the polycarboxylate superplasticizer raw materials left and right is achieved, and the problem of the existing mixing device for polycarboxylate superplasticizer raw materials is solved. During mixing, due to the inconvenient change of the position of the stirring rod, there are blind spots in the mixing of the polycarboxylate superplasticizer raw materials, and at the same time, some raw materials will adhere to the inner wall of the device, resulting in uneven mixing of the polycarboxylate superplasticizer raw materials by the device and affecting the production of polycarboxylate superplasticizer. By setting a first opening and a second opening, the first opening enables the connecting block to move with the moving block, giving the connecting block a moving space, and the second opening enables the stirring rod to move when the connecting plate moves, giving the stirring rod a moving space. By setting a limit bearing, the left side of the unidirectional screw can be limited to prevent the unidirectional screw from shaking during rotation. However, the following problems still exist in the actual use of the above patent: Although the mixing device for polycarboxylate superplasticizer raw materials achieves the advantage of uniformly mixing the polycarboxylate superplasticizer raw materials left and right by setting the combined use of a connecting plate, a transmission box, a stirring rod, a connecting rod, a brush, a rotating motor, a unidirectional screw, a moving block, and a connecting block, it is impossible to add small materials during the mixing of polycarboxylate superplasticizer raw materials. By adding small materials (such as silicone, anionic surfactants, etc.), the air content of the polycarboxylate superplasticizer can be reduced, thereby improving the properties of the polycarboxylate superplasticizer. However, the addition amount of small materials is small, and it is impossible to uniformly mix the small materials inside the polycarboxylate superplasticizer, thus affecting the properties of the polycarboxylate superplasticizer.

[0004] Therefore, a mixing device for processing polycarboxylate superplasticizers and an operation method thereof are proposed to solve the problems mentioned above. Summary of the Invention

[0005] The purpose of the present invention is to provide a mixing device for processing polycarboxylate water reducer and its operation method, so as to solve the problem proposed in the above background technology that small ingredients cannot be added during the mixing of polycarboxylate water reducer raw materials. By adding small ingredients (such as silicone, anionic surfactant, etc.), the air content of polycarboxylate water reducer can be reduced, thereby improving the properties of polycarboxylate water reducer. However, the addition amount of small ingredients is small, and it is impossible to evenly mix the small ingredients inside the polycarboxylate water reducer, thus affecting the properties of polycarboxylate water reducer.

[0006] To achieve the above object, the present invention provides the following technical solution: A mixing device for processing polycarboxylate water reducer, including a small ingredient adding mechanism, and a mixing device installed outside the small ingredient adding mechanism; A small ingredient mixing mechanism is arranged at the top of the small ingredient adding mechanism, and pumps are arranged around the bottom of the small ingredient mixing mechanism; It further includes: The small ingredient adding mechanism includes a reciprocating lifting ring, one side inside the reciprocating lifting ring is rotatably connected with a reciprocating connecting shaft, and the end of the reciprocating connecting shaft is rotatably connected with a reciprocating slider; Among them, a mixing spiral blade is fixedly installed on the outside of the reciprocating lifting ring, a mixing ring is fixedly installed on the outside of the mixing spiral blade, and lifting grooves are formed around the inside of the mixing ring; Among them, a plurality of mixing blades are fixedly installed on the top and bottom of the mixing ring, a rotating ring is rotatably connected to the outside of the mixing ring, ejecting springs are fixedly installed around the rotating ring, and ejecting blocks are fixedly installed at the ends of the ejecting springs.

[0007] Preferably, limiting sliding grooves are formed around the inside of the mixing device, the ejecting blocks are slidably connected with the mixing device through the limiting sliding grooves, a feeding port is fixedly installed on one side of the top of the mixing device, and a discharging valve is fixedly installed on one side of the bottom of the mixing device.

[0008] By adopting the above technical solution, taking advantage of the characteristics that the reciprocating connecting shaft and the reciprocating slider inside the reciprocating lifting ring are slidably connected with the reciprocating lead screw, the reciprocating lifting ring drives the mixing spiral blade and the mixing ring to move up and down. Through the characteristics that the lifting grooves inside the mixing ring are slidably connected with the lifting sliding rods, the stable lifting of the mixing ring can be realized. At the same time, the raw materials are mixed by the mixing blades on the top and bottom of the mixing ring. The valve piston inside the one-way valve can be pushed open by the ejecting springs and the ejecting blocks on the outside of the rotating ring, so that the mixed solution of small ingredients and water flows into the inside of the mixing device, thereby realizing the uniform mixing of the small ingredient aqueous solution and the polycarboxylate water reducer, reducing the air content of the polycarboxylate water reducer, and thus improving the properties of the polycarboxylate water reducer.

[0009] Preferably, a rotating bracket is symmetrically installed on one side of the central position at the top of the mixing device. A first rotating motor is fixedly installed on the outer side of one of the rotating brackets. The output end of the first rotating motor is fixedly connected to a rotating worm, and a rotating worm gear is meshed and connected to one side of the rotating worm.

[0010] By adopting the above technical solution, starting the first rotating motor drives the rotating worm to rotate. Utilizing the characteristic of the meshing connection between the rotating worm and the rotating worm gear, the rotation of the rotating worm gear is realized.

[0011] Preferably, a second rotating motor is fixedly installed at the central position at the top of the rotating worm gear. A top rotating disc is fixedly installed at the bottom of the rotating worm gear. Four surrounding sides at the bottom of the top rotating disc are fixedly installed with lifting sliding rods. The lifting sliding rods are slidably connected to the mixing ring through lifting grooves. A bottom rotating disc is fixedly installed at the bottom of the lifting sliding rods. Both the top rotating disc and the bottom rotating disc are rotationally connected to the mixing device. The output end of the second rotating motor is fixedly connected to a reciprocating lead screw, and the reciprocating lead screw is slidably connected to a reciprocating lifting ring.

