Rotary tray for mounting pressure steel pipe of pumped storage power station

By designing a rotating pallet including pallets, side plates, extruders, connecting rods, mounting frames, rotary rods, gears and rollers, the problem of unstable installation of steel pipes in the prior art is solved, and high stability is achieved when installing pressure steel pipes.

CN120228684APending Publication Date: 2025-07-01SINOHYDRO ENG BUREAU 4 +1
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Patent Information

Application Number
CN202510431816.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-07-01

AI Technical Summary

Technical Problem

The existing rotating pallets lack limit fixation when installing pressure steel pipes, which causes the steel pipes to slide or tilt easily, affecting the installation stability.

Method used

A rotating pallet including pallets, side panels, extrusions, connecting rods, mounting frames, rotary rods, gears and rollers is designed. The rack is driven to move through the electric push rod, the extrusion plate fixes the steel pipe, and the mounting frame is deflected through the gears and connecting rods. The rotary rod extrudes the outer wall of the steel pipe to strengthen its stability.

Benefits of technology

It achieves high stability when installing pressure steel pipes, preventing the steel pipes from sliding or tilting, and ensuring the safety and efficiency of the installation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120228684A_ABST
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Abstract

The invention provides a rotary tray for mounting a pressure steel pipe of a pumped storage power station, belongs to the technical field of rotary trays, and solves the technical problem that the pressure steel pipe is not stable enough during adjustment. A rotary tray for mounting a pressure steel pipe of a pumped storage power station comprises a supporting plate, side plates are fixed to the two sides of the top of the supporting plate, a driving part for adjusting the angle of the supporting plate is arranged at the bottom of the supporting plate, and extrusion parts are mounted on the side plates; the extrusion part comprises an electric push rod fixed to the supporting plate, an extrusion plate is fixed to the output end of the electric push rod, a rack is fixed to the back face of the extrusion plate and meshed with a gear, a connecting rod is coaxially fixed to the top of the gear, a mounting frame is fixed to the top of the connecting rod, and a rotating rod is rotationally arranged on the mounting frame. According to the pressure steel pipe adjusting device, the pressure steel pipe can be kept stable when adjusted, and installation stability is achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of rotating trays, and relates to a rotating tray for steel pipe installation, in particular to a rotating tray for penstock installation in a pumped-storage power station. Background Art

[0002] The penstock of a pumped-storage power station is a key component connecting the reservoir and the generator. Its main function is to convey water to drive the turbine for power generation. These pipelines not only bear huge water pressure, but also ensure the safety of water quality and the stable operation of the system. The penstock is responsible for conveying the water in the reservoir to the underground powerhouse where the generator is located, ensuring that the water pressure is within a reasonable range to guarantee the power generation efficiency, having good sealing performance to prevent water leakage and ensuring the safety of the power station.

[0003] During the installation of the penstock in a pumped-storage power station, due to the limited space in the tunnel, the direction of the pipe orifice is inconsistent with the installation direction after the steel pipe is unloaded from the vehicle. It is necessary to adjust the direction of the penstock. Currently, the rotation of the penstock is supported by a rotating tray for adjustment. However, the current rotating tray has a simple structure and lacks the limit and fixation of the steel pipe, resulting in easy sliding and even tilting during the adjustment. In view of this, we designed a rotating tray for penstock installation in a pumped-storage power station. Summary of the Invention

[0004] The purpose of the present invention is to address the above problems existing in the prior art and propose a rotating tray for penstock installation in a pumped-storage power station. The technical problem to be solved by this invention is: how to achieve high stability during the installation of the penstock.

[0005] The purpose of the present invention can be achieved by the following technical solutions: A rotating tray for penstock installation in a pumped-storage power station, including a tray. Both sides of the top of the tray are fixed with side plates. A driving member for adjusting the angle of the tray is arranged at the bottom of the tray, and an extrusion member is installed on the side plates; The extrusion member includes an electric push rod fixed on the tray. The output end of the electric push rod is fixed with an extrusion plate. A rack is fixed on the back of the extrusion plate. The rack meshes with a gear. The top of the gear is coaxially fixed with a connecting rod. The top of the connecting rod is fixed with a mounting bracket. A rotating rod is rotatably arranged on the mounting bracket. When the gear meshing with the rack rotates, the mounting bracket deflects under the action of the connecting rod, and the rotating rod presses against the outer wall of the penstock to enhance its stability.

[0006] The working principle of the present invention is: the rack is moved by the operation of the electric push rod, and the two extrusion plates squeeze and fix the pressure steel pipe. At the same time, the gear meshing with the rack rotates, and the deflection of the mounting frame is achieved under the action of the connecting rod. The rotating rod is squeezed on the outer wall of the pressure steel pipe to enhance its stability. The set driving mechanism can realize the rotation of the support plate, realize the angle adjustment of the pressure steel pipe, and realize its installation.

