Environment-friendly automatic garbage crushing treatment device
By designing an environmentally friendly garbage automatic crushing treatment device, high-temperature steam preheating, liquid nitrogen spraying alternately with hot and cold and synchronous screening technology, the problems of irregular glass particles and dust pollution are solved, and efficient and environmentally friendly glass recycling and treatment are achieved.
Patent Information
- Application Number
- CN202510728097.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-07-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing mechanical crushing methods lead to irregular shapes of glass particles, requiring multiple screenings, and dust generated during the crushing process, polluting the environment and endangering health.
An environmentally friendly waste automatic crushing treatment device is designed, including a cleaning mechanism, a crushing treatment mechanism, a synchronous screening mechanism and a fiber separation mechanism. Through high-temperature steam preheating, liquid nitrogen spraying alternately, synchronous screening and fiber separation, cleaning pretreatment, multiple crushing and efficient screening of glass bottles are realized.
It improves the regularity and recycling efficiency of glass particles, reduces dust pollution, extends equipment life, and improves production safety and environmental protection.
Smart Images
Figure CN120227933A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of crushing devices, and specifically to an environmentally friendly automatic garbage crushing and processing device. Background Art
[0002] Glass bottles are everywhere in daily life. Whether they are beverage bottles or condiment bottles, they have high recycling value. Glass bottles are made of quartz sand, soda ash, etc. Recycling glass bottles can greatly reduce the demand for these raw materials. After the glass bottles are used up, they can be directly used as raw materials to produce new glass products after being cleaned and crushed. Moreover, recycling glass bottles can reduce the occupation of land by landfill and reduce the pollution caused by incineration treatment.
[0003] In today's society, glass bottles are widely used. At the same time, the number of waste glass bottles is increasing day by day. To realize the recycling of glass resources, it is very crucial to crush and recycle waste glass bottles. However, the current mainstream mechanical crushing method has many disadvantages. On the one hand, the glass particles after mechanical crushing have irregular shapes, which brings great difficulties to subsequent screening. Often, multiple screenings are required to meet the recycling standards, greatly reducing the recycling efficiency. On the other hand, a large amount of dust is generated during the mechanical crushing process, which not only endangers the physical health of on-site workers but also causes serious pollution to the processing environment. Therefore, those skilled in the art have proposed an environmentally friendly automatic garbage crushing and processing device to solve the above-mentioned technical problems. Summary of the Invention
[0004] In view of the deficiencies of the prior art, the present invention provides an environmentally friendly automatic garbage crushing and processing device, which solves the problems that the glass particles after the existing mechanical crushing method are irregular in shape and require multiple screenings.
[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: An environmentally friendly automatic garbage crushing and processing device includes A conveying box, which is one of the basic components of the overall device and is used to assemble and carry the removal and cleaning mechanism and its subordinate structural components; A processing barrel, which is arranged on one side of the conveying box, and the top of one side of which is communicated with the inside of the conveying box, and is used to assemble and carry the crushing and processing mechanism and the synchronous screening mechanism and their subordinate structural components; A bottom box, which is arranged at the bottom of the conveying box and is used to assemble and carry the fiber separation mechanism and its subordinate structural components; A removal and cleaning mechanism, which is arranged inside the conveying box and is used to remove the surface labels of the glass bottles entering its inside and clean the glass bottle bodies; A crushing mechanism is arranged inside the processing barrel and is used for performing multiple crushing processes on the glass bottles after being processed by the cleaning mechanism; A synchronous screening mechanism is arranged inside the processing barrel and is used for performing synchronous screening on the glass particles generated during the processing of the crushing mechanism; A fiber separation mechanism is arranged inside the bottom box and is used for separating and collecting the glass fibers attached to the surfaces of the glass particles generated by the crushing of the glass bottles.
[0006] Preferably, the cleaning mechanism includes a feeding box. One side of the middle part of the top end of the conveying box is fixedly connected with the feeding box. An inclined surface guiding cavity is arranged inside the feeding box, and the inside of the inclined surface guiding cavity is communicated with the inside of the conveying box. One side of the middle part of the inner wall of the top end of the conveying box is fixedly connected with a limiting plate. A conveyor belt is arranged in the middle of the inner side of the conveying box. An electric heating tape is arranged on the conveyor belt. A plurality of arc-shaped rotating grooves are equidistantly arranged in the middle of the outer wall of the conveyor belt. The middle part of the rear of the inner wall of the top end of the conveying box is fixedly connected with a vertical seat, and a rubber sleeve is arranged at the bottom of the vertical seat.
[0007] Preferably, the cleaning mechanism further includes a second mounting seat. One side of the middle part of the inner wall of the top end of the conveying box is fixedly connected with the second mounting seat. A plurality of steam spraying rows are equidistantly arranged in the middle of the bottom end of the second mounting seat. A steam generator is arranged on one side of the middle part of the top end of the conveying box and is used for providing steam supply for the steam spraying rows. A first mounting seat is arranged in the middle of the top end of the conveying box. A sealing ring strip is arranged in the middle and upper part of the outer wall of the first mounting seat. Two sides of the middle part of the top end of the first mounting seat are respectively provided with lifting handles. A plurality of separating seats are equidistantly fixedly connected in the middle of the bottom end of the first mounting seat. Front shoveling parts are arranged at the bottoms of the openings of the separating seats.
[0008] Preferably, the crushing mechanism includes a third mounting seat. One side of the inner wall of the top end of the conveying box far away from the second mounting seat is fixedly connected with the third mounting seat. A plurality of spraying rows are equidistantly arranged in the middle of the bottom end of the third mounting seat. A liquid separation box is arranged in the middle of the top end of the third mounting seat, and the inside of the liquid separation box is respectively communicated with the inside of the corresponding spraying rows. A liquid nitrogen delivery pump is arranged on one side of the middle part of the rear of the conveying box. The liquid outlet of the liquid nitrogen delivery pump is communicated with the inside of the liquid separation box through a connecting pipe.