[0012] By adopting the above technical solution, utilizing the characteristic of the meshing connection between the rotating worm and the rotating worm gear, the rotation of the top rotating disc, the lifting sliding rods and the bottom rotating disc is realized, thereby mixing the raw materials of the polycarboxylate superplasticizer. When adding the aqueous solution of the minor ingredients, the rapid mixing of the aqueous solution can be realized, thus improving the full mixing of the aqueous solution of the minor ingredients and the polycarboxylate superplasticizer. By driving the reciprocating lead screw to rotate through the second rotating motor, the reciprocating lifting movement of the entire mixing ring can be realized, which can not only add materials to different positions of the mixing device, but also improve the mixing effect of the polycarboxylate superplasticizer.

[0013] Preferably, a number of feeding horizontal pipes are fixedly installed around the outer side of the mixing device. A vertical pipe is fixedly installed at the end of the feeding horizontal pipe. A blocking block is threadedly connected to the bottom of the vertical pipe. A one-way valve is fixedly installed at the end of the feeding horizontal pipe. A valve protrusion is fixedly installed on one side inside the one-way valve, and a valve bracket is fixedly installed at the end of the one-way valve away from the valve protrusion.

[0014] By adopting the above technical solution, by setting the feeding horizontal pipes and the vertical pipes, feeding can be carried out at different positions inside the mixing device.

[0015] Preferably, a valve telescopic rod is fixedly installed on one side of the valve bracket. A valve spring is slidably connected to the outer side of the valve telescopic rod. A valve piston is fixedly installed at the end of the valve spring. Support legs are fixedly installed around the bottom of the mixing device. The valve spring is fixedly connected to the valve bracket, and the valve telescopic rod is fixedly connected to the valve piston.

[0016] By adopting the above technical solution, by setting a one-way valve, under the action of the valve expansion rod and the valve spring, the valve piston is in fitting connection with the valve protrusion, so as to realize the closing of the one-way valve, and thus achieve the effect of quantitatively adding small materials, and at the same time, it will not cause the polycarboxylate superplasticizer to enter the inside of the feeding horizontal pipe and the vertical pipe, thereby affecting the adding effect of the small materials. Since the amount of small materials to be added is small, the small materials and the polycarboxylate superplasticizer can be better mixed by the method of layered addition, thereby reducing the air content of the polycarboxylate superplasticizer and improving the properties of the polycarboxylate superplasticizer.

[0017] Preferably, the small material mixing mechanism includes a mixing cylinder. One side of the top of the mixing cylinder is fixedly installed with a feeding pipe, the top of the feeding pipe is fixedly installed with a feeding hopper, the center position of the top of the mixing cylinder is fixedly installed with a mixing motor, the inner side of the top of the mixing cylinder is fixedly installed with a fixed disk, and the output end of the mixing motor is fixedly connected with a mixing main gear.

[0018] By adopting the above technical solution, the small materials and the aqueous solution are injected into the mixing cylinder by using the feeding pipe and the feeding hopper, and the mixing motor is started to drive the mixing main gear to rotate.

[0019] Preferably, the outer side of the mixing main gear is meshed with a mixing driven gear, the outer side of the mixing driven gear is meshed with a meshing tooth ring, the meshing tooth ring is fixedly installed at the bottom of the fixed disk, the bottom of the mixing driven gear is rotatably connected with a mixing tripod, the bottom of the mixing main gear is fixedly connected with a vertical rotating rod, a mixing auger is fixedly installed on the outer side of the vertical rotating rod, first mixing brackets are fixedly installed at the top and the bottom of the vertical rotating rod, and a cleaning spiral blade is fixedly installed between the two first mixing brackets, and the cleaning spiral blade is in fitting connection with the inner wall of the mixing cylinder.

[0020] By adopting the above technical solution, by using the meshing connection characteristics among the mixing main gear, the mixing driven gear and the meshing tooth ring, and while the meshing tooth ring is fixed, not only can the mixing driven gear drive the mixing tripod to revolve, but also the mixing driven gear can rotate self, so that the mixing main gear drives the vertical rotating rod and the mixing auger to rotate. By using the structural characteristics of the mixing auger, the up-and-down stirring of the small materials and the aqueous solution can be realized.

[0021] Preferably, a second mixing bracket is fixedly installed on one side of the vertical rotating rod close to the first mixing bracket. A mixing rotating rod is fixedly installed between the two second mixing brackets. Mixing stirring forks are fixedly installed on the outer side of the mixing rotating rod. A second valve is fixedly installed at the bottom of the mixing cylinder. The second valve is fixedly connected to a pump body. The output end of the pump body is fixedly connected to a connecting pipe. A connector is fixedly installed at the end of the connecting pipe. The connector is fixedly installed on the top of the vertical pipe. A support plate is fixedly installed at the bottom of the mixing cylinder. Support rods are fixedly installed around the bottom of the support plate. The support rods are fixedly installed on the top of the mixing device.

[0022] By adopting the above technical solution, the mixing rotating rod drives the mixing stirring forks to rotate horizontally, thereby improving the mixing effect of the small materials and the aqueous solution. The first mixing bracket drives the cleaning spiral blades to rotate, which can clean the inner wall of the mixing cylinder and avoid wasting small materials. By opening the second valve and using the pump body to generate a certain water pressure, it is convenient to pump the mixture of small materials and aqueous solution into the interior of the mixing device.

