Treatment device and treatment method for waste gas of color coated plate
The color-coated plate exhaust gas treatment device with a combined structure of a rotating shell and a paddle solves the problem of easy adhesion of impurities to the filter filler, achieving efficient exhaust gas treatment and simple maintenance.
Patent Information
- Application Number
- CN202510722499.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-05-30
AI Technical Summary
In the existing spray tower for treating waste gas from color coating, impurities are easily adhered to the filter filler, resulting in reduced filtering characteristics and affecting the waste gas treatment efficiency.
The rotating shell and paddle plate combined structure is adopted. The driving assembly drives the rotating shell and transmission belt to achieve vibration stripping and cyclic flipping of the filter packing, maintaining the efficient filtering characteristics of the packing pores.
It prolongs the service life of the filter packing, improves the exhaust gas flow rate and filtration efficiency, and reduces maintenance intensity.
Smart Images

Figure CN120268169B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of waste gas treatment, in particular to a color-coated plate waste gas treatment device and method. BACKGROUND
[0002] Color-coated plate is a plate material obtained by coating one or more layers of liquid paint on a cold-rolled steel strip or galvanized steel strip as a base plate through roll coating, and then baking and cooling. After color coating, the color-coated plate has the advantages of light weight, beauty, and good corrosion resistance, and is widely used in the construction industry, shipbuilding industry, vehicle manufacturing industry, furniture industry, and electrical industry.
[0003] The main production processes of color-coated plate are: uncoiling, pretreatment, coating, baking, post-treatment, and winding. In the coating and baking processes, due to the dispersion of paint mist, the color-coated waste gas contains a large amount of particulate impurities and solvents mainly in the form of paint mist. Direct emission of paint mist can cause air pollution and damage to the respiratory system of the human body. Therefore, in the production process of color-coated plate, a waste gas treatment device is needed to treat the color-coated waste gas. Due to the large amount of paint mist in the color-coated waste gas, a spray tower is often used to realize the atomization and adsorption treatment of paint mist in the color-coated waste gas by using internal filtering fillers such as plastic balls, Raschig rings, Pall rings, and stepped rings.
[0004] As disclosed in Chinese patent CN113209750A, a paint spraying waste gas purification system is disclosed. This paint spraying waste gas purification system uses a water curtain spray table to purify the inhaled waste gas, then uses a pre-filter to pre-filter the waste gas, uses a spray tower to spray and filter the waste gas, and uses a photo-oxygen purifier to photo-oxygen purify the waste gas, and finally uses an activated carbon adsorption box to adsorb and filter the waste gas.
[0005] However, during the filtering and intercepting process of paint mist in the spray coating waste gas, a large amount of paint mist impurities and residual water mist entraining impurities often remain in the fillers after each filtering process. Long-term retention and adhesion result in a significant reduction in the filtering and intercepting characteristics of the filtering fillers, greatly slowing down the effectiveness of the spray filtering process of paint mist in the waste gas. SUMMARY
[0006] In view of the deficiencies of the prior art, the present application provides a color-coated plate waste gas treatment device and method to solve the problems raised in the background art.
[0007] To achieve the above purpose, the present application is implemented by the following technical scheme: a color-coated plate waste gas treatment device and method.
[0008] In one aspect, the present application provides a color-coated sheet waste gas treatment device, comprising: a spray tower; a plurality of filler hole plates arranged in the spray tower, each of the filler hole plates being provided with a plurality of inclined surfaces along the circumferential direction thereof, the top of each of the inclined surfaces being provided with a partition baffle, and the slope of each of the inclined surfaces being provided with filter filler; a rotating shell arranged at the bottom of each of the inclined surfaces, the rotating shell being provided with a plurality of paddle plates along the circumferential direction thereof; a transmission belt arranged on one side of the rotating shell near the partition baffle, the transmission belt being provided with a plurality of lifting plates along the belt surface thereof; and a driving assembly arranged above the middle part of the filler hole plate, the driving assembly being configured to drive the rotating shell and the transmission belt to rotate, so that the paddle plates on the rotating shell rotate and reciprocate, the filter filler at the bottom of the inclined surface is vibrated, and the filter filler is pushed to the lifting plates of the transmission belt, and the transmission belt drives the lifting plates to turn over the filter filler at the bottom to the top of the other side.
