Intelligent conveying equipment and method for garbage classification and recovery
Through the transfer equipment with adjustable length and height, the problem of insufficient flexibility and expansion of the garbage sorting system is solved, and the efficient and clean transportation of garbage sorting equipment is achieved, adapting to the garbage disposal needs of different scales and layouts.
Patent Information
- Application Number
- CN202510546732.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-07-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The station size and height of existing garbage disposal equipment are fixed, resulting in insufficient flexibility and expansion of the garbage sorting system, which cannot meet the needs of garbage disposal of different scales and layouts, and poor transportation can easily lead to material accumulation or overflow.
The conveying equipment with adjustable length and height is adopted, and the dynamic adjustment of the effective length and height of the conveyor belt is achieved through the mobile frame structure driven by the hydraulic cylinder and the driving motor. Combined with the magnetic separation roller and the cleaning structure, it ensures the flexibility of garbage sorting and the smoothness of transportation.
It realizes flexible configuration of work stations of garbage sorting equipment, avoids idleness or inadequacy, and adapts to garbage disposal sites of different sizes and layouts, ensures efficient and cleanliness of transportation, and prevents blockage and odor breeding.
Smart Images

Figure CN120229489A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field related to garbage recycling, and more specifically, particularly relates to a conveying device and method for intelligent garbage sorting and recycling. Background Art
[0002] With the acceleration of urbanization and the improvement of environmental awareness, traditional garbage disposal methods can no longer meet the needs. Therefore, intelligent garbage sorting and recycling systems have come into being. Through advanced technologies such as the Internet of Things, big data and artificial intelligence, efficient garbage sorting and recycling can be achieved. Conveying equipment, as an important part of the system, is used to accurately transport the recycled garbage to the next processing link, such as compression, packaging or further sorting, to ensure the smoothness and accuracy of the garbage transportation process.
[0003] Prior art includes a patent document with publication number CN115108246A, which discloses a self-cleaning garbage conveying device, which includes a conveying assembly, which includes a circulating transmission member and a plurality of conveying members, both ends of which are respectively connected to the circulating transmission member, and two adjacent conveying members are connected by a movable connection structure, the movable connection structure includes a first side connection part and a second side connection part, when two adjacent conveying members are connected, the first side connection part is arranged on one of the conveying members, and the second side connection part is arranged on the other conveying member, the first side connection part is arranged on the outside of the second side connection part, and the stacking connection is convenient for assembly and disassembly, sealing the gap and avoiding jamming, the first side connection part and the second side connection part are in contact through an arc surface so that the two adjacent conveying members can rotate relative to each other, and a mud scraping part is arranged at the end of the first side connection part, which is used to clean the attachments on the second side connection part. The present application has the effect of improving the working efficiency of the garbage disposal equipment. The key points of the technical solution are: two adjacent conveying members are stacked and connected by a first side connecting part and a second side connecting part, which is convenient for assembly and disassembly, and the gap between the two conveying members is sealed. However, the conveying device of the prior art kitchen waste sorting equipment still has the following defects: 1. In the prior art, the size of the device station is fixed, and the number of stations where the garbage sorting robot is installed is fixed, which limits the flexibility and scalability of the garbage sorting system. Moreover, with the increase in garbage processing volume or the diversification of sorting requirements, this fixed configuration may not meet actual production needs; 2. In the prior art, the material feeding height of the device is fixed, which makes it inconvenient to adjust the tail height when materials of different heights or accumulation amounts need to be conveyed, which can easily lead to material accumulation, overflow or poor conveying.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and an intelligent garbage sorting and recycling conveying equipment and method is provided, in order to achieve a more practical purpose. Summary of the invention
[0005] The present invention provides a conveying device and method for intelligent garbage classification and recycling, which are used to overcome the above-mentioned defects in the prior art.
[0006] The purpose and effect of a conveying device and method for intelligent garbage classification and recycling according to the present invention are achieved by the following specific technical means: A conveying device for intelligent garbage classification and recycling, including a chassis, A fixing frame is installed at the top of the chassis, and a first deflecting roller is installed at the top inside the fixing frame. Baffle plates are installed on both sides of the top of the fixing frame, and a conveyor belt is installed inside the fixing frame; A second moving frame is slidably connected inside one side of the fixing frame, and a reduction motor is installed on one side of the second moving frame. A driving roller connected to the end of the output shaft of the reduction motor is rotatably connected inside the second moving frame; A first moving chassis is fixed to the bottom end of the second moving frame, and a hopper is installed on the top of the first moving chassis; A blanking structure is arranged inside the bottom end of the hopper for controlling the falling of the garbage inside the hopper; An extension structure is arranged at the top of the chassis. Among them, the extension structure includes liquid storage cylinders fixed on both sides of the top of the chassis, a third piston slidably connected inside the liquid storage cylinders, a tensioning rod fixed on one side of the third piston and connected to the first moving seat, a three-way connection valve installed on one side of the top of the liquid storage cylinder, connecting pipes installed on both sides of the three-way connection valve, a liquid injection valve installed on one side of the liquid storage cylinder, a hydraulic cylinder fixed inside the fixing frame with its telescopic end connected to the second moving frame, first compensation cylinders installed on both sides inside the fixing frame, a first piston slidably connected inside the first compensation cylinders, a first transmission rod installed on one side of the first piston and connected to the second moving frame, a second compensation cylinder fixed inside one side of the fixing frame, a second piston fixed inside the second compensation cylinder, a second transmission rod fixed on the top of one side of the second piston and connected to the first moving frame, and a tensioning assembly arranged inside the fixing frame; A first moving frame is slidably connected to the top of one side of the chassis, and a second deflecting roller is rotatably connected inside the first moving frame. A magnetic separation roller is installed inside one side of the first moving frame, and a metal waste bin connected to the first moving frame is installed at the bottom end of the magnetic separation roller. A discharge hopper is installed on one side of the first moving frame; A lifting structure is arranged at the bottom end of the first moving frame for adjusting the height of the conveyor belt; A cleaning structure is arranged on one side of the bottom end of the first moving frame for cleaning the surface of the conveyor belt.