[0023] Preferably, Step 1: Use the feed pipe and feed hopper to inject small materials and aqueous solution into the mixing cylinder. Start the mixing motor to drive the mixing main gear to rotate. Utilize the meshing connection characteristics among the mixing main gear, mixing driven gear, and meshing ring. With the meshing ring fixed, not only can the mixing driven gear drive the mixing tripod to revolve, but also the mixing driven gear can rotate on its own axis, enabling the mixing main gear to drive the vertical rotating rod and the mixing auger to rotate. Utilize the structural characteristics of the mixing auger to achieve the up-and-down stirring of the small materials and the aqueous solution. At the same time, the mixing rotating rod drives the mixing stirring forks to rotate horizontally, thereby improving the mixing effect of the small materials and the aqueous solution. The first mixing bracket drives the cleaning spiral blades to rotate, which can clean the inner wall of the mixing cylinder and avoid wasting small materials. By opening the second valve and using the pump body to generate a certain water pressure, it is convenient to pump the mixture of small materials and aqueous solution into the interior of the mixing device. Step 2: Utilize the characteristics that the reciprocating connecting shaft and reciprocating slider inside the reciprocating lifting ring are slidably connected to the reciprocating lead screw, so that the reciprocating lifting ring drives the mixing spiral blades and the mixing ring to move up and down. Through the characteristics that the lifting grooves inside the mixing ring are slidably connected to the lifting sliding rods, the stable lifting of the mixing ring can be achieved. At the same time, use the mixing blades at the top and bottom of the mixing ring to mix the raw materials. The valve piston inside the one-way valve can be pushed open by the ejecting springs and ejecting blocks on the outer side of the rotating ring, so that the mixed solution of small materials and water flows into the interior of the mixing device, thereby uniformly mixing the small material aqueous solution and the polycarboxylate water reducer, reducing the air content of the polycarboxylate water reducer, and thus improving the properties of the polycarboxylate water reducer. Step 3: By virtue of the feature that the starting limit chute is slidably connected to the ejection block in a limited manner, the up-and-down movement of the ejection block can be realized. At the same time, when the mixing ring rotates, the ejection block will not rotate together, avoiding the phenomenon that the ejection block is misaligned and causing the valve piston to be unable to eject. Start the first rotating motor to drive the rotating worm to rotate. By utilizing the meshing connection between the rotating worm and the rotating worm gear, the top rotating disk, the lifting sliding rod, and the bottom rotating disk are rotated, so as to mix the raw materials of the polycarboxylate superplasticizer. When adding the aqueous solution of the minor ingredient, the rapid mixing of the aqueous solution can be realized, thereby improving the full mixing of the aqueous solution of the minor ingredient and the polycarboxylate superplasticizer. Drive the reciprocating lead screw to rotate through the second rotating motor, and the up-and-down reciprocating movement of the entire mixing ring can be realized. It can not only add materials to different positions of the mixing device, but also improve the mixing effect of the polycarboxylate superplasticizer. By setting the feeding horizontal pipe and the vertical pipe, feeding can be carried out at different positions inside the mixing device. At the same time, by setting the one-way valve, under the action of the valve expansion rod and the valve spring, the valve piston is in close connection with the valve protrusion, thereby realizing the closing of the one-way valve, thus achieving the effect of quantitatively adding the minor ingredient, and at the same time preventing the polycarboxylate superplasticizer from entering the feeding horizontal pipe and the vertical pipe, thereby affecting the addition effect of the minor ingredient. Since the amount of the minor ingredient to be added is small, the minor ingredient and the polycarboxylate superplasticizer can be better mixed by means of layered addition, thereby reducing the air content of the polycarboxylate superplasticizer and improving the properties of the polycarboxylate superplasticizer.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows: For the mixing equipment and its operation method for processing polycarboxylate superplasticizer, the raw materials are mixed by the mixing blades at the top and bottom of the mixing ring. The valve piston inside the one-way valve can be pushed open by the ejection spring and the ejection block on the outer side of the rotating ring, so that the mixed solution of the minor ingredient and water flows into the inside of the mixing device, thereby uniformly mixing the aqueous solution of the minor ingredient and the polycarboxylate superplasticizer. By virtue of the structural features of the mixing auger, the up-and-down agitation of the minor ingredient and the aqueous solution can be realized. At the same time, the mixing stirring fork is driven to rotate horizontally by the mixing rotating rod, thereby improving the mixing effect of the minor ingredient and the aqueous solution. Driving the cleaning spiral blade to rotate by the first mixing support can realize the cleaning of the inner wall of the mixing cylinder, avoiding the phenomenon of waste of the minor ingredient. The specific content is as follows: 1. By setting up the small material adding mechanism, not only can we utilize the characteristics that the reciprocating connecting shaft and the reciprocating slider inside the reciprocating lifting ring are slidably connected to the reciprocating lead screw, enabling the reciprocating lifting ring to drive the mixing spiral blade and the mixing ring to move up and down, but also through the characteristics that the lifting groove inside the mixing ring is slidably connected to the lifting sliding rod, the stable lifting of the mixing ring can be achieved. At the same time, the mixing blades at the top and bottom of the mixing ring are used to mix the raw materials. The valve piston inside the one-way valve can be pushed open by the ejecting spring and the ejecting block on the outside of the rotating ring, so that the mixed solution of small materials and water flows into the inside of the mixing device, thereby uniformly mixing the aqueous solution of small materials and the polycarboxylate water reducing agent, reducing the air content of the polycarboxylate water reducing agent, and thus improving the properties of the polycarboxylate water reducing agent. By starting the characteristics that the limit chute is slidably connected to the ejecting block, the up and down movement of the ejecting block can be achieved, and at the same time, when the mixing ring rotates, the ejecting block will not rotate together, avoiding the phenomenon that the ejecting block is misaligned and the valve piston cannot be ejected. Start the first rotating motor to drive the rotating worm to rotate, and utilize the characteristics of the meshing connection between the rotating worm and the rotating worm wheel to realize the rotation of the top rotating disc, the lifting sliding rod and the bottom rotating disc, thereby mixing the polycarboxylate water reducing agent raw materials. When adding the aqueous solution of small materials, the rapid mixing of the aqueous solution can be achieved, thus improving the full mixing of the aqueous solution of small materials and the polycarboxylate water reducing agent. By driving the reciprocating lead screw to rotate through the second rotating motor, the reciprocating up and down movement of the entire mixing ring can be achieved, which can not only add materials to different positions of the mixing device, but also improve the mixing effect of the polycarboxylate water reducing agent. By setting up the feeding horizontal pipe and the vertical pipe, materials can be added to different positions inside the mixing device. At the same time, by setting up the one-way valve, under the action of the valve expansion rod and the valve spring, the valve piston is in close connection with the valve protrusion, thereby realizing the closing of the one-way valve, thus achieving the effect of quantitatively adding small materials, and at the same time, the polycarboxylate water reducing agent will not enter the inside of the feeding horizontal pipe and the vertical pipe, thus affecting the adding effect of small materials. Since the amount of small materials to be added is small, the small materials and the polycarboxylate water reducing agent can be better mixed by the way of layered addition, thereby reducing the air content of the polycarboxylate water reducing agent and improving the properties of the polycarboxylate water reducing agent; 2. By setting up the minor ingredient mixing mechanism, not only can minor ingredients and aqueous solutions be injected into the mixing cylinder through the feed pipe and feed hopper, but also by starting the mixing motor to drive the rotation of the main mixing gear, and taking advantage of the meshing connection characteristics among the main mixing gear, the secondary mixing gear, and the meshing gear ring, while the meshing gear ring is fixed, not only can the secondary mixing gear drive the mixing tripod to revolve, but also the secondary mixing gear can rotate on its own axis, enabling the main mixing gear to drive the vertical rotating rod and the mixing auger to rotate. By virtue of the structural characteristics of the mixing auger, the up-and-down agitation of the minor ingredients and the aqueous solution can be achieved. At the same time, the mixing stirring fork is driven by the mixing rotating rod to rotate horizontally, thereby improving the mixing effect of the minor ingredients and the aqueous solution. By driving the cleaning spiral blade to rotate through the first mixing support, the cleaning of the inner wall of the mixing cylinder can be realized, avoiding the phenomenon of waste of minor ingredients. By opening the second valve and using the pump body to generate a certain water pressure, it is convenient to pump the mixture of minor ingredients and aqueous solution into the interior of the mixing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional structure schematic diagram of the whole of the present invention; Figure 2 is a three-dimensional structure schematic diagram of the cross-section of the minor ingredient adding mechanism in the present invention; Figure 3 is a three-dimensional structure schematic diagram of the reciprocating lead screw in the present invention; Figure 4 is a three-dimensional structure schematic diagram of the rotating ring in the present invention; Figure 5 is a three-dimensional structure schematic diagram of the mixing spiral blade in the present invention; Figure 6 is a three-dimensional structure schematic diagram of the rotating worm wheel in the present invention; Figure 7 is a three-dimensional structure schematic diagram of the vertical pipe in the present invention; Figure 8 is a three-dimensional structure schematic diagram of the cross-section of the one-way valve in the present invention; Figure 9 is a three-dimensional structure schematic diagram of the minor ingredient mixing mechanism in the present invention; Figure 10 is a three-dimensional structure schematic diagram of the cleaning spiral blade and the mixing stirring fork in the present invention; Figure 11 is a three-dimensional structure schematic diagram of the secondary mixing gear and the meshing gear ring in the present invention.

