Automatic aluminum bar cleaning system
By designing the aluminum bar automatic cleaning system, ultrasonic cleaning and motor-driven bearing plate vibrations have been used to solve the problems of insufficient cleaning of aluminum bar and surface wear, and achieve comprehensive cleaning without damaging the aluminum bar surface.
Patent Information
- Application Number
- CN202510665001.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-04
AI Technical Summary
In the prior art, aluminum bars cannot be fully cleaned during cleaning, and debris generated after cleaning remain at the bottom of the washing machine will cause wear on the surface of aluminum bars.
An aluminum bar automatic cleaning system is designed, including a cleaning box, feeding box, bearing plate and support frame. The ultrasonic cleaning generator and the motor-driven bearing plate are used to vibrate, separate impurities through the through grooves and through holes to avoid scratches on the surface of the aluminum bar, and achieve comprehensive cleaning of the aluminum bar through the cooperation of cams and magnetic blocks.
The comprehensive cleaning of aluminum bars is achieved, avoiding surface damage to aluminum bars and improving the cleaning effect.
Smart Images

Figure CN120243528A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of aluminum bar cleaning, and particularly relates to an automatic aluminum bar cleaning system. Background Art
[0002] Hard aluminum has good mechanical properties, is strong and easy to process, and has a small density, so it can be used as a light structural material. Hydrocarbon cleaning uses the strong penetration of ultrasonic waves and the mechanical vibration force to impact the surface of the workpiece and combines with the chemical decontamination effect of the hydrocarbon cleaning agent to perform comprehensive cleaning in a vacuum state, making the surface of the workpiece, blind holes, and narrow slits clean. When specifically used, the hydrocarbon cleaning agent is added to the hydrocarbon cleaning machine. The hydrocarbon cleaning agent has good environmental protection characteristics and cleaning ability, does not corrode metals, and can meet the cleaning requirements of parts in many fields. Therefore, hard aluminum bars are also suitable for cleaning by the hydrocarbon cleaning method.
[0003] When the aluminum bar is cleaned in the cleaning machine, one side wall of the aluminum bar is attached to the bottom surface or side wall of the cleaning machine, and the aluminum bar cannot be fully cleaned. At the same time, the debris generated after the aluminum bar is cleaned remains at the bottom of the cleaning machine and will cause wear to the surface of the aluminum bar, damaging the aluminum bar. Summary of the Invention
[0004] This part of the content of the present application is used to briefly introduce the concepts, which will be described in detail in the subsequent Detailed Description section. This part of the content of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0005] In order to overcome the deficiencies of the prior art, the present invention provides an automatic aluminum bar cleaning system.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: an automatic aluminum bar cleaning system, including a cleaning box, a receiving box, a receiving plate, and a support frame. The receiving box is inside the cleaning box, the support frame is arranged inside the receiving box, the receiving plate is above the receiving box. The support frame includes a bottom frame and a plurality of support rods. The receiving plate is provided with a plurality of through grooves and through holes, and the support rods pass through the through grooves; a motor for driving the receiving plate to vibrate is arranged on the side wall of the cleaning box.
[0007] Further, the cross-sectional area of the through groove is larger than the cross-sectional area of the support rod.
[0008] Further, a first connecting plate is arranged on the side wall of the receiving box, the first connecting plate passes through the cleaning box, and a first handle is arranged on the top of the first connecting plate; there is a gap between the side wall of the receiving plate and the inner wall of the cleaning box.
[0009] Further, a third convex block is arranged on the side wall of the cleaning box, a sliding groove is arranged on the third convex block, a sliding block is arranged on the receiving plate, the sliding block is in the sliding groove, and the cross-sectional area of the sliding groove is larger than the cross-sectional area of the sliding block.
[0010] Furthermore, a rotating roller is provided inside the cleaning box. A sleeve is sleeved on the rotating roller. A cam is provided on the sleeve. The rotating roller is located below the receiving plate. A first convex block corresponding to the cam is provided at the bottom of the receiving plate.
