A preheating tool mooring chain welding machine

Abstract

The application discloses a mooring chain welding machine with preheating tooling, which comprises a lifting ceiling, a mooring chain rotating conveying device arranged at the upper end of the lifting ceiling, a moving clamping device arranged at the lower end of the mooring chain rotating conveying device, and a heating device arranged at one side of the moving clamping device; the moving clamping device comprises a first base, a moving device arranged at the upper end of the first base, a first clamping and welding device arranged at one side of the upper end of the moving device, a second clamping and welding device arranged at the upper end of the first clamping and welding device, and a decontamination device arranged at the upper end of the second clamping and welding device; the heating device can preheat the mooring chain before welding, so that the suitable temperature of the metal material in the welding process is ensured, which helps to improve the welding quality and reduce welding defects; the design of the moving clamping device enables the mooring chain in the welding process to be firmly and stably clamped at a suitable position, so that the accurate positioning of the workpiece in the welding process is ensured.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of mooring chain welding, and particularly relates to a mooring chain welding machine with preheating tooling. BACKGROUND

[0002] Mooring chains are indispensable key components in important marine equipment such as ships, offshore platforms and port facilities, and are mainly used to fix the position of a ship or a platform. Mooring chains are usually made of high-strength steel, and the manufacturing process requires extremely high precision and quality to ensure that the mooring chains have good load-bearing capacity, corrosion resistance and wear resistance during use. In the manufacturing process of mooring chains, welding is one of the most critical processes. During welding, the welding site needs to have sufficient strength, toughness and corrosion resistance to ensure the long-term stable use of the mooring chain. In the process of welding the crosspieces in the middle of the mooring chain, the temperature change of the welding area and the contact of different materials can cause problems in the performance of the welded metal, especially when welding high-strength steel, the welding site is prone to cracks, welding defects and other problems, thereby affecting the welding quality and the overall performance of the mooring chain. Therefore, in order to improve the welding quality and avoid welding defects, preheating technology is used. In the welding process of high-strength steel, a large temperature difference at the welding site can cause cracks, stress concentration and other phenomena in the material during welding, affecting the welding quality. Preheating can effectively reduce the thermal gradient in the welding process, reduce the stress and thermal deformation generated during welding, prevent premature cooling of the material, and make the temperature of the welded metal and the base material closer, thereby reducing the risk of welding defects. SUMMARY

[0003] The purpose of the present application is to ensure the firm and stable clamping of the mooring chain during the welding process by the cooperative action of the moving clamping device and the first and second clamping and welding devices, so that the mooring chain can be accurately aligned during welding, avoiding welding deviation or unevenness. The heating device can preheat the mooring chain before welding, ensuring that the metal material during welding is kept within an appropriate temperature range, thereby improving the welding quality and reducing stress concentration, avoiding welding defects and other problems.

[0004] The present application realizes the above-mentioned purpose through the following technical scheme: a mooring chain welding machine with preheating tooling, comprising a lifting ceiling, a mooring chain rotary conveying device is arranged at the upper end of the lifting ceiling, a moving clamping device is arranged at the lower end of the mooring chain rotary conveying device, and a heating device is arranged at one side of the moving clamping device; the moving clamping device comprises a first base, a moving device is arranged at the upper end of the first base, a first clamping and welding device is arranged at one side of the upper end of the moving device, a second clamping and welding device is arranged at the upper end of the first clamping and welding device, and a impurity removal device is arranged at the upper end of the second clamping and welding device; the moving device comprises two first fixed blocks in an opposite arrangement, a rotating motor is arranged at one side of the first fixed block, a lead screw is arranged at the output end of the rotating motor, a rotating shaft is connected to the lead screw, slide rails are arranged at both sides of the lead screw, a plurality of sliding blocks are arranged on the slide rails, a plurality of first air suction ports are arranged at one side of the upper end of the first base, and a plurality of air blowing and cooling ports are arranged at the other side of the upper end of the first base in an even and equidistant arrangement; the design of the moving clamping device enables the mooring chain in the welding process to be firmly and stably clamped at a suitable position, the cooperation of the first clamping and welding device and the second clamping and welding device can more accurately clamp and weld two mooring chains, the heating device can preheat the mooring chain before welding, ensuring the appropriate temperature of the metal material in the welding process, thereby improving the welding quality, and the impurity removal device can effectively remove the impurities on the welding surface; after welding is completed, the impurities are blown off through the impurity removal device, and the welding slag and gas are sucked out through the air suction port; since the welding is operated at high temperature, the temperature of the clamping device is high after work, the clamping and welding device is moved to the other side through the moving device, and air blowing and cooling are performed through the air blowing and cooling ports; the device after welding is cooled before the next workpiece is processed, thereby increasing the service life of the device.