[0026] In the figure: 1. Small material adding mechanism; 101. Reciprocating lifting ring; 102. Reciprocating connecting shaft; 103. Reciprocating slider; 104. Mixing spiral blade; 105. Mixing ring; 106. Lifting groove; 107. Mixing blade; 108. Rotating ring; 109. Ejecting spring; 110. Ejecting block; 111. Mixing device; 112. Limit sliding groove; 113. Feed inlet; 114. Discharge valve; 115. Rotating bracket; 116. First rotating motor; 117. Rotating worm; 118. Rotating worm gear; 119. Second rotating motor; 120. Top rotating disc; 121. Lifting sliding rod; 122. Bottom rotating disc; 123. Reciprocating lead screw; 124. Feeding horizontal pipe; 125. Vertical pipe; 126. Sealing block; 127. Check valve; 128. Valve protrusion; 129. Valve support; 130. Valve telescopic rod; 131. Valve spring; 132. Valve piston; 133. Support leg; 2. Small material mixing mechanism; 201. Mixing cylinder; 202. Feed pipe; 203. Feed hopper; 204. Mixing motor; 205. Fixed disc; 206. Mixing main gear; 207. Mixing slave gear; 208. Meshing tooth ring; 209. Mixing tripod; 210. Vertical rotating rod; 211. Mixing auger; 212. First mixing support; 213. Cleaning spiral blade; 214. Second mixing support; 215. Mixing rotating rod; 216. Mixing stirring fork; 217. Second valve; 218. Pump body; 219. Connecting pipe; 220. Connector; 221. Support rod; 222. Support plate. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0028] Please refer to Figures 1 - 5, the present invention provides a technical solution: a mixing device for processing polycarboxylate water reducer and its operation method, including a small material adding mechanism 1, and a mixing device 111 installed outside the small material adding mechanism 1. A small material mixing mechanism 2 is provided at the top of the small material adding mechanism 1, and a pump body 218 is provided around the bottom of the small material mixing mechanism 2. The small material adding mechanism 1 includes a reciprocating lifting ring 101. One side inside the reciprocating lifting ring 101 is rotatably connected to a reciprocating connecting shaft 102. The end of the reciprocating connecting shaft 102 is rotatably connected to a reciprocating slider 103. Among them, a mixing spiral blade 104 is fixedly installed on the outside of the reciprocating lifting ring 101, and a mixing ring 105 is fixedly installed on the outside of the mixing spiral blade 104. Lifting grooves 106 are formed around the inside of the mixing ring 105. Among them, a plurality of mixing blades 107 are fixedly installed on the top and bottom of the mixing ring 105. The outside of the mixing ring 105 is rotatably connected to a rotating ring 108. Ejecting springs 109 are fixedly installed around the rotating ring 108, and ejecting blocks 110 are fixedly installed at the ends of the ejecting springs 109. By using the characteristics that the reciprocating connecting shaft 102 and the reciprocating slider 103 inside the reciprocating lifting ring 101 are slidably connected to the reciprocating lead screw 123, the reciprocating lifting ring 101 drives the mixing spiral blade 104 and the mixing ring 105 to move up and down. Through the characteristics that the lifting grooves 106 inside the mixing ring 105 are slidably connected to the lifting sliding rods 121, the stable lifting of the mixing ring 105 can be realized. At the same time, the raw materials are mixed by the mixing blades 107 at the top and bottom of the mixing ring 105. The valve piston 132 inside the one-way valve 127 can be pushed open by the ejecting springs 109 and the ejecting blocks 110 outside the rotating ring 108, so that the mixed solution of small materials and water flows into the inside of the mixing device 111, so as to uniformly mix the small material aqueous solution and the polycarboxylate water reducer, reduce the air content of the polycarboxylate water reducer, and thus improve the properties of the polycarboxylate water reducer.