[0009] Preferably, the crushing mechanism further includes a driving rod. The middle part of the inner side of the processing barrel is rotatably connected to the driving rod. The middle part of the bottom end of the processing barrel is provided with a driving motor, and the output end of the driving motor penetrates through the processing barrel and is connected to the middle part of the bottom end of the driving rod. The upper middle part of the outer wall of the driving rod is fixedly connected with a first mounting sleeve. Two groups of staggered crushing rods are fixedly connected to the upper middle part of the outer wall of the first mounting sleeve at equal intervals and in a staggered manner. An arc-shaped limiting groove is formed in the upper middle part of the inner wall of the processing barrel. A plurality of ball head sleeve rods are arranged in a circumferential array at the lower middle part of the outer wall of the first mounting sleeve, and the ball head ends of the ball head sleeve rods respectively extend to corresponding positions in the arc-shaped limiting groove. Flapping seats are fixedly connected to the outer sleeves of the ball head sleeve rods.
[0010] Preferably, the synchronous screening mechanism includes a coarse screening plate. The upper middle part of the inner side of the processing barrel is fixedly connected with the coarse screening plate. The lower middle part of the inner side of the processing barrel is fixedly connected with a limiting ring seat. A fine screening plate is arranged on the limiting ring seat. The lower middle part of the outer wall of the driving rod is fixedly connected with a second mounting sleeve. A plurality of turning plates are arranged on the middle part of the outer wall of the second mounting sleeve at equal intervals and obliquely.
[0011] Preferably, the synchronous screening mechanism further includes a third mounting sleeve. The middle part of the fine screening plate is fixedly connected with the third mounting sleeve. The inner wall of the third mounting sleeve is connected to the corresponding position of the outer wall of the driving rod. A plurality of hemispherical convex seats one are arranged in a circumferential array at the bottom of the third mounting sleeve. The bottom of the outer wall of the driving rod is fixedly connected with a fourth mounting sleeve. A plurality of hemispherical convex seats two are arranged in a circumferential array at the bottom of the fourth mounting sleeve. A plurality of impact rods are arranged in a circumferential array near the edge of the top end of the fine screening plate. An opening door is arranged at the bottom of the side of the processing barrel away from the conveying box.
[0012] Preferably, the fiber separation mechanism includes a shunt box. The middle part of the side of the processing barrel away from the conveying box is provided with the shunt box, and the inside of the shunt box is communicated with the inside of the processing barrel through exhaust holes. The middle part of the top end of the processing barrel is provided with a fan. The exhaust port of the fan is communicated with the inside of the shunt box through a connecting pipe.
[0013] Preferably, the fiber separation mechanism further includes a fiber collection cavity. The fiber collection cavity is formed inside the bottom box. A plurality of conduction frames are fixedly connected to the inside of the fiber collection cavity at equal intervals. Filter cotton plates are arranged in the middle parts of the inner sides of the conduction frames. The fiber collection cavity is communicated with the inside of the processing barrel through communication holes. A plurality of discharge grooves are arranged at equal intervals in the middle part of the side of the bottom box away from the processing barrel. A support seat is fixedly connected to the bottom of the bottom box.
[0014] Working principle: When processing waste glass bottles, the cleaning mechanism is started first. The staff first stack the glass bottles to be processed horizontally in the inclined guiding cavity of the feeding box. Then, after stacking is completed, the bottom glass bottle enters the arc-shaped rotating groove at the corresponding position on the conveyor belt through the guiding of the limiting plate in the conveying box. Then, when the conveyor belt in the conveying box is started, the conveyor belt drives the glass bottles in the arc-shaped rotating groove to move synchronously. While the conveyor belt is moving, the remaining glass bottles in the inclined guiding cavity enter the corresponding arc-shaped rotating grooves on the conveyor belt through the guiding of the limiting plate. At the same time, when the conveyor belt transports the glass bottles on it, the end of the glass bottle in the arc-shaped rotating groove contacts the rubber sleeve at the bottom of the vertical seat. Along with the transportation of the glass bottles by the conveyor belt, the rubber sleeve drives the glass bottles in the arc-shaped rotating groove to rotate synchronously through friction. At the same time, the electric heating tape on the conveyor belt emits heat to evenly preheat the glass bottles in the arc-shaped rotating groove, thus completing the uniform preheating treatment of the glass bottles before processing. When the glass bottles in the arc-shaped rotating groove are transported to the position of the steam generator, the steam generator is started and generates high-temperature steam. The high-temperature steam generated is sprayed on the surface of the glass bottles passing by at the bottom through the steam spray row on the second mounting seat. On the one hand, the impurities and pollutants on the surface are cleaned by the high-temperature steam. On the other hand, the paper labels on the glass bottles are softened at high temperature by the high-temperature steam, which facilitates their subsequent removal and cleaning. Then, when the glass bottles after being treated with high-temperature steam move to the bottom of the first mounting seat, the outer wall of the glass bottle contacts the bottom of the separation seat. Along with the transportation of the glass bottles by the conveyor belt and the friction rotation of the rubber sleeve, when the glass bottles pass through the separation seat at the bottom of the first mounting seat, the front shovel part on the separation seat will shovel and collect the impurities, pollutants and paper labels on the surface of the glass bottle into the separation seat, thus completing the cleaning of the impurities and pollutants on the surface of the glass bottle and the removal of the paper labels before the crushing treatment;Then the crushing mechanism is activated. When the glass bottles processed by the cleaning and removing mechanism are conveyed to the position at the bottom of the third mounting base, the liquid nitrogen transfer pump on the transfer box pumps and conveys liquid nitrogen into the liquid distribution box. Then, the liquid nitrogen entering the liquid distribution box is evenly dispersed into the spraying rows at various positions at the bottom of the third mounting base, and is evenly sprayed through it at various positions on the outer wall of the glass bottles in the arc-shaped rotating groove, thereby completing the cold and hot alternating low-temperature pretreatment operation of the glass bottles before