Bilateral transmission crushing mechanism and bundling machine

By using a double-sided transmission crushing mechanism in the baler, the parallel transmission of the blade roller and the screw thrust is realized, which solves the problem of shell cracking caused by unstable power output, and improves the reliability of the equipment and the stability of power transmission.

CN120240159APending Publication Date: 2025-07-04LOVOL HEAVY IND CO LTD
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Patent Information

Application Number
CN202510664007.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

The existing baler transmission form can easily lead to unstable power output, resulting in cracking of the crushing mechanism shell and damage to the bearing.

Method used

The double-sided transmission crushing mechanism is adopted, and the third and fourth transmission shafts are connected through the first gearbox and the second gearbox respectively. The blade roller is driven in parallel with the screw thrust, so that the load is reasonably dispersed to avoid cracking of the shell.

Benefits of technology

It effectively shortens the length of the blade roller shaft head and cantilever, extends the service life, improves the stability of power transmission, avoids cracking of the crushing mechanism shell, and enhances the service life of the gearbox.

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Abstract

The invention relates to the technical field of bundling machines, in particular to a double-side transmission smashing mechanism and a bundling machine, the double-side transmission smashing mechanism structurally comprises a first gearbox, the first gearbox is provided with a PTO power input shaft, and the first gearbox is in transmission connection with a bundling machine body through a first transmission shaft; the second gearbox is in transmission connection with the first gearbox through a second transmission shaft, and the two sides of the second gearbox are connected with a third transmission shaft and a fourth transmission shaft respectively; the flail knife roller is in transmission connection with the third transmission shaft, and the spiral pusher is in transmission connection with the fourth transmission shaft. According to the bilateral transmission crushing mechanism and the bundling machine, the problems of unstable power output and crushing mechanism shell cracking easily caused by the transmission form of an existing bundling machine can be solved.
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Description

Technical Field

[0001] The present application relates to the technical field of balers, and in particular to a double-sided transmission shredding mechanism and a baler. Background Art

[0002] At present, the common forage square hay balers on the market generally adopt the following transmission method: the PTO power of the tractor is first transmitted to the gearbox through the transmission shaft, and then the gearbox divides the power into two outputs. One is transmitted backward to the baler, and the other is transmitted from the right side to the swinging roller of the first axis, and then transmitted to the second axis screw pusher through the swinging roller.

[0003] However, due to the harsh working environment of the baler and the influence of its own structural design, the cantilever of one axis of the baler is long, and the power required by the two-axis screw pusher with fan blade is relatively large. As a result, in the actual working process, one axis will be subjected to a large torque and load, which may easily cause problems such as cracking of the crushing mechanism shell and bearing damage. In addition, this series transmission form is prone to unstable power output, which will affect the overall performance and reliability of the equipment. Summary of the invention

[0004] In view of this, the purpose of the present application is to provide a double-sided transmission shredding mechanism and a baler, so as to solve the problem that the transmission form of the existing baler easily leads to unstable power output and cracking of the shredding mechanism shell.

[0005] According to a first aspect of the present invention, a double-sided transmission shredding mechanism is provided, wherein the double-sided transmission shredding mechanism comprises: a first gearbox, provided with a PTO power input shaft, the first gearbox being transmission-connected to the baler body via a first transmission shaft; a second gearbox, being transmission-connected to the first gearbox via a second transmission shaft, a third transmission shaft and a fourth transmission shaft being respectively connected to the two sides of the second gearbox; a blade roller, being transmission-connected to the third transmission shaft, and a screw pusher, being transmission-connected to the fourth transmission shaft.

[0006] Preferably, the third transmission shaft and the fourth transmission shaft are respectively arranged on two opposite sides of the second gearbox, and the third transmission shaft and the fourth transmission shaft are coaxially arranged.

[0007] Preferably, the third transmission shaft is connected to the end of the blade-flinging roller via a first transmission part, and a first bearing seat assembly is provided between the third transmission shaft and the first transmission part.

[0008] Preferably, the first transmission part includes: a first pulley, connected to the first bearing block assembly by a shaft; a flail roller pulley, installed at the end of the flail roller; and a first belt, with the first pulley and the flail roller pulley drivingly connected by the first belt.

[0009] Preferably, the fourth transmission shaft is connected to the end of the screw pusher through a second transmission part. The second transmission part and the first transmission part are respectively located on both sides of the baler. A second bearing block assembly is provided between the fourth transmission shaft and the second transmission part.