[0011] Furthermore, there are two groups of cams, which are respectively arranged at both ends of the sleeve. The sleeve can axially move on the rotating roller; there are two groups of first convex blocks, which are respectively arranged on both sides of the receiving plate.
[0012] Furthermore, the output shaft of the motor is connected to the rotating roller. An electromagnet is provided on the inner wall of the cleaning box. A groove is provided on the cam, and a magnetic block is provided in the groove.
[0013] Furthermore, a first mounting block is provided on the side wall of the cleaning box. A first movable groove is provided on the first mounting block. A contact switch is provided in the first movable groove. A first spring is provided on the contact switch. The contact switch is electrically connected to the electromagnet.
[0014] Furthermore, a first rotating wheel is provided on the side wall of the cleaning box. A second rotating wheel is provided on the first rotating wheel. A second convex block is provided on the second rotating wheel. The second convex block and the contact switch are in the same plane; a transmission wheel is provided on the output shaft of the motor. The transmission wheel is in transmission cooperation with the first rotating wheel. The transmission wheel is an incomplete gear.
[0015] Furthermore, a second connecting plate is provided on the receiving plate. The second connecting plate passes out of the cleaning box. A second handle is provided at the top of the second connecting plate; a second mounting block is provided on the side wall of the cleaning box. An electric push rod is provided on the second mounting block. A push block is provided on the piston rod of the electric push rod. The push block abuts against the bottom of the second handle.
[0016] The beneficial effect of the present invention is: to provide an automatic aluminum bar cleaning system that improves the cleaning effect and avoids damaging the surface of the aluminum bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings constituting a part of this application are used to provide a further understanding of this application, making other features, objects, and advantages of this application more obvious. The schematic embodiments and descriptions of the drawings of this application are used to explain this application and do not constitute an improper limitation of this application.
[0018] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic, and the elements and elements are not necessarily drawn to scale.
[0019] In the drawings:
[0020] Figure 1 is a schematic structural diagram of an automatic aluminum bar cleaning system in an embodiment of the present invention.
[0021] Figure 2 is Figure 1Cross-sectional view of the installation box of the aluminum bar automatic cleaning system in the illustrated embodiment.
[0022] Figure 3 For Figure 2 Enlarged view of part A in
[0023] Figure 4 For Figure 1 Cross-sectional view of the first mounting block of the aluminum bar automatic cleaning system in the illustrated embodiment.
[0024] Figure 5 For Figure 4 Enlarged view of part B in
[0025] Figure 6 For Figure 4 Enlarged view of part C in
[0026] The meanings of the reference numerals in the figure are as follows:
[0027] 101, cleaning box; 102, receiving plate; 1021, through groove; 1022, through hole; 1023, first convex block; 1024, slider; 103, first connecting plate; 104, first handle; 105, support frame; 1051, bottom frame; 1052, support rod; 106, second connecting plate; 107, second handle; 108, third convex block; 109, second mounting block; 110, push block; 111, material receiving box; 112, roller; 113, sleeve; 114, cam; 115, magnetic block; 116, electromagnet; 117, installation box; 118, motor; 119, transmission wheel; 120, first runner; 121, second runner; 122, second convex block; 123, third mounting block; 124, connecting shaft; 125, fixed block; 126, first spring; 127, fixed groove; 128, first mounting block; 129, contact switch; 130, second spring; 131, electric push rod. Detailed implementation manners
[0028] The embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0029] In addition, it should be noted that for the convenience of description, only the parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0030] It should be noted that the concepts such as "first" and "second" mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or mutual dependence relationship of the functions performed by these devices, modules or units.
[0031] It should be noted that the modification of "one" and "multiple" mentioned in this disclosure is illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly specified in the context, it should be understood as "one or more".
[0032] The names of the messages or information exchanged between multiple devices in the embodiments of this disclosure are only for illustrative purposes, and are not used to limit the scope of these messages or information.