[0007] The driving member includes a fixed shell fixed to the bottom of the support plate, the bottom of the fixed shell is rotatably connected to a mounting box, the bottom of the mounting box is fixed with a bottom plate, a driving motor is installed inside the mounting box, the output shaft of the driving motor is fixed to the bottom of the support plate, and the set driving mechanism can realize the rotation of the support plate and the angle adjustment of the pressure steel pipe.

[0008] A notch is provided at the bottom of the side plate, and the output end of the electric push rod is arranged through the notch. A second mounting hole for the connecting rod to pass through is provided on the side plate.

[0009] A connecting block is fixed to the outer end of the rack, a guide rod is fixed to the connecting block, the extrusion plate is fixed to the guide rod, and a first mounting hole for the guide rod to pass through is opened on the side plate.

[0010] The side plate is provided with an installation cavity, the rack is arranged through the installation cavity, and the gear is rotatably arranged at the bottom of the inner wall of the installation cavity.

[0011] A mounting opening is provided on the top of the support plate, and a plurality of rollers are equidistantly and rotatably arranged in the mounting opening. The rollers are used to squeeze the top of the pressure steel pipe in a sliding and deflecting manner to perform a limiting function.

[0012] The cam is provided with a plurality of springs, each of which is provided with a plurality of springs that are respectively provided with a plurality of springs and a plurality of springs that are provided on the cam, and the springs that are provided with the springs are provided with a plurality of springs that are provided on the cam.

[0013] Compared with the prior art, the rotary tray for installing the pressure steel pipe of a pumped storage power station of the present invention has the following advantages: 1. In the present invention, there are provided a pallet, side plates, extrusion members, connecting rods, mounting brackets, rotating rods, gears, drums, etc. The extrusion members include extrusion plates, racks, connecting blocks, guide rods, and electric push rods. During use, the penstock is placed on the top of the pallet. Through the operation of the electric push rods, the racks move, and the two extrusion plates squeeze and fix the penstock. At the same time, the gears meshing with the racks rotate, and under the action of the connecting rods, the mounting brackets deflect, and the rotating rods press against the outer wall of the penstock to enhance its stability. The provided drive mechanism can rotate the pallet to adjust the angle of the penstock and achieve its installation.

[0014] 2. In the present invention, there are provided drums, round holes, insertion tubes, insertion plates, springs, locking blocks, bayonets, push plates, etc. The drums rotatably arranged in the mounting openings play a supporting role and facilitate the movement of the penstock on the pallet for position adjustment. When the extrusion plates clamp, they will squeeze the insertion plates and springs, and the locking blocks on the insertion plates are fitted into the bayonets for positioning. The insertion plates move in the square holes of the insertion tubes, and during the clamping process, the rotation of the drums is not realized, which plays a role in keeping the penstock from moving easily during the clamping process.

[0015] 3. The top of the pallet is provided with mounting openings, and a number of drums are rotatably arranged at equal intervals in the mounting openings. By using the drums, in a sliding and deflecting manner, it plays a role in squeezing the top of the penstock for positioning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of a rotating pallet for penstock installation in a pumped-storage power station according to the present invention; Figure 2 is a structural schematic diagram of the pallet of a rotating pallet for penstock installation in a pumped-storage power station according to the present invention; Figure 3 is a partial three-dimensional structural schematic diagram of a rotating pallet for penstock installation in a pumped-storage power station according to the present invention; Figure 4 is a half-section three-dimensional structural schematic diagram of the drum of a rotating pallet for penstock installation in a pumped-storage power station according to the present invention; Figure 5 is a three-dimensional structural schematic diagram of the side plate of a rotating pallet for penstock installation in a pumped-storage power station according to the present invention.

[0017] In the figure, 1 is a pallet; 101 is an installation opening; 102 is a notch; 2 is a side plate; 3 is an extrusion member; 301 is an extrusion plate; 302 is a rack; 303 is a connecting block; 304 is a guide rod; 305 is an electric push rod; 4 is an installation box; 5 is a fixed shell; 6 is a first installation hole; 7 is a notch; 8 is an installation cavity; 9 is a second installation hole; 10 is a connecting rod; 11 is an installation frame; 12 is a rotating rod; 13 is a gear; 14 is a push plate; 15 is a roller; 16 is a round hole; 17 is an insertion tube; 18 is an insertion plate; 19 is a spring; 20 is a clamping block; 21 is a clamping opening. Detailed implementation manner

[0018] The following are specific embodiments of the present invention and in combination with the accompanying drawings, the technical solutions of the present invention will be further described, but the present invention is not limited to these embodiments.