[0010] Preferably, the second transmission part includes: a second pulley, connected to the second bearing block assembly by a shaft; a screw pusher pulley, installed at the end of the screw pusher; and a second belt, with the second pulley and the screw pusher pulley drivingly connected by the second belt.

[0011] Preferably, the double-sided drive crushing mechanism further includes a towing beam, which is installed on the baler main body, and the first gearbox is installed on the towing beam.

[0012] Preferably, the towing beam includes a plurality of support beams. The first ends of the plurality of support beams are connected to the baler main body, and the second ends of the plurality of support beams are respectively connected to both sides of the first gearbox.

[0013] Preferably, the first gearbox is arranged on the side of the second gearbox away from the baler main body, and the first transmission shaft is arranged above the second transmission shaft.

[0014] According to a second aspect of the present invention, a baler is provided, wherein the baler includes a baler main body and the double-sided drive crushing mechanism as described above, and the double-sided drive crushing mechanism is installed on the baler main body.

[0015] The bilateral drive crushing mechanism and baler according to the embodiments of the present invention have a PTO power input shaft provided on the first gearbox, and the power of the tractor is first input to the first gearbox. The first gearbox is drivingly connected to the baler main body through a first transmission shaft, and part of the power is transmitted to the baler main body. The second gearbox is drivingly connected to the first gearbox through a second transmission shaft, so that another part of the power of the first gearbox can be transmitted to the second gearbox. A third transmission shaft and a fourth transmission shaft are respectively connected to both sides of the second gearbox, the flail roller is drivingly connected to the third transmission shaft, and the screw pusher is drivingly connected to the fourth transmission shaft. With such a setting, the power of the second gearbox can be respectively transmitted to the flail roller and the screw pusher. Since the drive mode of the flail roller and the screw pusher is changed from series to parallel, the length of the shaft head and the cantilever of the flail roller can be effectively shortened. Such an improvement not only extends the service life of the flail roller, but also avoids the phenomenon of cracking of the crushing mechanism housing. In addition, by increasing the number of gearboxes, the load is reasonably dispersed, thereby improving the service life of the gearbox and significantly enhancing the smoothness of the power transmission process. In this way, the problems of unstable power output and cracking of the crushing mechanism housing easily caused by the existing drive form of the baler can be effectively solved.

[0016] To make the above objects, features, and advantages of the present application more obvious and understandable, the following specifically gives preferred embodiments and, in conjunction with the accompanying drawings, makes a detailed description as follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 is a schematic diagram of the bilateral drive crushing mechanism and baler according to the present invention.

[0019] Figure 2 is a partial structural schematic diagram of the bilateral drive crushing mechanism and baler according to the present invention.

[0020] Reference Numerals: 1 - First transmission; 11 - PTO power input shaft; 2 - Second transmission; 3 - Flail roller; 4 - Screw pusher; 5 - Bale press main body; 6 - First transmission part; 61 - First pulley; 62 - Flail roller pulley; 63 - First belt; 7 - First bearing block assembly; 8 - Second transmission part; 81 - Second pulley; 82 - Screw pusher pulley; 83 - Second belt; 9 - Second bearing block assembly; 10 - Drawbar; 110 - Support beam; 100 - First transmission shaft; 200 - Second transmission shaft; 300 - Third transmission shaft; 400 - Fourth transmission shaft. Detailed Embodiments

[0021] The following detailed embodiments are provided to assist the reader in obtaining a comprehensive understanding of the methods, apparatuses, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatuses, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein. Rather, changes that will be apparent after understanding the disclosure of this application can be made, except for operations that must occur in a specific order. In addition, descriptions of features known in the art may be omitted for the sake of clarity and conciseness.

[0022] The features described herein may be implemented in different forms and should not be construed as limited to the examples described herein. Rather, the examples described herein are provided only to illustrate some of the many possible ways of implementing the methods, apparatuses, and / or systems described herein that will be apparent after understanding the disclosure of this application.

[0023] Throughout the specification, when an element (such as a layer, region, or substrate) is described as "on" another element, "connected to" another element, "coupled to" another element, "above" another element, or "covering" another element, it may be directly "on," "connected to," "coupled to," "above," or "covering" the other element, or there may be one or more other elements intervening therebetween. In contrast, when an element is described as "directly on," "directly connected to," "directly coupled to," "directly above," or "directly covering" another element, there may be no other elements intervening therebetween.