[0007] Further technical solution: The tensioning assembly includes a second guide roller rotatably connected to one side of the bottom end of the fixed frame, a first guide roller disposed at the top end of one side of the second guide roller and rotatably connected to the fixed frame, guide rails fixed to both sides of the top end of the chassis, a first moving seat slidably connected to the outside of the guide rails, a push plate fixed to the top end of the first moving seat, a tension spring installed on one side of the push plate, a roller frame fixed to one side of the tension spring, a tensioning roller rotatably connected to the inside of one side of the roller frame, and a slide bar fixed to one side of the roller frame and slidably connected to the push plate.
[0008] Further technical solution: First guide grooves are installed on both sides of the second moving frame, slide rails matching the first guide grooves are installed on the inner side of the contact part between the fixed frame and the second moving frame, second guide grooves are installed on both sides of the fixed frame, and slide ways matching the first guide grooves are installed on the inner side of the contact part between the first moving frame and the fixed frame.
[0009] Further technical solution: The three-way connection valve is respectively communicated with the first compensation cylinder and the second compensation cylinder through connecting pipes, and the diameters among the liquid storage cylinder, the first compensation cylinder and the second compensation cylinder are equal.
[0010] Further technical solution: The lifting structure includes a second moving seat fixed to the bottom end of the first moving frame, an outer cylinder slidably connected to the outside of the second moving seat, a bottom plate fixed to the bottom end of the outer cylinder, second moving chassis installed on both sides of the bottom end of the bottom plate, a protective sleeve fixed to the bottom end of the bottom plate, a driving motor installed on the top end of the bottom plate, a transmission bevel gear installed on the bottom end of the bottom plate and connected to the end of the output shaft of the driving motor, a driven bevel gear meshed with the outside of the transmission bevel gear, a lead screw threadedly connected to the inside of the second moving seat, a first bevel gear fixed to the bottom end of the lead screw, and a second bevel gear disposed on one side of the driven bevel gear and meshed with the first bevel gear.
[0011] Further technical solution: The driven bevel gears are annularly and equidistantly distributed at the bottom end of the transmission bevel gear, and internal threads matching the lead screw are provided on the inner side wall of the bottom end of the outer cylinder.
[0012] Further technical solution: The blanking structure includes a first driving wheel installed on one side of the driving roller, a first transmission belt sleeved outside the first driving wheel, a transmission shaft rotatably connected to the inner bottom end of the hopper, a material pushing plate fixed outside the transmission shaft, a movable tool holder installed at the top end of one side of the material pushing plate, a fixed tool holder fixed on one side inside the hopper, a guide seat fixed outside the end of the transmission shaft, a movable piece slidably connected inside the guide seat, a deformation wheel installed at the top end of the movable piece, a main gear rotatably connected to the end of the transmission shaft, a guide rod fixed on one side of the movable piece and slidably connected to the main gear, a pinion rotatably connected to one side of the guide seat and meshed with the main gear, a locking bolt threadedly connected to the outside of one group of movable pieces, a hydraulic telescopic cylinder installed on one side of the second movable frame, a second movable plate installed at the telescopic end of the hydraulic telescopic cylinder and slidably connected to the first guide groove, a compression spring fixed on one side of the second movable plate, a pushing frame fixed on one side of the compression spring and slidably connected to the first guide groove, and a tensioning wheel rotatably connected inside the tensioning wheel and in contact with the first transmission belt.
[0013] Further technical solution: An arc-shaped hole groove is formed inside the main gear, the guide rod passes through the guide seat and extends into the arc-shaped hole groove, and a sliding structure is formed between the guide rod and the main gear through the arc-shaped hole groove.
[0014] Further technical solution: The cleaning structure includes a water tank fixed at the bottom end of the first movable frame, a scraping plate rotatably connected to one side inside the water tank, a tension spring installed between the scraping plate and the water tank, a brush roller rotatably connected inside the water tank, a driven wheel installed on one side of the brush roller, a second driving wheel installed on one side of the magnetic separation roller, a second transmission belt sleeved outside the second driving wheel and connected to the driven wheel, a high-pressure spray pipe installed at the bottom end of one side of the water tank, and a sewage discharge valve fixed at the bottom end of the water tank.
[0015] Further technical solution includes the following steps: S1: Debugging and assembly: Place the device in the designated area. According to the number of work positions of the garbage sorting robot, use the extension structure to drive the second movable frame to move and adjust the length of the device. Install the garbage sorting robot on both sides of the fixed frame. According to the height of the subsequent processing equipment, use the lifting structure to drive the first movable frame to move upward and adjust the output height of the device so that the discharge hopper is docked with the subsequent processing equipment. S2: Garbage blanking: Use a lifting device such as a forklift to pour the garbage to be processed into the hopper. Use the blanking structure to adjust the falling speed of the garbage inside the hopper so that it is evenly distributed on the surface of the garbage conveyor belt. S3: Garbage Conveying: Start the reduction motor to drive the driving roller to rotate, so that the driving roller drives the conveyor belt to move. The conveyor belt conveys the garbage falling from the hopper, and the direction and path of the conveyor belt are guided by the first deflection roller, the second deflection roller, and the magnetic separation roller, so that the conveyor belt conveys the garbage into the discharge hopper; S4: Garbage Sorting: The garbage sorting robot on both sides of the fixed frame conducts preliminary sorting on the conveyed garbage. At the same time, the baffle prevents the garbage from falling into the gap between the conveyor belt and the fixed frame during the sorting process. The magnetic separation roller uses magnetic force to adsorb ferromagnetic metal garbage, so that the ferromagnetic metal garbage cannot fall into the discharge hopper. When the ferromagnetic metal garbage moves to the non-magnetic area inside the metal waste bin, the ferromagnetic metal garbage falls into the metal waste bin due to the loss of magnetic attraction.
