Device for rapidly cleaning test tube for inspection by using disinfectant
Through the design of the conveyor belt and U-shaped mounting plate, combined with the rotation of the rotating shaft and friction strip, the problems of low cleaning efficiency and incomplete disinfection of the test tube are solved, and efficient cleaning and disinfection of the test tube is achieved, ensuring the stability and disinfection effect of the test tube.
Patent Information
- Application Number
- CN202510615048.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the cleaning efficiency of the test tube is low, and disinfectant may remain in the test tube after cleaning, resulting in poor disinfection effect and easily contaminated during the removal process.
The combination of conveyor belt, U-shaped mounting plate, positioning mechanism and disinfection mechanism is adopted to rotate the rotating shaft and friction strips to achieve the removal of residual disinfectant in the test tube, and secondary disinfection is carried out using ultraviolet lamps to ensure the cleaning and disinfection effect of the test tube.
Continuous cleaning and disinfection of test tubes is realized, cleaning efficiency is improved, cleaning performance and disinfection effect inside and outside the test tubes are ensured, and pollution during the removal process is avoided.
Smart Images

Figure CN120243579A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of disinfection equipment, and particularly to a device for quickly cleaning test tubes used for inspection with a disinfectant solution. Background Art
[0002] A test tube, a commonly used instrument in chemical laboratories, is used as a reaction vessel for a small amount of reagents and is used at room temperature or when heated (preheating should be carried out before heating, otherwise the test tube is likely to burst). After the test tube is used, it needs to be cleaned and disinfected.
[0003] Chinese Patent: CN114192528B discloses a test tube cleaning and disinfection device for biological technology research and development. A test tube cleaning and disinfection device for biological technology research and development is provided, which can save time and has high working efficiency. A test tube cleaning and disinfection device for biological technology research and development includes a housing and a collection box, the collection box is provided at the lower part of the housing; a support assembly, the support assembly is installed at the upper part inside the housing; and a mounting frame, the mounting frame is slidably provided at the lower part inside the housing.
[0004] In this application, after the cleaning is completed, it is necessary for the staff to take out the test tubes one by one. During this process, the test tubes cannot be cleaned, resulting in low cleaning efficiency; and when the staff places the test tubes upside down, the residues in the test tubes may splash, resulting in contamination. Secondly, the cleaning rod only rotates and sprays the disinfectant solution to clean the inside of the test tube, which may cause a certain amount of contaminated disinfectant solution to still remain in the test tube, resulting in a reduction in the disinfection effect of the test tube. Summary of the Invention
[0005] Aiming at the problems existing in the prior art, a device for quickly cleaning test tubes used for inspection with a disinfectant solution is provided. Through the cooperation of a conveyor belt, a U-shaped mounting plate, a positioning mechanism and a disinfection mechanism, the test tubes can be continuously disinfected, and the first friction strip drives the rotating shaft to rotate, so that the U-shaped mounting plate rotates along the axis of the hinge rod, thereby throwing out the residual disinfectant solution in the test tube to ensure the disinfection effect.
[0006] To solve the problems of the prior art, the technical solution adopted by the present invention is as follows:
[0007] A device for quickly cleaning test tubes for inspection using a disinfectant solution, comprising a cleaning box and a conveyor belt arranged inside the cleaning box; further comprising a U-shaped mounting plate, a positioning mechanism, a first hydraulic rod and a disinfection mechanism; a plurality of strip-shaped mounting blocks are equidistantly arranged on the conveyor belt, the length direction of the strip-shaped mounting blocks is perpendicular to the conveying direction of the conveyor belt, a plurality of mounting grooves are arranged on the side of each strip-shaped mounting block away from the conveyor belt along the length direction, hinge holes are arranged on the inner walls of both sides of each mounting groove, there are a plurality of U-shaped mounting plates, hinge rods are arranged on the outer walls of both sides of each U-shaped mounting plate, the hinge rods are rotatably arranged in the corresponding hinge holes, and a horizontal torsion spring is also arranged on each hinge rod; a rotating hole penetrating through a plurality of mounting grooves is arranged on each strip-shaped mounting block, a rotating shaft is rotatably arranged in each rotating hole; a winding wheel is arranged on each hinge rod, a plurality of first one-way bearings are arranged on the rotating shaft along the length direction, a tensioning wheel matched with the winding wheel is arranged on the outer wall of each first one-way bearing, the tensioning wheel and the winding wheel are connected by a winding rope, friction wheels are also arranged at both ends of the rotating shaft, and first friction strips matched with the friction wheels are also arranged on the inner walls of both sides of the disinfection box; a supporting plate is also arranged at the bottom of each U-shaped mounting plate, a positioning hole for the test tube to pass through is arranged at the center of the bottom of each U-shaped mounting plate, a plurality of sliding rods are arranged in a matrix distribution on the side of each supporting plate close to the U-shaped mounting plate, the plurality of sliding rods extend along the axis direction of the corresponding positioning hole through the U-shaped mounting plate and are provided with limiting disks, and a return spring is also sleeved on each sliding rod, and the return spring is located inside the corresponding U-shaped mounting plate; there are multiple groups of positioning mechanisms, the positioning mechanisms are arranged inside the corresponding U-shaped mounting plates and are used for clamping and fixing the test tubes, each group of positioning mechanisms includes two vertical strips that can approach and move away from each other as the supporting plate moves, the length direction of the vertical strips is the same as the axis direction of the positioning hole, and a plurality of right-angle clamping strips are arranged on the facing sides of the two vertical strips along the length direction; the first hydraulic rod is arranged vertically at the bottom of the cleaning box, and the execution part of the first hydraulic rod extends into the disinfection box and is provided with a disinfection box; the length direction of the disinfection box is perpendicular to the conveying direction of the conveyor belt, a water adding hole is arranged on the outer wall of one side of the disinfection box, a water delivery hose is arranged in the water adding hole, and the end of the water delivery hose away from the water adding hole extends out of the cleaning box; a plurality of drainage holes are arranged on the top of the disinfection box along the length direction, the disinfection mechanism is arranged on the top of the disinfection box and is used for cleaning and disinfecting the fixed test tubes, the disinfection mechanism includes a plurality of drainage cylinders that can rotate automatically as the disinfection box moves, and the drainage cylinders are communicated with the inside of the disinfection box through the corresponding drainage holes; a plurality of flushing holes are arranged on each drainage cylinder, and brush hairs are also arranged on the outer wall of each drainage cylinder.
