Deburring device for die
Through the high-speed rotation of the brush roller in the mold deburring device and the gear set reduction device, the problem of low deburring efficiency of complex shapes in the prior art is solved, efficient cleaning and dust collection are achieved, and cost is reduced.
Patent Information
- Application Number
- CN202510539513.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-07-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing deburring devices are inefficient when dealing with molds of complex shapes, and require multiple replacement of surfaces and processing mechanisms during the burring removal process, which affects the deburring efficiency.
The mold deburring device including brush rollers, adjustment devices, moving components, rotating components and clamping components is adopted to clean the burrs through high-speed rotation of the brush roller, and reduce the movement speed through the gear set. Combined with a negative pressure pump, metal dust is collected, and efficient cleaning of complex shape surfaces is achieved.
It improves the effect and efficiency of mold deburring, reduces the impact of metal dust diffusion on the environment, reduces the use of power sources, and reduces the cost.
Smart Images

Figure CN120228609A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical manufacturing, and in particular to a deburring device for a mould. Background Art
[0002] Moulds are various moulds and tools used in industrial production to obtain the required products by methods such as injection moulding, blow moulding, extrusion, die casting or forging, smelting and stamping. Moulds are precision tools with complex shapes. They bear the expansion force of the blanks and have high requirements for structural strength, rigidity, surface hardness, surface roughness and processing accuracy. They generally include two parts: movable mould and fixed mould (or punch and die). In order to reduce the surface roughness of the mould and improve the processing accuracy, a deburring device is required to remove the burrs on the mould.
[0003] A Chinese patent with application number CN221065887U discloses an efficient deburring mold processing device, including a shell, a plurality of threaded rods are movably sleeved on the outer surface of the shell, a plurality of handles are fixedly connected to the outer surface of the threaded rods, a plurality of sliding rods are movably sleeved on the inner surface of the shell, and a sliding groove is provided on the side of the outer surface of the shell close to two of the sliding rods. A spring pushes a gasket to clamp molds with different contours, thereby expanding the use area of the deburring mold processing device. When employees process the mold, the sparks will be blocked by the shell and will not splash everywhere, posing a safety hazard to production. At the same time, the shell can be raised or lowered so that the shell is at a height that the employees can adapt to, avoiding the situation where the employees have to bend over or tiptoe, reducing the labor intensity of the employees, improving the work efficiency of the employees, and improving the work experience of the employees.
[0004] In the process of removing burrs, the existing deburring device usually uses a grinder or a brush to remove burrs. The grinder is mainly used to process a flat surface, but the deburring effect is poor for molds with complex shapes. The brush can clean molds with relatively complex shapes, but the deburring efficiency is low. At the same time, when removing burrs on the mold, the existing deburring device needs to change the surface and the contact with the processing mechanism multiple times before the burrs on the mold can be completely cleaned, thereby affecting the deburring efficiency.
[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Summary of the invention
[0006] The object of the present invention is to provide a mold deburring device which can effectively solve the above technical problems.
[0007] In order to achieve the purpose of the present invention, the following technical scheme is adopted: a deburring device for a mold, comprising: a support plate, a deburring assembly for removing burrs, a moving assembly for moving the deburring assembly, a rotating assembly for rotating the mold, and a clamping assembly for clamping the mold;
[0008] The support plate is provided with a guide groove for guiding the moving component, a clamping groove for installing the clamping component, and a through groove for facilitating the movement of the rotating component;
[0009] The deburring component includes: a brush roller for cleaning the burrs on the mold, an adjusting device for adjusting the distance between the brush roller and the mold, a mounting rod for detachably installing the brush roller, a first transmission belt for driving the mounting rod to rotate, a tensioning rod for tensioning the first transmission belt, and a connecting rod for driving the first transmission belt to move;
[0010] A support block for supporting the tensioning rod and the mounting rod, a guide rod for limiting the tensioning rod, a spring for ensuring the tensioning effect of the tensioning rod, and a first threaded rod for driving the mounting rod to move. The first threaded rod is rotatably installed in the mounting frame.