[0016] Compared with the prior art, the present invention has the following beneficial effects: For the conveying device and method for intelligent garbage classification and recycling of the present invention, by starting the hydraulic cylinder to extend to adjust the effective length of the conveyor belt, and at the same time, the tensioning roller moves backward to compensate for the extended effective length of the conveyor belt, thereby realizing the station adjustment function of this device, and resources can be flexibly configured according to the actual garbage sorting requirements, avoiding the idleness or insufficiency of sorting stations, thus improving the sorting efficiency, and at the same time enabling the device to adapt to garbage treatment sites of different scales and layouts; For the conveying device and method for intelligent garbage classification and recycling of the present invention, by starting the driving motor to drive the four groups of lead screws to rotate at the same time, the second moving seat drives the first moving frame to move, and at the same time, the tensioning roller moves to compensate for the effective length of the conveyor belt, thereby realizing the conveying height adjustment function of this device, so as to adapt to working platforms or processing equipment of different heights, realize smooth docking with other processing equipment, and improve the coordination efficiency of the entire garbage classification production line; For the conveying device and method for intelligent garbage classification and recycling of the present invention, the driving roller drives the transmission shaft to rotate to ensure that the garbage falls evenly. The rotating pinion adjusts the diameter of the deformation wheel, thereby adjusting the connecting falling speed. Thus, the blanking adjustment function of this device is realized, which is convenient for regulating the blanking speed and quantity, making the garbage evenly distributed on the surface of the conveyor belt. At the same time, the blanking regulation can also adapt to different types and humidities of garbage, preventing blockage and overflow; For the conveying device and method for intelligent garbage classification and recycling of the present invention, the magnetic separation roller drives the brush roller to roll to clean the foreign matters attached to the surface of the conveyor belt, and the conveyor belt is subjected to high-pressure flushing by the high-pressure spray pipe to improve the cleaning effect of the brush roller. Thus, the surface cleaning function of this device is realized, keeping the conveyor belt clean, preventing garbage residue and odor generation, thereby improving the working environment and ensuring the health of operators. Description of the Drawings
[0017] Figure 1is one of the overall three-dimensional structure diagrams of the present invention; Figure 2 is the second of the overall three-dimensional structure diagrams of the present invention; Figure 3 is the overall three-dimensional sectional structure diagram of the present invention; Figure 4 is the Figure 3 enlarged structure diagram at position B in Figure 5 is the Figure 3 enlarged structure diagram at position C in Figure 6 is the Figure 3 enlarged structure diagram at position E in Figure 7 is the three-dimensional structure diagram of the tensioning roller of the present invention; Figure 8 is the three-dimensional sectional structure diagram of the lifting structure of the present invention; Figure 9 is the Figure 2 enlarged structure diagram at position A in Figure 10 is the Figure 3 enlarged structure diagram at position D in Figure 11 is the three-dimensional diagram of the cleaning structure of the present invention.
[0018] Explanation of reference numerals: 1. Chassis; 2. Extension structure; 201. Liquid storage cylinder; 202. Connecting pipe; 203. Guide rail; 204. First moving seat; 205. First guide groove; 206. Second guide groove; 207. Three-way connection valve; 208. Liquid injection valve; 209. Hydraulic cylinder; 210. First compensation cylinder; 211. First transmission rod; 212. First piston; 213. Second compensation cylinder; 214. Second piston; 215. Second transmission rod; 216. Tension rod; 217. Third piston; 218. Push plate; 219. Tension roller; 220. First guide roller; 221. Second guide roller; 222. Roller frame; 223. Slide bar; 224. Tension spring; 3. Fixed frame; 4. Conveyor belt; 5. First moving chassis; 6. Blank discharging structure; 601. First driving wheel; 602. First driving belt; 603. Pinion; 604. Moving piece; 605. Guide seat; 606. Guide rod; 607. Main gear; 608. Locking bolt; 609. Deformation wheel; 610. Transmission shaft; 611. Hydraulic telescopic cylinder; 612. Second moving plate; 613. Compression spring; 614. Pushing frame; 615. Fixed tool holder; 616. Material deflecting plate; 617. Moving tool holder; 618. Tension wheel; 7. Hopper; 8. Lifting structure; 801. Outer cylinder; 802. Bottom plate; 803. Second moving chassis; 804. Protective sleeve; 805. Driving motor; 806. First bevel gear; 807. Driven bevel gear; 808. Driving bevel gear; 809. Second bevel gear; 810. Second moving seat; 811. Lead screw; 9. Cleaning structure; 901. Water tank; 902. Tensile spring; 903. Scraper; 904. Brush roller; 905. Second driving wheel; 906. Second driving belt; 907. Driven wheel; 908. High-pressure spray pipe; 909. Drain valve; 10. Baffle plate; 11. First deflecting roller; 12. Metal waste chute; 13. First moving frame; 14. Discharge hopper; 15. Second moving frame; 16. Magnetic separation roller; 17. Second deflecting roller; 18. Driving roller; 19. Reduction motor. Detailed implementation manners
