Rapid and automatic waste silk collecting and transferring device

Abstract

The invention relates to a rapid and automatic waste wire collecting and transferring device which comprises a driving roller used for driving waste wires to enter a conveying pipeline. The conveying pipeline is used for conveying the waste silk from the driving roller to the waste silk placing position; the vacuum pipeline serves as a conveying channel and is connected with a vacuum pump. A weight measuring device is arranged at the bottom of the disc placing disc; a plurality of equidistant placing positions are arranged on the disc placing disc, and ton bags are arranged on the placing positions; a driving device is arranged at the bottom of the disc containing disc and used for driving the round containing disc to rotate and adjusting the waste silk containing position. A wire feeding outlet of the conveying channel corresponds to the waste wire placing position. According to the device, manual conveying and bagging are changed into automatic conveying and bagging, labor of people is relieved, time is saved, and meanwhile it is guaranteed that the site is sanitary and neat.

Description

Technical Field

[0001] The present invention provides a rapid automatic waste fiber collection and transfer device, which relates to the field of waste fiber collection and use generated in the production process of carbon fiber. Background Art

[0002] With the rapid development of the carbon fiber industry, a large amount of waste fiber is generated in the production process of carbon fiber. These waste fibers are particularly obvious during parking or process adjustment, and the quantity is huge, bringing great challenges to the management of the production site and environmental protection work. At present, the treatment of waste fiber mainly relies on manual bagging and transportation. This method not only has low efficiency, high labor cost, but also has potential safety hazards. For example, when workers come into contact with waste fiber, static sparks may be generated, posing a risk of fire.

[0003] In order to solve the above problems, improve production efficiency, ensure work safety, reduce labor costs, and enhance the environmental protection level of the production site, a fully automatic carbon fiber waste fiber transportation and bagging device is urgently needed. Summary of the Invention

[0004] The object of the present invention is to provide a rapid automatic waste fiber collection and transfer device.

[0005] During the start-up, shutdown, equipment failure or process adjustment in the carbon fiber production process, some equipment in the continuous production will fail, such as short-time maintenance in the subsequent section or wire entanglement in the drive during the production process, etc., resulting in waste fiber. Now, due to production process reasons, only manual labor can pull down the waste fiber and put it into a ton bag. Since a large amount of waste fiber is generated each time, manual transfer and weighing are still required in the later stage. In order to reduce manual labor and improve work efficiency, a device is now designed specifically for when some equipment in the abnormal part of the production line needs to stop driving, which is used to automatically load waste fiber into a ton bag, weigh it, and transfer it to the waste fiber storage area. This device can automatically complete the processes of waste fiber collection, compression, bagging and transportation, without manual intervention, greatly improving production efficiency, reducing safety risks, and at the same time reducing labor costs.

[0006] The technical solutions to achieve the object of the present invention are as follows:

[0007] The use environment of the present invention is that the collection tank installed in the carbon fiber section in the prior art can directly collect and transport waste fiber. Previously, waste fiber was manually put into a bag and then the bagged waste fiber was transported to the corresponding area by a forklift. However, since the workshop floor is made of epoxy resin material, it will be damaged by the forklift rolling, so using this device can not only save labor, prevent the forklift wheels from rolling on the floor, but also increase production efficiency.

[0008] The specific solution of the present invention is a rapid automatic waste filament collection and transfer device, which includes: a driving roller for driving waste filaments into a conveying pipeline; the conveying pipeline for conveying waste filaments from the driving roller to a waste filament placement position; a vacuum pipeline serving as a conveying channel and connected to a vacuum pump; and further includes a disc placement tray with a weight measuring device provided at the bottom; a plurality of equally spaced placement positions are provided on the disc placement tray, and ton bags are provided at each placement position; a driving device is provided at the bottom of the disc placement tray for driving the circular placement tray to rotate and adjust the waste filament placement position; the wire outlet of the conveying channel corresponds to the waste filament placement position.

[0009] On the one hand, the device of the present invention collects the waste filaments in the collection tank in the factory area to a place far from the workshop through the channel for conveying waste filaments, reducing damage in the workshop. On the other hand, a rotatable disc placement tray is provided at the outlet of the channel for conveying waste filaments. The placement position is adjusted by rotating the disc placement tray, and the waste filaments are conveyed and loaded into ton bags. The ton bags are weighed in real time by the weight measuring device provided under each ton bag.

[0010] The automatic rotating disc placement rack device based on weight induction of the present invention has the following advantages and effects:

[0011] 1. High degree of automation: By combining the disc placement rack and the scales at the bottom of each bag, automatic positioning and weight detection of the bags are achieved, without manual intervention, greatly improving work efficiency.

[0012] 2. Accurate positioning: Through the cooperation of the central processing unit and the driving device, the rotation angle of the circular placement tray is precisely controlled, thereby achieving accurate positioning of the bags.

[0013] 3. Strong real-time performance: The scales at the bottom of each bag can detect the weight of the bag in real time and transmit the weight data to the central processing unit, ensuring the real-time performance of the weight data.