[0008] Preferably, each set of positioning mechanisms further includes sliding bars, linkage shafts and traction ropes; sliding grooves are provided on the inner walls of both sides of each U-shaped mounting plate, there are two sliding bars, and the two sliding bars are slidably arranged in the sliding grooves; guiding holes are provided at the opposite ends of the two sliding bars, and a guiding rod is provided on one side of each vertical bar away from the right-angle clamping bar, and the guiding rod is slidably arranged in the corresponding guiding hole. Two guiding grooves are mirror-symmetrically arranged on the inner wall of each guiding hole, and two guiding blocks corresponding to the guiding grooves are mirror-symmetrically arranged on the outer wall of one end of each guiding rod away from the vertical bar, and the guiding blocks are slidably arranged in the corresponding guiding grooves. A limiting plate is further provided at the opposite ends of the two sliding bars, and a limiting hole for the guiding rod to pass through is provided on the limiting plate; a pressing spring is further provided in each guiding hole, and the pressing spring is located between the corresponding guiding rod and the inner wall of the bottom of the corresponding guiding hole; rectangular notches are provided on the inner walls of both sides of each U-shaped mounting plate, and the rectangular notches communicate with the corresponding sliding grooves. Connecting plates are provided on the inner walls of both sides of each rectangular notch, and rotating holes are provided on the connecting plates. There are two linkage shafts, and both ends are rotatably arranged in the corresponding rotating holes. Two driving gears are provided on each linkage shaft. A plurality of teeth meshing with the driving gears are arranged along the length direction on one side of each sliding bar close to the corresponding linkage shaft. Both driving gears mesh with the teeth of the corresponding sliding bar. A reset torsion spring is sleeved on both ends of each linkage shaft, and the reset torsion spring is located between the corresponding driving gear and the corresponding connecting plate; two rope-passing holes are provided at the bottom of each U-shaped mounting plate, and two connecting parts corresponding to the rope-passing holes are provided on one side of the supporting plate close to the corresponding U-shaped mounting plate. There are two traction ropes. One end of the traction rope is wound around the corresponding linkage shaft and is located between the two driving gears, and the other end passes through the corresponding rope-passing hole and is connected to the connecting part on the corresponding supporting plate; two moving grooves are provided at the bottom of the U-shaped mounting plate, and the two moving grooves are mirror-symmetrically arranged relative to the axis of the positioning hole. A connecting rod is provided in each moving groove, a limiting strip is slidably arranged in each moving groove, and an avoidance hole for avoiding the connecting rod is provided on each limiting strip. A pressing spring is further sleeved on each connecting rod, and the pressing spring is located on one side of the corresponding limiting strip away from the positioning hole. A triangular card slot is arranged along the length direction on one side of each limiting strip close to the positioning hole. Two avoidance grooves for avoiding the limiting strip are provided on each supporting plate, and a triangular clamping block cooperating with the triangular card slot is arranged in each avoidance groove.
[0009] Preferably, the disinfection mechanism further includes a worm, an adjusting gear and a rack; extension plates are provided at both ends of the top of the disinfection box along the length direction, mounting holes are provided on the extension plates, and both ends of the worm are rotatably arranged in the mounting holes of the corresponding extension plates. A worm gear is provided on each drain tube, and the worm gear meshes with the worm; there are two adjusting gears, the adjusting gears are arranged at both ends of the worm along the length direction, there are two racks, and the racks are vertically arranged on the inner walls of both sides of the cleaning box and respectively mesh with the corresponding adjusting gears.
[0010] Preferably, an ultraviolet lamp is further provided in the cleaning box, and the ultraviolet lamp is located below the first friction strip.
[0011] Preferably, a drain pipe is provided on one side of the cleaning box away from the water supply hose, and a manual valve is provided on the drain pipe.
[0012] Preferably, a buffer pad is provided at the center of one side of each supporting plate close to the corresponding U-shaped mounting plate.
[0013] The beneficial effects of the present application compared with the prior art are as follows:
[0014] 1. Through the cooperation of the vertical strip, U-shaped mounting plate, supporting plate and linkage shaft, the present application clamps and positions test tubes with different diameters through multiple right-angle clamping strips provided on the vertical strip, so as to ensure its stability during transportation. Through the cooperation of the conveyor belt, disinfection box and drainage cylinder, the test tubes move into the cleaning box along with the transportation of the conveyor belt, and the inner wall of the test tubes is cleaned and disinfected by the drainage cylinder that can move back and forth in the vertical direction and rotate. And through the cooperation of the rotating shaft and the first friction strip, under the torsion of the horizontal torsion spring, the test tubes after cleaning can rotate along the axis of the hinge rod of the corresponding U-shaped mounting plate, so as to throw out the residues inside the test tubes and ensure the cleanliness of the test tubes.
[0015] 2. Through the cooperation of the C-shaped plate, second hydraulic rod, horizontal plate and driving rod, the friction wheel contacts the second friction strip, thereby driving the rotating shaft to rotate in the opposite direction. Due to the action of the first one-way bearing, the U-shaped mounting plate will not be rotated by pulling the winding rope, so as to ensure the stability of the test tubes placed on the U-shaped mounting plate. As the rotating shaft continues to rotate, the L-shaped contact rod is driven to rotate through the second one-way bearing. The L-shaped contact rod contacts the trapezoidal contact block, thereby pushing the trapezoidal contact block to contact the two limiting strips, so that the right-angle clamping strip is separated from the test tube, so that the test tubes can be continuously disinfected.