[0019] The following further describes in detail the implementation manners of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0020] In the description of the present invention, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] As shown in the attached Figure 1 to the attached Figure 11 drawings: The present invention provides a conveying device for intelligent garbage classification and recycling, including a chassis 1, a fixing frame 3, installed at the top of the chassis 1, and a first deflecting roller 11 is installed at the top inside the fixing frame 3. Baffle plates 10 are installed on both sides of the top of the fixing frame 3, and a conveyor belt 4 is installed inside the fixing frame 3; A second moving frame 15 is slidably connected inside one side of the fixing frame 3, and a reduction motor 19 is installed on one side of the second moving frame 15. A driving roller 18 connected to the end of the output shaft of the reduction motor 19 is rotatably connected inside the second moving frame 15; A first moving chassis 5 is fixed to the bottom end of the second moving frame 15, and a hopper 7 is installed on the top of the first moving chassis 5; A blanking structure 6 is arranged inside the bottom end of the hopper 7 for controlling the falling of the garbage inside the hopper 7; The extension structure 2 is arranged at the top end of the chassis 1. Among them, the extension structure 2 includes liquid storage cylinders 201 fixed on both sides of the top end of the chassis 1, a third piston 217 slidably connected inside the liquid storage cylinders 201, a tension rod 216 fixed on one side of the third piston 217 and connected to the first moving seat 204, a three-way connection valve 207 installed on one side of the top end of the liquid storage cylinder 201, connecting pipes 202 installed on both sides of the three-way connection valve 207, a liquid injection valve 208 installed on one side of the liquid storage cylinder 201, a hydraulic cylinder 209 fixed inside the fixed frame 3 with its telescopic end connected to the second moving frame 15, first compensation cylinders 210 installed on both sides inside the fixed frame 3, a first piston 212 slidably connected inside the first compensation cylinders 210, a first transmission rod 211 installed on one side of the first piston 212 and connected to the second moving frame 15, a second compensation cylinder 213 fixed inside one side of the fixed frame 3, a second piston 214 fixed inside the second compensation cylinder 213, a second transmission rod 215 fixed on the top end of one side of the second piston 214 and connected to the first moving frame 13, and a tensioning assembly arranged inside the fixed frame 3; The first moving frame 13 is slidably connected to the top end of one side of the chassis 1. The second deflector roller 17 is rotatably connected inside the first moving frame 13. A magnetic separation roller 16 is installed inside one side of the first moving frame 13. A metal waste bin 12 connected to the first moving frame 13 is installed at the bottom end of the magnetic separation roller 16. A discharge hopper 14 is installed on one side of the first moving frame 13; The lifting structure 8 is arranged at the bottom end of the first moving frame 13 and is used to adjust the height of the conveyor belt 4 during transportation; The cleaning structure 9 is arranged on one side of the bottom end of the first moving frame 13 and is used to clean the surface of the conveyor belt 4.
[0023] In this embodiment, the length of the device is adjusted by the extension structure 2, the height of the device output is adjusted by the lifting structure 8, the garbage to be processed is poured into the hopper 7, the falling speed of the garbage in the hopper 7 is adjusted by the blanking structure 6, the garbage falling from the hopper 7 is transported by the conveyor belt 4, the garbage is transported into the discharge hopper 14, and the garbage transported is initially sorted by the garbage sorting robots on both sides of the fixed frame 3. At the same time, the baffle 10 prevents the garbage from falling into the gap between the conveyor belt 4 and the fixed frame 3 during the sorting process.
[0024] Preferably, the tensioning assembly includes a second guide roller 221 rotatably connected to one side of the bottom end of the fixed frame 3, a first guide roller 220 disposed at the top of one side of the second guide roller 221 and rotatably connected to the fixed frame 3, guide rails 203 fixed to both sides of the top end of the chassis 1, a first moving seat 204 slidably connected to the outside of the guide rails 203, a push plate 218 fixed to the top end of the first moving seat 204, a tensioning spring 224 installed on one side of the push plate 218, a roller frame 222 fixed to one side of the tensioning spring 224, a tensioning roller 219 rotatably connected to the inside of one side of the roller frame 222, and a slide bar 223 fixed to one side of the roller frame 222 and slidably connected to the push plate 218.
[0025] In this embodiment, by starting the hydraulic cylinder 209 to extend, the second moving frame 15 drives the first moving chassis 5 to move on the ground to adjust the effective length of the conveyor belt 4. At the same time, the tensioning roller 219 moves backward to compensate for the effective length of the extended conveyor belt 4. The tensioning spring 224 that contracts pushes the tensioning roller 219 to move, ensuring that the conveyor belt 4 remains in a taut state during the process of adjusting its effective length.
[0026] Preferably, first guide grooves 205 are installed on both sides of the second moving frame 15, slide rails matching the first guide grooves 205 are installed on the inner side of the contact part between the fixed frame 3 and the second moving frame 15, second guide grooves 206 are installed on both sides of the fixed frame 3, and slide ways matching the first guide grooves 205 are installed on the inner side of the contact part between the first moving frame 13 and the fixed frame 3.
[0027] In this embodiment, the second moving frame 15 is matched with the slide rails of the fixed frame 3 through the first guide grooves 205 to ensure the stability of linear motion. At the same time, the fixed frame 3 is matched with the slide ways of the first moving frame 13 through the second guide grooves 206 to achieve the coordinated and precise movement of multiple frames.
[0028] Preferably, the three-way connection valve 207 is respectively communicated with the first compensation cylinder 210 and the second compensation cylinder 213 through the connecting pipe 202, and the diameters of the liquid storage cylinder 201, the first compensation cylinder 210 and the second compensation cylinder 213 are equal.
[0029] In this embodiment, the three-way connection valve 207 communicates the first compensation cylinder 210 and the second compensation cylinder 213 through the connecting pipe 202 to ensure the fluid transmission efficiency and optimize the system pressure balance. Moreover, the diameters of the liquid storage cylinder 201, the first compensation cylinder 210 and the second compensation cylinder 213 are equal, so that when the second piston 214 or the first piston 212 moves, the third piston 217 moves the same distance synchronously.