[0024] As used herein, the term "and / or" includes any one of the listed related items and any combination of any two or more of them.

[0025] Although terms such as "first", "second", and "third" may be used herein to describe various components, elements, regions, layers, or sections, these components, elements, regions, layers, or sections are not limited by these terms. Rather, these terms are only used to distinguish one component, element, region, layer, or section from another. Thus, a first component, element, region, layer, or section referred to in the examples described herein may also be termed a second component, element, region, layer, or section without departing from the teachings of the examples.

[0026] For ease of description, spatial relationship terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another as shown in the figures. Such spatial relationship terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, an element described as "above" or "upper" relative to another element will then be "below" or "lower" relative to the other element. Thus, the term "above" includes both the orientation of "above" and "below" depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or at other orientations), and the spatial relationship terms used herein will be interpreted accordingly.

[0027] The terms used herein are for the purpose of describing various examples only and are not intended to limit the examples. Unless the context clearly dictates otherwise, the singular forms are also intended to include the plural forms. The terms "comprises", "comprising", and "having" list the stated features, quantities, operations, components, elements, and / or combinations thereof that exist, but do not preclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0028] Due to manufacturing techniques and / or tolerances, variations in the shapes shown in the figures may occur. Thus, the examples described herein are not limited to the specific shapes shown in the figures but include changes in shape that occur during manufacturing.

[0029] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations will be possible as will be apparent after understanding the disclosure of the present application.

[0030] As Figure 1 and Figure 2As shown, according to the first aspect of the present invention, a double-sided drive crushing mechanism is provided. The double-sided drive crushing mechanism includes a first gearbox 1, a second gearbox 2, a flail roller 3, and a screw pusher 4.

[0031] In the following description, reference will be made to Figure 1 and Figure 2 to specifically describe the specific structures of the above components of the double-sided drive crushing mechanism and the connection relationships of the above components.

[0032] As Figure 1 and Figure 2 shown, in the embodiment, the first gearbox 1 may be provided with a PTO power input shaft 11, so that power can be first input into the first gearbox 1. The first gearbox 1 may be drivingly connected to the baler main body 5 through a first transmission shaft 100, thereby transmitting a part of the power to the baler main body 5. The second gearbox 2 may be drivingly connected to the first gearbox 1 through a second transmission shaft 200, so that another part of the power of the first gearbox 1 can be transmitted to the second gearbox 2. The two sides of the second gearbox 2 may be respectively connected with a third transmission shaft 300 and a fourth transmission shaft 400. The flail roller 3 may be drivingly connected to the third transmission shaft 300, and the screw pusher 4 may be drivingly connected to the fourth transmission shaft 400. With such a setting, the power of the second gearbox 2 can be respectively transmitted to the flail roller 3 and the screw pusher 4. By changing the transmission mode of the flail roller 3 and the screw pusher 4 to a parallel connection, the length of the shaft head and the cantilever of the flail roller 3 can be effectively shortened, thereby avoiding cracking of the housing of the double-sided drive crushing mechanism. In addition, by increasing the number of gearboxes, the load can be reasonably dispersed, thereby significantly improving the smoothness of the power transmission process.

[0033] Preferably, as Figure 1 and Figure 2 shown, in the embodiment, the double-sided drive crushing mechanism may further include a towing beam 10. The towing beam 10 may be installed on the baler main body 5, and the first gearbox 1 may be installed on the towing beam 10. Specifically, the towing beam 10 may include a plurality of support beams 110 (which may be two as shown in the embodiment), and the plurality of support beams 110 may be respectively arranged on both sides of the first gearbox 1. One end of the towing beam 10 may be fixedly installed on the frame of the baler main body 5 through bolts, and the other end of the towing beam 10 may be installed on the outer shell of the first gearbox 1 through bolts.