[0016] 3. By providing an ultraviolet lamp in the present application, after the first friction strip contacts the friction wheel, the U-shaped mounting plate can drive the test tube to rotate, thereby performing secondary disinfection on the test tube and improving the disinfection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of a device for quickly cleaning test tubes for inspection using a disinfectant solution Figure 1 ;
[0018] Figure 2 is Figure 1 the partial enlarged view at A in
[0019] Figure 3 is a three-dimensional view of a device for quickly cleaning test tubes for inspection using a disinfectant solution Figure 2 ;
[0020] Figure 4 is a side view of a device for quickly cleaning test tubes for inspection using a disinfectant solution;
[0021] Figure 5 is Figure 4 a plane cross-sectional view along the B-B direction;
[0022] Figure 6 is Figure 4 a partial enlarged view at C in
[0023] Figure 7 is a partial three-dimensional exploded view of a device for quickly cleaning test tubes for inspection using a disinfectant solution Figure 1 ;
[0024] Figure 8 is Figure 7 a partial enlarged view at D in
[0025] Figure 9 is a partial three-dimensional exploded view of a device for quickly cleaning test tubes for inspection using a disinfectant solution Figure 2 ;
[0026] Figure 10 is a partial three-dimensional exploded view of the positioning mechanism in a device for quickly cleaning test tubes for inspection using a disinfectant solution;
[0027] Figure 11 is a partial three-dimensional exploded view of a device for quickly cleaning test tubes for inspection using a disinfectant solution Figure 3 ;
[0028] Figure 12 is a three-dimensional exploded view of the disinfection mechanism in a device for quickly cleaning test tubes for inspection using a disinfectant solution;
[0029] Figure 13 is a partial three-dimensional exploded view of the unloading mechanism in a device for quickly cleaning test tubes for inspection using a disinfectant solution Figure 1 ;
[0030] Figure 14 is a partial three-dimensional exploded view of the unloading mechanism in a device for quickly cleaning test tubes for inspection using a disinfectant solution Figure 2 .
[0031] The reference numerals in the figure are:
[0032] 1 - cleaning box; 11 - first friction strip; 12 - ultraviolet lamp; 13 - drain pipe; 14 - manual valve;
[0033] 2 - Conveyor belt; 21 - Strip-shaped mounting block; 211 - Mounting groove; 212 - Hinge hole; 213 - Rotating hole; 214 - Vertical sliding rail; 2141 - Vertical rod; 2142 - Compression spring; 215 - Trapezoidal abutting block; 216 - Z-shaped connecting block; 2161 - Vertical hole; 217 - Bearing seat; 22 - Rotating shaft; 221 - First one-way bearing; 222 - Tensioning wheel; 223 - Friction wheel; 224 - Second one-way bearing; 225 - L-shaped abutting rod; 23 - Supporting plate; 231 - Sliding rod; 232 - Limiting disc; 233 - Return spring; 234 - Avoidance groove; 235 - Triangular clamping block; 236 - Buffer pad;
[0034] 3 - U-shaped mounting plate; 31 - Hinge rod; 311 - Horizontal torsion spring; 312 - Reel; 313 - Reel rope; 32 - Positioning hole; 33 - Sliding groove; 34 - Rectangular notch; 341 - Connecting plate; 342 - Rotating hole; 35 - Rope-passing hole; 36 - Moving groove; 361 - Connecting rod; 362 - Limiting strip; 363 - Avoidance hole; 364 - Compression spring; 365 - Triangular clamping groove;
[0035] 4 - Positioning mechanism; 41 - Vertical strip; 411 - Right-angle clamping strip; 412 - Guide rod; 413 - Guide block; 42 - Sliding strip; 421 - Guide hole; 422 - Guide groove; 423 - Limiting plate; 424 - Limiting hole; 425 - Tightening spring; 426 - Teeth; 43 - Linkage shaft; 431 - Driving gear; 432 - Return torsion spring; 44 - Traction rope;
[0036] 5 - First hydraulic rod; 51 - Disinfection box; 511 - Water filling hole; 512 - Water supply hose; 513 - Drain hole; 52 - Extension plate; 521 - Mounting hole;
[0037] 6 - Disinfection mechanism; 61 - Drain cylinder; 611 - Flushing hole; 612 - Brush bristles; 613 - Worm gear; 62 - Worm; 63 - Adjusting gear; 64 - Rack;
[0038] 7 - Discharging mechanism; 71 - C-shaped plate; 711 - Placing plate; 712 - Strip-shaped notch; 713 - Strip-shaped accommodating groove; 714 - Cross clamping strip; 715 - Second friction strip; 72 - Second hydraulic rod; 721 - Guide sliding rail; 722 - Threaded rod; 723 - Second servo motor; 73 - Horizontal plate; 731 - Sliding block; 732 - Vertical plate; 7321 - Adjusting hole; 7322 - First servo motor; 733 - Strip-shaped sliding groove; 734 - Clamping plate; 7341 - Threaded hole; 74 - Driving rod; 741 - Threaded part. Detailed implementation manners
[0039] In order to further understand the features, technical means, specific purposes and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0040] See Figures 1 to 14As shown in the figure, a device for quickly cleaning test tubes for inspection using a disinfectant solution includes a cleaning box 1 and a conveyor belt 2 arranged inside the cleaning box 1; it also includes a U-shaped mounting plate 3, a positioning mechanism 4, a first hydraulic rod 5, and a disinfection mechanism 6; a plurality of strip-shaped mounting blocks 21 are equidistantly arranged on the conveyor belt 2, the length direction of the strip-shaped mounting blocks 21 is perpendicular to the conveying direction of the conveyor belt 2, and a plurality of mounting grooves 211 are arranged along the length direction on the side of each strip-shaped mounting block 21 away from the conveyor belt 2. Hinge holes 212 are arranged on the inner walls on both sides of each mounting groove 211. There are a plurality of U-shaped mounting plates 3, and hinge rods 31 are arranged on the outer walls on both sides of each U-shaped mounting plate 3. The hinge rods 31 are rotatably arranged in the corresponding hinge holes 212, and a horizontal torsion spring 311 is also arranged on each hinge rod 31; a rotating hole 213 penetrating through a plurality of mounting grooves 211 is arranged on each strip-shaped mounting block 21, and a rotating shaft 22 is rotatably arranged in each rotating hole 213; a winding wheel 312 is arranged on each hinge rod 31. A plurality of first one-way bearings 221 are arranged along the length direction of the rotating shaft 22, and a tensioning wheel 222 cooperating with the winding wheel 312 is arranged on the outer wall of each first one-way bearing 221. A winding rope 313 is connected between the tensioning wheel 222 and the winding wheel 312. Friction wheels 223 are also arranged at both ends of the rotating shaft 22, and first friction strips 11 cooperating with the friction wheels 223 are arranged on the inner walls on both sides of the disinfection box; a supporting plate 23 is also arranged at the bottom of each U-shaped mounting plate 3, and a positioning hole 32 for the test tube to pass through is arranged at the center of the bottom of each U-shaped mounting plate 3. A plurality of sliding rods 231 are arranged in a matrix distribution on the side of each supporting plate 23 close to the U-shaped mounting plate 3. The plurality of sliding rods 231 extend along the axis direction of the corresponding positioning hole 32 through the U-shaped mounting plate 3 and are provided with limiting disks 232. A return spring 233 is also sleeved on each sliding rod 231, and the return spring 233 is located inside the corresponding U-shaped mounting plate 3; there are multiple groups of positioning mechanisms 4, and the positioning mechanisms 4 are arranged inside the corresponding U-shaped mounting plates 3 and are used for clamping and fixing the test tubes. Each group of positioning mechanisms 4 includes two vertical strips 41 that can approach and move away from each other as the supporting plate 23 moves. The length direction of the vertical strips 41 is the same as the axis direction of the positioning hole 32, and a plurality of right-angle clamping