[0005] Further, the first clamping and welding device comprises two second fixed blocks in an opposite arrangement, first telescopic cylinders are arranged at one side of the second fixed blocks, first guide rods are arranged at both sides of the second fixed blocks, first guide plates are connected to the output ends of the first telescopic cylinders, first welding devices are arranged at one end of the first guide plates, and a perforated bottom plate is arranged at the bottom of the second fixed blocks; the design of the first guide rods and the first guide plates ensures the accurate alignment of the clamping device, the position of the guide plate is controlled through the first telescopic cylinders, the contact point of the clamping device with the mooring chain in the welding process can be accurately adjusted, thereby ensuring that the welding device is always in the best working position, avoiding deviation or uneven welding, and the design of the perforated bottom plate helps to clean the impurities generated in the welding process, such as metal slag, thereby avoiding their influence on the welding quality; this design provides a better welding environment, ensures the cleanliness of the welding surface, and reduces the cleaning work in the later stage.

[0006] Furthermore, the first welding device includes a first clamping head, a first profiling groove is provided on the first clamping head, a first transverse screw motor moving device is provided inside both sides of the upper end of the first clamping head, a first fixed box is fixedly connected to the first transverse screw motor moving device, the first fixed box is provided with a first longitudinal screw motor moving device, the first longitudinal screw motor moving device is fixedly connected to the first welding head, the first transverse screw motor moving device and the first longitudinal screw motor moving device both control the forward and backward and upward movement of the first welding head, and the first profiling groove on the first clamping head can be accurately adapted according to the shape of the mooring chain. This profiling design can ensure that the welding head fits closely to the surface of the workpiece, thereby improving the welding quality and ensuring the stability and uniformity of the welding at the joint. The first transverse screw motor The cooperation between the moving device and the first longitudinal screw motor moving device and the control system of the welding device can realize precise control of the first welding head, so that the welding head can be finely adjusted in multiple directions. This design ensures that the welding head can move freely in multiple dimensions such as front and back, up and down according to the different positions of the mooring chain and welding requirements, meeting the needs of complex welding processes. The motor-driven screw system is used for movement control, which can achieve high-precision automatic adjustment, avoid errors caused by manual intervention, reduce the labor intensity of the operator, and improve the stability and consistency of the welding process. The first fixed box serves as a supporting component to fix and stabilize the moving device, ensuring that the welding head does not deviate or vibrate during the adjustment process, further improving the welding quality. The stable moving platform and precise control device make the welding process smoother.

[0007] Furthermore, the second clamping welding device includes two third fixed plates in an opposing shape, and a second telescopic cylinder is provided at both ends of the third fixed plate. The output end of the second telescopic cylinder is connected to a second guide plate, and a second guide rod is connected through both sides of the second guide plate. One side end of the second guide plate is fixedly connected to a second welding device. By setting up two third fixed plates in an opposing shape and the second telescopic cylinder for adjustment, the welding device can accurately clamp the workpiece. The design of the third fixed plate provides a stable support structure, which avoids displacement or vibration of the workpiece during welding, thereby ensuring welding quality.