[0030] Preferably, the lifting structure 8 includes a second moving seat 810 fixed to the bottom end of the first moving frame 13, an outer cylinder 801 slidably connected to the outside of the second moving seat 810, a bottom plate 802 fixed to the bottom end of the outer cylinder 801, second moving chassis 803 installed on both sides of the bottom end of the bottom plate 802, a protective sleeve 804 fixed to the bottom end of the bottom plate 802, a driving motor 805 installed on the top end of the bottom plate 802, a transmission bevel gear 808 installed on the bottom end of the bottom plate 802 and connected to the end of the output shaft of the driving motor 805, a driven bevel gear 807 meshingly connected to the outside of the transmission bevel gear 808, a lead screw 811 threadedly connected to the inside of the second moving seat 810, a first bevel gear 806 fixed to the bottom end of the lead screw 811, and a second bevel gear 809 arranged on one side of the driven bevel gear 807 and meshingly connected to the first bevel gear 806.
[0031] In this embodiment, by starting the driving motor to drive the four groups of lead screws 811 to rotate simultaneously, the second moving seat 810 drives the first moving frame 13 to move, and at the same time, the tensioning roller 219 moves to compensate for the effective length of the conveyor belt 4.
[0032] Preferably, the driven bevel gears 807 are annularly and equidistantly distributed at the bottom end of the transmission bevel gear 808, and internal threads matching the lead screws 811 are provided on the inner side wall of the bottom end of the outer cylinder 801.
[0033] In this embodiment, the lead screws 811 are matched with the internal threads of the outer cylinder 801 to achieve an accurate conversion from rotation to linear motion, facilitating the adjustment of the position of the outer cylinder 801.
[0034] Preferably, the blanking structure 6 includes a first transmission wheel 601 installed on one side of the driving roller 18, a first transmission belt 602 sleeved outside the first transmission wheel 601, a transmission shaft 610 rotatably connected to the inner bottom end of the hopper 7, a material pushing plate 616 fixed outside the transmission shaft 610, a moving tool holder 617 installed at the top end of one side of the material pushing plate 616, a fixed tool holder 615 fixed on one side inside the hopper 7, a guide seat 605 fixed outside the end of the transmission shaft 610, a moving piece 604 slidably connected inside the guide seat 605, a deformation wheel 609 installed at the top end of the moving piece 604, a main gear 607 rotatably connected to the end of the transmission shaft 610, a guide rod 606 fixed on one side of the moving piece 604 and slidably connected to the main gear 607, a pinning bolt 608 threadedly connected outside one group of moving pieces 604, a hydraulic telescopic cylinder 611 installed on one side of the second moving frame 15, a second moving plate 612 installed at the telescopic end of the hydraulic telescopic cylinder 611 and slidably connected to the first guide groove 205, a compression spring 613 fixed on one side of the second moving plate 612, a pushing frame 614 fixed on one side of the compression spring 613 and slidably connected to the first guide groove 205, and a tension pulley 618 rotatably connected inside the tension pulley 618 and in contact with the first transmission belt 602.
[0035] In this embodiment, the driving roller 18 drives the transmission shaft 610 to rotate through the first transmission wheel 601, the first transmission belt 602 and the deformation wheel 609, so that the material pushing plate 616 stirs the garbage inside the hopper 7 to fall, ensuring the uniform falling of the garbage. The rotation of the pinion 603 adjusts the diameter of the deformation wheel 609, thereby adjusting the rotation speed of the transmission shaft 610, so as to control the falling speed of the garbage according to the type of garbage. The compression spring 613 pushes the tension pulley 618 to squeeze the first transmission belt 602, ensuring the effective transmission of the first transmission belt 602.
[0036] Preferably, an arc-shaped hole groove is formed inside the main gear 607. The guide rod 606 passes through the guide seat 605 and extends into the arc-shaped hole groove. The guide rod 606 and the main gear 607 form a sliding structure through the arc-shaped hole groove.
[0037] In this embodiment, through the sliding of the guide rod 606 in the arc-shaped hole groove, the linkage between the main gear 607 and the guide rod 606 is realized, so that while the main gear 607 rotates, the guide rod 606 can move along a specific path to adjust the position of the moving piece 604.
[0038] Preferably, the cleaning structure 9 includes a water tank 901 fixed to the bottom end of the first moving frame 13, a scraping plate 903 rotatably connected to one side inside the water tank 901, a tension spring 902 installed between the scraping plate 903 and the water tank 901, a brush roller 904 rotatably connected inside the water tank 901, a driven wheel 907 installed on one side of the brush roller 904, a second driving wheel 905 installed on one side of the magnetic separation roller 16, a second driving belt 906 sleeved outside the second driving wheel 905 and connected to the driven wheel 907, a high-pressure spray pipe 908 installed at the bottom end of one side of the water tank 901, and a sewage discharge valve 909 fixed to the bottom end of the water tank 901.
[0039] In this embodiment, the magnetic separation roller 16 is used to drive the brush roller 904 to roll, so as to clean the foreign matters attached to the surface of the conveyor belt 4, and the conveyor belt 4 is subjected to high-pressure flushing by the high-pressure spray pipe 908 to improve the cleaning effect of the brush roller 904.