strips 411 are arranged along the length direction on the facing sides of the two vertical strips 41; the first hydraulic rod 5 is arranged vertically at the bottom of the cleaning box 1, and the execution part of the first hydraulic rod 5 extends into the disinfection box and is provided with a disinfection box 51; the length direction of the disinfection box 51 is perpendicular to the conveying direction of the conveyor belt 2. A water filling hole 511 is arranged on the outer wall of one side of the disinfection box 51, and a water delivery hose 512 is arranged in the water filling hole 511. The end of the water delivery hose 512 away from the water filling hole 511 extends out of the cleaning box 1; a plurality of drain holes 513 are arranged along the length direction on the top of the disinfection box 51. The disinfection mechanism 6 is arranged on the top of the disinfection box 51 and is used for cleaning and disinfecting the fixed test tubes. The disinfection mechanism 6 includes a plurality of drain tubes 61 that can rotate self-rotation as the disinfection box 51 moves. The drain tubes 61 are communicated with the inside of the disinfection box 51 through the corresponding drain holes 513;A plurality of flushing holes 611 are provided on each drain tube 61, and brush bristles 612 are further provided on the outer wall of each drain tube 61.;
[0041] The staff sequentially places the test tubes into the positioning holes 32 of the U-shaped mounting plate 3. At this time, under the torque action of the horizontal torsion spring 311, the bottom of the U-shaped mounting plate 3 can remain horizontal with the bottom of the rectangular groove. The bottom of the test tube contacts the corresponding supporting plate 23, thereby pushing the corresponding supporting plate 23 to move. During this process, the two vertical strips 41 can approach each other as the corresponding supporting plate 23 moves. A plurality of right-angle clamping strips 411 are equidistantly arranged along the length direction of each vertical strip 41, and there is a certain gap between two adjacent right-angle clamping strips 411 (as shown), and the right-angle clamping strips 411 on the two vertical strips 41 move through the corresponding gaps, so as to be able to clamp and fix test tubes with different diameters, so that the test tubes can be coaxially arranged with the positioning holes 32, thereby ensuring the stability of the test tubes during the cleaning process. At this time, the open end of the test tube faces away from the bottom of the corresponding rectangular groove, so as to reduce the damage to the staff's body caused by the pollutants inside the test tube during the placement of the test tube. Subsequently, the conveyor belt 2 is adjusted. The strip-shaped mounting block 21 with the test tube moves into the cleaning box 1 as the conveyor belt 2 transports. At this time, the open end of the test tube faces the inside of the cleaning box 1. When the strip-shaped mounting block 21 moves above the first hydraulic rod 5, by adjusting the first hydraulic rod 5, the first hydraulic rod 5 drives the disinfection box 51 to move back and forth in the vertical direction. The external disinfectant is transported into the disinfection box 51 through the water supply hose 512. The drain tube 61 can rotate self as the disinfection box 51 moves back and forth. The disinfectant disinfects and cleans the inner wall of the test tube through a plurality of flushing holes 611 provided on the outer wall of the drain tube 61. The brush bristles 612 are spirally arranged on the outer wall of the drain tube 61. The spiral arrangement of the brush bristles 612 can not only clean the inside of the test tube but also make the disinfectant evenly distributed on the inner wall of the test tube, thereby improving the cleaning and disinfection effect of the test tube. When the disinfection is completed, the conveyor belt 2 continues to move. When the strip-shaped mounting block 21 moves to the first friction strip 11, the friction wheels 223 on both sides of the rotating shaft 22 are in frictional cooperation with the first friction strip 11, so that the rotating shaft 22 rotates. As the rotating shaft 22 rotates, the first one-way bearing 221 is driven to rotate. At this time, the tensioning wheel 222 on the first one-way bearing 221 can pull the corresponding winding wheel 312 to rotate through the winding rope 313, so that the U-shaped mounting plate 3 rotates. At this time, the horizontal torsion spring 311 generates torque due to the rotation of the U-shaped mounting plate 3. When the friction wheel 223 is separated from the first friction strip 11, under the torque action of the horizontal torsion spring 311, the entire U-shaped mounting plate 3 can quickly rotate along the axis direction of the corresponding hinge rod 31, so as to throw out the disinfectant and impurities remaining in the test tube, thereby ensuring the cleaning effect inside the test tube. Figure 6 As shown, the right-angle clamping strips 411 on the two vertical strips 41 move through the corresponding gaps, so as to be able to clamp and fix test tubes with different diameters, so that the test tubes can be coaxially arranged with the positioning holes 32, thereby ensuring the stability of the test tubes during the cleaning process. At this time, the open end of the test tube faces away from the bottom of the corresponding rectangular groove, so as to reduce the damage to the staff's body caused by the pollutants inside the test tube during the placement of the test tube. Subsequently, the conveyor belt 2 is adjusted. The strip-shaped mounting block 21 with the test tube moves into the cleaning box 1 as the conveyor belt 2 transports. At this time, the open end of the test tube faces the inside of the cleaning box 1. When the strip-shaped mounting block 21 moves above the first hydraulic rod 5, by adjusting the first hydraulic rod 5, the first hydraulic rod 5 drives the disinfection box 51 to move back and forth in the vertical direction. The external disinfectant is transported into the disinfection box 51 through the water supply hose 512. The drain tube 61 can rotate self as the disinfection box 51 moves back and forth. The disinfectant disinfects and cleans the inner wall of the test tube through a plurality of flushing holes 611 provided on the outer wall of the drain tube 61. The brush bristles 612 are spirally arranged on the outer wall of the drain tube 61. The spiral arrangement of the brush bristles 612 can not only clean the inside of the test tube but also make the disinfectant evenly distributed on the inner wall of the test tube, thereby improving the cleaning and disinfection effect of the test tube. When the disinfection is completed, the conveyor belt 2 continues to move. When the strip-shaped mounting block 21 moves to the first friction strip 11, the friction wheels 223 on both sides of the rotating shaft 22 are in frictional cooperation with the first friction strip 11, so that the rotating shaft 22 rotates. As the rotating shaft 22 rotates, the first one-way bearing 221 is driven to rotate. At this time, the tensioning wheel 222 on the first one-way bearing 221 can pull the corresponding winding wheel 312 to rotate through the winding rope 313, so that the U-shaped mounting plate 3 rotates. At this time, the horizontal torsion spring 311 generates torque due to the rotation of the U-shaped mounting plate 3. When the friction wheel 223 is separated from the first friction strip 11, under the torque action of the horizontal torsion spring 311, the entire U-shaped mounting plate 3 can quickly rotate along the axis direction of the corresponding hinge rod 31, so as to throw out the disinfectant and impurities remaining in the test tube, thereby ensuring the cleaning effect inside the test tube.