[0029] Please refer to Figures 2 - 6, limiting sliding grooves 112 are provided around the inside of the mixing device 111. The ejecting block 110 is slidably connected to the mixing device 111 through the limiting sliding grooves 112. A feeding port 113 is fixedly installed on one side of the top of the mixing device 111. A discharging valve 114 is fixedly installed on one side of the bottom of the mixing device 111. Rotating brackets 115 are symmetrically installed on one side of the central position of the top of the mixing device 111. A first rotating motor 116 is fixedly installed on the outside of one rotating bracket 115. The output end of the first rotating motor 116 is fixedly connected to a rotating worm 117. A rotating worm wheel 118 is meshed and connected to one side of the rotating worm 117. A second rotating motor 119 is fixedly installed at the central position of the top of the rotating worm wheel 118. A top rotating disc 120 is fixedly installed at the bottom of the rotating worm wheel 118. Lifting sliding rods 121 are fixedly installed around the bottom of the top rotating disc 120. The lifting sliding rods 121 are slidably connected to the mixing ring 105 through the lifting grooves 106. A bottom rotating disc 122 is fixedly installed at the bottom of the lifting sliding rods 121. Both the top rotating disc 120 and the bottom rotating disc 122 are rotatably connected to the mixing device 111. The output end of the second rotating motor 119 is fixedly connected to a reciprocating lead screw 123. The reciprocating lead screw 123 is slidably connected to the reciprocating lifting ring 101. A number of feeding horizontal pipes 124 are fixedly installed around the outside of the mixing device 111. By starting the characteristic that the limiting sliding grooves 112 are slidably connected to the ejecting block 110 in a limiting manner, the up-and-down movement of the ejecting block 110 can be realized. At the same time, when the mixing ring 105 rotates, the phenomenon that the ejecting block 110 rotates together will not occur, avoiding the phenomenon that the valve piston 132 cannot be ejected due to the misalignment of the ejecting block 110. Start the first rotating motor 116 to drive the rotating worm 117 to rotate. By using the characteristic of meshing connection between the rotating worm 117 and the rotating worm wheel 118, the rotation of the top rotating disc 120, the lifting sliding rods 121 and the bottom rotating disc 122 is realized, so as to mix the raw materials of the polycarboxylate water reducer. When adding the small material aqueous solution, the rapid mixing of the aqueous solution can be realized, so as to improve the full mixing of the small material aqueous solution and the polycarboxylate water reducer. By driving the reciprocating lead screw 123 to rotate through the second rotating motor 119, the reciprocating lifting movement of the entire mixing ring 105 can be realized, which can not only add materials to different positions of the mixing device 111, but also improve the mixing effect of the polycarboxylate water reducer.

[0030] Please refer to Figures 7 - 8, a vertical pipe 125 is fixedly installed at the end of the feeding horizontal pipe 124. A plugging block 126 is threadedly connected to the bottom of the vertical pipe 125. A one-way valve 127 is fixedly installed at the end of the feeding horizontal pipe 124. A valve projection 128 is fixedly installed on one side inside the one-way valve 127. A valve support 129 is fixedly installed at the end of the one-way valve 127 away from the valve projection 128. A valve telescopic rod 130 is fixedly installed on one side of the valve support 129. A valve spring 131 is slidably connected to the outside of the valve telescopic rod 130. A valve piston 132 is fixedly installed at the end of the valve spring 131. Support legs 133 are fixedly installed around the bottom of the mixing device 111. The valve spring 131 is fixedly connected to the valve support 129, and the valve telescopic rod 130 is fixedly connected to the valve piston 132. By providing the feeding horizontal pipe 124 and the vertical pipe 125, feeding can be carried out at different positions inside the mixing device 111. At the same time, by providing the one-way valve 127, under the action of the valve telescopic rod 130 and the valve spring 131, the valve piston 132 is brought into close contact with the valve projection 128, thereby closing the one-way valve 127, achieving the effect of quantitatively adding small materials, and preventing the polycarboxylate water reducer from entering the feeding horizontal pipe 124 and the vertical pipe 125, which may affect the addition effect of the small materials. Since the amount of small materials to be added is small, the small materials and the polycarboxylate water reducer can be better mixed by the method of layered addition, thereby reducing the air content of the polycarboxylate water reducer and improving the properties of the polycarboxylate water reducer.