crushing. Then, the glass bottles after liquid nitrogen spraying enter the treatment barrel along with the conveyor belt. At this time, the drive motor at the bottom of the treatment barrel is activated. When the drive motor is activated, it drives the drive rod in the treatment barrel to rotate synchronously. While the drive rod rotates, it drives the first mounting sleeve on it to rotate. While the first mounting sleeve rotates, it drives the misaligned crushing rod on it to rotate synchronously. While the misaligned crushing rod rotates, it breaks the glass bottles falling in the treatment barrel into granular form. Then, the granular glass particles fall on the coarse sieve plate in the treatment barrel. At the same time, while the first mounting sleeve rotates, it also drives the ball head sleeve rod on it to rotate frictionally in the arc-shaped limiting groove in the treatment barrel. While the ball head sleeve rod rotates frictionally, it drives the slapping seat to slap and crush the glass particles falling on the coarse sieve plate for the second time. The glass particles after the second crushing treatment fall on the fine sieve plate through the sieve holes on the coarse sieve plate, thus completing the multiple crushing treatment of the glass bottles. At the same time, the synchronous screening mechanism is activated. While the drive rod rotates, it drives the fourth mounting sleeve on it to rotate synchronously. While the fourth mounting sleeve rotates, it drives the second hemispherical convex seat on it to rotate synchronously. While the second hemispherical convex seat rotates, it cyclically pushes the first hemispherical convex seat and the third mounting sleeve on it to move up and down reciprocally. While the third mounting sleeve moves up and down reciprocally, it generates vibration, thereby vibrating and screening the glass particles on the fine sieve plate. At the same time, while the fine sieve plate moves up and down reciprocally, it drives the impact rod on it to move up and down synchronously. During the upward movement of the impact rod, it reciprocally impacts the glass particles on the coarse sieve plate, thereby vibrating and screening the glass particles on the coarse sieve plate. At the same time, while the drive rod rotates, it drives the second mounting sleeve and the turning plate on it to rotate. Then, during the falling process of the glass particles after vibration screening and when they fall on the fine sieve plate, the turning plate strikes and breaks the glass particles again, and also turns the glass particles remaining on the surface of the fine sieve plate, causing the embrittled glass particles after the cold and hot alternating treatment to collide with each other again during the turning process, thereby reducing the volume of the treated glass particles and also preventing the glass particles on the fine sieve plate from accumulating and affecting the subsequent screening operation. Finally, the glass particles after multiple treatments fall through the sieve holes on the fine sieve plate to the bottom of the treatment barrel. After a certain amount is collected, the staff can open the opening door on the treatment barrel to collect and process them centrally, thereby completing the synchronous multiple screening treatment of the glass particles during the crushing process;Meanwhile, the fiber separation mechanism is activated. The blower on the treatment barrel injects air into the shunt box through the connecting pipe. The air entering the shunt box is respectively shunted to each position of it and discharged into the interior of the treatment barrel. During the process of multiple crushing and screening of the glass particles, the airflow entering the treatment barrel drives the glass fiber filaments separated from the glass particles to enter the fiber collection chamber in the bottom box through the communication holes on the treatment barrel, thus completing the preliminary separation operation of the glass particles and the glass fiber filaments on them. After the airflow drives the glass fiber filaments into the fiber collection chamber in the bottom box, with the continuous entry and increase of the gas in the fiber collection chamber, the gas drives the glass fiber filaments to move towards the discharge groove, and while moving, the glass fiber filaments carried in the airflow are subjected to multiple filtration and separation treatments through the filter cotton board. Finally, the gas after multiple filtration treatments is discharged into the external environment through the discharge groove on the bottom box. And during the crushing process of the glass bottles in the treatment barrel, the generated vibration is conducted to the conduction frame in the bottom box. The conduction frame synchronously conducts the vibration to the filter cotton board inside it, so that the glass fiber filaments filtered and adsorbed on the filter cotton board are separated and fall to the bottom of the fiber collection chamber, thereby preventing excessive adsorption of glass fiber filaments on the filter cotton board from affecting its filtration effect, and thus completing the separation treatment of the glass fiber filaments during the glass crushing process.
[0015] The present invention provides an environment-friendly automatic garbage crushing treatment device. It has the following beneficial effects: 1. By adding and setting a cleaning mechanism, before the waste glass bottles are crushed, this mechanism will uniformly preheat them during the conveying process of the glass bottles, effectively improving the subsequent cleaning effect. At the same time, it cooperates with the use of high-temperature steam to soften and clean the impurities, pollutants and paper labels on the surface of the glass bottles, making stubborn stains easier to be removed. Then, by adopting the automatic scraping method, the pollutants and paper labels remaining on the surface of the glass bottles and softened by high temperature are accurately removed. This treatment method not only improves the cleanliness of the glass bottles, reduces the influence of impurities on the crushing equipment, extends the service life of the equipment, but also provides a better raw material basis for subsequent recycling and utilization.
[0016] 2. By adding and setting a crushing mechanism, when the crushed glass bottles after cleaning are crushed, this mechanism first uses a combination of liquid nitrogen spraying and uniform preheating to make the glass bottles experience a strong process of alternating hot and cold before crushing. When processing in this way, on the one hand, it greatly improves the crushing efficiency of the glass bottles and significantly shortens the processing time. On the other hand, it makes the shape of the crushed glass particles more regular, which is convenient for subsequent classification and recycling, and also convenient for subsequent screening. Especially importantly, after the alternating hot and cold treatment, the glass bottles basically do not generate dust during the crushing process, significantly improving the working environment and greatly enhancing the environmental protection of the crushing process. Subsequently, this mechanism further refines the glass particles by cooperating with multiple crushing methods to ensure high quality and high efficiency of glass recycling.