[0011] Furthermore, the mounting frame is divided into an adjusting mounting frame and a guiding mounting frame. The guiding mounting frame is fixedly connected to the side of the adjusting mounting frame. The guide rod is fixedly installed in the guiding mounting frame, and an installation groove is provided on the inner wall of the adjusting mounting frame.
[0012] Furthermore, the adjusting device includes: a transmission gear rotatably installed in the installation groove, and second gears symmetrically arranged on both sides of the transmission gear. The second gears are meshed with the transmission gear, and the two second gears are respectively fixedly installed on the first threaded rod and the adjusting rod.
[0013] Furthermore, the moving component includes: a moving block slidably installed in the guide groove, a third motor as a power source, a support frame for supporting the third motor, a connecting rod fixedly connected to the rotating shaft of the third motor, a gear set for reducing the rotation speed of the rotating shaft of the third motor, and a first straight rack meshed with the gear set.
[0014] Furthermore, the gear set includes: a third gear fixedly installed on the rotating shaft of the third motor, a large gear meshed with the third gear, and a small gear coaxial with the large gear. The small gear is meshed with the first straight rack.
[0015] Furthermore, the clamping component includes: a second bidirectional threaded rod rotatably installed in the clamping groove, a second motor for driving the second bidirectional threaded rod to rotate, a clamping frame for adjusting the clamping distance, a fixed cylinder fixedly installed on the clamping frame, a clamping frame for clamping the mold at both ends, a first bidirectional threaded rod rotatably installed in the clamping frame, a clamping plate for clamping the mold up and down, two first gears meshed with each other, one of the first gears driving the first bidirectional threaded rod to rotate, a first motor for driving the other first gear to rotate, and a rotating rod for driving the clamping frame to rotate.
[0016] Further, the rotation assembly includes: a fixed frame fixedly installed at the bottom of the clamping frame, a slider slidably installed in the fixed frame, a pushing block that pushes the slider through the arc surface on the slider, a fourth gear rotatably installed at the center of the bottom of the support plate, a second straight rack meshing with the fourth gear, a fixed frame that limits the movement range of the second straight rack, a telescopic rod that synchronizes the movement of the second straight rack and the slider, a second transmission belt that drives the rotating rod to rotate, a transmission rod that drives the second transmission belt to move, a fifth gear that drives the transmission rod to rotate, and a third straight rack that drives the fifth gear to rotate.
[0017] Further, the telescopic rod is composed of an outer sleeve rod, an inner sleeve rod, and an inner rod. The outer sleeve rod is fixedly connected to the second straight rack, and the inner rod is fixedly connected to the slider.
[0018] Further, one of the third straight racks is fixedly installed on the slider, and the other third straight rack is fixedly installed on the connecting frame. The two third straight racks move in opposite directions, driving the fifth gear to rotate in the same direction.
[0019] Compared with the prior art, the present invention has the following beneficial effects: The deburring device for a mold of the present invention cleans the burrs on the mold by the high-speed rotation of the brush roller. The gear set serves as a speed reduction device to reduce the moving speed of the brush roller. The distance between the central axis of the brush roller and the mold is adjusted through the adjustment device, enabling the brush roller to clean the burrs on the complex-shaped surfaces in the forming cavity of the mold and simultaneously sweeping out the metal dust removed. When the brush roller disengages from the surface of the mold, the pushing block pushes the slider, and the rotation assembly causes the installation frame to drive the mold to rotate, improving the effect and efficiency of deburring. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0021] Figure 1 It is a schematic structural diagram of a deburring device for a mold of the present invention.
[0022] Figure 2 It is a schematic structural diagram of the clamping assembly of the present invention.
[0023] Figure 3 It is a schematic structural diagram of the deburring assembly of the present invention.
[0024] Figure 4 It is a schematic structural diagram of the moving assembly of the present invention.
[0025] Figure 5 It is a schematic structural diagram of the rotation assembly of the present invention.
[0026] Figure 6 For the present invention Figure 2Schematic enlarged structure diagram of A.
