Intelligent conveying line for hub coating

By designing a wheel hub coating intelligent conveyor line including support rails, suspension mechanisms and limit plates, the traditional conveyor line has solved the shortcomings in stability and flexibility, and achieved uniformity of wheel hub coating and continuous production.

CN120229492AActive Publication Date: 2025-07-01XUZHOU SHUNDA STEEL WHEEL MFG CO LTD
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Patent Information

Application Number
CN202510536398.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-07-01
Estimated Expiration
2045-04-27

AI Technical Summary

Technical Problem

Traditional hub coating conveyor lines have insufficient stability and flexibility, resulting in uneven coating and interruption of production.

Method used

An intelligent conveyor line for hub coating is designed, adopting a combined structure of support rails, suspension mechanisms and limit plates. The suspension rod is connected by universal joints, and the stabilization unit cooperates with the limit plates through a tie rod. The limit plates and tie rod components effectively limit the swing of the suspension part, ensuring that the wheel hub is flexibly adjusted and operates stably during the coating process.

Benefits of technology

It realizes flexible posture adjustment of the wheel hub during the coating process, improves the uniformity and quality of the coating, ensures stable operation under complex paths and working conditions, and reduces the frequency of maintenance and replacement of components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intelligent conveying line for hub coating, which belongs to the technical field of conveying lines and comprises a supporting track, a suspension mechanism and a limiting plate. The supporting track is in a continuous ring shape and is internally provided with a conveying channel with a lower opening, and basic supporting and conveying paths are provided for the conveying line. The suspension mechanism comprises a driving part capable of moving in the conveying channel and a suspension part installed at the bottom of the driving part, and the suspension part guarantees stable suspension and conveying of the hub through a rotatable suspension rod and a stabilizing unit. A pull rod in the stabilizing unit is matched with a limiting groove in a limiting plate, and swinging of the hanging part is effectively limited. The suspension rod is composed of the first rod body and the second rod body which are connected through the universal joint, the posture of the hub can be flexibly adjusted, different coating angle requirements are met, and the coating uniformity and quality are improved. The frame body of the driving part achieves accurate guiding and stable supporting through lower rollers and side rollers at the four corners, and a telescopic rod, a spring, an arc plate and a rolling wheel in the driving part buffer impact force and enhance the attaching degree with a conveying channel.
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Description

Technical Field

[0001] The present invention relates to the technical field of conveyor lines, and in particular to an intelligent conveyor line for wheel hub painting. Background Art

[0002] In the wheel hub coating production process, the traditional conveying method has many problems. The existing suspension and conveying devices are insufficient in stability and flexibility. For example, the suspension mechanism may not be able to flexibly adjust the hub posture during the conveying process, resulting in uneven coating; when passing through complex paths such as bends, the suspension part and the hub are easily derailed due to factors such as centrifugal force, affecting the continuity of production and product quality. Moreover, when facing complex working conditions, the components of the traditional conveyor line are easily damaged due to excessive force, requiring frequent repairs and replacements, which increases production costs and downtime.

[0003] Most suspension mechanisms are rigidly connected, which makes it difficult to adapt to the needs of wheel hub posture adjustment, affecting the accuracy of multi-angle painting. Traditional limiting structures have high friction resistance, which can easily lead to component wear and require frequent maintenance.

[0004] To this end, the present invention provides an intelligent conveyor line for wheel hub painting that solves the above-mentioned problems. Summary of the invention

[0005] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide an intelligent conveyor line for wheel hub painting, which has the characteristics of continuous conveying, flexible posture adjustment and strong stability.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solution: The present invention provides a wheel hub coating intelligent conveyor line, comprising: A support track, wherein the support track is a continuous annular track, and a conveying channel with an opening at the bottom is provided inside the support track; A suspension mechanism, the suspension mechanism comprising a driving part and a suspension part, wherein the driving part is movably arranged in the conveying passage, the suspension part is installed at the bottom of the driving part, and the lower end of the suspension part extends downward from the opening of the conveying passage; A limit plate, which is assembled at the bottom of the support track along the conveying direction of the conveying channel, and is arranged at the periphery of the conveying channel; Among them, the hanging part includes a rotatable hanging rod, a stabilizing unit is installed on the hanging rod, the stabilizing unit includes a pull rod rotatably installed on the outside of the hanging rod, a limiting groove is provided on the limiting plate, and the pull rod is slidably installed inside the limiting groove at one end away from the hanging rod.