[0017] 3. By adding and setting a synchronous screening mechanism, when the glass bottles complete the alternating hot and cold treatment and enter the crushing stage, this mechanism can operate synchronously with the crushing process. It will automatically screen the materials during crushing, timely select the glass particles that meet the particle size requirements, improve production efficiency, and avoid energy waste caused by excessive crushing. At the same time, for those glass particles that do not meet the particle size standards, this mechanism will also perform re-refinement treatment to ensure that the finally produced glass particles have uniform particle size and excellent quality. This collaborative working mode of crushing and screening and refining not only effectively improves the production quality of glass particles, but also significantly speeds up the entire recycling process of glass bottles, creating higher value for resource recycling.
[0018] 4. By adding and setting a fiber separation mechanism, when the glass bottles enter the crushing and screening stage after being embrittled by alternating hot and cold, this mechanism starts synchronously and accurately separates the glass fiber filaments separated from the glass particles due to crushing. This treatment method has multiple advantages: First, it effectively reduces the impurity residue in the glass particles after crushing and recycling, and can strongly guarantee and improve the product quality during the subsequent remelting and processing of glass particles. Second, it successfully prevents the glass fiber filaments from floating into the air, avoiding potential harm to the health of workers and pollution to the processing environment. Third, it greatly reduces the wear of the glass fiber filaments on the equipment in the long term, extends the service life of the equipment, reduces the maintenance cost, and comprehensively improves the safety, environmental protection and economy of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a front-side structural schematic diagram of the present invention; Figure 2 is a rear-side structural schematic diagram of the present invention; Figure 3 is a cross-sectional schematic diagram of the internal structure of the conveying box of the present invention; Figure 4Partial structural schematic diagram of the mounting base of the present invention; Figure 5 Internal structural sectional view of the processing barrel of the present invention; Figure 6 Partial structural schematic diagram of the mounting sleeve of the present invention; Figure 7 Partial structural schematic diagram of the fine sieve plate of the present invention; Figure 8 Partial structural schematic diagram of the second mounting sleeve of the present invention; Figure 9 Partial structural schematic diagram of the driving rod of the present invention; Figure 10 Internal structural sectional view of the bottom box of the present invention.
[0020] Wherein, 1, conveying box; 2, feeding box; 3, steam generator; 4, first mounting base; 5, liquid separation box; 6, fan; 7, processing barrel; 8, shunt box; 9, opening door; 10, support base; 11, bottom box; 12, discharge groove; 13, liquid nitrogen transfer pump; 14, inclined guiding cavity; 15, limiting plate; 16, conveyor belt; 17, electric heating tape; 18, steam spray row; 19, second mounting base; 20, separation seat; 21, arc-shaped rotating groove; 22, spray row; 23, third mounting base; 24, vertical seat; 25, rubber sleeve; 26, front shovel part; 27, sealing ring strip; 28, lifting handle; 29, driving rod; 30, first mounting sleeve; 31, dislocation crushing rod; 32, communication hole; 33, arc-shaped limiting groove; 34, slapping seat; 35, coarse sieve plate; 36, second mounting sleeve; 37, fine sieve plate; 38, turning plate; 39, limiting ring seat; 40, third mounting sleeve; 41, fourth mounting sleeve; 42, driving motor; 43, ball head sleeve rod; 44, impact rod; 45, first hemispherical convex seat; 46, second hemispherical convex seat; 47, conduction frame; 48, filter cotton plate; 49, fiber collection cavity. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to the appendix Figure 1 - appendix Figure 2, an embodiment of the present invention provides an environment-friendly automatic garbage crushing and processing device, including a conveying box 1, which is one of the basic components of the overall device and is used for assembling and carrying a removal and cleaning mechanism and its subordinate structural components; a processing barrel 7, which is arranged on one side of the conveying box 1, and the top of one side of which is communicated with the inside of the conveying box 1, and is used for assembling and carrying a crushing and processing mechanism and a synchronous screening mechanism and their subordinate structural components; a bottom box 11, which is arranged at the bottom of the conveying box 1 and is used for assembling and carrying a fiber separation mechanism and its subordinate structural components; Please refer to the attached Figure 3 - attached Figure 4 , a removal and cleaning mechanism, which is arranged inside the conveying box 1 and is used for removing the labels on the surface of the glass bottles entering its interior and cleaning the glass bottle bodies; The removal and cleaning mechanism includes a feeding box 2. One side in the middle of the top end of the conveying box 1 is fixedly connected with the feeding box 2. An inclined surface guiding cavity 14 is arranged inside the feeding box 2, and the inside of the inclined surface guiding cavity 14 is communicated with the inside of the conveying box 1. One side in the middle of the top end inner wall of the conveying box 1 is fixedly connected with a limiting plate 15. A conveyor belt 16 is arranged in the middle of the inner side of the conveying box 1. An electric heating tape 17 is arranged on the conveyor belt 16. A plurality of arc-shaped rotating grooves 21 are equidistantly arranged in the middle of the outer wall of the conveyor belt 16. The middle and rear part of the top end inner wall of the conveying box 1 is fixedly connected with a vertical seat 24, and a rubber sleeve 25 is arranged at the bottom of the vertical seat 24.
[0023] When the removal and cleaning mechanism is started, the staff first horizontally stack the glass bottles to be processed in the inclined surface guiding cavity 14 of the feeding box 2, and then the bottommost glass bottle after stacking enters the corresponding arc-shaped rotating groove 21 on the conveyor belt 16 through the guidance of the limiting plate 15 in the conveying box 1.