[0027] In the figure: 101, box body; 102, support plate; 103, brush roller; 104, negative pressure pump; 105, filter frame; 200, clamping assembly; 201, clamping frame; 202, fixed cylinder; 203, rotating rod; 204, clamping frame; 205, first bidirectional threaded rod; 206, clamping plate; 207, first gear; 208, first motor; 209, second bidirectional threaded rod; 210, second motor; 300, deburring assembly; 301, mounting frame; 302, guide rod; 303, spring; 304, first threaded rod; 305, mounting rod; 306, tensioning rod; 307, first transmission belt; 308, adjusting device; 3081, second gear; 3082, transmission gear; 3083, adjusting rod; 400, moving assembly; 401, gear set; 4011, third gear; 4012, large gear; 4013, small gear; 402, third motor; 403, first straight rack; 404, moving block; 500, rotating assembly; 501, pushing block; 502, slider; 503, fixed frame; 504, telescopic rod; 505, fixed bracket; 506, second straight rack; 507, fourth gear; 508, connecting frame; 509, third straight rack; 510, fifth gear; 511, second transmission belt; 512, transmission rod. Detailed implementation manners
[0028] In order to make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the present invention, rather than all embodiments.
[0029] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "center", "transverse", "longitudinal", "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as limiting the protection scope of the present invention. When a mechanism is referred to as being "fixed to" another mechanism, it can be directly on the other mechanism or there can also be an intermediate mechanism. When a mechanism is considered to be "connected" to another mechanism, it can be directly connected to the other mechanism or there may be an intermediate mechanism at the same time. When a mechanism is considered to be "disposed on" another mechanism, it can be directly disposed on the other mechanism or there may be an intermediate mechanism at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0030] As shown Figures 1 to 6 in the figure, a deburring device for a mold according to the present invention includes: a box body 101 for preventing the diffusion of metal dust generated during grinding, thereby affecting the environment, a support plate 102 fixedly installed in the box body 101, the support plate 102 being in a horizontal state, a box door hinged at the front and rear opening positions of the box body 101, an observation window and a handle fixedly installed on the box door, a deburring component 300 for removing burrs, a moving component 400 for moving the deburring component 300, a rotating component 500 for rotating the mold, and a clamping component 200 for clamping the mold. A guiding groove for guiding the moving component 400, a clamping groove for installing the clamping component 200, and a through groove for facilitating the movement of the rotating component 500 are provided on the support plate 102.
[0031] The deburring component 300 includes: a brush roller 103 for cleaning burrs on the mold, the brush roller 103 being a metal wire brush roller, an adjusting device 308 for adjusting the distance between the brush roller 103 and the mold, a mounting rod 305 for detachably installing the brush roller 103, a first transmission belt 307 for driving the mounting rod 305 to rotate, a tensioning rod 306 for tensioning the first transmission belt 307, and a connecting rod for driving the first transmission belt 307 to move.
[0032] A support block for supporting the tensioning rod 306 and the mounting rod 305, the tensioning rod 306 and the mounting rod 305 being rotatably installed on the support block, a guiding rod 302 for limiting the tensioning rod 306, the guiding rod 302 restricting the moving direction of the tensioning rod 306, a spring 303 for ensuring the tensioning effect of the tensioning rod 306, the spring 303 pushing the tensioning rod 306 and the first transmission belt 307 into close contact through the elastic force of the spring 303, the spring 303 being wound around the guiding rod 302, a first threaded rod 304 for driving the mounting rod 305 to move, the support block being respectively slidably installed on the guiding rod 302 and threadedly installed on the first threaded rod 304, the first threaded rod 304 being rotatably installed in a mounting frame 301, the mounting frame 301 being divided into an adjusting mounting frame and a guiding mounting frame, the guiding mounting frame being fixedly connected to the side of the adjusting mounting frame, the guiding rod 302 being fixedly installed in the guiding mounting frame, and an installation groove being provided on the inner wall of the adjusting mounting frame.