[0031] Please refer to Figures 9 - 10, the small material mixing mechanism 2 includes a mixing cylinder 201. One side of the top of the mixing cylinder 201 is fixedly installed with a feed pipe 202. The top of the feed pipe 202 is fixedly installed with a feed hopper 203. The center position of the top of the mixing cylinder 201 is fixedly installed with a mixing motor 204. The inner side of the top of the mixing cylinder 201 is fixedly installed with a fixed disk 205. The output end of the mixing motor 204 is fixedly connected with a mixing main gear 206. The outer side of the mixing main gear 206 is meshed with a mixing driven gear 207. The outer side of the mixing driven gear 207 is meshed with a meshing tooth ring 208. The meshing tooth ring 208 is fixedly installed at the bottom of the fixed disk 205. The bottom of the mixing driven gear 207 is rotatably connected with a mixing tripod 209. The bottom of the mixing main gear 206 is fixedly connected with a vertical rotating rod 210. The outer side of the vertical rotating rod 210 is fixedly installed with a mixing auger 211. The small materials and aqueous solution are injected into the mixing cylinder 201 by using the feed pipe 202 and the feed hopper 203. The mixing motor 204 is started to drive the mixing main gear 206 to rotate. By using the meshing connection characteristics among the mixing main gear 206, the mixing driven gear 207 and the meshing tooth ring 208, and with the meshing tooth ring 208 fixed, it can not only realize the revolution of the mixing driven gear 207 driving the mixing tripod 209, but also realize the rotation of the mixing driven gear 207 itself, so that the mixing main gear 206 drives the vertical rotating rod 210 and the mixing auger 211 to rotate.

[0032] Please refer to Figures 9 - 11, at the top and bottom of the vertical rotating rod 210, first mixing supports 212 are fixedly installed. Between the two first mixing supports 212, a cleaning spiral blade 213 is fixedly installed. The cleaning spiral blade 213 is in fitting connection with the inner wall of the mixing cylinder 201. On one side of the vertical rotating rod 210 close to the first mixing support 212, a second mixing support 214 is fixedly installed. Between the two second mixing supports 214, a mixing rotating rod 215 is fixedly installed. On the outer side of the mixing rotating rod 215, mixing stirring forks 216 are fixedly installed. At the bottom of the mixing cylinder 201, a second valve 217 is fixedly installed. The second valve 217 is fixedly connected to a pump body 218. The output end of the pump body 218 is fixedly connected to a connecting pipe 219. At the end of the connecting pipe 219, a connector 220 is fixedly installed. The connector 220 is fixedly installed at the top of the vertical pipe 125. At the bottom of the mixing cylinder 201, a support plate 222 is fixedly installed. Around the bottom of the support plate 222, support rods 221 are fixedly installed. The support rods 221 are fixedly installed at the top of the mixing device 111. By using the structural characteristics of the mixing auger 211, the up-and-down stirring of the small materials and the aqueous solution can be realized. At the same time, the mixing rotating rod 215 drives the mixing stirring forks 216 to rotate horizontally, thereby improving the mixing effect of the small materials and the aqueous solution. By driving the cleaning spiral blade 213 to rotate through the first mixing support 212, the cleaning of the inner wall of the mixing cylinder 201 can be realized, avoiding the phenomenon of waste of small materials. By opening the second valve 217 and using the pump body 218 to generate a certain water pressure, it is convenient to pump the mixture of the small materials and the aqueous solution into the interior of the mixing device 111.

[0033] Working principle: Before using this mixing equipment for processing polycarboxylate water reducer, it is necessary to first check the overall situation of the device to determine that it can work normally. According to Figure 1 - Figure 11As shown in the figure, first, use the feed pipe 202 and the feed hopper 203 to inject small materials and aqueous solution into the mixing cylinder 201. Start the mixing motor 204 to drive the rotation of the main mixing gear 206. Utilize the meshing connection characteristics among the main mixing gear 206, the driven mixing gear 207, and the meshing tooth ring 208. With the meshing tooth ring 208 fixed, not only can the driven mixing gear 207 drive the mixing tripod 209 to revolve, but also the driven mixing gear 207 can rotate itself, thereby driving the mixing and stirring fork 216 to rotate both around its own axis and revolve. By increasing the stirring method of the mixing and stirring fork 216, the mixing effect of the small materials and the aqueous solution can be improved. Make the main mixing gear 206 drive the vertical rotating rod 210 and the mixing auger 211 to rotate. Utilize the structural characteristics of the mixing auger 211 to realize the up-and-down stirring of the small materials and the aqueous solution. At the same time, drive the mixing and stirring fork 216 to rotate horizontally through the mixing rotating rod 215, thereby improving the mixing effect of the small materials and the aqueous solution. Drive the cleaning spiral blade 213 to rotate through the first mixing support 212, which can realize the cleaning of the inner wall of the mixing cylinder 201 and avoid the waste of small materials. By opening the second valve 217 and using the pump body 218 to generate a certain water pressure, it is convenient to pump the mixture of the small materials and the aqueous solution into the interior of the mixing device 111.

[0034] Secondly, utilize the characteristics that the reciprocating connecting shaft 102 and the reciprocating slider 103 inside the reciprocating lifting ring 101 are slidably connected to the reciprocating lead screw 123, so that the reciprocating lifting ring 101 drives the mixing spiral blade 104 and the mixing ring 105 to move up and down. Through the characteristics that the lifting groove 106 inside the mixing ring 105 is slidably connected to the lifting sliding rod 121, the stable lifting of the mixing ring 105 can be realized. At the same time, use the mixing blades 107 at the top and bottom of the mixing ring 105 to mix the raw materials. The valve piston 132 inside the one-way valve 127 can be pushed open by the ejecting spring 109 and the ejecting block 110 on the outer side of the rotating ring 108, so that the mixed solution of the small materials and water flows into the interior of the mixing device 111, thereby carrying out the uniform mixing of the small material aqueous solution and the polycarboxylate water reducer, reducing the air content of the polycarboxylate water reducer, and thus improving the properties of the polycarboxylate water reducer.