[0024] Then when the conveyor belt 16 in the conveying box 1 is started, the conveyor belt 16 drives the glass bottles in the arc-shaped rotating grooves 21 to move synchronously. While the conveyor belt 16 is moving, the remaining glass bottles in the inclined surface guiding cavity 14 enter the corresponding arc-shaped rotating grooves 21 on the conveyor belt 16 through the guidance of the limiting plate 15. At the same time, when the conveyor belt 16 conveys the glass bottles on it, the end of the glass bottle in the arc-shaped rotating groove 21 contacts the rubber sleeve 25 at the bottom of the vertical seat 24, and as the conveyor belt 16 conveys the glass bottles, the rubber sleeve 25 frictionally drives the glass bottles in the arc-shaped rotating grooves 21 to rotate synchronously. At the same time, the electric heating tape 17 on the conveyor belt 16 emits heat to uniformly preheat the glass bottles in the arc-shaped rotating grooves 21, so as to complete the uniform preheating treatment of the glass bottles before processing.
[0025] The removing and cleaning mechanism further includes a second mounting seat 19. One side of the middle part of the inner wall top of the conveying box 1 is fixedly connected with the second mounting seat 19. A plurality of steam spray nozzles 18 are equidistantly arranged in the middle of the bottom end of the second mounting seat 19. One side of the middle part of the top end of the conveying box 1 is provided with a steam generator 3 for providing steam supply for the steam spray nozzles 18. The middle part of the top end of the conveying box 1 is provided with a first mounting seat 4. A sealing ring strip 27 is arranged in the upper middle part of the outer wall of the first mounting seat 4. On both sides of the middle part of the top end of the first mounting seat 4, lifting handles 28 are arranged. A plurality of separating seats 20 are equidistantly and fixedly connected to the middle of the bottom end of the first mounting seat 4. The bottom of the opening side of each separating seat 20 is provided with a front shovel part 26.
[0026] When the glass bottle in the arc-shaped rotating groove 21 is conveyed to the position of the steam generator 3, the steam generator 3 starts and generates high-temperature steam. The high-temperature steam generated by it is sprayed on the surface of the glass bottle passing by its bottom through the steam spray nozzles 18 on the second mounting seat 19. On the one hand, the impurities and pollutants on its surface are cleaned by the high-temperature steam, and on the other hand, the paper labels on the glass bottle are softened by the high-temperature steam, so as to facilitate their subsequent removal and cleaning.
[0027] Then when the glass bottle after being treated with high-temperature steam moves to the bottom of the first mounting seat 4, the outer wall of the glass bottle contacts the bottom of the separating seat 20, and with the conveying of the conveyor belt 16 and the frictional rotation of the rubber sleeve 25 on it, so when the glass bottle passes through the separating seat 20 at the bottom of the first mounting seat 4, the front shovel part 26 on the separating seat 20 will shovel and collect the impurities, pollutants and paper labels on the surface of the glass bottle into the separating seat 20, so as to complete the cleaning of the impurities and pollutants on the surface of the glass bottle and the removal of the paper labels before the crushing treatment.
[0028] When the paper label impurities or other pollutants in the separating seat 20 are collected to a certain extent, the staff can separate it from the conveying box 1 through the lifting handle 28 on the first mounting seat 4. Then after separation, the staff cleans the paper label impurities or other pollutants in the separating seat 20, and then relocates it above the conveying box 1, and limits and fixes it on the conveying box 1 through the sealing ring strip 27 on the first mounting seat 4, so as to facilitate subsequent processing and use; Please refer to the attached Figure 5 - attached Figure 6 , the crushing treatment mechanism, which is arranged in the treatment barrel 7 and is used for performing multiple crushing treatments on the glass bottles after being treated by the removing and cleaning mechanism; The crushing and processing mechanism includes a third mounting base 23. On one side of the inner wall top of the conveying box 1 away from the second mounting base 19, there is a fixed connection with the third mounting base 23. In the middle of the bottom end of the third mounting base 23, a plurality of spray rows 22 are equidistantly arranged. In the middle of the top end of the third mounting base 23, there is a liquid separation box 5, and the inside of the liquid separation box 5 is respectively communicated with the inside of the corresponding spray rows 22. On one side of the middle part at the rear of the conveying box 1, there is a liquid nitrogen delivery pump 13, and the liquid outlet of the liquid nitrogen delivery pump 13 is communicated with the inside of the liquid separation box 5 through a connecting pipe.
[0029] When the crushing and processing mechanism is started, when the glass bottles after being processed by the cleaning mechanism are conveyed to the position at the bottom of the third mounting base 23, the liquid nitrogen delivery pump 13 on the conveying box 1 pumps and conveys the liquid nitrogen into the liquid separation box 5. Then, the liquid nitrogen entering the liquid separation box 5 is evenly dispersed into the spray rows 22 at various positions at the bottom of the third mounting base 23, and is evenly sprayed through them at various positions on the outer wall of the glass bottles in the arc-shaped rotating groove 21, so as to complete the cold and hot alternating low-temperature pre-treatment operation of the glass bottles before crushing.