[0033] The following will refer to the accompanying drawings and combine with embodiments to detail this disclosure.
[0034] As Figures 1-6 shown, an automatic aluminum bar cleaning system includes a cleaning box 101, a material receiving box 111, a receiving plate 102 and a support frame 105. The material receiving box 111 is inside the cleaning box 101. The support frame 105 is arranged inside the material receiving box 111. The receiving plate 102 is above the material receiving box 111. The support frame 105 includes a bottom frame 1051 and a plurality of support rods 1052. A plurality of through grooves 1021 and through holes 1022 are provided on the receiving plate 102. The support rods 1052 pass through the through grooves 1021. A motor 118 for driving the receiving plate 102 to vibrate is provided on the side wall of the cleaning box 101. An ultrasonic cleaning generator is arranged inside the cleaning box 101, and the ultrasonic cleaning generator generates vibrations inside the cleaning box 101 to achieve the purpose of cleaning the aluminum bar.
[0035] Furthermore, the cross-sectional area of the through groove 1021 is larger than the cross-sectional area of the support rod 1052. The settings of the through hole 1022 and the through groove 1021 enable the impurities washed off from the aluminum bar to fall into the material receiving box 111, collect the impurities, separate and isolate the impurities from the aluminum bar, and avoid scratching the surface of the aluminum bar during cleaning.
[0036] A first connecting plate 103 is provided on the side wall of the material receiving box 111. The first connecting plate 103 passes through the cleaning box 101. A first handle 104 is provided at the top of the first connecting plate 103. There is a gap between the side wall of the receiving plate 102 and the inner wall of the cleaning box 101.
[0037] A third convex block 108 is provided on the side wall of the cleaning box 101. A chute is provided on the third convex block 108. A slider 1024 is provided on the receiving plate 102. The slider 1024 is in the chute. The cross-sectional area of the chute is larger than the cross-sectional area of the slider 1024. The chute and the slider 1024 position and support the receiving plate 102 to fix the receiving plate 102 above the material receiving box 111.
[0038] By restricting the areas of the through slot 1021, the receiving plate 102, and the slider 1024, a space is left between the receiving plate 102 and the inner wall of the cleaning box 101 for the receiving plate 102 to vibrate, avoiding collision between the receiving plate 102 and the inner wall of the cleaning box 101 when the receiving plate 102 vibrates.
[0039] Further, a rotating roller 112 is provided in the cleaning box 101. A sleeve 113 is sleeved on the rotating roller 112, and a cam 114 is provided on the sleeve 113. The rotating roller 112 is located below the receiving plate 102, and a first convex block 1023 corresponding to the cam 114 is provided at the bottom of the receiving plate 102.
[0040] Even further, there are two sets of cams 114, which are respectively provided at both ends of the sleeve 113. The sleeve 113 can axially move on the rotating roller 112, and the length of the sleeve 113 is less than the length of the rotating roller 112; there are two sets of first convex blocks 1023, which are respectively provided on both sides of the receiving plate 102.
[0041] The output shaft of the motor 118 is connected to the rotating roller 112. An electromagnet 116 is provided on the inner wall of the cleaning box 101, and a groove is provided on the cam 114, and a magnetic block 115 is provided in the groove.
[0042] A first mounting block 128 is provided on the side wall of the cleaning box 101. A first movable groove is provided on the first mounting block 128. A contact switch 129 is provided in the first movable groove. A first spring 126 is provided on the contact switch 129, and the contact switch 129 is electrically connected to the electromagnet 116.
[0043] A first rotating wheel 120 is provided on the side wall of the cleaning box 101. A second rotating wheel 121 is provided on the first rotating wheel 120, and a second convex block 122 is provided on the second rotating wheel 121. The second convex block 122 and the contact switch 129 are in the same plane; a transmission wheel 119 is provided on the output shaft of the motor 118, and the transmission wheel 119 is in transmission cooperation with the first rotating wheel 120, and the transmission wheel 119 is an incomplete gear.