[0040] The specific usage method of the present invention: Place the device in a designated area. According to the number of work positions of the garbage sorting robot, use the extension structure 2 to drive the second moving frame 15 to move and adjust the length of the device. Install the garbage sorting robot on both sides of the fixed frame 3. According to the height of the subsequent processing equipment, use the lifting structure 8 to drive the first moving frame 13 to move upward and adjust the output height of the device to dock the discharge hopper 14 with the subsequent processing equipment. Use a lifting equipment such as a forklift to pour the garbage to be processed into the hopper 7. Use the blanking structure 6 to adjust the falling speed of the garbage inside the hopper 7 to make it evenly distributed on the surface of the garbage conveyor belt 4. Start the reduction motor 19 to drive the driving roller 18 to rotate, so that the driving roller 18 drives the conveyor belt 4 to move. The conveyor belt 4 conveys the garbage falling from the hopper 7. The direction and path of the conveyor belt 4 are guided by the first deflector roller 11, the second deflector roller 17, and the magnetic separation roller 16, so that the conveyor belt 4 conveys the garbage into the discharge hopper 14. The garbage sorting robots on both sides of the fixed frame 3 conduct preliminary sorting on the conveyed garbage. At the same time, the baffle plate 10 prevents the garbage from falling into the gap between the conveyor belt 4 and the fixed frame 3 during the sorting process. The magnetic separation roller 16 uses magnetic force to adsorb ferromagnetic metal garbage, so that the ferromagnetic metal garbage cannot fall into the discharge hopper 14. When the ferromagnetic metal garbage moves to the non-magnetic area inside the metal waste tank 12, the ferromagnetic metal garbage falls into the metal waste tank 12 due to the loss of magnetic attraction. Hydraulic oil is injected into the interiors of the liquid storage cylinder 201, the first compensation cylinder 210, and the second compensation cylinder 213 by opening the liquid injection valve 208. When adjusting the working position of the garbage sorting robot, the hydraulic cylinder 209 is started to extend, pushing the second moving frame 15 to slide outward from the fixed frame 3, and the second moving frame 15 drives the first moving chassis 5 to move on the ground, accordingly adjusting the positions of the hopper 7 and the driving roller 18. At the same time, the driving roller 18 pulls the conveyor belt 4 to move, adjusting the effective length of the conveyor belt 4, thereby adjusting the number of work positions to facilitate adapting to working spaces and sorting requirements of different scales. Meanwhile, during the movement of the second moving frame 15, the second moving frame 15 pushes the first piston 212 to move inside the first compensation cylinder 210 through the first transmission rod 211, and the first piston 212 extracts the hydraulic oil inside the liquid storage cylinder 201 through the connecting pipe 202. Since the hydraulic oil inside the liquid storage cylinder 201 decreases, the third piston 217 is forced to move backward. At the same time, the tensioning rod 216 pulls the tensioning roller 219 to move backward through the first moving seat 204, compensating for the effective length of the conveyor belt 4 extended due to the movement of the driving roller 18. The tensioning roller 219 is pushed to move by the contracted tensioning spring 224, so that the tensioning roller 219 squeezes the conveyor belt 4 to ensure that it always remains in a taut state during the adjustment of the effective length of the conveyor belt 4. The movement of the first moving seat 204 is guided by the guide rail 203, enabling the first moving seat 204 to move only in a straight line. The guide rail 203 slides inside the push plate 218 to prevent the tensioning spring 224 from driving the roller frame 222 to swing; When adjusting the height of the output end of the device, the driving motor 805 is started to rotate, causing the driving motor 805 to drive the transmission bevel gear 808 to rotate. Immediately afterwards, one side of the transmission bevel gear 808 drives the first bevel gear 806 to rotate through the driven bevel gear 807 and the second bevel gear 809, causing the first bevel gear 806 to drive the lead screw 811 to rotate. Through the engagement of the threads, during the rotation of the lead screw 811, the second moving seat 810 moves up and down along the threads on the outside of the lead screw 811, and the second moving seat 810 drives the first moving frame 13 to move, causing the first moving frame 13 to slide obliquely upward along the second guide groove 206, adjusting the height of the first moving frame 13. The first moving frame 13 pulls the second piston 214 to move through the second transmission rod 215, extracting the hydraulic oil inside the liquid storage cylinder 201 into the second compensation cylinder 213, thereby causing the tensioning roller 219 to move and compensating for the effective length of the conveyor belt 4, so as to pull the conveyor belt 4 to unfold during the lifting of the first moving frame 13. Through the second moving chassis 803, it is convenient for the bottom plate 802 to move on the ground along with the first moving frame 13 during the oblique upward movement of the first moving frame 13; The driving roller 18 drives the first driving wheel 601 to rotate, causing the first driving wheel 601 to drive the deformation wheel 609 and the transmission shaft 610 to rotate through the first transmission belt 602. The transmission shaft 610 drives the material deflecting plate 616 to rotate, causing the material deflecting plate 616 to deflect the garbage falling inside the hopper 7, ensuring that the garbage falls at a uniform speed, so as to facilitate the sorting of the garbage. At the same time, during the rotation of the material deflecting plate 616, the moving tool holder 617 and the fixed tool holder 615 are staggered, enabling the fixed tool holder 615 and the moving tool holder 617 to cut the garbage, preventing the bagged garbage from jamming the material deflecting plate 616. By rotating the small gear 603, the small gear 603 drives the main gear 607 to rotate through the teeth, and during the rotation of the main gear 607, the guide rod 606 is pushed to move, causing the moving piece 604 to extend outward inside the guide seat 605 and drive the deformation wheel 609 to move, adjusting the diameter of the deformation wheel 609, thereby adjusting the rotation speed of the transmission shaft 610, so as to control the falling speed of the garbage according to the type of garbage. The compression spring 613 pushes the push frame 614 to slide in the first guide groove 205, causing the tension wheel 618 to squeeze the first transmission belt 602, ensuring the effective transmission of the first transmission belt 602. The hydraulic telescopic cylinder 611 extends to push the second moving plate 612 to move and squeeze the compression spring 613, adjusting the elasticity of the compression spring 613; The magnetic separation roller 16 drives the driven wheel 907 to rotate through the second driving wheel 905 and the second transmission belt 906, causing the driven wheel 907 to drive the brush roller 904 to roll. The brush on the surface of the brush roller 904 cleans the foreign matters attached to the surface of the conveyor belt 4. The cleaning liquid is regularly injected into the high-pressure nozzle 908, so that the high-pressure nozzle 908 can regularly perform high-pressure flushing on the conveyor belt 4. The water tank 901 receives the cleaned foreign matters and the cleaning liquid, so that the brush roller 904 can dip the cleaning liquid for cleaning, improving the cleaning effect of the brush roller 904. The stretched tension spring 902 pulls the scraper 903 to flip backward, causing the scraper 903 to scrape the cleaning liquid attached to the surface of the conveyor belt 4.