[0030] After the glass bottles are processed by the hot and cold alternating treatment of heating and liquid nitrogen spraying, there is almost no dust during the crushing process and the glass particles are regular in shape, mainly based on the following principles: On the one hand, heating causes the glass to expand, and liquid nitrogen spraying makes it contract sharply. The violent thermal expansion and contraction cause stress concentration and micro-cracks inside the glass. These cracks become weak points during crushing, guiding the cracks to expand orderly, and prompting the glass to be more likely to form large fragments instead of fine dust. At the same time, the low temperature of liquid nitrogen greatly increases the brittleness of the glass. When brittle fracture occurs, the glass tends to form a relatively flat cross-section quickly along the cracks, further reducing the generation of dust. On the other hand, the substances adsorbed on the glass surface during the hot and cold alternating process play a lubricating and bonding role, making the small particles that might otherwise disperse adhere to the large fragments, further reducing the amount of dust. The crushing and processing mechanism further includes a driving rod 29. In the middle of the inner side of the processing barrel 7, there is a rotational connection with the driving rod 29. In the middle of the bottom end of the processing barrel 7, there is a driving motor 42, and the output end of the driving motor 42 penetrates through the processing barrel 7 and is connected to the middle of the bottom end of the driving rod 29. In the middle and upper part of the outer wall of the driving rod 29, there is a fixed connection with a first mounting sleeve 30. On the middle and upper part of the outer wall of the first mounting sleeve 30, two groups of staggered crushing rods 31 are fixedly connected at equal intervals and staggered. In the middle and upper part of the inner wall of the processing barrel 7, there is an arc-shaped limiting groove 33. On the middle and lower part of the outer wall of the first mounting sleeve 30, a plurality of ball-head sleeve rods 43 are arranged in a circumferential array, and the ball-head ends of the ball-head sleeve rods 43 respectively extend to the corresponding positions in the arc-shaped limiting groove 33. On the outer sleeves of the ball-head sleeve rods 43, there are fixed connections with slapping seats 34.
[0031] Then, the glass bottle after being sprayed with liquid nitrogen enters the processing barrel 7 along with the conveyor belt 16. At this time, the driving motor 42 at the bottom of the processing barrel 7 starts. While starting, the driving motor 42 drives the driving rod 29 in the processing barrel 7 to rotate synchronously. While rotating, the driving rod 29 drives the mounting sleeve one 30 thereon to rotate. While rotating, the mounting sleeve one 30 drives the misaligned crushing rod 31 thereon to rotate synchronously. While rotating, the misaligned crushing rod 31 breaks the glass bottle falling in the process of entering the processing barrel 7 into granular form. Then, the granular glass particles fall onto the coarse sieve plate 35 in the processing barrel 7.
[0032] At the same time, while rotating, the mounting sleeve one 30 also drives the ball head sleeve rod 43 thereon to rotate frictionally in the arc-shaped limiting groove 33 in the processing barrel 7. While rotating frictionally, the ball head sleeve rod 43 drives the tapping seat 34 to secondarily tap and crush the glass particles falling onto the coarse sieve plate 35. After the secondary crushing treatment, the glass particles pass through the sieve holes on the coarse sieve plate 35 and fall onto the fine sieve plate 37, thus completing the multi-stage crushing treatment of the glass bottle.
[0033] The ball head sleeve rod 43 is divided into two parts: a rod part and a sleeve. One end of the rod part is fixed to the outer wall of the mounting sleeve one 30. The sleeve and the ball head thereon are sleeved on the outer wall of the rod part. The outer wall of the sleeve is connected to the middle part inside the tapping seat 34. Therefore, when the ball head rotates frictionally in the arc-shaped limiting groove 33, the ball head will synchronously drive the sleeve and the tapping seat 34 thereon to rotate synchronously, thereby realizing the tapping and crushing treatment of the glass particles on and during the falling process on the coarse sieve plate 35.
[0034] Please refer to the appendix Figure 7 -appendix Figure 9 , a synchronous screening mechanism, which is arranged inside the processing barrel 7 and is used for synchronously screening the glass particles generated during the processing of the crushing mechanism; The synchronous screening mechanism includes a coarse sieve plate 35. The middle upper part inside the processing barrel 7 is fixedly connected with the coarse sieve plate 35. The middle lower part inside the processing barrel 7 is fixedly connected with a limiting ring seat 39. A fine sieve plate 37 is arranged on the limiting ring seat 39. The middle lower part of the outer wall of the driving rod 29 is fixedly connected with a mounting sleeve two 36. A plurality of turning plates 38 are equidistantly and obliquely arranged in the middle of the outer wall of the mounting sleeve two 36.
[0035] When the synchronous screening mechanism is started, while the driving rod 29 rotates, it drives the mounting sleeve four 41 thereon to rotate synchronously. While the mounting sleeve four 41 rotates, it drives the hemispherical convex seat two 46 thereon to rotate synchronously. While the hemispherical convex seat two 46 rotates, it cyclically pushes the hemispherical convex seat one 45 and the mounting sleeve three 40 thereon to move reciprocally up and down. While the mounting sleeve three 40 moves reciprocally up and down, it generates vibration, thereby performing vibration screening treatment on the glass particles on the fine sieve plate 37. At the same time, while the fine sieve plate 37 moves reciprocally up and down, it drives the impact rod 44 thereon to move synchronously up and down. During the upward movement of the impact rod 44, it reciprocally impacts the glass particles above the coarse sieve plate 35, thereby performing vibration screening treatment on the glass particles on the coarse sieve plate 35.
[0036] The synchronous screening mechanism further includes a mounting sleeve three 40. The middle part of the fine sieve plate 37 is fixedly connected with the mounting sleeve three 40. The corresponding position of the inner wall of the mounting sleeve three 40 is connected to the outer wall of the driving rod 29. A plurality of hemispherical convex seats one 45 are circumferentially arrayed at the bottom of the mounting sleeve three 40. The bottom of the outer wall of the driving rod 29 is fixedly connected with a mounting sleeve four 41. A plurality of hemispherical convex seats two 46 are circumferentially arrayed at the bottom of the mounting sleeve four 41. A plurality of impact rods 44 are circumferentially arrayed near the edge at the top end of the fine sieve plate 37. An opening door 9 is provided at the bottom of one side of the treatment barrel 7 away from the conveying box 1.