[0007] Preferably, the suspension rod includes a first rod body and a second rod body connected by a universal joint. The first rod body is connected to the driving part, the second rod body is hinged to the lower end of the second suspension rod, the number of the pull rods is two, and one ends of the two pull rods are rotatably installed outside the second rod body.

[0008] Preferably, limit blocks are installed at one ends of the two pull rods away from the second rod body. The limit blocks are slidably installed inside the limit grooves, and an elastic body is installed between the two limit blocks.

[0009] Preferably, the angle between the two pull rods is R, and R is greater than 90 degrees and less than 180 degrees.

[0010] Preferably, the limit blocks are rotatably installed on the pull rods. The limit grooves include a horizontal groove and a vertical groove. The limit blocks are snapped into the vertical groove, and rollers are rotatably installed on the limit blocks, and the rollers are pressed against the inner wall of the vertical groove.

[0011] Preferably, a support plate is rotatably installed in the middle of the first rod body. A support groove is formed on the limit plate, and a runner is rotatably installed on the support plate, and the runner is rollingly installed inside the support groove.

[0012] Preferably, the driving part includes a frame body, the frame body is adapted to the conveying channel, the first rod body is rotatably installed on the frame body, lower rollers are rotatably installed on both sides of the bottom of the frame body, and side rollers are rotatably installed on both sides of the frame body.

[0013] Preferably, the number of the lower rollers and the side rollers is four, which are respectively arranged at the four corners of the frame body. The lower rollers on both sides are pressed against the side wall of the conveying channel, and the side rollers are pressed against the step of the conveying channel.

[0014] Preferably, a telescopic rod is installed inside the frame body, a spring is installed inside the telescopic rod, an arc plate is rotatably installed above the telescopic rod, rollers are rotatably installed at both ends of the arc plate, and the rollers are pressed against the top end of the conveying channel.

[0015] Preferably, a motor is fixed on the frame body, a first gear is fixed on the output shaft of the motor, a second gear is sleeved outside the first rod body, and the first gear is meshed and connected with the second gear.

[0016] The beneficial effects of the present invention are as follows: The first rod body and the second rod body of the suspension rod connected by a universal joint, and the rotatable design of the suspension rod enable the hub to flexibly adjust its posture during the painting process, facilitating the realization of painting requirements at different angles and improving the uniformity and quality of painting.

[0017] The stabilizing unit of the suspension part cooperates with the limiting groove of the limiting plate through the pull rod, effectively restricting the swing of the suspension part and preventing the hub from shaking and affecting the painting quality. Especially when passing through a curve, it can resist the influence of centrifugal force and ensure the stable operation of the suspension part and the hub within the preset track. The elastic body installed between the two pull rods plays a buffering role for the second rod body under special working conditions, protecting the rod body from bending and breaking, and further improving the stability of the suspension mechanism.

[0018] The lower roller and the side roller are respectively arranged at the four corners of the frame body, playing a guiding and supporting role during the movement of the frame body, preventing the frame body from shifting or shaking, improving the accuracy and stability of the movement of the suspension mechanism, ensuring the position accuracy of the hub during transportation. The telescopic rod and the spring installed inside the frame body, as well as the arc plate and the roller rotatably installed above, can adapt to the shape change at the top of the conveying channel when the driving part moves, buffer the impact force from the top of the conveying channel, enhance the fit between the driving part and the conveying channel, improve the smoothness of the operation of the suspension mechanism, and ensure the reliable operation of the conveying line. Brief Description of the Drawings

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 It is a sectional view of the support track and the limiting plate.

[0021] Figure 3 It is a connection diagram of the frame body and the support plate.