[0035] Finally, by virtue of the feature that the starting limit chute 112 is in limit sliding connection with the ejector block 110, the up-and-down movement of the ejector block 110 can be realized. Meanwhile, when the mixing ring 105 rotates, the ejector block 110 will not rotate together, avoiding the phenomenon that the ejector block 110 is misaligned and causing the valve piston 132 to be unable to eject. Start the first rotating motor 116 to drive the rotating worm 117 to rotate. Utilize the feature of the meshing connection between the rotating worm 117 and the rotating worm gear 118 to realize the rotation of the top rotating disc 120, the lifting sliding rod 121 and the bottom rotating disc 122, thereby mixing the raw materials of the polycarboxylate superplasticizer. When adding the small material aqueous solution, the rapid mixing of the aqueous solution can be realized, so as to improve the full mixing of the small material aqueous solution and the polycarboxylate superplasticizer. Drive the reciprocating lead screw 123 to rotate through the second rotating motor 119, and the up-and-down reciprocating movement of the entire mixing ring 105 can be realized. It can not only add materials to different positions of the mixing device 111, but also improve the mixing effect of the polycarboxylate superplasticizer. By setting the feeding horizontal pipe 124 and the vertical pipe 125, materials can be added to different positions inside the mixing device 111. At the same time, by setting the one-way valve 127, under the action of the valve telescopic rod 130 and the valve spring 131, the valve piston 132 is in fitting connection with the valve protrusion 128, thereby realizing the closing of the one-way valve 127, so as to achieve the effect of quantitatively adding small materials. At the same time, it will not cause the polycarboxylate superplasticizer to enter the feeding horizontal pipe 124 and the vertical pipe 125, thereby affecting the addition effect of the small materials. Since the amount of small materials to be added is small, the small materials and the polycarboxylate superplasticizer can be better mixed by the way of layered addition, thereby reducing the air content of the polycarboxylate superplasticizer and improving the properties of the polycarboxylate superplasticizer.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A mixing device for processing polycarboxylate water reducer, comprising a small material adding mechanism (1) and a mixing device (111) installed outside the small material adding mechanism (1); A small material mixing mechanism (2) is arranged at the top of the small material adding mechanism (1), and a pump body (218) is arranged around the bottom of the small material mixing mechanism (2); It is characterized in that It further comprises: The small material adding mechanism (1) includes a reciprocating lifting ring (101), one side inside the reciprocating lifting ring (101) is rotatably connected with a reciprocating connecting shaft (102), and the end of the reciprocating connecting shaft (102) is rotatably connected with a reciprocating slider (103); Wherein, a mixing spiral blade (104) is fixedly installed on the outer side of the reciprocating lifting ring (101), a mixing ring (105) is fixedly installed on the outer side of the mixing spiral blade (104), and lifting grooves (106) are formed around the inside of the mixing ring (105); Wherein, a plurality of mixing blades (107) are fixedly installed on both the top and the bottom of the mixing ring (105), a rotating ring (108) is rotatably connected to the outer side of the mixing ring (105), ejecting springs (109) are fixedly installed around the rotating ring (108), and ejecting blocks (110) are fixedly installed at the ends of the ejecting springs (109).

2. The mixing device for processing polycarboxylate water reducer according to claim 1, wherein: Limiting sliding grooves (112) are formed around the inside of the mixing device (111), the ejecting blocks (110) are slidably connected with the mixing device (111) through the limiting sliding grooves (112), a feed inlet (113) is fixedly installed on one side of the top of the mixing device (111), and a discharge valve (114) is fixedly installed on one side of the bottom of the mixing device (111).

3. The mixing device for processing polycarboxylate water reducer according to claim 2, characterized in that: Rotating brackets (115) are symmetrically installed on one side of the central position of the top of the mixing device (111), a first rotating motor (116) is fixedly installed on the outer side of one of the rotating brackets (115), the output end of the first rotating motor (116) is fixedly connected with a rotating worm (117), and a rotating worm wheel (118) is meshed and connected to one side of the rotating worm (117).

4. A mixing device for processing polycarboxylate water reducer according to claim 3, characterized in that: A second rotating motor (119) is fixedly installed at the central position of the top of the rotating worm wheel (118), a top rotating disc (120) is fixedly installed at the bottom of the rotating worm wheel (118), lifting sliding rods (121) are fixedly installed around the bottom of the top rotating disc (120), the lifting sliding rods (121) are slidably connected with the mixing ring (105) through the lifting grooves (106), a bottom rotating disc (122) is fixedly installed at the bottom of the lifting sliding rods (121), both the top rotating disc (120) and the bottom rotating disc (122) are rotatably connected with the mixing device (111), and the output end of the second rotating motor (119) is fixedly connected with a reciprocating lead screw (123), and the reciprocating lead screw (123) is slidably connected with the reciprocating lifting ring (101).

5. A mixing device for processing polycarboxylate water reducer according to claim 4, characterized in that: A number of feeding horizontal pipes (124) are fixedly installed around the outer side of the mixing device (111). A vertical pipe (125) is fixedly installed at the end of the feeding horizontal pipe (124). A plug block (126) is threadedly connected to the bottom of the vertical pipe (125). A one-way valve (127) is fixedly installed at the end of the feeding horizontal pipe (124). A valve protrusion (128) is fixedly installed on one side inside the one-way valve (127). A valve support (129) is fixedly installed at one end inside the one-way valve (127) away from the valve protrusion (128).