[0014] 4. High flexibility: The device of the present invention can adapt to bags of different sizes and weights, and only needs to adjust the number of placement positions of the circular placement tray and the specifications of the scales at the bottom of the bags. Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of the rapid automatic waste filament collection and transfer device of the present invention.

[0016] Figure 2 It is a three-dimensional structural diagram of the rapid automatic waste filament collection and transfer device of the present invention.

[0017] In the figure, 1, driving roller; 2, raw filament; 3, vacuum pipeline; 4, vacuum pump; 5, ton bag prevention rack; 6, disc driving motor and speed reducer; 7, gear set; 8, fixed base of disc placement rack; 9, electrical control box. Detailed Implementation Modes

[0018] The following is a further detailed description of the present invention in combination with the attached drawings and specific implementation modes.

[0019] The present invention provides a rapid automatic waste filament collection and transfer device, which includes:

[0020] A driving roller 1, a raw filament 2, a vacuum pipeline 3, a vacuum pump 4, a ton bag preventing rack 5, a disc driving motor and a speed reducer 6, a gear set 7, a fixed base 8 for the disc placement rack, and an electrical control box 9.

[0021] Among them, the driving roller 1 is used to drive the waste filament into the conveying pipeline;

[0022] The conveying pipeline is used to convey the waste filament from the driving roller to the waste filament placement position;

[0023] The vacuum pipeline 3 serves as a conveying channel and is connected to the vacuum pump 4;

[0024] It further includes a disc placement tray, and a weight measuring device is arranged at the bottom of the disc placement tray;

[0025] A plurality of equally spaced placement positions are arranged on the disc placement tray, and ton bags are arranged at each placement position;

[0026] A driving device is arranged at the bottom of the disc placement tray, which is used to drive the circular placement tray to rotate and adjust the waste filament placement position;

[0027] The wire outlet of the conveying channel corresponds to the waste filament placement position.

[0028] The present invention provides a specific implementation mode, in which the disc placement tray is arranged on the fixed base 8 of the disc placement rack. The vacuum pipeline directly conveys the generated waste filament from the driving roller and loads it into the ton bag.

[0029] The present invention provides a specific implementation mode, in which a ton bag preventing rack 5 is arranged at the placement position to prevent the waste filament from leaking out of the ton bag.

[0030] The present invention provides a specific implementation mode, in which 6 ton bags can be placed on the disc placement tray, and 6 ton bags are correspondingly arranged.

[0031] The present invention provides a specific implementation mode, in which the driving device includes a disc driving motor and a speed reducer 6, and a gear set 7. When the disc driving motor rotates to drive the circular turntable, when the set weight is reached and the weight of the waste filament loaded into each bag reaches the set value, the disc rotates to load the next bag.

[0032] The present invention provides a specific implementation mode, which is provided with a central processing unit, which is respectively connected to the weight measuring device and the driving device. The central processing unit in the present invention is the electrical control box 9.

[0033] The present invention provides a specific implementation manner. The weight measuring device is an electronic scale, and multiple electronic scales are arranged at each placement position corresponding to each ton bag. The electronic scale can transmit the weight data to the central processing unit in a wireless or wired manner.

[0034] The above device includes two functional parts:

[0035] The vacuum conveying waste silk part includes a vacuum pump 4 and a conveying pipeline (vacuum pipeline 3)

[0036] Among them,

[0037] The vacuum pump 4 is used to generate and maintain the vacuum state in the conveying pipeline;

[0038] The conveying pipeline is used to convey the waste silk from the driving roller to the waste silk placement position;

[0039] This part can control the working states of the vacuum pump and the conveying pipeline through a PLC control device. Monitor the state of the waste silk during the conveying process, and adjust the power of the vacuum pump and the structure of the conveying pipeline to optimize the conveying efficiency.

[0040] Another part is the disc placement part. By combining the disc placement rack and the electronic scale at the bottom of each ton bag, the automatic positioning and weight detection of the ton bag are realized.

[0041] It includes a circular placement disc, which is designed with 6 equally spaced placement positions, and each placement position is used to place a ton bag.

[0042] An electronic scale is installed at the bottom of each ton bag. This electronic scale can detect the weight of the bag in real time and transmit the weight data to the central processing unit.

[0043] The circular placement disc is connected to the central processing unit through a driving device. This driving device can drive the circular placement disc to rotate according to the control signal of the central processing unit. When the central processing unit receives the weight data of a certain ton bag, according to the preset algorithm, it calculates the angle that the circular placement disc needs to rotate, and then sends the corresponding control signal to the driving device at the bottom of the disc to make the circular placement disc rotate to the next placement position.

[0044] In this way, the device of the present invention realizes the automatic positioning and weight detection of the ton bag, greatly improves the working efficiency, and reduces the error rate.