[0008] Further, the second welding device comprises a second clamping head, the second clamping head is four-jaw-shaped, the four jaws of the second clamping head are provided with second profiling grooves, and the inner sides of the two ends of the second clamping head are provided with second transverse screw rod motor moving devices, the output ends of the second transverse screw rod motor moving devices are connected with second fixed boxes, the second fixed boxes are provided with second longitudinal screw rod motor moving devices, the output ends of the second longitudinal screw rod motor moving devices are connected with second welding heads, and the center end of the second clamping head is provided with an elastic mooring chain cross rod clamping fixing piece. The second transverse screw rod motor moving devices and the second longitudinal screw rod motor moving devices are used to control the forward and backward and up and down movements of the second welding head. The second clamping head adopts a four-jaw design, and a second profiling groove is arranged on each jaw. This design enables the clamping head to accurately clamp the workpiece according to the shape of the workpiece, ensuring the stability of the workpiece during welding. The design of the profiling groove helps to adapt to the surface shape of different workpieces and improves the clamping effect. The second clamping head adopts a four-jaw design, and a second profiling groove is arranged on each jaw. This design enables the clamping head to accurately clamp the workpiece according to the shape of the workpiece, ensuring the stability of the workpiece during welding. The design of the profiling groove helps to adapt to the surface shape of different workpieces and improves the clamping effect. The addition of the elastic mooring chain cross rod clamping fixing piece enhances the stability of the clamping system. This component helps to securely fix the workpiece in the working position, avoiding the displacement of the workpiece position caused by uneven clamping force or vibration during welding.

[0009] Further, the impurity removal device comprises a U-shaped support frame with opposite sides, a first connecting pipe is connected to one side of the upper end of the U-shaped support frame, a plurality of jet heads are uniformly and equidistantly arranged on the first connecting pipe, and the jet heads are used to spray and remove the residues falling on the clamping head during welding. By arranging the jet heads, the welding residues falling on the clamping head can be efficiently removed. The jet heads are uniformly and equidistantly arranged on the first connecting pipe, which can ensure uniform jet coverage on the surface of the clamping head and completely remove the residues generated during welding, avoiding the influence of these residues on the subsequent welding quality. This impurity removal device uses an automatic jetting method to clean the residues on the surface of the clamping head, avoiding the cumbersome process of manual cleaning.

[0010] Further, the heating device comprises a second base, and a refractory box body is arranged at the upper end of the second base. Second connecting pipes are uniformly and equidistantly arranged on the inner side walls of the two ends of the refractory box body, and a plurality of jet heads are uniformly and equidistantly arranged on the second connecting pipes. A cover plate is arranged at the upper end of the refractory box body. The second connecting pipes and the jet heads uniformly and equidistantly arranged on the inner side walls of the two ends of the refractory box body can ensure the uniform distribution of heating gas or fuel. Each jet head can provide uniform and stable heating effect to the workpiece or area to be heated by uniformly spraying flames, thereby improving the heating efficiency and precision.

[0011] Further, the lifting ceiling comprises a fixed bottom plate, the fixed bottom plate is provided with a lifting column, the upper end of the lifting column is fixedly connected with a motor lifting device, the inside of the lifting column is provided with an L-shaped telescopic column, the lower end of the L-shaped telescopic column is fixedly connected with a motor rotating hanging disc device, and a plurality of mooring chain conveying devices are arranged on the lower end of the motor rotating hanging disc device.

[0012] Further, the mooring chain conveying device comprises two connecting frames in an opposite manner, the bottom of the connecting frame is fixedly connected with two conveying wheels, and the conveying wheels are provided with mooring chains.

[0013] Compared with the prior art, the beneficial effects of the present application are:

[0014] 1. The design of the mobile clamping device enables the mooring chain to be firmly and stably clamped in the appropriate position during welding, ensuring the precise positioning of the workpiece during welding, and the cooperation of the first clamping and welding device and the second clamping and welding device can accurately clamp two mooring chains for double-station welding, and because the mooring chain is ring-shaped and buckled, angle rotation adjustment is not required for single welding, the device avoids rotation adjustment of the mooring chain and possible deviations during welding, thereby improving the welding quality;

[0015] 2. The heating device can preheat the mooring chain before welding, ensuring the appropriate temperature of the metal material during welding, which helps to improve the welding quality and reduce welding defects. At the same time, the design of the refractory box ensures the uniform distribution of heating gas or fuel, improving the efficiency and accuracy of heating;

[0016] 3. The impurity removal device can effectively remove residues such as metal slag generated during welding through the design of the air jet head, keeping the welding surface clean, which not only avoids the influence of impurities on the welding quality, but also reduces the workload of post-cleaning and improves the production efficiency;