[0033] Existing deburring devices usually choose grinding discs and brushes. The larger grinding disc can clean burrs faster, but it is mainly used for grinding flat surfaces. The smaller grinding disc has a lower cleaning efficiency. The brush has a faster cleaning speed, but the cleaning effect of the brush on the burrs on the mold is poor, and it needs to be cleaned repeatedly. By setting up the deburring component, the distance between the central axis of the brush roller 103 and the mold can be adjusted, so that the deburring effect of the brush roller 103 on the mold is not affected by the thickness of the mold. The high-speed rotation of the wire brush roller can grind the same position on the mold multiple times, without the need for the moving component 400 to run repeatedly. During the movement of the wire brush roller, the wire fully grinds the surface to be processed on the mold and sweeps away the ground metal dust from the mold, while having a better deburring effect and higher deburring efficiency.
[0034] A negative pressure pump 104 is fixedly installed on the tension rod 306. A filter box 105 is fixedly installed on the negative pressure pump 104. A connecting ring is threadedly installed on the top of the filter box 105. A filter bag for filtering metal dust is fixedly installed at the bottom of the connecting ring. The negative pressure pump 104 inhales air from the opening at the bottom of the filter box 105, and the metal dust in the air is filtered by the filter bag, reducing the content of metal dust in the air inside the box body 101.
[0035] The process of deburring the mold is also a grinding process. The brush roller 103 will generate metal dust when deburring. Since the brush roller will sweep the ground metal dust from the mold, it will cause the metal dust to spread in the air, and the metal dust will seriously affect the working environment of the staff and endanger the health of the staff. By setting up the sealed box body 101 to block the diffusion of metal dust in the air, the negative pressure pump 104 moves with the moving component 400, inhaling the air in the box body 101 from the top of the filter box 105, and the metal dust in the air is filtered by the filter bag, facilitating the collection of metal dust and reducing the content of metal dust in the air inside the box body 101. When there is more metal dust in the filter bag, the connecting ring can be rotated and removed to collect the metal dust in the filter bag.
[0036] The adjusting device 308 includes: a transmission gear 3082 rotatably installed in the installation groove, and second gears 3081 symmetrically arranged on both sides of the transmission gear 3082. The second gears 3081 are meshed with the transmission gear 3082. The two second gears 3081 are respectively fixedly installed on the first threaded rod 304 and the adjusting rod 3083. By manually rotating the rotating block at one end of the adjusting rod 3083 to drive the adjusting rod 3083 to rotate, the adjusting rod 3083 drives the second gear 3081 to rotate, the second gear 3081 drives the transmission gear 3082 to rotate, the transmission gear 3082 drives the other second gear 3081 to rotate, and the second gear 3081 drives the first threaded rod 304 to rotate, adjusting the distance between the central axis of the brush roller 103 and the mold.
[0037] The moving component 400 includes: a moving block 404 slidably installed in the guiding groove, the moving block 404 drives the deburring component 300 to move, a third motor 402 as a power source, and a support frame for supporting the third motor 402. The support frame is fixedly installed at the bottom of the moving block 404, the third motor 402 is fixedly installed on the support frame, a connecting rod fixedly connected to the rotating shaft of the third motor 402, the connecting rod passes through the moving block 404, a gear set 401 for reducing the rotating speed of the rotating shaft of the third motor 402, the gear set 401 serves as a speed reduction device to reduce the motor speed, and a first straight rack 403 engaged with the gear set 401. The first straight rack 403 is fixedly installed at the bottom of the support plate 102, and the first straight rack 403 is parallel to the guiding groove.