[0022] Figure 4 It is Figure 2 The enlarged view at position A in

[0023] Figure 5 It is the internal view of the support track.

[0024] Figure 6 It is a connection diagram of the frame body, the support plate and the suspension mechanism.

[0025] Figure 7 It is a connection diagram of the telescopic rod and the arc plate.

[0026] In the figure: 1. Support track, 101. Conveying channel, 2. Limiting plate, 3. Suspension mechanism, 31. Driving part, 32. Suspension part, 321. First rod body, 322. Second rod body, 4. Pull rod, 5. Limiting block, 6. Elastic body, 7. Frame body, 8. Lower roller, 9. Side roller, 10. Telescopic rod, 11. Arc plate, 12. Spring, 13. Support plate. Detailed Embodiments

[0027] The following uses specific embodiments to illustrate the present invention, but it is not a limitation to the invention.

[0028] Embodiment 1 like Figures 1 - 7 As shown, in this embodiment, a wheel hub painting intelligent conveyor line is provided, including a support rail 1, a suspension mechanism 3 and a limit plate 2.

[0029] The support track 1 is a continuous annular track. A conveying channel 101 with an opening at the bottom is provided inside the support track 1. The support track 1 provides basic structural support for the entire conveying line. The internal conveying channel 101 is the path for the suspension mechanism 3 to move. Its annular structure enables the conveying process to be cyclical, forming a continuous conveying system. The suspended wheel hub is carried to ensure the stable operation of the entire conveying line. Its continuous annular design ensures the continuity and sustainability of the conveying process, which is conducive to the orderly development of the wheel hub coating process.

[0030] The suspension mechanism 3 includes a driving part 31 and a suspension part 32, wherein the driving part 31 is movably arranged in the conveying channel 101, the suspension part 32 is installed at the bottom of the driving part 31, and the lower end of the suspension part 32 extends downward from the opening of the conveying channel 101. The driving part 31 moves in the conveying channel 101, driving the suspension part 32 connected thereto to move. The driving part 31 can be moved by a transmission device such as a motor and a chain. The suspension part 32 is installed at the bottom of the driving part 31, and its lower end extends downward from the opening at the end of the conveying channel 101, and can be used to suspend the wheel hub. The suspension rod in the suspension part 32 can be rotated to facilitate the adjustment of the posture of the wheel hub; the suspension mechanism 3 is responsible for suspending the wheel hub and realizing its movement in the conveying channel 101, the driving part 31 provides the moving power, and the suspension part 32 ensures the stable suspension of the wheel hub. The rotation function of the suspension rod helps to adjust the angle of the wheel hub during the painting process, so that the painting is more uniform.

[0031] The limit plate 2 is assembled at the bottom of the support track 1 along the conveying direction of the conveying channel 101, and the limit plate 2 is arranged on the periphery of the conveying channel 101. When passing through a curve, under the action of centrifugal force, the suspension part 32 will be subjected to an outward force, thereby causing the suspension part 32 and the wheel hub to move outward and deviate from the preset track. The limit plate 2 can generate a resistance to the suspension part 32 to prevent the suspension part 32 and the wheel hub from deviating from the track.

[0032] Among them, the suspension part 32 includes a rotatable suspension rod, and a stabilizing unit is installed on the suspension rod. The stabilizing unit includes a pull rod 4 rotatably installed outside the suspension rod. A limiting groove is provided on the limiting plate 2. One end of the pull rod 4 away from the suspension rod is slidably installed inside the limiting groove. The pull rod 4 cooperates with the limiting groove on the limiting plate 2. During the movement of the suspension mechanism 3, the pull rod 4 slides in the limiting groove, restricting the swing of the suspension part 32, enhancing the stability of the suspension mechanism 3 in suspending the wheel hub during movement, and preventing the wheel hub from shaking and affecting the painting quality. Especially when the suspension mechanism 3 passes through a bend, under the action of centrifugal force, the suspension part 32 will receive a force towards the outside, causing both the suspension part 32 and the wheel hub to tend to move outward, and may even deviate from the preset track. The limiting plate 2, through the cooperation of the limiting groove and the pull rod 4, can effectively resist the influence of this centrifugal force, restrict the outward movement of the suspension part 32 and the wheel hub, ensure that they always operate stably within the preset track, and effectively guarantee the smooth progress of the wheel hub painting process.