[0017] 4. The cooling design of the mobile clamping device and the welding head (through the air blowing cooling port) can effectively cool down and prevent overheating of the equipment, prolonging the service life of the welding machine. In addition, the temperature control design of the clamping device enables the equipment to cool down in time after welding, thereby avoiding damage to the equipment caused by high temperature;

[0018] 5. Through the design of mooring chain rotating conveying device and lifting ceiling, the automatic transfer and rotation of mooring chain between different stations can be realized, thereby reducing the complexity and labor intensity of manual operation, meanwhile, the automatic control system (including precise motor drive and screw rod system) in the welding process can be adjusted with high precision, thereby improving the stability and consistency of the welding process. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a schematic view of the present application;

[0020] Figure 2 is a schematic view of the mobile clamping device of the present application;

[0021] Figure 3 is a schematic view of the mobile device of the present application;

[0022] Figure 4 is a schematic view of the first clamping and welding device of the present application;

[0023] Figure 5 is a schematic view of the first welding device of the present application;

[0024] Figure 6 is a schematic view of the second clamping and welding device of the present application;

[0025] Figure 7 is a schematic view of the second welding device of the present application;

[0026] Figure 8 is a schematic view of the impurity removal device of the present application;

[0027] Figure 9 is a schematic view of the heating device of the present application;

[0028] Figure 10 is a schematic view of the lifting ceiling of the present application;

[0029] Figure 11 is a schematic view of the mooring chain conveying device of the present application.

[0030] In the figure: 1-lifting ceiling, 2-parking chain rotary conveying device, 3-moving clamping device, 4-heating device, 31-first base, 32-moving device, 33-first clamping and welding device, 34-second clamping and welding device, 35-impurity removal device, 321-first fixed block, 322-rotary motor, 323-screw rod, 324-rotary shaft, 325-slideway, 326-slideway block, 311-first suction port, 312-blowing and cooling port, 331-second fixed block, 332-first telescopic cylinder, 333-first guide rod, 334-first guide plate, 335-first welding device, 336-perforated bottom plate, 3351-first clamping head, 3352-first profiling groove, 3353-first horizontal screw motor moving device, 3354-first fixed box, 3355-first vertical screw motor moving device, 3356-first welding head, 341-third fixed plate, 342-second telescopic cylinder, 343-second guide plate, 344-second guide rod, 345-second welding device, 3451-second clamping head, 3452-second profiling groove, 3453-second horizontal screw motor moving device, 3454-second fixed box, 3455-second vertical screw motor moving device, 3456-second welding head, 3457-elastic parking chain cross rod clamping and fixing piece, 351-U-shaped support frame, 352-first connecting pipe, 353-jet head, 41-second base, 42-refractory box body, 43-second connecting pipe, 44-jet head, 45-cover plate, 11-fixed bottom plate, 12-lifting column, 13-motor lifting device, 14-L-shaped telescopic column, 15-motor rotary hanging disc device, 16-parking chain conveying device, 161-connecting frame, 162-conveying wheel, 163-parking chain. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0032] In the description of the present application, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0033] In combination Figure 1-2 As shown, a kind of preheating tool mooring chain welding machine, including lifting ceiling 1, lifting ceiling 1 upper end is provided with mooring chain rotating conveying device 2, mooring chain rotating conveying device 2 lower end is provided with mobile clamping device 3, mobile clamping device 3 one side is provided with heating device 4;Mobile clamping device 3 includes first base 31, first base 31 upper end is provided with moving device 32, moving device 32 upper end one side is provided with first clamping welding device 33, first clamping welding device 33 upper end is provided with second clamping welding device 34, second clamping welding device 34 upper end is provided with impurity removal device 35, moving device 32 includes two first fixed blocks 321 that present opposite, first fixed block 321 one side is provided with rotating motor 322, rotating motor 322 output end is provided with screw rod 323, screw rod 323 is connected with rotating shaft 324, screw rod 323 both sides are provided with sliding rail 325, sliding rail 325 is provided with a plurality of sliding blocks 326, first base 31 upper end one side is provided with a plurality of first air inlets 311, first base 31 upper end other side is evenly arranged with a plurality of air blowing cooling ports 312, the design of mobile clamping device makes mooring chain can be firmly and stably clamped in suitable position during welding, the cooperation of first clamping welding device and second clamping welding device can carry out more accurate clamping welding to two mooring chains, heating device can preheat mooring chain before welding, ensure the suitable temperature of metal material in welding process, to improve welding quality, and impurity removal device can effectively remove the impurities on the surface of welding, after welding, through the blowing of impurity removal device, the impurities are blown off, and welding slag and gas are sucked out through air inlet, since welding is operated at high temperature, after clamping device is operated, temperature is higher, clamping welding device is moved to the other side by moving device, and air cooling is carried out by air blowing cooling port, after the device after welding is cooled, the next workpiece is processed, increase the service life of device;