[0009] Further, the first support arranged in the rotating shell is further provided with a rotating shaft arranged in the middle part thereof, a spring between the first support and the rotating shaft, a rotating seat arranged at one end of the rotating shaft, a plurality of arm force push rods arranged along the circumferential direction of the rotating seat, and the arm force push rods being connected to the paddle plates and driving the paddle plates to vibrate.
[0010] Further, the transmission frame arranged in the transmission belt is further provided with two transmission rollers arranged at both ends thereof to tension and drive the transmission belt to rotate.
[0011] Further, a channel is reserved between the partition baffle and the transmission belt to provide the lifting plates to turn over, and when the lifting plates are turned over to the side close to the paddle plates, the surface of the lifting plates is arranged to be inclined upward.
[0012] Further, the driving assembly comprises: a shell arranged above the middle part of the filler hole plate, a first driving shaft arranged in the shell, a helical tooth disc arranged at the top end of the first driving shaft, a first bevel gear and a second bevel gear arranged in the shell from outside to inside at the bottom end of the first driving shaft; a second driving shaft arranged at the top end of the shell and penetrating the transmission roller, one end of the second driving shaft being provided with a helical gear engaged with the helical tooth disc; a third driving shaft arranged at the bottom end of the shell, one end of the third driving shaft being connected to the rotating shell, and the other end of the third driving shaft being provided with a first bevel gear engaged with the first bevel gear; and a fourth driving shaft extending to the inside of the rotating shell through the third driving shaft, the fourth driving shaft being provided with a driving end arranged along the axial direction thereof to drive the rotating seat to rotate intermittently, and one end of the fourth driving shaft being provided with a second bevel gear engaged with the second bevel gear.
[0013] Further, the gear transmission ratio of the first bevel gear and the first bevel gear is greater than the gear transmission ratio of the second bevel gear and the second bevel gear.
[0014] Further, the driving end comprises: a transmission gear disc arranged on one side of the rotating seat; a second support arranged inside the rotating shell away from the first support, and at least one set of transmission gears arranged on one side of the second support and engaged with the transmission gear disc; and a sector gear arranged in the axial direction of the fourth driving shaft and intermittently engaged with the transmission gear.
[0015] Further, the application further comprises a maintenance end cover arranged on the spray tower, staggered with the rotating shell and the transmission belt, and arranged in the same plane with the filler hole plate.
[0016] Further, the application further comprises a spray ring pipe arranged above the filter filler, and the spray ring pipe is arranged in at least one set, arranged on the spray tower through a support frame, and arranged with at least one set of atomizing nozzles in the circumferential direction, and connected with external water supply equipment through a water supply pipe.
[0017] In another aspect, the application further provides a method for treating waste gas of a color-coated plate, comprising a waste gas treatment stage and a cleaning stage, wherein the waste gas treatment stage comprises the following steps:
[0018] Step one: the color-coated waste gas is introduced into the spray tower from bottom to top, and filtered by the filter filler through the filler hole plate;
[0019] Step two: the atomizing nozzles spray a water mist curtain above the filter filler, and atomize, adsorb and settle the filtered color-coated waste gas, and the waste gas after adsorption and settlement is discharged;
[0020] The cleaning stage comprises the following steps:
[0021] Step one: after the single spray decontamination of the color-coated waste gas is completed, the paddle is controlled to be turned over and extended, the filter filler accumulated on the slope bottom of the filler hole plate is stirred and vibrated, the paint mist impurities and residual water mist entrained impurities in the pores of the filter filler are vibrated and separated, the efficient filtering and intercepting properties of the pores of the filter filler are maintained, and the filter filler after vibration and decontamination is stirred to the side of the transmission belt;
[0022] Step two: the transmission belt is controlled to drive the lifting paddle to turn over and drive, the filter filler after vibration and decontamination at the bottom of the filler hole plate is circulated and lifted and conveyed, and the filter filler is stirred to the other side top, so that the filter filler is uniformly mixed and stacked up and down, and the situation that the internal impurities of the filter filler at the bottom are too much due to too much color-coated waste gas initially filtered and removed, and the subsequent color-coated waste gas flow rate is slow is reduced.