[0038] The gear set 401 includes: a third gear 4011 fixedly installed on the rotating shaft of the third motor 402, the rotating shaft of the third motor 402 drives the third gear 4011 to rotate, a large gear 4012 engaged with the third gear 4011, the third gear 4011 drives the large gear 4012 to rotate, a small gear 4013 coaxial with the large gear 4012, the large gear 4012 and the small gear 4013 are fixedly installed on the rotating shaft, the rotating shaft is rotatably installed on the fixing plate, the fixing plate is fixedly installed on the support frame, the large gear 4012 drives the small gear 4013 to rotate through the rotating shaft, the small gear 4013 is engaged with the first straight rack 403, and when the small gear 4013 rotates, it moves on the first straight rack 403, so that the moving component 400 drives the deburring component 300 to move at a lower speed, avoiding the reduction of the deburring effect due to the relatively fast moving speed of the brush roller 103.
[0039] The power sources of the moving component 400 and the deburring component 300 are both the third motor 402. The rotating speed of the brush roller 103 in the deburring component 300 is relatively high, while the moving speed of the moving block 404 in the moving component 400 is relatively low. When the moving speed of the moving block 404 is relatively high, it will affect the deburring effect of the brush roller 103 on the mold; by setting the gear set 401 as a speed reduction device, the rotating speed of the small gear 4013 is much lower than the rotating speed of the rotating shaft of the third motor 402, and the small gear 4013 rotates on the first straight rack 403, so that the moving block 404 moves in the guiding groove at a lower speed.
[0040] The clamping assembly 200 includes: a second bidirectional threaded rod 209 rotatably installed in a clamping groove, a second motor 210 for driving the second bidirectional threaded rod 209 to rotate, the second bidirectional threaded rod 209 being fixedly connected to the rotating shaft of the second motor 210, two clamping brackets 201 for adjusting the clamping distance, the clamping brackets 201 being symmetrically threadedly installed on the second bidirectional threaded rod 209, a fixed cylinder 202 fixedly installed on the clamping brackets 201, a clamping frame 204 for clamping the mold at both ends, a first bidirectional threaded rod 205 rotatably installed in the clamping frame 204, a clamping plate 206 for clamping the mold up and down, the clamping plate 206 being threadedly installed on the first bidirectional threaded rod 205, two first gears 207 meshing with each other, one of the first gears 207 driving the first bidirectional threaded rod 205 to rotate, the first gear 207 being driven to rotate by the other first gear 207, a first motor 208 for driving the other first gear 207 to rotate, and a rotating rod 203 for driving the clamping frame 204 to rotate. The rotating rod 203 is rotatably installed in the fixed cylinder 202, and the clamping frame 204 is fixedly installed at one end where the two rotating rods 203 are close to each other. When the clamping plate 206 and the clamping frame 204 contact the surface of the mold, they squeeze to remove the burrs on the contact surface.
[0041] It should be added here that both the clamping frame 204 and the clamping plate 206 are made of high-hardness metal materials. When they are in close contact with the mold, they can squeeze to remove the burrs at the contact position on the mold, avoiding the situation where the brush roller 103 fails to completely clean the burrs on the mold.
[0042] The rotating assembly 500 includes: a fixed frame 503 fixedly installed at the bottom of the clamping frame 201. When the clamping frame 201 moves, it drives the fixed frame 503 to move synchronously. A slider 502 slidably installed in the fixed frame 503, where the slider 502 is respectively in the states of sliding out and sliding into the fixed frame 503. An arc surface is provided on one side of the slider 502 close to the guiding groove, and a pushing block 501 that pushes the slider 502 through the arc surface on the slider 502. The pushing block 501 is fixedly installed on the support frame. The moving assembly 400 drives the pushing block 501 to move. A fourth gear 507 rotatably installed at the center of the bottom of the support plate 102, a second straight rack 506 meshing with the fourth gear 507, and a fixed frame 505 that restricts the moving range of the second straight rack 506. The second straight rack 506 is respectively located at both ends of the fixed frame 505. When one second straight rack 506 moves on the fixed frame 505, the second straight rack 506 drives the fourth gear 507 to rotate, and the fourth gear 507 drives the other second straight rack 506 to move on the fixed frame 505. The moving directions of the two second straight racks 506 are opposite. An expansion link 504 that enables the second straight rack 506 and the slider 502 to move synchronously, a second transmission belt 511 that drives the rotating rod 203 to rotate, and a transmission rod 512 that drives the second transmission belt 511 to move. The second transmission belt 511 is movably installed on the rotating rod 203 and the transmission rod 512. A fifth gear 510 that drives the transmission rod 512 to rotate. The fifth gear 510 is fixedly installed on the transmission rod 512, and a third straight rack 509 that drives the fifth gear 510 to rotate.