[0037] At the same time, while the driving rod 29 rotates, it drives the mounting sleeve two 36 and the turning plate 38 thereon to rotate. Then, when the glass particles after vibration screening treatment fall and land on the fine sieve plate 37, the turning plate 38 strikes and breaks the glass particles again, and at the same time, it also turns the glass particles remaining on the surface of the fine sieve plate 37, so that the embrittled glass particles after heat and cold alternating treatment collide with each other again during the turning process, thereby reducing the volume of the treated glass particles. At the same time, it can also prevent the glass particles on the fine sieve plate 37 from accumulating and affecting the subsequent screening operation. Finally, the glass particles after multiple treatments fall through the sieve holes on the fine sieve plate 37 to the bottom of the treatment barrel 7. After a certain amount is collected, the staff can open the opening door 9 on the treatment barrel 7 to collect and process them centrally, thereby completing the synchronous multiple screening treatment of the glass particles during the crushing process.
[0038] Please refer to the appendix Figure 10 , the fiber separation mechanism, which is arranged inside the bottom box 11 and is used for separating and collecting the glass fibers attached to the surface of the glass particles generated by the crushing of the glass bottles.
[0039] The fiber separation mechanism includes a shunt box 8. A shunt box 8 is provided in the middle of the side of the treatment barrel 7 away from the conveying box 1, and the inside of the shunt box 8 is communicated with the inside of the treatment barrel 7 through exhaust holes. A blower 6 is provided in the middle of the top of the treatment barrel 7, and the exhaust port of the blower 6 is communicated with the inside of the shunt box 8 through a connecting pipe.
[0040] When the fiber separation mechanism is started, the blower 6 on the treatment barrel 7 injects air into the shunt box 8 through the connecting pipe. The air entering the shunt box 8 is respectively shunted to each of its positions and discharged into the inside of the treatment barrel 7. During the process of multiple crushing and screening of the glass particles, the air flow entering the treatment barrel 7 drives the glass fiber filaments separated from the glass particles to enter the fiber collection cavity 49 in the bottom box 11 through the communication holes 32 on the treatment barrel 7, thereby completing the preliminary separation operation of the glass particles and the glass fiber filaments on them.
[0041] The fiber separation mechanism further includes a fiber collection cavity 49. A fiber collection cavity 49 is opened inside the bottom box 11. A plurality of conduction frames 47 are fixedly connected at equal intervals inside the fiber collection cavity 49. Filter cotton plates 48 are provided in the middle of the inner sides of the conduction frames 47. The fiber collection cavity 49 is communicated with the inside of the treatment barrel 7 through the communication holes 32. A plurality of discharge grooves 12 are opened at equal intervals in the middle of the side of the bottom box 11 away from the treatment barrel 7. A support seat 10 is fixedly connected to the bottom of the bottom box 11.
[0042] After the air flow drives the glass fiber filaments into the fiber collection cavity 49 in the bottom box 11, with the continuous entry and increase of the gas in the fiber collection cavity 49, the gas drives the glass fiber filaments to move in the direction of the discharge groove 12, and while moving, the glass fiber filaments carried in the air flow are subjected to multiple filtration and separation treatments through the filter cotton plate 48. Finally, the gas after multiple filtration treatments is discharged into the external environment through the discharge grooves 12 on the bottom box 11.
[0043] And the vibration generated during the crushing process of the glass bottle in the treatment barrel 7 is transmitted to the conduction frame 47 in the bottom box 11. The conduction frame 47 synchronously transmits the vibration to the filter cotton plate 48 inside it, so that the glass fiber filaments filtered and adsorbed on the filter cotton plate 48 are separated and fall to the bottom of the fiber collection cavity 49, thereby preventing excessive adsorption of glass fiber filaments on the filter cotton plate 48 from affecting its filtration effect, and thus completing the separation treatment of the glass fiber filaments during the glass crushing process.
[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly automatic garbage crushing and processing device, characterized in that, including a conveying box (1), which is one of the basic components of the overall device and is used for assembling and carrying the removal and cleaning mechanism and its subordinate structural components; a processing barrel (7), which is arranged on one side of the conveying box (1), and the top of one side thereof is communicated with the inside of the conveying box (1), and is used for assembling and carrying the crushing processing mechanism and the synchronous screening mechanism and their subordinate structural components; a bottom box (11), which is arranged at the bottom of the conveying box (1) and is used for assembling and carrying the fiber separation mechanism and its subordinate structural components; a removal and cleaning mechanism, which is arranged inside the conveying box (1) and is used for removing the surface labels of the glass bottles entering its inside and cleaning the glass bottle bodies; a crushing processing mechanism, which is arranged inside the processing barrel (7) and is used for performing multiple crushing processing on the glass bottles processed by the removal and cleaning mechanism; a synchronous screening mechanism, which is arranged inside the processing barrel (7) and is used for performing synchronous screening processing on the glass particles generated during the processing of the crushing processing mechanism; a fiber separation mechanism, which is arranged inside the bottom box (11) and is used for separating and collecting the glass fibers attached to the surfaces of the glass particles generated by the crushing of the glass bottles.
2. An environmentally friendly automatic garbage crushing and processing device according to claim 1, characterized in that, The removal and cleaning mechanism includes a feeding box (2). The middle part of one side of the top end of the conveying box (1) is fixedly connected with the feeding box (2). An inclined surface guiding cavity (14) is arranged inside the feeding box (2), and the inside of the inclined surface guiding cavity (14) is communicated with the inside of the conveying box (1). The middle part of one side of the top end inner wall of the conveying box (1) is fixedly connected with a limiting plate (15). A conveyor belt (16) is arranged in the middle of the inner side of the conveying box (1). An electric heating tape (17) is arranged on the conveyor belt (16). A plurality of arc-shaped rotating grooves (21) are equidistantly arranged in the middle of the outer wall of the conveyor belt (16). The middle and rear part of the top end inner wall of the conveying box (1) is fixedly connected with a vertical seat (24). A rubber sleeve (25) is arranged at the bottom of the vertical seat (24).