[0045] The working process of the fast automatic waste silk collection and transfer device of the present invention is as follows:

[0046] Inside the factory building, it is connected to a pipeline through a collection trough installed on the floor, and then transported through a vacuum pipeline to a waste filament collection bag. An electronic scale is installed at the bottom of the ton bag for weighing, and the circular placement tray is controlled to rotate.

[0047] Each ton bag is placed at the corresponding placement position on the circular placement tray, and an electronic scale is installed at the bottom of each ton bag.

[0048] When the ton bag to be loaded reaches the waste filament placement position, the central processing unit reads the weight data of the ton bag.

[0049] After the waste filament is transported and loaded into the ton bag, the weight will be displayed. When the weight reaches the set value, the weight measuring device transmits the weight data to the central processing unit, and the central processing unit sends a corresponding control signal to the driving device at the bottom of the disc to drive the circular placement tray to rotate until the target ton bag is located at the predetermined waste filament placement position.

[0050] At this time, as needed, the ton bag is selected for display and labeling; for example, the weight data can be displayed on the user interface, or the weight data can be sent to other systems or devices and at the same time, a data label is directly printed through a label printer and manually pasted at the corresponding position on the bag.

[0051] Finally, after the weight detection is completed, the central processing unit sends a control signal to the driving device again to rotate the circular placement tray to the next placement position to prepare for the weight detection of the next bag.

[0052] Through the above implementation method, the device of the present invention realizes the automatic positioning and weight detection of the bag, greatly improves the work efficiency and reduces the error rate.

[0053] In summary, the automatic rotating disc placement rack device based on weight induction of the present invention has the advantages and effects of high automation, accurate positioning, strong real-time performance and high flexibility, and has important practical application value.

Claims

1. A fast automatic waste filament collection and transfer device, characterized in that, The device includes: A driving roller for driving waste filaments into a conveying pipeline; The conveying pipeline is used to convey waste filaments from the driving roller to the waste filament placement position; The vacuum pipeline serves as a conveying channel and is connected to a vacuum pump; It also includes a disc placement tray, and a weight measuring device is arranged at the bottom of the disc placement tray; A plurality of equally spaced placement positions are arranged on the disc placement tray, and ton bags are arranged at each placement position; A driving device is arranged at the bottom of the disc placement tray for driving the circular placement tray to rotate and adjust the waste filament placement position; The wire outlet of the conveying channel corresponds to the waste filament placement position.

2. The rapid automatic waste filament collection and transfer device according to claim 1, characterized in that, The disc placement tray is arranged on the fixed base of the disc placement rack; the vacuum pipeline directly conveys the generated waste filaments from the driving roller into the ton bags.

3. The rapid automatic waste filament collection and transfer device according to claim 1 or 2, characterized in that, A ton bag prevention rack is arranged at the placement position for preventing waste filaments from leaking out of the ton bags.

4. The rapid automatic waste filament collection and transfer device according to claim 3, wherein, Six ton bags can be placed on the disc placement tray, and six ton bags are correspondingly arranged.

5. The rapid automatic waste filament collection and transfer device according to claim 1, characterized in that, The driving device includes a disc driving motor, a reduction box, and a gear set; the disc driving motor rotates to drive the circular turntable. When the set weight is reached and the weight of the waste filaments loaded into each bag reaches the set value, the disc rotates to load the next bag.

6. The rapid automatic waste filament collection and transfer device according to claim 1, characterized in that, A central processing unit is provided, which is respectively connected to the weight measuring device and the driving device.

7. The rapid automatic waste wire collection and transfer device according to claim 6, characterized in that, The weight measuring device is an electronic scale, and multiple electronic scales are arranged at each placement position corresponding to each ton bag.

8. The rapid automatic waste filament collection and transfer device according to claim 7, characterized in that, The electronic scale can transmit the weight data to the central processing unit in a wireless or wired manner.

9. A method based on the rapid automatic waste filament collection and transfer device according to any one of claims 1-8, characterized in that, The method is as follows: In the factory building, a collection trough is installed on the floor and connected to a pipeline, and then conveyed through a vacuum pipeline into a waste filament collection bag. The weight is measured by an electronic scale installed at the bottom of the ton bag, and the rotation of the circular placement tray is controlled; Each ton bag is placed on the corresponding placement position of the circular placement tray, and an electronic scale is installed at the bottom of each ton bag; When the ton bag to be loaded reaches the waste filament placement position, the central processing unit reads the weight data of the ton bag; When the waste filaments are conveyed and loaded into the ton bag, the weight will be displayed. When the weight reaches the set value, the weight measuring device transmits the weight data to the central processing unit, and the central processing unit sends a corresponding control signal to the driving device at the bottom of the disc to drive the circular placement tray to rotate until the target ton bag is located at the predetermined waste filament placement position; Finally, after the weight detection is completed, the central processing unit will send a control signal to the driving device again to rotate the circular placement tray to the next placement position to prepare for the weight detection of the next bag.

10. The method according to claim 9, characterized in that, When measuring the weight, it is possible to select to display and label the ton bag.

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