[0034] In combination Figure 3-Figure 11As shown, the first clamping and welding device 33 comprises two second fixed blocks 331 arranged in opposition, each of the second fixed blocks 331 is provided with a first telescopic cylinder 332, and each of the second fixed blocks 331 is provided with a first guide rod 333, the output end of the first telescopic cylinder 332 is connected with a first guide plate 334, one end of the first guide plate 334 is provided with a first welding device 335, and the bottom of the second fixed block 331 is provided with a perforated bottom plate 336. The design of the first guide rod and the first guide plate ensures the accurate alignment of the clamping device, the position of the guide plate is controlled by the first telescopic cylinder, and the contact point of the clamping device with the mooring chain during welding can be accurately adjusted, so that the welding device is always in the best working position, avoiding deviation or uneven welding. The design of the perforated bottom plate helps to clean the impurities generated during welding, such as metal slag, etc., to avoid their influence on the welding quality. This design provides a better welding environment, ensures the cleanliness of the welding surface, and reduces the post-cleaning work.

[0035] The first welding device 335 comprises a first clamping head 3351, the first clamping head 3351 is provided with a first profiling groove 3352, the inside of both sides of the upper end of the first clamping head 3351 is provided with a first horizontal lead screw motor moving device 3353, the first horizontal lead screw motor moving device 3353 is fixedly connected with a first fixed box 3354, the first fixed box 3354 is provided with a first vertical lead screw motor moving device 3355, the first vertical lead screw motor moving device 3355 is fixedly connected with a first welding head 3356, and the first horizontal lead screw motor moving device 3353 and the first vertical lead screw motor moving device 3355 are used to control the front and back and up and down movement of the first welding head 3356. The first profiling groove on the first clamping head can be accurately adapted according to the shape of the mooring chain. This profiling design can ensure that the welding head closely fits the surface of the workpiece, thereby improving the welding quality and ensuring the stability and uniformity of the joint. The cooperation of the first horizontal lead screw motor moving device and the first vertical lead screw motor moving device enables the control system of the welding device to accurately control the first welding head, so that the welding head can be finely adjusted in multiple directions. This design ensures that the welding head can move freely in multiple dimensions such as front and back, up and down, according to the different positions of the mooring chain and the welding requirements, meeting the needs of complex welding processes. The motor-driven lead screw system is used for movement control, which can realize high-precision automatic adjustment and avoid errors caused by manual intervention, reducing the labor intensity of operators and improving the stability and consistency of the welding process. The first fixed box serves as a support component to fix and stabilize the moving device, ensuring that the welding head does not deviate or vibrate during adjustment, further improving the welding quality. The stable moving platform and accurate control device make the welding process smoother.

[0036] The second clamping and welding device 34 comprises two third fixed plates 341 arranged in opposition, second telescopic cylinders 342 are arranged at the two ends of the third fixed plates 341, second guide plates 343 are connected to the output ends of the second telescopic cylinders 342, second guide rods 344 are connected to the two sides of the second guide plates 343, and second welding devices 345 are fixedly connected to the one side ends of the second guide plates 343. The two third fixed plates arranged in opposition and the second telescopic cylinders can be adjusted to realize accurate clamping of the workpiece by the welding device. The third fixed plate provides a stable support structure, avoids displacement or vibration of the workpiece during welding, and thus ensures the welding quality.