[0019] As Figures 1-4 shown, a rotating pallet for the installation of a penstock in a pumped storage power station includes a pallet 1. Both sides of the top of the pallet 1 are fixedly provided with side plates 2. A driving member for realizing the angle adjustment of the pallet 1 is arranged at the bottom of the pallet 1. An extrusion member 3 is installed on the side plate 2; The extrusion member 3 includes an electric push rod 305 fixed on the pallet 1. The output end of the electric push rod 305 is fixedly provided with an extrusion plate 301. A rack 302 is fixedly provided on the back of the extrusion plate 301. The rack 302 meshes with a gear 13. The top of the gear 13 is coaxially fixedly provided with a connecting rod 10. The top of the connecting rod 10 is fixedly provided with an installation frame 11. A rotating rod 12 is rotatably arranged on the installation frame 11. The gear 13 meshing with the rack 302 rotates, and under the action of the connecting rod 10, the deflection of the installation frame 11 is realized. The rotating rod 12 presses against the outer wall of the penstock to strengthen its stability.

[0020] The working principle of the present invention is as follows: When in use, the penstock is placed on the top of the pallet 1. Through the operation of the electric push rod 305, the movement of the rack 302 is realized, and the two extrusion plates 301 squeeze and fix the penstock. At the same time, the gear 13 meshing with the rack 302 rotates, and under the action of the connecting rod 10, the deflection of the installation frame 11 is realized. The rotating rod 12 presses against the outer wall of the penstock to strengthen its stability. The provided driving mechanism can realize the rotation of the pallet 1, realize the angle adjustment of the penstock, and realize its installation.

[0021] The driving member includes a fixed shell 5 fixed at the bottom of the pallet 1. The bottom of the fixed shell 5 is rotatably connected with an installation box 4. The bottom of the installation box 4 is fixedly provided with a bottom plate. A driving motor is installed inside the installation box 4. The output shaft of the driving motor is fixedly connected with the bottom of the pallet 1. The provided driving mechanism can realize the rotation of the pallet 1, realize the angle adjustment of the penstock.

[0022] A notch 7 is formed at the bottom of the side plate 2, and the output end of the electric push rod 305 passes through the notch 7. A second mounting hole 9 for the connecting rod 10 to pass through is formed in the side plate 2.

[0023] A connecting block 303 is fixed to the outer end of the rack 302. A guide rod 304 is fixed to the connecting block 303. The pressing plate 301 is fixed to the guide rod 304. A first mounting hole 6 for the guide rod 304 to pass through is formed in the side plate 2.

[0024] An installation cavity 8 is formed in the side plate 2. The rack 302 passes through the installation cavity 8. The gear 13 is rotatably arranged at the bottom of the inner wall of the installation cavity 8.

[0025] An installation opening 101 is formed at the top of the support plate 1. A plurality of rollers 15 are rotatably arranged at equal intervals in the installation opening 101. By using the rollers 15, the top of the pressure steel pipe is squeezed in a sliding and deflecting manner to play a limiting role.

[0026] A round hole 16 is formed at one end of the roller 15, and an insertion tube 17 is inserted into the round hole 16. A clamping block 20 is fixed to the inner end of the insertion tube 17. A clamping notch 21 adapted to the clamping block 20 is formed at the end face of the round hole 16. A square hole is formed at the other end of the insertion tube 17, and an insertion plate 18 is inserted into the square hole. A spring 19 is fixed to the outer end of the insertion tube 17, and the spring 19 is sleeved on the outer wall of the insertion plate 18. The other ends of a plurality of insertion plates 18 are fixed to the same push plate 14. The push plate 14 is fixed to the bottom of the corresponding pressing plate 301. A notch 102 for the push plate 14 to slide is formed on one side of the top of the support plate 1. The roller 15, the round hole 16, the insertion tube 17, the insertion plate 18, the spring 19, the clamping block 20, the clamping notch 21 and the push plate 14 are provided. The roller 15 rotatably arranged in the installation opening 101 plays a supporting role and facilitates the movement of the pressure steel pipe on the support plate 1 for position adjustment. When the pressing plate 301 clamps, the insertion plate 18 and the spring 19 will be squeezed. The clamping block 20 on the insertion plate 18 is engaged in the clamping notch 21 for limiting. The insertion plate 18 moves in the square hole of the insertion tube 17. During the clamping process, the rotation of the roller 15 will not be realized, and the pressure steel pipe is kept from moving easily during the clamping process.