[0042] Specifically, in this application, the opposite sides are the sides that are close to each other.
[0043] See Figure 2 , Figure 6 , Figure 8 , Figure 10 and Figure 11As shown in the figure, each set of positioning mechanisms 4 further includes a sliding bar 42, a linkage shaft 43, and a traction rope 44; sliding grooves 33 are provided on the inner walls of both sides of each U-shaped mounting plate 3. There are two sliding bars 42, and the two sliding bars 42 are slidably arranged in the sliding grooves 33; guide holes 421 are provided at the opposite ends of the two sliding bars 42. On the side of each vertical bar 41 away from the right-angle clamping bar 411, a guide rod 412 is provided, and the guide rod 412 is slidably arranged in the corresponding guide hole 421. Two guide grooves 422 are mirror-symmetrically arranged on the inner wall of each guide hole 421. On the outer wall of the end of each guide rod 412 away from the vertical bar 41, guide blocks 413 corresponding to the guide grooves 422 are mirror-symmetrically arranged, and the guide blocks 413 are slidably arranged in the corresponding guide grooves 422. A limiting plate 423 is also provided at the opposite ends of the two sliding bars 42, and a limiting hole 424 for the guide rod 412 to pass through is provided on the limiting plate 423; a pressing spring 425 is also provided in each guide hole 421, and the pressing spring 425 is located between the corresponding guide rod 412 and the bottom inner wall of the corresponding guide hole 421; rectangular notches 34 are provided on the inner walls of both sides of each U-shaped mounting plate 3, and the rectangular notches 34 communicate with the corresponding sliding grooves 33. Connecting plates 341 are provided on the inner walls of both sides of each rectangular notch 34, and rotating holes 342 are provided on the connecting plates 341. There are two linkage shafts 43, and both ends are rotatably arranged in the corresponding rotating holes 342. Two driving gears 431 are provided on each linkage shaft 43. Along the length direction, a plurality of teeth 426 that cooperate with the driving gears 431 are provided on the side of each sliding bar 42 close to the corresponding linkage shaft 43. Both driving gears 431 are engaged with the teeth 426 of the corresponding sliding bar 42. A reset torsion spring 432 is sleeved on both ends of each linkage shaft 43, and the reset torsion spring 432 is located between the corresponding driving gear 431 and the corresponding connecting plate 341; two rope-passing holes 35 are provided at the bottom of each U-shaped mounting plate 3. On the side of the supporting plate 23 close to the corresponding U-shaped mounting plate 3, two connecting parts corresponding to the rope-passing holes 35 are provided. There are two traction ropes 44. One end of the traction rope 44 is wound around the corresponding linkage shaft 43 and is located between the two driving gears 431, and the other end passes through the corresponding rope-passing hole 35 and is connected to the connecting part on the corresponding supporting plate 23; two moving grooves 36 are provided at the bottom of the U-shaped mounting plate 3, and the two moving grooves 36 are mirror-symmetrically arranged relative to the axis of the positioning hole 32. A connecting rod 361 is provided in each moving groove 36. A limiting strip 362 is slidably arranged in each moving groove 36. An avoidance hole 363 for avoiding the connecting rod 361 is provided on each limiting strip 362. A pressing spring 364 is also sleeved on each connecting rod 361, and the pressing spring 364 is located on the side of the corresponding limiting strip 362 away from the positioning hole 32. Along the length direction, a triangular clamping groove 365 is provided on the side of each limiting strip 362 close to the positioning hole 32. Two avoidance grooves 234 for avoiding the limiting strips 362 are provided on each supporting plate 23, and a triangular clamping block 235 that cooperates with the triangular clamping groove 365 is provided in each avoidance groove 234.