[0023] The application has the following beneficial effects:
[0024] (1) The color coated sheet waste gas treatment device, after a single spraying of color coated sheet waste gas is completed, is driven by the driving assembly to rotate and vibrate the combination of the rotating shell and the paddle, to drive the paddle to extend and retract relative to the rotating shell, to simultaneously drive the filter filler at the bottom to be stirred and to synchronously apply a vibration force, to cyclically stir the filter filler and to vibrate and remove the impurities and residual water mist wrapped in the impurities inside the filter filler, so that the filter filler always maintains high efficient filtering and intercepting characteristics, prolonging the service life, and to drive the combination of the transmission belt and the lifting plate to rotate, to cyclically turn and push up the filter filler after stirring and vibration, so that the accumulated filter filler always slides to the bottom to be vibrated and impurities removed, ensuring the comprehensiveness of impurities removal inside the filter filler.
[0025] (2) The color coated sheet waste gas treatment device, through the rotation and vibration combination of the rotating shell and the paddle, drives the paddle to cyclically stir the filter filler, to stir the filter filler between the paddles, and to use the synchronous vibration of the paddle to transmit the vibration to the filter filler, to vibrate and remove the filter adhered impurities and residual water mist wrapped in the impurities inside the filter filler, so that all kinds of impurities are separated from the filter filler, to ensure the persistent filtering and intercepting characteristics of the filter filler.
[0026] (3) The color coated sheet waste gas treatment device, through the transmission combination of the transmission belt and the lifting plate, on the one hand, can make the filter filler after vibration and impurities removal be conveyed away from the paddle, so that the filter filler is cyclically stirred and vibrated between the paddles, and on the other hand, can make the filter filler be turned and mixed from bottom to top, to mix the filter filler, to reduce the situation that the bottom filter filler has too much color coated sheet waste gas initially filtered, resulting in slow subsequent waste gas flow rate, and to improve the uniform flow filtering and intercepting characteristics of the color coated sheet waste gas.
[0027] (4) The color coated sheet waste gas treatment device, through the cyclic conveying of the filter filler by the transmission combination of the transmission belt and the lifting plate, makes the filter filler be cyclically conveyed and mixed on the other side, and when the filter filler needs to be cleaned periodically, only the maintenance end cover needs to be opened, to use the cyclic conveying characteristics of the filter filler, so that the filter filler is finally discharged through the maintenance end cover while being cyclically conveyed, without the need to disassemble the entire spraying tower, reducing the daily maintenance intensity.
[0028] Of course, any product implementing the present application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 is a structural schematic view of the present application;
[0030] Figure 2 is a partial sectional view of the present application;
[0031] Figure 3Structure diagram of the spraying assembly in the present application;
[0032] Figure 4 Assembly diagram of the paddle and the lifting plate in the present application;
[0033] Figure 5 Structure diagram of the driving assembly in the present application;
[0034] Figure 6 Driving source diagram of the driving assembly in the present application;
[0035] Figure 7 Driving diagram of the lifting plate in the present application;
[0036] Figure 8 First driving diagram of the paddle in the present application;
[0037] Figure 9 Second driving diagram of the paddle in the present application;
[0038] Figure 10 First driving sectional view of the paddle in the present application;
[0039] Figure 11 Second driving sectional view of the paddle in the present application;
[0040] Figure 12 Driving plane diagram of the paddle in the present application;
[0041] Figure 13 Structure diagram of the driving end in the present application;
[0042] Figure 14 First sectional view of the driving end in the present application;
[0043] Figure 15 Second sectional view of the driving end in the present application;
[0044] Figure 16 First exploded view of the driving end in the present application;
[0045] Figure 17 Second exploded view of the driving end in the present application;
[0046] Figure 18 Structure diagram of the filler bottom plate in the present application.
[0047] In the figure, 1, spray tower; 2, air inlet; 3, exhaust port; 4, water supply pipe; 5, sewage outlet; 6, maintenance end cover; 7, filler bottom plate; 71, filler hole plate; 72, center platform; 73, partition baffle; 74, slope; 8, filter filler; 9, spray assembly; 91, support frame; 92, spray ring pipe; 93, atomizing nozzle; 10, casing; 11, rotating shell; 12, paddle; 13, transmission belt; 14, lifting plate; 15, drive motor; 16, first drive shaft; 17, helical tooth disc; 18, helical gear; 19, second drive shaft; 20, bevel gear one; 21, bevel gear two; 22, bevel gear one; 23, bevel gear two; 24, transmission frame; 25, transmission roller; 26, third drive shaft; 27, fourth drive shaft; 28, first support; 29, second support; 30, anti-off boss; 31, sealing gasket strip; 32, arm force push rod; 33, rotating seat; 34, rotating shaft; 35, spring; 36, transmission gear disc; 37, support shaft; 38, transmission gear; 39, sector gear. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0049] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation of the present application.