[0037] The second welding device 345 comprises a second clamping head 3451, the second clamping head 3451 is in the shape of a four-jaw, second profiling grooves 3452 are arranged on the four jaws of the second clamping head 3451, second horizontal lead screw motor moving devices 3453 are arranged at the two ends of the inner side of the second clamping head 3451, second fixed boxes 3454 are connected to the output ends of the second horizontal lead screw motor moving devices 3453, second vertical lead screw motor moving devices 3455 are arranged on the second fixed boxes 3454, second welding heads 3456 are connected to the output ends of the second vertical lead screw motor moving devices 3455, and an elastic mooring chain cross rod clamping and fixing part 3457 is arranged at the center end of the second clamping head 3451. The second horizontal lead screw motor moving devices 3453 and the second vertical lead screw motor moving devices 3455 are used to control the forward and backward and up and down movements of the second welding heads 3456. The second clamping head is designed in the shape of a four-jaw, and a second profiling groove is arranged on each jaw. This design enables the clamping head to accurately clamp according to the shape of the workpiece, ensures the stability of the workpiece during welding, and the design of the profiling groove helps to adapt to the surface shape of different workpieces and improves the clamping effect. The second clamping head is designed in the shape of a four-jaw, and a second profiling groove is arranged on each jaw. This design enables the clamping head to accurately clamp according to the shape of the workpiece, ensures the stability of the workpiece during welding, and the design of the profiling groove helps to adapt to the surface shape of different workpieces and improves the clamping effect. The addition of the elastic mooring chain cross rod clamping and fixing part enhances the stability of the clamping system, and this component helps to firmly fix the workpiece at the working position, avoiding the displacement of the workpiece position caused by uneven clamping force or vibration during welding.

[0038] The impurity removal device 35 comprises a U-shaped support frame 351 with opposite sides, and a first connecting pipe 352 is connected to one side of the upper end of the U-shaped support frame 351. A plurality of air jets 353 are uniformly and equidistantly arranged on the first connecting pipe 352, and the air jets 353 are used for blowing off the welding residues falling on the chuck. By arranging the air jets, the welding residues falling on the chuck can be efficiently removed. The air jets are uniformly and equidistantly arranged on the first connecting pipe, which can ensure that the entire surface of the chuck is uniformly covered with air jets, and the residues generated during the welding process are completely removed, so as to avoid affecting the subsequent welding quality. The impurity removal device uses an automatic air blowing mode to clean the residues on the surface of the chuck, thereby avoiding the cumbersome process of manual cleaning.

[0039] The heating device 4 comprises a second base 41, and a refractory box body 42 is arranged at the upper end of the second base 41. A plurality of second connecting pipes 43 are uniformly and equidistantly arranged on the inner side walls at both ends of the refractory box body 42, and a plurality of fire heads 44 are uniformly and equidistantly arranged on the second connecting pipes 43. A cover plate 45 is arranged at the upper end of the refractory box body 42. The second connecting pipes and the fire heads uniformly and equidistantly arranged on the inner side walls at both ends of the refractory box body can ensure the uniform distribution of heating gas or fuel. Each fire head can provide uniform and stable heating effect for the workpiece or area to be heated by uniformly spraying flames, thereby improving the heating efficiency and precision.

[0040] The lifting ceiling 1 comprises a fixed bottom plate 11, and a lifting column 12 is arranged on the fixed bottom plate 11. A motor lifting device 13 is fixedly connected to one side of the upper end of the lifting column 12. An L-shaped telescopic column 14 is arranged in the lifting column 12. A motor rotating hanging disc device 15 is fixedly connected to the lower end of the L-shaped telescopic column 14. A plurality of mooring chain conveying devices 16 are arranged in a circle at the lower end of the motor rotating hanging disc device 15. By arranging the lifting ceiling and the mooring chain rotating conveying device, the mooring chain can be quickly transferred and rotated between different stations, which not only reduces the complexity of manual operation, but also improves the working efficiency of the welding machine. During the welding process, the automatic rotating conveying of the mooring chain helps to ensure the continuity and stability of the welding process.