[0044] When the test tube is not placed, the supporting plate 23 fits against the bottom of the corresponding U-shaped mounting plate 3 under the elastic force of the return spring 233, and the return torsion spring 432 can keep the traction rope 44 in a taut state. When the test tube is placed at the positioning hole 32 of the U-shaped mounting plate 3, the test tube moves downward and pushes the supporting plate 23. The supporting plate 23 moves away from the bottom of the U-shaped mounting plate 3 against the elastic force of the return spring 233. As the supporting plate 23 moves, the triangular block 235 contacts the limiting strip 362 and thus pushes the limiting strip 362 to move away from the triangular block 235, thereby ensuring the stability of the movement of the supporting plate 23. During this process, the corresponding linkage shaft 43 is pulled by the two traction ropes 44 to rotate against the torsion of the return torsion spring 432. The two driving gears 431 on the linkage shaft 43 mesh with the teeth 426 on the corresponding sliding strip 42, so that the two sliding strips 42 approach each other. The multiple right-angle clamping strips 411 provided on the vertical strip 41 contact the outer wall of the test tube. As the supporting plate 23 continues to move, the two sliding strips 42 continue to approach, and the guide rod 412 on the corresponding vertical strip 41 moves toward the corresponding side. At this time, the pressing spring 425 is compressed to generate an elastic force, thereby avoiding the rigid contact between the right-angle clamping strip 411 and the test tube and causing damage to the test tube. The setting of the limiting plate 423 can limit the position of the guide rod 412 and prevent it from being pushed out of the guide hole 421 by the elastic force of the pressing spring 425. When the test tube is fixed, the triangular block 235 is engaged with the triangular groove 365 on the limiting strip 362, thereby restricting the position of the supporting plate 23 and preventing the test tube from shaking during transportation.
[0045] Specifically, the opposite ends in this application refer to the sides that are close to each other.
[0046] See Figure 5 and Figure 12 As shown, the disinfection mechanism 6 further includes a worm 62, an adjusting gear 63 and a rack 64; extension plates 52 are provided at both ends of the top of the disinfection box 51 along the length direction. Mounting holes 521 are provided on the extension plates 52. Both ends of the worm 62 are rotatably arranged in the mounting holes 521 of the corresponding extension plates 52. A worm gear 613 is provided on each drainage cylinder 61, and the worm gear 613 meshes with the worm 62. There are two adjusting gears 63, which are arranged at both ends of the worm 62 along the length direction. There are two racks 64, which are vertically arranged on the inner walls of both sides of the cleaning box 1 and respectively mesh with the corresponding adjusting gears 63.
[0047] When the first hydraulic rod 5 drives the disinfection box 51 to move back and forth in the vertical direction, the adjusting gear 63 meshes with the corresponding rack 64, thereby driving the worm 62 to rotate. The worm 62 meshes with the worm wheels 613 on multiple drainage cylinders 61, thereby synchronously driving the multiple drainage cylinders 61 to rotate, enabling the drainage cylinders 61 to move back and forth and rotate within the test tubes, so as to comprehensively clean and disinfect the inner walls of the test tubes.
[0048] See Figure 1 , Figure 3 , Figure 13 and Figure 14As shown, after cleaning is completed, the staff needs to take out the cleaned test tubes. Based on this situation, a discharge mechanism 7 is provided on the top of the cleaning box 1, which can take out the sterilized test tubes from the U-shaped mounting plate 3; the discharge mechanism 7 includes a U-shaped plate 71, a second hydraulic rod 72, a horizontal plate 73 and a driving rod 74; the U-shaped plate 71 is arranged on the top of the rectangular mounting frame, and the inner walls on both sides of the U-shaped plate 71 are provided with placement plates 711, there are two second hydraulic rods 72, and the second hydraulic rods 72 are arranged in a vertical state on the corresponding placement plates 711, and a guide rail 721 is provided on the actuator of each second hydraulic rod 72, and the length direction of the guide rail 721 is the same as the conveying direction of the conveyor belt 2, and each guide rail 721 has a plurality of guide rails 721. A threaded rod 722 is rotatably provided, and the length direction of the threaded rod 722 is the same as the length direction of the guide rail 721; the horizontal plate 73 is arranged in a horizontal state, and sliding blocks 731 are arranged at both ends of the horizontal plate 73 along the length direction, and the sliding blocks 731 are slidably arranged in the corresponding guide rail 721 and are threadedly connected with the corresponding threaded rod 722, and a strip-shaped groove 712 for avoiding the horizontal plate 73 is arranged on the top of the 匚-shaped plate 71; vertical plates 732 are arranged at both ends of the top of the horizontal plate 73 along the length direction, and each vertical plate 732 is provided with an adjustment hole 7321, and both ends of the driving rod 74 are rotatably arranged in the corresponding adjustment hole 7321, and the horizontal plate 73 is provided with a plurality of strip grooves along the length direction. 733, each strip-shaped slide groove 733 is slidably provided with two clamping plates 734, and the driving rod 74 is provided with multiple groups of threaded parts 741 along the length direction, and each clamping plate 734 is provided with a threaded hole 7341 at the top, and the threaded hole 7341 is connected to the corresponding threaded part 741 on the driving rod 74; the 匚-shaped plate 71 is also provided with a plurality of strip-shaped receiving grooves 713 for placing test tubes, and the plurality of strip-shaped receiving grooves 713 are connected to the strip-shaped missing grooves 712, and the length direction of the strip-shaped receiving grooves 713 is the same as the length direction of the guide rail 721, and a plurality of cross-clip strips 714 are rotatably provided on both sides of the top of each strip-shaped receiving groove 713; the inner wall at the bottom of each mounting groove 211 is provided with two vertical slide rails 214, and the two vertical