[0043] When the deburring assembly 300, the rotating assembly 500, and the moving assembly 400 use a single power source respectively, complex circuits and control systems are required to ensure that the deburring assembly 300, the rotating assembly 500, and the moving assembly 400 do not interfere with each other during operation, which also increases the cost. The power sources of the deburring assembly 300, the rotating assembly 500, and the moving assembly 400 are all the third motor 402. During the process of the moving assembly 400 driving the deburring assembly 300 to move, when the brush roller 103 moves beyond the position of the mold, the pushing block 501 pushes the slider 502 in the sliding-out state to slide into the fixed frame 503. Through the expansion link 504, the second straight rack 506, and the fourth gear 507, the slider 502 on the other side slides out of the fixed frame 503. The third straight racks 509 on the connecting frame 508 and the other third straight rack 509 move in opposite directions, but can drive the two fifth gears 510 to rotate in the same direction. Then, through the transmission rod 512 and the second transmission belt 511, the rotating rod 203 is rotated to turn the mold over, reducing the use of power sources. When the mold is flipped, the deburring assembly 300 moves to a position aligned with the clamping frame 201 to avoid obstructing the flipping of the mold, without the need for a complex control system, reducing costs and having higher practicality.
[0044] It should be added here that the second transmission belt 511 is selected as a chain transmission belt to avoid the influence of the weight of the mold on the rotation process when rotating the mold.
[0045] The telescopic rod 504 is composed of an outer sleeve rod, an inner sleeve rod, and an inner rod. The outer sleeve rod is fixedly connected to the second straight rack 506. The inner rod is fixedly connected to the slider 502. The inner sleeve rod is slidably installed in the outer sleeve rod, and the inner rod is slidably installed in the inner sleeve rod. When the pushing block 501 pushes the slider 502 in the slid-out state, the slider 502 drives the second straight rack 506 to move on the fixed frame 505 through the telescopic rod 504. The second straight rack 506 drives the fourth gear 507 to rotate, and the fourth gear 507 drives another second straight rack 506 to move in the opposite direction on the fixed frame 505, driving another slider 502 to slide out through another telescopic rod 504. When the clamping frame 201 drives the fixed frame 503 to approach each other, the telescopic rod 504 contracts. When the clamping frame 201 drives the fixed frame 503 to move away from each other, the telescopic rod 504 extends.
[0046] One of the third straight racks 509 is fixedly installed on the slider 502, and the other third straight rack 509 is fixedly installed on the connecting frame 508. The connecting frame 508 is fixedly installed on another slider 502. The two third straight racks 509 are respectively located on the upper and lower sides of the two fifth gears 510, so that the moving directions of the two third straight racks 509 are opposite, and the rotating directions of the driven fifth gears 510 are the same.
[0047] During the process of installing the mold, open the door on one side of the box body 101, align the two ends of the mold with the two clamping frames 204, start the second motor 210, the rotating shaft of the second motor 210 drives the second bidirectional threaded rod 209 to rotate, so that the two clamping frames 201 approach each other. The clamping frame 201 drives the fixed frame 503 to move, and the telescopic rod 504 contracts. When the clamping frame 204 touches the two ends of the mold, the second motor 210 is turned off. Start the first motor 208, the rotating shaft of the first motor 208 drives the first bidirectional threaded rod 205 to rotate, and the two clamping plates 206 on the first bidirectional threaded rod 205 approach each other to fixedly clamp the mold, and at the same time squeeze and remove the burrs at the contact positions of the clamping plates 206 and the clamping frames 204 on the mold.