[0027] Working principle of the present invention: By providing a pallet 1, side plates 2, an extrusion member 3, a connecting rod 10, a mounting bracket 11, a rotating rod 12, a gear 13, a roller 15, etc., the extrusion member 3 includes an extrusion plate 301, a rack 302, a connecting block 303, a guide rod 304, and an electric push rod 305. During use, the pressure steel pipe is placed on the top of the pallet 1. Through the operation of the electric push rod 305, the rack 302 moves, and the two extrusion plates 301 squeeze and fix the pressure steel pipe. At the same time, the gear 13 meshing with the rack 302 rotates, and under the action of the connecting rod 10, the mounting bracket 11 deflects, and the rotating rod 12 presses against the outer wall of the pressure steel pipe to enhance its stability. The provided drive mechanism can realize the rotation of the pallet 1, adjust the angle of the pressure steel pipe, and achieve its installation. An installation opening 101 is provided at the top of the pallet 1, and a number of rollers 15 are rotatably arranged at equal intervals in the installation opening 101. By using the rollers 15, in a sliding and deflecting manner, it plays a role in squeezing the top of the pressure steel pipe for limiting; further, there are provided rollers 15, round holes 16, insertion pipes 17, insertion plates 18, springs 19, clamping blocks 20, clamping openings 21, a push plate 14, etc. The rollers 15 rotatably arranged in the installation opening 101 play a supporting role and facilitate the movement of the pressure steel pipe on the pallet 1 for position adjustment. When the extrusion plate 301 clamps, it will squeeze the insertion plate 18 and the spring 19. The clamping block 20 on the insertion plate 18 is fitted into the clamping opening 21 for limiting. The insertion plate 18 moves in the square hole of the insertion pipe 17. During the clamping process, the rotation of the roller 15 will not be realized, playing a role in keeping the pressure steel pipe not easily movable during the clamping process.

[0028] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A rotating tray for installing a pressure steel pipe of a pumped storage power station, comprising a tray (1), characterized in that: Side plates (2) are fixed to both sides of the top of the support plate (1); a driving member for adjusting the angle of the support plate (1) is provided at the bottom of the support plate (1); and an extrusion member (3) is installed on the side plate (2); The extrusion member (3) comprises an electric push rod (305) fixed on the support plate (1); an extrusion plate (301) is fixed to the output end of the electric push rod (305); a rack (302) is fixed to the back of the extrusion plate (301); a gear (13) is meshed with the rack (302); a connecting rod (10) is coaxially fixed to the top of the gear (13); a mounting frame (11) is fixed to the top of the connecting rod (10); and a rotating rod (12) is rotatably arranged on the mounting frame (11).

2. A rotating tray for installing a pressure steel pipe of a pumped storage power station according to claim 1, characterized in that: The driving member comprises a fixed shell (5) fixed to the bottom of the support plate (1); the bottom of the fixed shell (5) is rotatably connected to a mounting box (4); the bottom of the mounting box (4) is fixed with a bottom plate; a driving motor is installed inside the mounting box (4); and the output shaft of the driving motor is fixed to the bottom of the support plate (1).

3. A rotating tray for installing a pressure steel pipe of a pumped storage power station according to claim 2, characterized in that: A notch (7) is provided at the bottom of the side plate (2), and the output end of the electric push rod (305) is arranged through the notch (7). A second mounting hole (9) for the connecting rod (10) to pass through is provided on the side plate (2).

4. A rotating tray for installing a pressure steel pipe of a pumped storage power station according to claim 3, characterized in that: A connecting block (303) is fixed to the outer end of the rack (302), a guide rod (304) is fixed to the connecting block (303), the extrusion plate (301) is fixed to the guide rod (304), and a first mounting hole (6) for the guide rod (304) to pass through is provided on the side plate (2).

5. A rotating tray for installing a pressure steel pipe of a pumped storage power station according to claim 4, characterized in that: The side plate (2) is provided with a mounting cavity (8), the rack (302) is arranged through the mounting cavity (8), and the gear (13) is rotatably arranged at the bottom of the inner wall of the mounting cavity (8).

6. A rotating tray for installing a pressure steel pipe of a pumped storage power station according to claim 5, characterized in that: A mounting opening (101) is provided on the top of the support plate (1), and a plurality of rollers (15) are rotatably arranged at equal intervals in the mounting opening (101).

7. A rotating tray for installing a pressure steel pipe of a pumped storage power station according to claim 6, characterized in that: A circular hole (16) is formed at one end of the roller (15), and a plug (17) is inserted into the circular hole (16); a block (20) is fixed to the inner end of the plug (17); a socket (21) adapted to the block (20) is formed on the end surface of the circular hole (16); a square hole is formed at the other end of the plug (17), and a plug plate (18) is inserted into the square hole; a spring (19) is fixed to the outer end of the plug (17), and the spring (19) is sleeved on the outer wall of the plug plate (18); a same push plate (14) is fixed to the other end of a plurality of the plug plates (18); the push plate (14) is fixed to the bottom of the corresponding extrusion plate (301); and a slot (102) for the push plate (14) to slide is formed on one side of the top of the support plate (1).

Citation Information

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