The slide rails 214 are located on both sides of the rotating shaft 22 along the length direction. A trapezoidal abutment block 215 for moving the two limit bars 362 away from each other is further provided between the two vertical slide rails 214. Z-shaped connection blocks 216 are provided on both sides of the trapezoidal abutment block 215. One end of each Z-shaped connection block 216 away from the trapezoidal abutment block 215 is slidably provided in the corresponding vertical slide rail 214. A vertical rod 2141 is provided in each vertical slide rail 214. A vertical hole 2161 for avoiding the vertical rod 2141 is provided on each Z-shaped connection block 216. A downward pressure spring 2142 is further provided on each vertical rod 2141. The downward pressure spring 2142 is located between the corresponding Z-shaped connection block 216 and the inner wall at the top of the vertical slide rail 214.A bearing seat 217 is provided at the center of the inner wall at the bottom of each mounting groove 211, and a plurality of second one-way bearings 224 are provided along the length direction of the rotating shaft 22. An L-shaped abutment rod 225 for pushing the trapezoidal abutment block 215 is provided on the second one-way bearing 224. Second friction strips 715 cooperating with the friction wheel 223 are also provided on the inner walls of both sides of the 匚-shaped plate 71. ;
[0049] When the strip-shaped mounting block 21 moves to the first friction strip 11, the friction wheels 223 at both ends of the rotating shaft 22 come into contact with the first friction strip 11, thereby driving the rotating shaft 22 to rotate. Due to the provision of the second one-way bearing 224, the L-shaped abutting rod 225 will not rotate due to the rotation of the rotating shaft 22. At this time, under the elastic force of the pressing spring 2142, the bottom of the trapezoidal abutting block 215 contacts the bearing seat 217, thereby preventing the trapezoidal abutting block 215 from generating a volume collision with the two vertical strips 41. When the strip-shaped mounting block 21 moves into the C-shaped plate 71 along with the conveyor belt 2, the friction wheel 223 contacts the second friction strip 715, thereby driving the rotating shaft 22 to rotate in the opposite direction. Due to the action of the first one-way bearing 221, it will not drive the U-shaped mounting plate 3 to rotate by pulling the winding rope 313, thereby ensuring the stability of the test tube placed on the U-shaped mounting plate 3. As the rotating shaft 22 continues to rotate, the L-shaped abutting rod 225 is driven to rotate through the second one-way bearing 224. The L-shaped abutting rod 225 contacts the trapezoidal abutting block 215, thereby pushing the trapezoidal abutting block 215 to move towards the corresponding supporting plate 23. The trapezoidal abutting block 215 contacts the two limiting strips 362, so that the two limiting strips 362 can move away from each other against the elastic force of the corresponding pressing spring 364. Under the elastic force of the reset spring 233, the supporting plate 23 pushes the test tube to move. At this time, the reset torsion springs 432 at both ends of the linkage shaft 43 can drive the linkage shaft 43 to rotate, so that the two vertical strips 41 can move away from each other by a certain distance, separating the right-angle clamping strips 411 from the outer wall of the test tube. Subsequently, by adjusting the second hydraulic rod 72, the second hydraulic rod 72 drives the guide rail 721 to move downward, so that the test tube is located between the two clamping plates 734 in the same strip-shaped chute 733. One of the vertical plates 732 is provided with a first servo motor 7322 for adjusting the rotation of the driving rod 74. The staff adjusts the first servo motor 7322, and the first servo motor 7322 drives the driving rod 74 to rotate. Each thread part 741 is composed of two threads with opposite directions. The threaded holes 7341 on the two vertical plates 732 located in the strip-shaped chute 733 are respectively connected to the threads on the corresponding threaded rods 722, so that the two clamping plates 734 located in the same strip-shaped chute 733 can approach each other to fix the test tube. Subsequently, the second hydraulic rod 72 drives the two guide rails 721 to move vertically upward. Each guide rail 721 is also provided with a second servo motor 723 for driving the threaded rod 722 to rotate. By adjusting the two second servo motors 723, the test tube fixed by the two clamping plates 734 is moved along the length direction of the corresponding strip-shaped receiving groove 713. The multiple cross-shaped clamping strips 714 along the length direction of the strip-shaped receiving groove 713 are arranged in a wavy shape and staggered. The multiple cross-shaped clamping strips 714 can divide the strip-shaped receiving groove 713 into multiple spaces for accommodating test tubes. When the test tube is placed, adjust the first servo motor 7322,Thereby, the two clamping plates 734 move away from each other, facilitating the continuous removal of the test tubes.
[0050] See Figure 5 As shown, an ultraviolet lamp 12 is further provided in the cleaning box 1, and the ultraviolet lamp 12 is located below the first friction strip 11.
[0051] After the friction wheel 223 contacts the first friction strip 11, as the conveyor belt 2 continues to move, the friction wheel 223 drives the rotating shaft 22 to rotate. The rotating shaft 22 pulls the U-shaped mounting plate 3 to rotate through the winding rope 313. Multiple ultraviolet lamps 12 can perform a comprehensive secondary disinfection on the test tubes during the slow rotation of the test tubes, thereby further improving the disinfection effect of the test tubes.
[0052] See Figure 3 As shown, a drain pipe 13 is provided on the side of the cleaning box 1 away from the water supply hose 512, and a manual valve 14 is provided on the drain pipe 13.
[0053] The staff adjusts the manual valve 14 to open the drain pipe 13, facilitating the staff to drain the contaminated disinfectant liquid inside the cleaning box 1.
[0054] See Figure 8 As shown, a buffer pad 236 is provided at the center of one side of each support plate 23 close to the corresponding U-shaped mounting plate 3.
[0055] By providing the buffer pad 236, the rigid contact between the bottom of the test tube and the support plate 23 can be avoided, ensuring the integrity of the test tube.