[0041] The mooring chain conveying device 16 comprises two connecting frames 161 in opposite positions. Two conveying wheels 162 are fixedly connected to the bottom of each connecting frame 161, and a mooring chain 163 is arranged on the conveying wheels 162.

[0042] In operation, in the initial working state of the system, the lifting ceiling 1 is first vertically lifted by the motor lifting device 13 to adjust the height for handling the mooring chain, the motor rotating hanging disc device 15 is driven to rotate and connect the mooring chain conveying device 16 for moving the mooring chain above the heating device 4, the mooring chain is preheated by the flame jet head 44 in the refractory box 42, the high-temperature gas flow is guided to the surface of the mooring chain through the uniformly distributed second connecting pipe 43 to provide suitable temperature conditions for welding, the refractory box can withstand high temperature to ensure safety and efficiency during heating, after heating is completed, the mooring chain rotating conveying device 2 is responsible for driving the mooring chain to transmit in the horizontal direction, the device drives the mooring chain to smoothly rotate and move in the clamping device through the electric drive system, so that the mooring chain can accurately reach the predetermined welding position, after the mooring chain reaches the welding area, the moving clamping device 3 adjusts its position through the moving device 32 to ensure that the clamping device can accurately clamp the mooring chain, the moving device 32 drives the slider 326 on the sliding rail 325 through the rotating motor 322 and the screw 323 to realize accurate control of the clamping device, the first clamping and welding device 33 and the second clamping and welding device 34 provide support for completing the welding task, the first clamping and welding device 33 adjusts its clamping force and position through the first telescopic cylinder 332 to ensure the stability of the mooring chain, and the second clamping and welding device 34 continues to accurately clamp the mooring chain to ensure that the welding process is not disturbed, each first clamping head 3351 and second clamping head 3451 is driven by a motor to provide accurate positioning of the welding head to ensure the welding position and quality, during the welding process, the impurity removal device 35 removes the residues and slag on the welding fixture through the air jet head 353 to avoid the influence of these impurities on the welding quality, the design of the U-shaped support frame 351 and the air jet head 353 enables them to effectively remove these impurities to ensure the smooth progress of the welding process, after the clamping device accurately fixes the mooring chain, the first welding head 3356 and the second welding head 3456 move forward and backward and up and down through the longitudinal and transverse screw motor moving devices of the control system to ensure the accuracy of welding, the automatic adjustment function of the welding head can adjust the welding depth and angle as needed to ensure the quality of welding, after welding is completed, the air cooling port 312 on the clamping device cools the welded part quickly through air flow to prevent welding defects caused by overheating, the cooling process ensures the stability of the welded mooring chain, after welding and cooling, the completed mooring chain is conveyed to the final position by the conveying device, ready for the next processing or transportation.

[0043] It will be obvious to a person skilled in the art that the application is not limited to the details of the foregoing exemplary embodiments and can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. The embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims to the identity of the reference signs therein.

[0044] Furthermore, it should be understood that although the description is made on the basis of the embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A mooring chain welding machine with a preheating tool, comprising a lifting ceiling (1), characterized in that: The upper end of the lifting ceiling (1) is provided with a mooring chain rotating conveying device (2), the lower end of the mooring chain rotating conveying device (2) is provided with a mobile clamping device (3), and one side of the mobile clamping device (3) is provided with a heating device (4); the mobile clamping device (3) includes a first base (31), the upper end of the first base (31) is provided with a moving device (32), one side of the upper end of the moving device (32) is provided with a first clamping welding device (33), the upper end of the first clamping welding device (33) is provided with a second clamping welding device (34), and the upper end of the second clamping welding device (34) is provided with a debris removal device (35). The moving device (32) includes two first fixed blocks (321) in an opposing shape, a rotating motor (322) is provided on one side of the first fixed block (321), a screw rod (323) is provided at the output end of the rotating motor (322), a rotating shaft (324) is connected to the screw rod (323), slide rails (325) are provided on both sides of the screw rod (323), and a plurality of sliders (326) are provided on the slide rails (325), a plurality of first air intake ports (311) are provided on one side of the upper end of the first base (31), and a plurality of air blowing cooling ports (312) are evenly and equidistantly arranged on the other side of the upper end of the first base (31); The first clamping welding device (33) includes two second fixed blocks (331) in an opposing shape, a first telescopic cylinder (332) is provided on one side of each second fixed block (331), a first guide rod (333) is provided on both sides of each second fixed block (331), an output end of the first telescopic cylinder (332) is connected to a first guide plate (334), one end of each first guide plate (334) is provided with a first welding device (335), and a leak hole bottom plate (336) is provided at the bottom of the second fixed block (331); The second clamping welding device (34) includes two third fixed plates (341) in an opposing shape, and a second telescopic cylinder (342) is provided at both ends of the third fixed plate (341). The output end of the second telescopic cylinder (342) is connected to a second guide plate (343), and second guide rods (344) are connected through both sides of the second guide plate (343). A second welding device (345) is fixedly connected to one side end of the second guide plate (343).