[0044] An installation box 117 is provided on the side wall of the cleaning box 101. The first rotating wheel 120, the second rotating wheel 121, and the motor 118 are all located in the installation box 117. A third mounting block 123 is provided on the inner wall of the installation box 117. A connecting shaft 124 is provided on the first rotating wheel 120. A connecting groove corresponding to the connecting shaft 124 is provided on the third mounting block 123, and the connecting shaft 124 is inserted into the connecting groove; a second movable groove is provided on the connecting shaft 124, a fixing block 125 is provided in the second movable groove, and a second spring 130 is provided on the fixing block 125. One end of the second spring 130 is fixedly connected to the inner wall of the second movable groove; a plurality of fixing grooves 127 corresponding to the fixing block 125 are provided on the inner wall of the connecting groove, and an arc surface is provided on the side wall of the fixing block 125.
[0045] Furthermore, a second connecting plate 106 is provided on the receiving plate 102, and the second connecting plate 106 passes through the cleaning box 101, and a second handle 107 is provided on the top of the second connecting plate 106; a second mounting block 109 is provided on the side wall of the cleaning box 101, and an electric push rod 131 is provided on the second mounting block 109, and a push block 110 is provided on the piston rod of the electric push rod 131, and the push block 110 is against the bottom of the second handle 107.
[0046] When cleaning the aluminum bar, put the aluminum bar into the cleaning box 101, with part of the aluminum bar standing on the receiving plate 102 in an inclined manner, and part of the aluminum bar being horizontally on the support rod 1052, so as to reduce the contact area between the aluminum bar and the receiving plate 102 and the support frame 105, and the ultrasonic cleaning generator vibrates the water flow to clean the aluminum bar; the motor 118 drives the roller 112 to rotate, at which time the electromagnet 116 is not energized, the magnetic block 115 is attracted to the electromagnet 116, and the cam 114 close to the motor 118 side is aligned with the first protrusion 1023 close to the motor 118 side, away from the motor 118. The cam 114 on one side is staggered with the first protrusion 1023 on the side away from the motor 118, and the cam 114 on the side close to the motor 118 rotates intermittently to contact the first protrusion 1023 on the side close to the motor 118, so that the receiving plate 102 close to the motor 118 is intermittently lifted, and the receiving plate 102 close to the motor 118 is vibrated to shake off the aluminum bar on the receiving plate 102 to the side away from the motor 118. At the same time, the vibration of the receiving plate 102 shakes off the impurities on the receiving plate 102 from the through groove 1021 and the through hole 1022, so as to prevent the impurities from being retained on the receiving plate 102 and scratching the aluminum bar; the motor 118 When the driving roller 112 rotates, the transmission wheel 119 rotates together, and the teeth on the transmission wheel 119 intermittently contact the first rotating wheel 120 to drive the first rotating wheel 120 to rotate. Under the setting of the fixing block 125 and the fixing groove 127, the first rotating wheel 120 is fixed after each rotation. When the second protrusion 122 rotates to the contact switch 129, the second protrusion 122 pushes the contact switch 129 to move so that the electromagnet 116 is energized. The electromagnet 116 is energized to generate a magnetic force that repels the magnetic block 115 and pushes the sleeve 113 to move. The cam 114 near the motor 118 and the cam 114 near the motor 118 are The first protrusion 1023 on the side of 18 is staggered, and the cam 114 on the side away from the motor 118 is aligned with the first protrusion 1023 on the side away from the motor 118. The cam 114 on the side away from the motor 118 rotates intermittently and contacts with the first protrusion 1023 on the side away from the motor 118, so that the receiving plate 102 away from the motor 118 is intermittently lifted, and the receiving plate 102 away from the motor 118 is vibrated to shake off the aluminum bar on the receiving plate 102 to the side close to the motor 118, so that the aluminum bar moves back and forth on the receiving plate 102, thereby ensuring that the side walls of the aluminum bar can be cleaned, thereby ensuring the cleaning effect of the aluminum bar.