[0048] Before deburring, open the box door on the other side of the box body 101, rotate the rotating block at one end of the adjusting rod 3083, the rotating block drives the adjusting rod 3083 to rotate, the adjusting rod 3083 drives the second gear 3081 acting as the driving gear to rotate, the second gear 3081 acting as the driving gear drives the transmission gear 3082 to rotate, the transmission gear 3082 drives the second gear 3081 acting as the driven gear to rotate, the second gear 3081 acting as the driven gear drives the first threaded rod 304 to rotate, so that the support block on the first threaded rod 304 moves in the adjusting mounting frame, driving the mounting rod 305 closer to the mold, enabling the wire brush roller on the mold to remove the burrs on the complex-shaped surface of the mold. At the same time, the first transmission belt 307 pulls the tensioning rod 306, and the tensioning rod 306 drives the support block at the bottom to move towards one end close to the adjusting mounting frame in the guiding mounting frame, compressing the spring 303, and the elastic force of the spring 303 pushes the support block to drive the tensioning rod 306 to tension the first transmission belt 307.
[0049] During the deburring process, start the third motor 402. The rotating shaft of the third motor 402 drives the connecting rod and the third gear 4011 to rotate. The connecting rod drives the tensioning rod 306 and the mounting rod 305 to rotate at high speed through the first transmission belt 307. The mounting rod 305 drives the brush roller 103 to rotate. The wires on the brush roller 103 polish and deburr the mold. The polished metal dust is sucked into the filter box 105 by the negative pressure pump 104 inside the box body 101. The filter bag in the filter box 105 filters out the metal dust, reducing the content of metal dust in the air inside the box body 101. The third gear 4011 drives the large gear 4012 to rotate, the large gear 4012 drives the rotating shaft to rotate, the rotating shaft drives the small gear 4013 to rotate, so that the rotation speed of the small gear 4013 is relatively low. The small gear 4013 meshes with the first straight rack 403 and moves on the first straight rack 403. The small gear 4013 drives the rotating shaft and the fixed plate to move, the fixed plate drives the support frame to move, and the support frame drives the moving block 404 to move in the guiding groove, moving the brush roller 103 at a relatively low speed to fully clean the burrs on the surface to be processed of the mold. At the same time, during the rotation of the brush roller 103, the parts on the top, bottom, and both ends of the surface of the mold are polished and deburred. The mold is flipped through the rotating assembly 500. The rotating shaft of the third motor 402 rotates in the reverse direction, the moving block 404 moves in the reverse direction in the guiding groove, and the brush roller 103 rotates in the reverse direction to remove the burrs on the other surface of the mold, and at the same time remove the burrs on the surfaces that have not been cleaned on the top, bottom, and both ends of the surface of the mold.
[0050] During the process of rotating the mold, when the brush roller 103 moves beyond the position of the mold, the pushing block 501 on the support frame pushes the slider 502 in the sliding-out state. When the slider 502 slides into the fixed frame 503, it drives the third straight rack 509 and the telescopic rod 504 to move. The telescopic rod 504 drives the second straight rack 506 to move on the fixed frame 505. The second straight rack 506 drives the fourth gear 507 to rotate. The fourth gear 507 drives another second straight rack 506 to move in the opposite direction on the fixed frame 505. The other second straight rack 506 drives the slider 502 to slide out of the fixed frame 503 through the telescopic rod 504. The connecting frame 508 drives the third straight rack 509 to move. The third straight rack 509 drives the fifth gear 510 to rotate. The fifth gear 510 drives the transmission rod 512 to rotate. The transmission rod 512 drives the second transmission belt 511 to move. The second transmission belt 511 drives the rotating rod 203 to rotate. The rotating rod 203 drives the clamping frame 204 to rotate, turning the mold over so that the other surface of the mold moves to the processing position.
[0051] The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0052] It should be understood that those of ordinary skill in the art can make improvements or transformations according to the above description, and all such improvements and transformations should fall within the protection scope of the appended claims of the present invention.