3. An environmentally friendly automatic garbage crushing and processing device according to claim 2, characterized in that, The removal and cleaning mechanism further includes a second mounting seat (19). The middle part of one side of the top end inner wall of the conveying box (1) is fixedly connected with the second mounting seat (19). A plurality of steam spray nozzles (18) are equidistantly arranged in the middle of the bottom end of the second mounting seat (19). A steam generator (3) is arranged on the middle part of one side of the top end of the conveying box (1) for providing steam supply for the steam spray nozzles (18). A first mounting seat (4) is arranged in the middle of the top end of the conveying box (1). A sealing ring strip (27) is arranged in the middle and upper part of the outer wall of the first mounting seat (4). A handle (28) is arranged on both sides of the middle of the top end of the first mounting seat (4). A plurality of separating seats (20) are equidistantly fixedly connected in the middle of the bottom end of the first mounting seat (4). Front shoveling parts (26) are arranged at the bottoms of the opening sides of the separating seats (20).
4. An environmentally friendly automatic garbage crushing and processing device according to claim 1, characterized in that, The crushing mechanism includes a third mounting base (23). On the side of the inner wall top of the conveying box (1) far from the second mounting base (19), a third mounting base (23) is fixedly connected. At the middle of the bottom end of the third mounting base (23), a plurality of spray rows (22) are equidistantly arranged. At the middle of the top end of the third mounting base (23), a liquid separation box (5) is arranged, and the inside of the liquid separation box (5) is communicated with the inside of the corresponding spray row (22). On one side of the middle part at the rear of the conveying box (1), a liquid nitrogen delivery pump (13) is arranged, and the liquid outlet of the liquid nitrogen delivery pump (13) is communicated with the inside of the liquid separation box (5) through a connecting pipe.
5. An environmentally friendly automatic garbage crushing and processing device according to claim 1, characterized in that, The crushing mechanism further includes a driving rod (29). At the middle part inside the processing barrel (7), a driving rod (29) is rotatably connected. At the middle of the bottom end of the processing barrel (7), a driving motor (42) is arranged, and the output end of the driving motor (42) penetrates through the processing barrel (7) and is connected to the middle part of the bottom end of the driving rod (29). At the upper middle part of the outer wall of the driving rod (29), a first mounting sleeve (30) is fixedly connected. At the upper middle part of the outer wall of the first mounting sleeve (30), two groups of staggered crushing rods (31) are fixedly connected at equal intervals and staggered. At the upper middle part of the inner wall of the processing barrel (7), an arc-shaped limiting groove (33) is opened. At the lower middle part of the outer wall of the first mounting sleeve (30), a plurality of ball head sleeve rods (43) are arranged in a circumferential array, and the ball head ends of the ball head sleeve rods (43) respectively extend to the corresponding positions inside the arc-shaped limiting groove (33). On the outer sleeves of the ball head sleeve rods (43), a slapping seat (34) is fixedly connected.
6. An environment-friendly automatic garbage crushing and processing device according to claim 5, characterized in that, The synchronous screening mechanism includes a coarse screening plate (35). At the upper middle part inside the processing barrel (7), a coarse screening plate (35) is fixedly connected. At the lower middle part inside the processing barrel (7), a limiting ring seat (39) is fixedly connected. On the limiting ring seat (39), a fine screening plate (37) is arranged. At the lower middle part of the outer wall of the driving rod (29), a second mounting sleeve (36) is fixedly connected. At the middle part of the outer wall of the second mounting sleeve (36), a plurality of turning plates (38) are arranged obliquely at equal intervals.
7. An environmentally friendly automatic garbage crushing and processing device according to claim 6, characterized in that, The synchronous screening mechanism further includes a third mounting sleeve (40). At the middle part of the fine screening plate (37), a third mounting sleeve (40) is fixedly connected. The inner wall of the third mounting sleeve (40) is connected to the corresponding position of the outer wall of the driving rod (29). At the bottom of the third mounting sleeve (40), a plurality of semi-spherical convex seats one (45) are arranged in a circumferential array. At the bottom of the outer wall of the driving rod (29), a fourth mounting sleeve (41) is fixedly connected. At the bottom of the fourth mounting sleeve (41), a plurality of semi-spherical convex seats two (46) are arranged in a circumferential array. At the top end of the fine screening plate (37) near the edge, a plurality of impact rods (44) are arranged in a circumferential array. At the bottom of the side of the processing barrel (7) far from the conveying box (1), an opening door (9) is arranged.
8. An environment-friendly automatic garbage crushing and processing device according to claim 1, characterized in that, The fiber separation mechanism includes a shunt box (8). The shunt box (8) is arranged in the middle of the side of the treatment barrel (7) away from the conveying box (1), and the inside of the shunt box (8) is communicated with the inside of the treatment barrel (7) through exhaust holes. A fan (6) is arranged in the middle of the top of the treatment barrel (7), and the exhaust port of the fan (6) is communicated with the inside of the shunt box (8) through a connecting pipe.
9. An environmentally friendly automatic garbage crushing and processing device according to claim 8, characterized in that, The fiber separation mechanism further includes a fiber collection cavity (49). The fiber collection cavity (49) is arranged inside the bottom box (11). A plurality of conduction frames (47) are fixedly connected equidistantly inside the fiber collection cavity (49). Filter cotton plates (48) are arranged in the middle of the inner sides of the conduction frames (47). The fiber collection cavity (49) is communicated with the inside of the treatment barrel (7) through communication holes (32). A plurality of discharge grooves (12) are arranged equidistantly in the middle of the side of the bottom box (11) away from the treatment barrel (7). A support seat (10) is fixedly connected to the bottom of the bottom box (11).