[0041] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for specific purposes.
Claims
1. An intelligent conveying device for waste sorting and recycling, comprising a base frame (1), characterized in that: A fixed frame (3) is mounted on the top of the base frame (1), and a first deflection roller (11) is mounted on the top of the fixed frame (3), material blocking plates (10) are mounted on both sides of the top of the fixed frame (3), and a conveyor belt (4) is mounted inside the fixed frame (3); A second movable frame (15) is slidably connected to the interior of one side of the fixed frame (3), and a reduction motor (19) is installed on one side of the second movable frame (15). A driving roller (18) connected to the end of the output shaft of the reduction motor (19) is rotatably connected to the interior of the second movable frame (15); A first mobile chassis (5) is fixed to the bottom end of the second mobile frame (15), and a hopper (7) is installed on the top end of the first mobile chassis (5); A material dropping structure (6) is arranged inside the bottom end of the hopper (7) and is used to control the falling of garbage inside the hopper (7); The extension structure (2) is arranged at the top of the base frame (1), wherein the extension structure (2) comprises a liquid storage cylinder (201) fixed to both sides of the top of the base frame (1), a third piston (217) slidably connected to the inside of the liquid storage cylinder (201), a tension rod (216) fixed to one side of the third piston (217) and connected to the first movable seat (204), a three-way connecting valve (207) installed on one side of the top of the liquid storage cylinder (201), connecting pipes (202) installed on both sides of the three-way connecting valve (207), a liquid injection valve (208) installed on one side of the liquid storage cylinder (201), and a third piston (217) fixed to the inside of the fixed frame (3) and connected to the telescopic end and the second movable frame ( A hydraulic cylinder (209) connected to the second movable frame (15), a first compensation cylinder (210) installed on both sides of the interior of the fixed frame (3), a first piston (212) slidably connected to the interior of the first compensation cylinder (210), a first transmission rod (211) installed on one side of the first piston (212) and connected to the second movable frame (15), a second compensation cylinder (213) fixed inside one side of the fixed frame (3), a second piston (214) fixed inside the second compensation cylinder (213), a second transmission rod (215) fixed at the top end of one side of the second piston (214) and connected to the first movable frame (13), and a tensioning assembly arranged inside the fixed frame (3); A first movable frame (13) is slidably connected to the top of one side of the base frame (1), and the interior of the first movable frame (13) is rotatably connected to the second deflection roller (17), a magnetic separation roller (16) is installed inside one side of the first movable frame (13), and a metal waste trough (12) connected to the first movable frame (13) is installed at the bottom end of the magnetic separation roller (16), and a discharge bucket (14) is installed on one side of the first movable frame (13); A lifting structure (8) is arranged at the bottom end of the first movable frame (13) and is used to adjust the conveying height of the conveyor belt (4); A cleaning structure (9) is arranged on one side of the bottom end of the first movable frame (13) and is used to clean the surface of the conveyor belt (4).
2. According to claim 1, the intelligent garbage sorting and recycling conveying equipment is characterized by: The tensioning assembly comprises a second guide roller (221) rotatably connected to one side of the bottom end of the fixed frame (3), a first guide roller (220) arranged at the top end of one side of the second guide roller (221) and rotatably connected to the fixed frame (3), guide rails (203) fixed to both sides of the top end of the bottom frame (1), a first movable seat (204) slidably connected to the outside of the guide rails (203), a push plate (218) fixed to the top end of the first movable seat (204), a tensioning spring (224) installed on one side of the push plate (218), a roller frame (222) fixed on one side of the tensioning spring (224), a tensioning roller (219) rotatably connected to the inside of one side of the roller frame (222), and a sliding rod (223) fixed to one side of the roller frame (222) and slidably connected to the push plate (218).
3. The intelligent garbage sorting and recycling conveying equipment according to claim 2 is characterized by: First guide grooves (205) are installed on both sides of the second movable frame (15); a slide rail matching the first guide groove (205) is installed on the inner side of the contact portion between the fixed frame (3) and the second movable frame (15); second guide grooves (206) are installed on both sides of the fixed frame (3); and a slideway matching the first guide groove (205) is installed on the inner side of the contact portion between the first movable frame (13) and the fixed frame (3).
4. The intelligent garbage sorting and recycling conveying equipment according to claim 2 is characterized by: The three-way connecting valve (207) is respectively connected to the first compensation cylinder (210) and the second compensation cylinder (213) through the connecting pipe (202); the diameters of the liquid storage cylinder (201), the first compensation cylinder (210) and the second compensation cylinder (213) are equal.