[0033] Embodiment 2 As Figures 1 - 7 shown, on the basis of Embodiment 1, this embodiment provides a stabilizing structure for the suspension rod, which is specifically as follows: The suspension rod includes a first rod body 321 and a second rod body 322 connected by a universal joint. The first rod body 321 is connected to the driving part 31, and the second rod body 322 is hinged at the lower end of the second suspension rod. The number of pull rods 4 is two, and one end of each of the two pull rods 4 is rotatably installed outside the second rod body 322. The universal joint between the first rod body 321 and the second rod body 322 can ensure that the second rod body 322 can bend in any direction. When the suspension mechanism 3 encounters various complex situations during transportation, the second rod body 322 can flexibly adjust its posture, avoiding being unable to adapt due to rigid connection and resulting in the rod body breaking, improving the flexibility and adaptability of the suspension rod, effectively protecting the suspension rod, and ensuring that the suspension part 32 can stably suspend the wheel hub and work properly under various working conditions.

[0034] Limit blocks 5 are installed at one end of each of the two pull rods 4 away from the second rod body 322. The limit blocks 5 are slidably installed inside the limiting groove, and an elastic body 6 is installed between the two limit blocks 5. When the suspension rod drives the wheel hub to accelerate, decelerate or pass through a bend, the suspension part 32 will shake or displace due to the force. At this time, the elastic body 6 can contract or stretch, changing the distance between the two limit blocks 5 and the angle between the pull rods 4, playing a buffering role for the second rod body 322, buffering the impact force received by the suspension rod under special working conditions, protecting the rod body from bending and breaking, further enhancing the stability of the suspension mechanism 3, reducing the shaking of the wheel hub, and ensuring the painting quality of the wheel hub.

[0035] The angle between the two pull rods 4 is R, where R is greater than 90 degrees and less than 180 degrees. This angle range can enable the pull rod 4 to maintain the best mechanical performance when restricting the swing of the suspension part 32 and providing buffering. When the angle is less than 90°, the constraint effect of the pull rod 4 on the suspension part 32 may be poor. When it is greater than 180°, it may affect the flexible movement and buffering effect of the suspension part 32. Ensure that the pull rod 4 exerts the best performance in restricting the swing of the suspension part 32 and buffering external forces, ensure the stable operation of the suspension mechanism 3, and improve the overall performance of the intelligent conveying line for hub painting.

[0036] The limit block 5 is rotatably installed on the pull rod 4. The limit groove includes a horizontal groove and a vertical groove. The limit block 5 is snapped into the vertical groove. A roller is rotatably installed on the limit block 5, and the roller abuts against the inner wall of the vertical groove. When the suspension mechanism 3 moves, the limit block 5 can slide smoothly in the vertical groove. The rolling of the roller can reduce the friction force. At the same time, the limit block 5 can rotate on the pull rod 4, enabling it to better adapt to the direction of the limit groove, flexibly adjust the direction, reduce the friction between the limit block 5 and the limit groove, improve the smoothness of the movement of the suspension mechanism 3, ensure that the limiting effect and stability of the limiting plate 2 on the suspension part 32 are not hindered, and ensure the smooth operation of the conveying line.

[0037] A support plate 13 is rotatably installed in the middle of the first rod body 321. A support groove is provided on the limiting plate 2. A runner is rotatably installed on the support plate 13, and the runner is rollingly installed inside the support groove. When the suspension mechanism 3 moves, the runner rolls in the support groove. The support groove provides a supporting force for the runner, sharing part of the weight of the first rod body 321, reducing the stress generated by the first rod body 321 due to suspending the hub and its own movement, supporting the first rod body 321, reducing its stress burden, prolonging the service life of the suspension rod, enhancing the stability of the suspension mechanism 3, and helping to ensure the stability of the hub painting process.