[0050] Please refer to Figures 1-18 The embodiments of the present application provide a technical solution: a color coated plate waste gas treatment device and a treatment method,
[0051] On the one hand, the present application provides a color coated plate waste gas treatment device.
[0052] Please refer to Figures 1-2 , Figure 18, the waste gas treatment device of color coated sheet, comprising a spray tower 1, a filler hole plate 71 built in the spray tower 1, the filler hole plate 71 is equipped with not less than a group, the filler hole plate 71 is equipped with not less than a group of inclined surfaces 74 along its circumference, the top of the inclined surface 74 is equipped with a separation baffle 73, the slope of the inclined surface 74 is stacked with filter filler 8, the filter filler 8 is stacked as a stacking platform by the filler hole plate 71, the center table 72, the separation baffle 73 and the inclined surface 74, wherein the filler hole plate 71 is used as a flow channel for color coated waste gas, so that the waste gas flows through the filler hole plate 71 to the inside of the filter filler 8 for filtering and retaining, and the filler hole plate 71 is used as a support plate to support the filter filler 8, the center table 72 in the middle of the filler hole plate 71 is used as a support platform of the shell 10 to drive the internal components, and the inclined surface 74 is arranged on the filler hole plate 71 to make the stacked filter filler 8 flow towards the bottom of the inclined surface 74 to contact the paddle 12 of the rotating shell 11 more comprehensively, and to be transported and vibrated to remove impurities, the filter filler 8 after vibration and impurity removal is circulated to the transmission belt 13, and the filter filler 8 is separated into independent parts under the separation of the transmission belt 13 by arranging the separation baffle 73 on the top of the inclined surface 74, and the filter filler 8 is transmitted to the adjacent part under the transmission combination of the transmission belt 13 and the lifting plate 14, the filter filler 8 on the bottom side is circulated to the upper part on the other side, on the one hand, the filter filler 8 after vibration and impurity removal is transported away, on the other hand, the filter filler 8 is mixed by turning upside down to avoid the filter filler 8 on the bottom side from contacting too much color coated waste gas, which causes too many impurities in the inside, affecting the flow rate of the subsequent color coated waste gas, making the filter filler 8 uniformly mixed, maintaining high and uniform flow rate, filtering and retaining impurities in the color coated waste gas, in detail.
[0053] The bottom of the inclined surface 74 is provided with a rotating shell 11, and the rotating shell 11 is provided with not less than a group of paddles 12 along its circumference, the combination of the rotating shell 11 and the paddle 12 is arranged at the bottom of the inclined surface 74, the filter filler 8 at the bottom of the inclined surface 74 is pushed by the rotation transmission of the rotating shell 11 and the paddle 12, the filter filler 8 at the bottom is pushed away, and the filter filler 8 at the remaining parts always slides to the bottom of the inclined surface 74 under the action of gravity to continuously push the filter filler 8, and the continuous elastic stretching and contraction of the paddle 12 relative to the rotating shell 11 forms a stretching and contracting vibration state to synchronously vibrate the filter filler 8 in the pushing process to vibrate and remove the impurities and water mist wrapped in the filter filler 8, to ensure the efficient and continuous filtering and retaining of impurities in the subsequent color coated waste gas.
[0054] Further, one side of the rotating shell 11 near the partition baffle 73 is provided with a transmission belt 13, and the transmission belt 13 is provided with not less than one group of lifting plates 14 along the belt surface. The lifting plates 14 are pushed in cycles by the transmission belt 13 to cycle the filtered filler 8 after vibration and removal of impurities to the lifting plates 14 at the bottom, and the filtered filler 8 after vibration and removal of impurities at the bottom is lifted and turned to the other side at the top by the transmission of the lifting plates 14, so that the filtered filler 8 at the bottom of the slope 74 is continuously fed, and the filtered filler 8 is cycled up and down.