[0056] The above embodiments only represent one or several implementation manners of the present invention, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
Claims
1. A device for quickly cleaning test tubes using a disinfectant solution, comprising a cleaning box and a conveyor belt arranged inside the cleaning box; characterized in that, It further includes a U-shaped mounting plate, a positioning mechanism, a first hydraulic rod, and a disinfection mechanism; A plurality of strip-shaped mounting blocks are equidistantly arranged on the conveyor belt. The length direction of the strip-shaped mounting blocks is perpendicular to the conveying direction of the conveyor belt. On the side of each strip-shaped mounting block away from the conveyor belt, a plurality of mounting grooves are arranged along the length direction. Hinge holes are provided on the inner walls on both sides of each mounting groove. There are a plurality of U-shaped mounting plates. Hinge rods are provided on the outer walls on both sides of each U-shaped mounting plate. The hinge rods are rotatably arranged in the corresponding hinge holes. A horizontal torsion spring is also provided on each hinge rod; A rotating hole penetrating through a plurality of mounting grooves is provided on each strip-shaped mounting block. A rotating shaft is rotatably arranged in each rotating hole; A winding wheel is provided on each hinge rod. A plurality of first one-way bearings are arranged along the length direction of the rotating shaft. Tightening wheels matched with the winding wheels are arranged on the outer walls of each first one-way bearing. The tightening wheels and the winding wheels are connected by a winding rope. Friction wheels are also provided at both ends of the rotating shaft. First friction strips matched with the friction wheels are also provided on the inner walls on both sides of the disinfection box; A supporting plate is further provided at the bottom of each U-shaped mounting plate. A positioning hole for the test tube to pass through is provided at the center of the bottom of each U-shaped mounting plate. A plurality of sliding rods are arranged in a matrix distribution on the side of each supporting plate close to the U-shaped mounting plate. The plurality of sliding rods extend along the axis direction of the corresponding positioning hole through the U-shaped mounting plate and are provided with limit disks. A return spring is also sleeved on each sliding rod. The return spring is located inside the corresponding U-shaped mounting plate; There are multiple groups of positioning mechanisms. The positioning mechanisms are arranged inside the corresponding U-shaped mounting plates and are used for clamping and fixing the test tubes. Each group of positioning mechanisms includes two vertical strips that can approach and move away from each other as the supporting plate moves. The length direction of the vertical strips is the same as the axis direction of the positioning hole. A plurality of right-angle clamping strips are arranged along the length direction on the facing sides of the two vertical strips; The first hydraulic rod is arranged vertically at the bottom of the cleaning box. The execution part of the first hydraulic rod extends into the disinfection box and is provided with a disinfection box; The length direction of the disinfection box is perpendicular to the conveying direction of the conveyor belt. A water adding hole is provided on the outer wall of one side of the disinfection box. A water supply hose is arranged in the water adding hole. The end of the water supply hose away from the water adding hole extends out of the cleaning box; A plurality of drainage holes are arranged along the length direction on the top of the disinfection box. The disinfection mechanism is arranged on the top of the disinfection box and is used for cleaning and disinfecting the fixed test tubes. The disinfection mechanism includes a plurality of drainage cylinders that can rotate selflessly as the disinfection box moves. The drainage cylinders are communicated with the inside of the disinfection box through the corresponding drainage holes; A plurality of flushing holes are provided on each drainage cylinder. Brush hairs are also provided on the outer wall of each drainage cylinder.
2. The device for quickly cleaning test tubes for inspection using a disinfectant solution according to claim 1, characterized in that, Each group of positioning mechanisms further includes a sliding strip, a linkage shaft, and a traction rope; On both inner walls of each U-shaped mounting plate, sliding grooves are provided. There are two sliding bars, and the two sliding bars are slidably arranged in the sliding grooves. On the opposite ends of the two sliding bars, guiding holes are provided. On the side of each vertical bar away from the right-angle clamping bar, a guiding rod is provided, and the guiding rod is slidably arranged in the corresponding guiding hole. On the inner wall of each guiding hole, two guiding grooves are mirror-symmetrically arranged. On the outer wall of the end of each guiding rod away from the vertical bar, guiding blocks corresponding to the guiding grooves are mirror-symmetrically arranged, and the guiding blocks are slidably arranged in the corresponding guiding grooves. On the opposite ends of the two sliding bars, a limiting plate is further provided, and a limiting hole for the guiding rod to pass through is provided on the limiting plate. In each guiding hole, a pressing spring is further provided, and the pressing spring is located between the corresponding guiding rod and the bottom inner wall of the corresponding guiding hole. On both inner walls of each U-shaped mounting plate, rectangular notches are provided. The rectangular notches communicate with the corresponding sliding grooves. On both inner walls of each rectangular notch, connecting plates are provided. On the connecting plates, rotating holes are provided. There are two linkage shafts, and both ends are rotatably arranged in the corresponding rotating holes. On each linkage shaft, two driving gears are provided. On the side of each sliding bar close to the corresponding linkage shaft, a plurality of teeth meshing with the driving gears are arranged along the length direction. Both driving gears are meshed with the teeth of the corresponding sliding bar. On both ends of each linkage shaft, a reset torsion spring is sleeved, and the reset torsion spring is located between the corresponding driving gear and the corresponding connecting plate. On the bottom of each U-shaped mounting plate, two rope-passing holes are provided. On the side of the supporting plate close to the corresponding U-shaped mounting plate, two connecting parts corresponding to the rope-passing holes are provided. There are two traction ropes. One end of the traction rope is wound around the corresponding linkage shaft and is located between the two driving gears, and the other end passes through the corresponding rope-passing hole and is connected to the connecting part on the corresponding supporting plate. On the bottom of the U-shaped mounting plate, two moving grooves are provided. The two moving grooves are mirror-symmetrically arranged relative to the axis of the positioning hole. In each moving groove, a connecting rod is provided. In each moving groove, a limiting strip is slidably arranged. On each limiting strip, an avoidance hole for avoiding the connecting rod is provided. On each connecting rod, a pressing spring is further sleeved, and the pressing spring is located on the side of the corresponding limiting strip away from the positioning hole. On the side of each limiting strip close to the positioning hole, a triangular clamping groove is arranged along the length direction. On each supporting plate, two avoidance grooves for avoiding the limiting strip are provided. In each avoidance groove, a triangular clamping block cooperating with the triangular clamping groove is provided.
3. A device for quickly cleaning test tubes for inspection using a disinfectant solution according to claim 1, characterized in that, The disinfection mechanism further includes a worm, an adjusting gear, and a rack. At both ends of the top of the disinfection box along the length direction, extension plates are provided. On the extension plates, mounting holes are provided. Both ends of the worm are rotatably arranged in the mounting holes of the corresponding extension plates. On each drainage cylinder, a worm gear is provided, and the worm gear meshes with the worm. There are two adjusting gears, and the adjusting gears are arranged at both ends of the worm along the length direction. There are two racks, and the racks are vertically arranged on both inner walls of the cleaning box and respectively mesh with the corresponding adjusting gears.
4. The device for quickly cleaning test tubes for inspection using a disinfectant solution according to claim 1, wherein, An ultraviolet lamp is further provided in the cleaning box, and the ultraviolet lamp is located below the first friction strip.
5. The device for quickly cleaning test tubes for inspection using a disinfectant solution according to claim 1, wherein, On the side of the cleaning box away from the water supply hose, a drain pipe is provided, and a manual valve is provided on the drain pipe.
6. The device for quickly cleaning test tubes for inspection using a disinfectant solution according to claim 1, characterized in that, It is characterized in that At the center of the side of each supporting plate close to the corresponding U-shaped mounting plate, a buffer pad is provided.
Citation Information
Patent Citations
A test tube cleaning and disinfection device for biotechnology research and development
CN114192528B