[0038] Embodiment III As Figures 1 - 7 shown, on the basis of Embodiment I and Embodiment II, this embodiment provides the structure of the driving part 31, which is specifically as follows: The driving part 31 includes a frame 7 which is adapted to the conveying channel 101. The first rod body 321 is rotatably installed on the frame 7. Lower rollers 8 are rotatably installed on both sides of the bottom of the frame 7, and side rollers 9 are rotatably installed on both sides of the frame 7. When a power source such as a motor drives the frame 7 to move, the lower rollers 8 and the side rollers 9 roll at corresponding positions in the conveying channel 101, driving the frame 7 and the suspension part 32 connected thereto to move, providing moving power for the suspension mechanism 3, ensuring that the suspension part 32 can move smoothly and accurately in the conveying channel 101, realizing the conveying function of the wheel hub, and being the key power component for the operation of the suspension mechanism 3. A motor is fixed on the frame 7, a first gear is fixed on the output shaft of the motor, a second gear is sleeved outside the first rod body 321, and the first gear is meshed and connected with the second gear. By controlling the rotation speed and direction of the motor, the rotation angle and speed of the first rod body 321 and the suspension part 32 can be flexibly adjusted, the rotation of the suspension rod can be precisely controlled, the attitude of the wheel hub can be conveniently adjusted, the painting requirements at different angles during the wheel hub painting process can be met, and the uniformity and quality of the wheel hub painting can be improved.

[0039] The number of the lower rollers 8 and the side rollers 9 is four, which are respectively arranged at the four corners of the frame 7. The lower rollers 8 on both sides are pressed against the side walls of the conveying channel 101, and the side rollers 9 are pressed against the steps of the conveying channel 101. During the movement of the frame 7, these rollers play a guiding and supporting role, ensuring that the frame 7 moves in the conveying channel 101 along a predetermined trajectory, preventing the frame 7 from shifting or shaking, precisely guiding and stably supporting the frame 7 of the driving part 31, improving the accuracy and stability of the movement of the suspension mechanism 3, ensuring the position accuracy of the wheel hub during the conveying process, and providing good conveying conditions for the wheel hub painting.

[0040] A telescopic rod 10 is installed inside the frame 7, a spring 12 is installed inside the telescopic rod 10, an arc plate 11 is rotatably installed above the telescopic rod 10, rollers are rotatably installed at both ends of the arc plate 11, and the rollers are pressed against the top end of the conveying channel 101. When the driving part 31 moves, the arc plate 11 and the rollers can adapt to the shape change of the top end of the conveying channel 101, and the spring 12 and the telescopic rod 10 can adjust the contact pressure between the arc plate 11 and the top end of the channel according to the actual situation, playing a buffering and adaptive adjustment role, buffering the impact force from the top end of the conveying channel 101 during the movement of the driving part 31, enhancing the fitting degree between the driving part 31 and the conveying channel 101, improving the smoothness of the operation of the suspension mechanism 3, and ensuring the reliable operation of the conveying line.

[0041] Working principle: The annular conveying channel 101 of the support track 1 provides a continuous moving path for the suspension mechanism 3. The driving part 31 drives the suspension part 32 to operate in a cycle through motor and gear transmission, realizing the continuous conveying of the wheel hub.

[0042] The end limit block 5 of the pull rod 4 of the suspension part 32 slides in the limit groove, and the centrifugal force is buffered by the elastic body 6 to prevent the hub from moving outwards when turning.

[0043] The first rod body 321 and the second rod body 322 are connected by a universal joint, allowing the hub to tilt at multiple angles to meet the requirements of the painting posture.

[0044] The lower roller wheels 8 and the side roller wheels 9 at the four corners of the frame body 7 are attached to the side wall and the step of the conveying channel 101 to ensure the accuracy of the moving track.

[0045] The telescopic rod 10 and the arc plate 11 are pressed against the top end of the conveying channel 101 by the spring 12 to reduce vibration and impact.

[0046] The motor drives the first gear to engage with the second gear to control the rotation of the suspension rod and accurately adjust the painting angle of the hub.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or equivalently replaced. Any modification or partial replacement without departing from the spirit and scope of the present invention shall be covered by the scope of the claims of the present invention.