[0034] Furthermore, preferably, as Figure 1As shown, in the embodiment, the outer shapes of the first transmission 1 and the second transmission 2 can be approximately rectangular parallelepipeds. The support beam 110 can include a longitudinal beam and a traction frame, and the traction frame can be obliquely connected to the longitudinal beam, so that a bent portion can be formed in the middle of the support beam 100, and further the support beams 110 on both sides of the first transmission 1 can be brought closer to the center. The two support beams 110 can be respectively connected to two opposite side surfaces of the first transmission 1, thereby fixing the first transmission 1. The PTO power input shaft 11 can be arranged on the side surface of the first transmission 1 away from the baler main body 5. The PTO power input shaft 11 can be in transmission connection with the PTO shaft of the tractor, and further transmit power to the first transmission 1.

[0035] More preferably, as Figure 1 and Figure 2 As shown, in the embodiment, the first transmission 1 can be arranged on the side of the second transmission 2 away from the baler main body 5. There is a gap between the first transmission 1 and the second transmission 2. The first transmission shaft 100 and the second transmission shaft 200 can be connected to the side surface of the first transmission 1 close to the baler main body 5. Among them, the first transmission shaft 100 can be arranged above the second transmission shaft 200, so that the first transmission shaft 100 is easy to be connected to the clutch of the baler main body 5, and the second transmission shaft 200 can connect the first transmission 1 and the second transmission 2, thereby avoiding interference between the first transmission shaft 100 and the second transmission shaft 200. The first transmission shaft 100 and the second transmission shaft 200 can be key-connected to the first transmission 1.

[0036] Preferably, as Figure 1 and Figure 2 As shown, in the embodiment, the third transmission shaft 300 and the fourth transmission shaft 400 can be respectively connected to two opposite side surfaces of the second transmission 2, and the second transmission shaft 200 can be connected to the side surface of the second transmission 2 close to the first transmission 1. The third transmission shaft 300 and the fourth transmission shaft 400 can be arranged coaxially, and the second transmission shaft 200 can be arranged perpendicular to the axes of the third transmission shaft 300 and the fourth transmission shaft 400.

[0037] Preferably, as Figure 1 and Figure 2As shown, in the embodiment, the flail knife roller 3 and the screw pusher 4 can be arranged parallel to the axes of the third transmission shaft 300 and the fourth transmission shaft 400. Among them, the third transmission shaft 300 can be connected to the end of the flail knife roller 3 through the first transmission part 6, and then transmit power to the flail knife roller 3. A first bearing seat assembly 7 can be arranged between the third transmission shaft 300 and the first transmission part 6. The fourth transmission shaft 400 can be connected to the end of the screw pusher 4 through the second transmission part 8, and then transmit power to the screw pusher 4. A second bearing seat assembly 9 can be arranged between the fourth transmission shaft 400 and the second transmission part 8. The first transmission part 6 and the second transmission part 8 can be respectively arranged on both sides of the baler to reserve sufficient installation space.

[0038] In the embodiment, since the flail knife roller 3 and the screw pusher 4 adopt a parallel transmission form, the load can be reasonably dispersed. The flail knife roller 3 and the screw pusher 4 can be respectively provided with a first bearing seat assembly 7 and a second bearing seat assembly 9, thereby avoiding damage to the bearings due to excessive force.

[0039] Further, preferably, as Figure 1 and Figure 2 shown, in the embodiment, the first transmission part 6 can include a first pulley 61, a flail knife roller pulley 62 and a first belt 63. Among them, the first pulley 61 can be connected to the first bearing seat assembly 7 through shaft transmission, so that the power of the third transmission shaft 300 can be transmitted to the first pulley 61 through the first bearing seat. The flail knife roller pulley 62 can be installed at the end of the flail knife roller 3. The flail knife roller pulley 62 can be connected to the first pulley 61 through the first belt 63, thereby being able to transmit the power of the second gearbox 2 to the flail knife roller 3.

[0040] In addition, preferably, as Figure 1 and Figure 2 shown, in the embodiment, the second transmission part 8 can include a second pulley 81, a screw pusher pulley 82 and a second belt 83. Among them, the second pulley 81 can be connected to the second bearing seat assembly 9 through shaft transmission, so that the power of the fourth transmission shaft 400 can be transmitted to the second pulley 81 through the second bearing seat. The screw pusher pulley 82 can be installed at the end of the screw pusher 4. The screw pusher pulley 82 can be connected to the second pulley 81 through the second belt 83, thereby being able to transmit the power of the second gearbox 2 to the screw pusher 4.

[0041] In addition, as Figure 1 and Figure 2As shown in the figure, a baler is provided according to the second aspect of the present invention. The baler includes a baler main body 5 and the bilateral drive crushing mechanism as described above. The bilateral drive crushing mechanism is installed on the baler main body 5.