6. The mixing equipment for processing polycarboxylate water reducer according to claim 5, characterized in that: A valve telescopic rod (130) is fixedly installed on one side of the valve support (129). A valve spring (131) is slidably connected to the outer side of the valve telescopic rod (130). A valve piston (132) is fixedly installed at the end of the valve spring (131). Support legs (133) are fixedly installed around the bottom of the mixing device (111). The valve spring (131) is fixedly connected to the valve support (129). The valve telescopic rod (130) is fixedly connected to the valve piston (132).

7. The mixing equipment for processing polycarboxylate water reducer according to claim 6, characterized in that: The small material mixing mechanism (2) includes a mixing cylinder (201). A feed pipe (202) is fixedly installed on one side of the top of the mixing cylinder (201). A feed hopper (203) is fixedly installed at the top of the feed pipe (202). A mixing motor (204) is fixedly installed at the center position of the top of the mixing cylinder (201). A fixed disk (205) is fixedly installed on the inner side of the top of the mixing cylinder (201). The output end of the mixing motor (204) is fixedly connected to a mixing main gear (206).

8. A mixing device for processing polycarboxylate water reducer according to claim 7, characterized in that: The outer side of the mixing main gear (206) is meshed with a mixing driven gear (207). The outer side of the mixing driven gear (207) is meshed with a meshing tooth ring (208). The meshing tooth ring (208) is fixedly installed at the bottom of the fixed disk (205). The bottom of the mixing driven gear (207) is rotatably connected to a mixing tripod (209). The bottom of the mixing main gear (206) is fixedly connected to a vertical rotating rod (210). A mixing auger (211) is fixedly installed on the outer side of the vertical rotating rod (210). First mixing supports (212) are fixedly installed at the top and bottom of the vertical rotating rod (210). A cleaning spiral blade (213) is fixedly installed between the two first mixing supports (212). The cleaning spiral blade (213) is in close contact with the inner wall of the mixing cylinder (201).

9. The mixing device for processing polycarboxylate water reducer according to claim 8, wherein: On one side of the vertical rotating rod (210) close to the first mixing support (212), a second mixing support (214) is fixedly installed. Between the two second mixing supports (214), a mixing rotating rod (215) is fixedly installed. On the outer side of the mixing rotating rod (215), mixing stirring forks (216) are fixedly installed. At the bottom of the mixing cylinder (201), a second valve (217) is fixedly installed. The second valve (217) is fixedly connected to a pump body (218). The output end of the pump body (218) is fixedly connected to a connecting pipe (219). At the end of the connecting pipe (219), a connector (220) is fixedly installed. The connector (220) is fixedly installed at the top of the vertical pipe (125). At the bottom of the mixing cylinder (201), a support plate (222) is fixedly installed. Around the bottom of the support plate (222), support rods (221) are fixedly installed. The support rods (221) are fixedly installed on the top of the mixing device (111).

10. An operating method of a mixing device for processing polycarboxylate water reducing agent, which uses a mixing device for processing polycarboxylate water reducing agent as described in claim 9, characterized in that, The operation method steps are as follows: Step 1: Use the feed pipe (202) and the feed hopper (203) to inject small materials and aqueous solutions into the mixing cylinder (201). Start the mixing motor (204) to drive the mixing main gear (206) to rotate. Utilize the meshing connection characteristics among the mixing main gear (206), the mixing driven gear (207), and the meshing tooth ring (208). With the meshing tooth ring (208) fixed, achieve the revolution of the mixing driven gear (207) driving the mixing tripod (209), and at the same time achieve the self-rotation of the mixing driven gear (207), so that the mixing main gear (206) drives the vertical rotating rod (210) and the mixing auger (211) to rotate. Utilize the structural characteristics of the mixing auger (211) to achieve the up-and-down stirring of the small materials and the aqueous solution. At the same time, drive the mixing stirring forks (216) to rotate horizontally through the mixing rotating rod (215) to achieve the mixing of the small materials and the aqueous solution. Drive the cleaning spiral blade (213) to rotate through the first mixing support (212) to clean the inner wall of the mixing cylinder (201). By opening the second valve (217) and using the pump body (218) to generate a certain water pressure, pump the mixture of the small materials and the aqueous solution into the interior of the mixing device (111); Step 2: By utilizing the characteristics that the reciprocating connecting shaft (102) and the reciprocating slider (103) inside the reciprocating lifting ring (101) are slidably connected to the reciprocating lead screw (123), the reciprocating lifting ring (101) drives the mixing spiral blade (104) and the mixing ring (105) to move up and down. Through the characteristics that the lifting groove (106) inside the mixing ring (105) is slidably connected to the lifting sliding rod (121), the lifting of the mixing ring (105) can be achieved. At the same time, the mixing blades (107) at the top and bottom of the mixing ring (105) are used to mix the raw materials. The valve piston (132) inside the one-way valve (127) can be pushed open by the ejecting spring (109) and the ejecting block (110) outside the rotating ring (108), so that the mixed solution of small materials and water flows into the inside of the mixing device (111) to mix the small material aqueous solution with the polycarboxylate superplasticizer; Step 3: By starting the characteristics that the limiting chute (112) is slidably connected to the ejecting block (110), the up and down movement of the ejecting block (110) can be achieved. Start the first rotating motor (116) to drive the rotating worm (117) to rotate. By utilizing the characteristics of the meshing connection between the rotating worm (117) and the rotating worm gear (118), the top rotating disk (120), the lifting sliding rod (121) and the bottom rotating disk (122) are rotated to mix the polycarboxylate superplasticizer raw materials. The second rotating motor (119) drives the reciprocating lead screw (123) to rotate to feed materials at different positions of the mixing device (111). Through the feeding horizontal pipe (124) and the vertical pipe (125), materials can be fed at different positions inside the mixing device (111). Under the action of the valve expansion rod (130) and the valve spring (131), the valve piston (132) is in fit connection with the valve protrusion (128) to close the one-way valve (127).

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