5. The intelligent garbage sorting and recycling conveying equipment according to claim 1 is characterized by: The lifting structure (8) comprises a second movable seat (810) fixed at the bottom end of the first movable frame (13), an outer cylinder (801) slidably connected to the outside of the second movable seat (810), a bottom plate (802) fixed to the bottom end of the outer cylinder (801), a second movable chassis (803) installed on both sides of the bottom end of the bottom plate (802), a protective cover (804) fixed to the bottom end of the bottom plate (802), a driving motor (805) installed at the top end of the bottom plate (802), a transmission bevel gear (808) installed at the bottom end of the bottom plate (802) and connected to the end of the output shaft of the driving motor (805), a driven bevel gear (807) meshingly connected to the outside of the transmission bevel gear (808), a screw rod (811) threadedly connected to the inside of the second movable seat (810), a first bevel gear (806) fixed to the bottom end of the screw rod (811), and a second bevel gear (809) arranged on one side of the driven bevel gear (807) and meshingly connected to the first bevel gear (806).
6. The intelligent waste sorting and recycling conveying equipment according to claim 5 is characterized by: The driven bevel gears (807) are distributed in a circular shape with equal spacing at the bottom end of the transmission bevel gear (808), and an inner side wall at the bottom end of the outer cylinder (801) is provided with an internal thread matching the screw rod (811).
7. The intelligent garbage sorting and recycling conveying equipment according to claim 1 is characterized by: The blanking structure (6) comprises a first transmission wheel (601) mounted on one side of the driving roller (18), a first transmission belt (602) sleeved on the outside of the first transmission wheel (601), a transmission shaft (610) rotatably connected to the bottom end of the inside of the hopper (7), a material shifting plate (616) fixed on the outside of the transmission shaft (610), a movable knife seat (617) mounted on the top end of one side of the material shifting plate (616), a fixed knife seat (615) fixed on one side of the inside of the hopper (7), a guide seat (605) fixed on the outside of the end of the transmission shaft (610), a movable sheet (604) slidably connected to the inside of the guide seat (605), a deformation wheel (609) mounted on the top end of the movable sheet (604), a main gear (607) rotatably connected to the end of the transmission shaft (610), and a movable knife seat (617) fixed on one side of the movable sheet (604). A guide rod (606) slidably connected to the main gear (607), a pinion (603) rotatably connected to one side of the guide seat (605) and meshingly connected to the main gear (607), a locking bolt (608) threadedly connected to the outside of one set of moving plates (604), a hydraulic telescopic cylinder (611) installed on one side of the second moving frame (15), a second moving plate (612) installed at the telescopic end of the hydraulic telescopic cylinder (611) and slidably connected to the first guide groove (205), a compression spring (613) fixed to one side of the second moving plate (612), a push frame (614) fixed to one side of the compression spring (613) and slidably connected to the first guide groove (205), and a tensioning wheel (618) rotatably connected to the inside of the tensioning wheel (618) and in contact with the first transmission belt (602).
8. The intelligent waste sorting and recycling conveying equipment according to claim 7 is characterized by: An arc-shaped hole groove is provided inside the main gear (607), and the guide rod (606) passes through the guide seat (605) and extends to the inside of the arc-shaped hole groove. The guide rod (606) forms a sliding structure with the main gear (607) through the arc-shaped hole groove.
9. The intelligent waste sorting and recycling conveying equipment according to claim 1 is characterized by: The cleaning structure (9) comprises a water tank (901) fixed at the bottom end of the first movable frame (13), a scraper (903) rotatably connected to one side of the inside of the water tank (901), a tension spring (902) installed between the scraper (903) and the water tank (901), a brush roller (904) rotatably connected to the inside of the water tank (901), a driven wheel (907) installed on one side of the brush roller (904), a second transmission wheel (905) installed on one side of the magnetic separation roller (16), a second transmission belt (906) sleeved on the outside of the second transmission wheel (905) and connected to the driven wheel (907), a high-pressure nozzle (908) installed at the bottom end of one side of the water tank (901), and a sewage valve (909) fixed at the bottom end of the water tank (901).
10. An intelligent garbage classification and recycling conveying method according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: Debugging and assembling: placing the device in a designated area, using the extension structure (2) to drive the second mobile frame (15) to move according to the number of workstations of the garbage sorting robot, adjusting the length of the device, installing the garbage sorting robot on both sides of the fixed frame (3), using the lifting structure (8) to drive the first mobile frame (13) to move upward according to the height of the subsequent processing equipment, adjusting the height of the device output, and making the discharge bucket (14) dock with the subsequent processing equipment; S2: garbage dropping: using a lifting device such as a forklift to pour the garbage to be processed into the interior of the hopper (7), and using a dropping structure (6) to adjust the speed at which the garbage in the hopper (7) drops, so that it is evenly distributed on the surface of the garbage conveyor belt (4); S3: Garbage conveying: starting the reduction motor (19) to drive the driving roller (18) to rotate, so that the driving roller (18) drives the conveyor belt (4) to move, and the conveyor belt (4) conveys the garbage falling from the hopper (7), and the direction and path of the conveyor belt (4) are guided by the first deflection roller (11), the second deflection roller (17), and the magnetic separation roller (16), so that the conveyor belt (4) conveys the garbage to the inside of the discharge hopper (14); S4: Garbage sorting: The garbage sorting robots on both sides of the fixed frame (3) perform preliminary sorting on the transported garbage. At the same time, the baffle plate (10) prevents the garbage from falling into the gap between the conveyor belt (4) and the fixed frame (3) during the sorting process. The magnetic separation roller (16) uses magnetic force to absorb ferromagnetic metal garbage, so that the ferromagnetic metal garbage cannot fall into the discharge bucket (14). When the ferromagnetic metal garbage moves to the non-magnetic area inside the metal waste trough (12), the ferromagnetic metal garbage loses magnetic attraction and falls into the metal waste trough (12).
Citation Information
Patent Citations
Self-cleaning garbage conveying equipment
CN115108246A
Cited By
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