[0042] During use, the baler can be drivingly connected to a tractor. The power of the tractor can be transmitted to the first gearbox 1 through the PTO power input shaft 11. The first gearbox 1 transmits a part of the power to the baler main body 5 through the first transmission shaft 100, and transmits another part of the power to the second gearbox 2 through the second transmission shaft 200. The third transmission shaft 300 and the fourth transmission shaft 400 are respectively arranged on both sides of the second gearbox 2. A part of the power of the second gearbox 2 is transmitted to the flail roller 3 through the third transmission shaft 300, and another part of the power of the second gearbox 2 is transmitted to the screw pusher 4 through the fourth transmission shaft 400. With such an arrangement, the transmission mode of the flail roller 3 and the screw pusher 4 can be changed to a parallel connection, thereby effectively shortening the length of the shaft head and the cantilever of the flail roller 3 to avoid cracking of the housing of the bilateral drive crushing mechanism. In addition, the first gearbox 1 and the second gearbox 2 are provided, which can also reasonably disperse the load, thereby significantly improving the smoothness of the power transmission process.

[0043] Finally, it should be noted that the above embodiments are only specific embodiments of the present application, which are used to illustrate the technical solutions of the present application, rather than limiting them. The protection scope of the present application is not limited thereto. Although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that any person skilled in the art within the technical scope disclosed by the present application can still modify the technical solutions recorded in the foregoing embodiments, or can easily think of changes, or make equivalent replacements for some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A bilateral drive crushing mechanism is provided in a baler, and the baler includes a baler main body, and is characterized in that, The double-sided drive crushing mechanism includes: A first gearbox provided with a PTO power input shaft, and the first gearbox is drivingly connected to the baler main body through a first transmission shaft; A second gearbox drivingly connected to the first gearbox through a second transmission shaft, and both sides of the second gearbox are respectively connected to a third transmission shaft and a fourth transmission shaft; A flail roller drivingly connected to the third transmission shaft, and A screw pusher drivingly connected to the fourth transmission shaft.

2. The bilateral drive crushing mechanism according to claim 1, characterized in that, The third transmission shaft and the fourth transmission shaft are respectively arranged on opposite sides of the second gearbox, and the third transmission shaft and the fourth transmission shaft are arranged coaxially.

3. The bilateral drive crushing mechanism according to claim 1, characterized in that, The end of the third transmission shaft and the flail roller are connected through a first transmission part, and a first bearing seat assembly is arranged between the third transmission shaft and the first transmission part.

4. The bilateral drive crushing mechanism according to claim 3, wherein, The first transmission part includes: A first pulley connected to the first bearing seat assembly through a shaft; A flail roller pulley installed at the end of the flail roller; and A first belt, and the first pulley and the flail roller pulley are drivingly connected through the first belt.

5. The bilateral drive crushing mechanism according to claim 4, characterized in that, The end of the fourth transmission shaft and the screw pusher are connected through a second transmission part, and the second transmission part and the first transmission part are respectively located on both sides of the baler, and a second bearing seat assembly is arranged between the fourth transmission shaft and the second transmission part.

6. The bilateral drive crushing mechanism according to claim 5, characterized in that, The second transmission part includes: A second pulley connected to the second bearing seat assembly through a shaft; A screw pusher pulley installed at the end of the screw pusher; and A second belt, and the second pulley and the screw pusher pulley are drivingly connected through the second belt.

7. The bilateral drive crushing mechanism according to claim 1, characterized in that, The double-sided drive crushing mechanism further includes a towing beam, the towing beam is installed on the baler main body, and the first gearbox is installed on the towing beam.

8. The bilateral drive crushing mechanism according to claim 7, characterized in that, The towing beam includes a plurality of support beams, the first ends of the plurality of support beams are connected to the baler main body, and the second ends of the plurality of support beams are respectively connected to both sides of the first gearbox.

9. The bilateral drive crushing mechanism according to claim 7, characterized in that, The first gearbox is arranged on the side of the second gearbox away from the baler main body, and the first transmission shaft is arranged above the second transmission shaft.

10. A baler, characterized in that, The baler includes a baler main body and the double-sided drive crushing mechanism according to any one of claims 1 to 9, and the double-sided drive crushing mechanism is installed on the baler main body.