Claims
1. A deburring device for a mold, characterized in that: include: A support plate, a deburring assembly for removing burrs, a moving assembly for moving the deburring assembly, a rotating assembly for rotating the mold, and a clamping assembly for clamping the mold; The support plate is provided with a guide groove for guiding the moving component, a clamping groove for installing the clamping component, and a through groove for facilitating the movement of the rotating component; The deburring assembly comprises: a brush roller for cleaning burrs on the mold, an adjusting device for adjusting the distance between the brush roller and the mold, a mounting rod for detachably mounting the brush roller, a first transmission belt for driving the mounting rod to rotate, a tensioning rod for tensioning the first transmission belt, and a connecting rod for driving the first transmission belt to move; A support block supporting the tension rod and the installation rod, a guide rod limiting the tension rod, a spring ensuring the tensioning effect of the tension rod, and a first threaded rod driving the installation rod to move, wherein the first threaded rod is rotatably installed in the installation frame.
2. A mold deburring device as claimed in claim 1, characterized in that: The installation frame is divided into an adjustment installation frame and a guide installation frame. The guide installation frame is fixedly connected to the side of the adjustment installation frame. The guide rod is fixedly installed in the guide installation frame. The inner wall of the adjustment installation frame is provided with a mounting groove.
3. A mold deburring device as claimed in claim 2, characterized in that: The adjusting device comprises: a transmission gear rotatably installed in the installation groove, and second gears symmetrically arranged on both sides of the transmission gear, the second gears are meshed with the transmission gear, and the two second gears are fixedly installed on the first threaded rod and the adjusting rod respectively.
4. A mold deburring device as claimed in claim 1, characterized in that: The moving assembly includes: a moving block slidably installed in the guide groove, a third motor as a power source, a support frame supporting the third motor, a connecting rod fixedly connected to the rotating shaft of the third motor, a gear set for reducing the rotating speed of the rotating shaft of the third motor, and a first spur rack meshing with the gear set.
5. A mold deburring device as claimed in claim 4, characterized in that: The gear set comprises: a third gear fixedly mounted on the rotating shaft of the third motor, a large gear meshing with the third gear, and a small gear coaxial with the large gear, wherein the small gear meshes with the first spur rack.
6. A mold deburring device as claimed in claim 1, characterized in that: The clamping assembly includes: a second bidirectional threaded rod rotatably installed in the clamping groove, a second motor driving the second bidirectional threaded rod to rotate, a clamping frame for adjusting the clamping distance, a fixing cylinder fixedly installed on the clamping frame, a clamping frame for clamping the mold at both ends, a first bidirectional threaded rod rotatably installed in the clamping frame, clamping plates for clamping the mold up and down, two first gears meshing with each other, one of the first gears driving the first bidirectional threaded rod to rotate, a first motor driving the other first gear to rotate, and a rotating rod driving the clamping frame to rotate.
7. A mold deburring device as claimed in claim 6, characterized in that: The rotating assembly includes: a fixed frame fixedly installed at the bottom of the clamping frame, a slider slidably installed in the fixed frame, a pushing block that pushes the slider through the arc surface on the slider, a fourth gear rotatably installed at the bottom center of the support plate, a second spur rack meshing with the fourth gear, a fixed frame that limits the moving range of the second spur rack, a telescopic rod that allows the second spur rack and the slider to move synchronously, a second transmission belt that drives the rotating rod to rotate, a transmission rod that drives the second transmission belt to move, a fifth gear that drives the transmission rod to rotate, and a third spur rack that drives the fifth gear to rotate.
8. A mold deburring device as claimed in claim 7, characterized in that: The telescopic rod is composed of an outer sleeve rod, an inner sleeve rod and an inner rod. The outer sleeve rod is fixedly connected to the second spur rack, and the inner rod is fixedly connected to the sliding block.
9. A mold deburring device as claimed in claim 7, characterized in that: One of the third spur racks is fixedly mounted on the slide block, and the other third spur rack is fixedly mounted on the connecting frame. The two third spur racks move in opposite directions and drive the fifth gear to rotate in the same direction.
Citation Information
Patent Citations
Die machining device capable of efficiently removing burrs
CN221065887U