Claims

1. A wheel hub coating intelligent conveyor line, characterized in that: include: A support track (1), the support track (1) being a continuous annular track, and a conveying channel (101) with an opening at the bottom being provided inside the support track (1); A suspension mechanism (3), the suspension mechanism (3) comprising a driving portion (31) and a suspension portion (32), wherein the driving portion (31) is movably disposed in the conveying channel (101), the suspension portion (32) is mounted on the bottom of the driving portion (31), and the lower end of the suspension portion (32) extends downward from an opening of the conveying channel (101); A limit plate (2), the limit plate (2) being assembled on the bottom of the support track (1) along the conveying direction of the conveying channel (101), and the limit plate (2) being arranged on the periphery of the conveying channel (101); The suspension portion (32) comprises a rotatable suspension rod, a stabilizing unit is mounted on the suspension rod, the stabilizing unit comprises a pull rod (4) rotatably mounted on the outside of the suspension rod, a limiting groove is provided on the limiting plate (2), and the pull rod (4) is slidably mounted inside the limiting groove at one end away from the suspension rod.

2. The wheel hub coating intelligent conveyor line according to claim 1, characterized in that: The suspension rod comprises a first rod body (321) and a second rod body (322) connected by a universal joint, the first rod body (321) is connected to the driving part (31), the second rod body (322) is hinged at the lower end of the second suspension rod, the number of the pull rods (4) is two, and one end of the two pull rods (4) is rotatably mounted on the outside of the second rod body (322).

3. The wheel hub coating intelligent conveyor line according to claim 2 is characterized in that: A limiting block (5) is installed at one end of the two pull rods (4) away from the second rod body (322), the limiting block (5) is slidably installed inside the limiting groove, and an elastic body (6) is installed between the two limiting blocks (5).

4. The wheel hub coating intelligent conveyor line according to claim 2, characterized in that: The angle between the two pull rods (4) is R, and R is greater than 90 degrees and less than 180 degrees.

5. The wheel hub coating intelligent conveyor line according to claim 3 is characterized in that: The limit block (5) is rotatably mounted on the pull rod (4); the limit groove comprises a transverse groove and a longitudinal groove; the limit block (5) is inserted into the longitudinal groove; a roller is rotatably mounted on the limit block (5), and the roller presses against the inner wall of the longitudinal groove.

6. The wheel hub coating intelligent conveyor line according to claim 2, characterized in that: A support plate (13) is rotatably mounted on the middle part of the first rod body (321), a support groove is provided on the limit plate (2), a rotating wheel is rotatably mounted on the support plate (13), and the rotating wheel is rotatably mounted inside the support groove.

7. The wheel hub coating intelligent conveyor line according to claim 2, characterized in that: The driving part (31) comprises a frame (7), the frame (7) being adapted to the conveying channel (101), the first rod (321) being rotatably mounted on the frame (7), lower rollers (8) being rotatably mounted on both sides of the bottom of the frame (7), and side rollers (9) being rotatably mounted on both sides of the frame (7).

8. The wheel hub coating intelligent conveyor line according to claim 7, characterized in that: There are four lower rollers (8) and four side rollers (9), which are respectively arranged at the four corners of the frame (7); the lower rollers (8) on both sides press against the side walls of the conveying channel (101), and the side rollers (9) press against the steps of the conveying channel (101).

9. The wheel hub coating intelligent conveyor line according to claim 8, characterized in that: A telescopic rod (10) is installed inside the frame (7), a spring (12) is installed inside the telescopic rod (10), an arc plate (11) is rotatably installed above the telescopic rod (10), rollers are rotatably installed at both ends of the arc plate (11), and the rollers are pressed against the top of the conveying channel (101).

10. The wheel hub coating intelligent conveyor line according to claim 7, characterized in that: A motor is fixed on the frame (7), a first gear is fixed on the output shaft of the motor, a second gear is sleeved on the outside of the first rod (321), and the first gear is meshingly connected with the second gear.

Citation Information

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