[0047] After the aluminum bar is cleaned, the electric push rod 131 drives the push block 110 to move, and the push block 110 abuts against the second handle 107 to push the second handle 107 to rise, and the receiving plate 102 drives the aluminum bar to rise from the cleaning box 101 to facilitate taking out the cleaned aluminum bar.
[0048] When it is necessary to clean the impurities in the cleaning box 101, the receiving box 111 can be taken out of the cleaning box 101 by using the first handle 104, and the impurities in the receiving box 111 can be conveniently cleaned.
[0049] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the embodiments of the present disclosure that have similar functions.
Claims
1. An automatic aluminum bar cleaning system, characterized in that: It includes a cleaning box, a material receiving box, a bearing plate and a support frame. The material receiving box is inside the cleaning box. The support frame is arranged inside the material receiving box. The bearing plate is above the material receiving box. The support frame includes a bottom frame and a plurality of support rods. A plurality of through grooves and through holes are provided on the bearing plate, and the support rods pass through the through grooves. A motor for driving the bearing plate to vibrate is provided on the side wall of the cleaning box.
2. The aluminum bar automatic cleaning system according to claim 1, characterized in that: The cross-sectional area of the through groove is larger than the cross-sectional area of the support rod.
3. The aluminum bar automatic cleaning system according to claim 1, characterized in that: A first connecting plate is provided on the side wall of the material receiving box, and the first connecting plate passes out of the cleaning box. A first handle is provided on the top of the first connecting plate. A gap is left between the side wall of the bearing plate and the inner wall of the cleaning box.
4. The automatic aluminum bar cleaning system according to claim 1, wherein: A third convex block is provided on the side wall of the cleaning box, a sliding groove is provided on the third convex block, a sliding block is provided on the bearing plate, and the sliding block is inside the sliding groove. The cross-sectional area of the sliding groove is larger than the cross-sectional area of the sliding block.
5. The aluminum bar automatic cleaning system according to claim 1, characterized in that: A rotating roller is provided inside the cleaning box, a sleeve is sleeved on the rotating roller, a cam is provided on the sleeve, the rotating roller is below the bearing plate, and a first convex block corresponding to the cam is provided at the bottom of the bearing plate.
6. The aluminum bar automatic cleaning system according to claim 5, characterized in that: There are two groups of cams, which are respectively arranged at both ends of the sleeve, and the sleeve can axially move on the rotating roller. There are two groups of first convex blocks, which are respectively arranged on both sides of the bearing plate.
7. The aluminum bar automatic cleaning system according to claim 5, wherein: The output shaft of the motor is connected to the rotating roller. An electromagnet is provided on the inner wall of the cleaning box. A groove is provided on the cam, and a magnetic block is provided inside the groove.
8. The aluminum bar automatic cleaning system according to claim 7, characterized in that: A first mounting block is provided on the side wall of the cleaning box, a first movable groove is provided on the first mounting block, a contact switch is provided inside the first movable groove, a first spring is provided on the contact switch, and the contact switch is electrically connected to the electromagnet.
9. The aluminum bar automatic cleaning system according to claim 8, characterized in that: A first rotating wheel is provided on the side wall of the cleaning box, a second rotating wheel is provided on the first rotating wheel, a second convex block is provided on the second rotating wheel, and the second convex block and the contact switch are on the same plane. A transmission wheel is provided on the output shaft of the motor, and the transmission wheel is in transmission cooperation with the first rotating wheel. The transmission wheel is an incomplete gear.
10. The aluminum bar automatic cleaning system according to claim 1, characterized in that: A second connecting plate is provided on the bearing plate, and the second connecting plate passes out of the cleaning box. A second handle is provided on the top of the second connecting plate. A second mounting block is provided on the side wall of the cleaning box, an electric push rod is provided on the second mounting block, a push block is provided on the piston rod of the electric push rod, and the push block abuts against the bottom of the second handle.