2. The mooring chain welding machine with preheating tooling according to claim 1, characterized in that: The first welding device (335) includes a first clamping head (3351), the first clamping head (3351) is provided with a first profiling groove (3352), first transverse screw motor moving devices (3353) are provided inside both sides of the upper end of the first clamping head (3351), the first transverse screw motor moving device (3353) is fixedly connected to the first fixed box (3354), the first fixed box (3354) is provided with a first longitudinal screw motor moving device (3355), the first longitudinal screw motor moving device (3355) is fixedly connected to the first welding head (3356), and the first transverse screw motor moving device (3353) and the first longitudinal screw motor moving device (3355) both control the forward, backward, and upward movements of the first welding head (3356).

3. The mooring chain welding machine with preheating tooling according to claim 2, characterized in that: The second welding device (345) includes a second clamping head (3451), the second clamping head (3451) is in a four-claw shape, and the four claws of the second clamping head (3451) are each provided with a second profiling groove (3452), the second clamping head (3451) is provided with a second transverse screw motor moving device (3453) at both ends of the inner side, the second transverse screw motor moving device (3453) is connected to the second fixing box (3454), the second fixing box (3454) is provided with a second longitudinal screw motor moving device (3455), the second longitudinal screw motor moving device (3455) is connected to the second welding head (3456) at the output end, the second clamping head (3451) is provided with an elastic mooring chain crossbar clamping fixture (3457), and the second transverse screw motor moving device (3453) and the second longitudinal screw motor moving device (3455) are both used to control the forward, backward, upward and downward movement of the second welding head (3456).

4. The mooring chain welding machine with preheating tooling according to claim 3, characterized in that: The impurity removal device (35) includes a U-shaped support frame (351) with two opposing sides, a first connecting pipe (352) is connected to one side of the upper end of the U-shaped support frame (351), and a plurality of spray nozzles (353) are evenly and equidistantly arranged on the first connecting pipe (352), and the spray nozzles (353) are used to spray away residues dropped on the chuck during welding.

5. The mooring chain welding machine with preheating tooling according to claim 4, characterized in that: The heating device (4) comprises a second base (41), a refractory box (42) is provided at the upper end of the second base (41), a plurality of second connecting pipes (43) are evenly and equidistantly arranged on the side walls at both ends of the interior of the refractory box (42), a plurality of flame heads (44) are evenly and equidistantly arranged on the second connecting pipes (43), and a cover plate (45) is provided at the upper end of the refractory box (42).

6. The mooring chain welding machine with preheating tooling according to claim 5, characterized in that: The lifting ceiling (1) includes a fixed base plate (11), a lifting column (12) is provided on the fixed base plate (11), a motor lifting device (13) is fixedly connected to one side of the upper end of the lifting column (12), an L-shaped telescopic column (14) is provided inside the lifting column (12), a motor rotating hanging plate device (15) is fixedly connected to the lower end of the L-shaped telescopic column (14), and a plurality of mooring chain conveying devices (16) are provided around the lower end of the motor rotating hanging plate device (15).

7. The mooring chain welding machine with preheating tooling according to claim 6, characterized in that: The mooring chain conveying device (16) comprises two opposing connecting frames (161), two conveying wheels (162) are fixedly connected to the bottom of the connecting frames (161), and the conveying wheels (162) are provided with mooring chains (163).

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