[0055] In addition, the upper middle part of the filler hole plate 71 is provided with a driving assembly for driving the rotating shell 11 and the transmission belt 13 to rotate, so that the paddle 12 on the rotating shell 11 rotates and reciprocates to stretch and shrink, and the filtered filler 8 at the bottom of the slope 74 is vibrated and pushed to the lifting plates 14 of the transmission belt 13, and the lifting plates 14 driven by the transmission belt 13 turn the filtered filler 8 at the bottom to the other side at the top. By driving of the driving assembly, the paddle 12 and the lifting plate 14 are integrally linked to vibrate and remove impurities from the filtered filler 8, and at the same time, the filtered filler 8 is turned up and down, so that the filtered filler 8 is removed and kept in a uniform mixing state to keep the impurities in the color-coated waste gas being efficiently filtered and retained.
[0056] Please refer to Figures 4-6 、 Figures 8-18 To realize the pushing and vibration of the filtered filler 8, the driving assembly includes a machine shell 10 arranged above the middle part of the filler hole plate 71, and a first driving shaft 16 arranged inside the machine shell 10. The bottom end of the first driving shaft 16 is sequentially provided with a bevel gear one 20 and a bevel gear two 21 from outside to inside. A third driving shaft 26 is arranged at the bottom end of the machine shell 10, one end of the third driving shaft 26 is connected with the rotating shell 11, and the other end of the third driving shaft 26 is provided with a bevel gear one 22 engaged with the bevel gear one 20. By driving of a driving motor 15 arranged on the machine shell 10, the first driving shaft 16 is driven to rotate, and then the bevel gear one 20 is driven to rotate. By engagement transmission of the bevel gear one 20 and the bevel gear two 21, the third driving shaft 26 is driven to rotate, and the rotating shell 11 and the paddle 12 are driven to rotate in linkage, so that the filtered filler 8 at the bottom of the slope 74 is continuously pushed and sent to the side near the transmission belt 13.
[0057] As a further aspect of the present embodiment, the driving assembly further comprises a fourth driving shaft 27 extending through the third driving shaft 26 into the interior of the rotating shell 11, the fourth driving shaft 27 being provided with a driving end along its axial direction for intermittently rotating the rotating seat 33, and the fourth driving shaft 27 being provided with a bevel gear 23 engaged with the second bevel gear plate 21, wherein the driving end comprises a transmission gear plate 36 provided on one side of the rotating seat 33, a second support 29 provided inside the rotating shell 11 away from the first support 28, the second support 29 being provided with at least one set of transmission gears 38 engaged with the transmission gear plate 36, and a sector gear 39 provided on the axial direction of the fourth driving shaft 27, the sector gear 39 being intermittently engaged with the transmission gears 38. When the driving motor 15 drives the first driving shaft 16 to rotate, the second bevel gear plate 21 is synchronously rotated, the fourth driving shaft 27 is driven to rotate by the engagement transmission between the second bevel gear plate 21 and the bevel gear 23, and then the sector gear 39 is driven to rotate. At this time, the engagement combination between the transmission gears 38 and the transmission gear plate 36 is synchronously rotated with the paddle 12, but when the sector gear 39 is rotated to be engaged with the transmission gears 38, the engagement transmission between the sector gear 39 and the transmission gears 38 is maintained, the transmission gear plate 36 is intermittently rotated, and the intermittent thrust is generated to intermittently rotate the rotating seat 33.
[0058] Further, Figures 10-18 , the rotating shell 11 is provided with the first support 28, the middle part of the first support 28 is provided with the rotating shaft 34, the first support 28 and the rotating shaft 34 have the clockwork 35 therebetween, one end of the rotating shaft 34 is provided with the rotating seat 33, the rotating seat 33 is provided with at least one set of arm force push rods 32 along its circumferential direction, the arm force push rods 32 are connected with the paddle 12 and drive the paddle 12 to stretch and contract, the rotating seat 33 is intermittently rotated, on one hand, the rotating seat 33 drives the arm force push rods 32 to synchronously rotate, and the rotating thrust of the arm force push rods 32 pushes the paddle 12 out of the rotating shell 11, on the other hand, the rotating seat 33 drives the clockwork 35 on the rotating shaft 34 to tighten, and then, after the intermittent rotation thrust of the rotating seat 33 disappears, the clockwork 35 is reset to generate the reset thrust, the rotating seat 33 is rotated to reset, the paddle 12 is driven to inductively retract into the rotating shell 11, and then the reciprocating stretching and contraction of the paddle 12 generates the stretching and contraction thrust, the stretching and contraction thrust vibrates the filter filler 8 between the paddles 12 to vibrate and separate the impurities inside the filter filler 8.
[0059] In addition, the gear transmission ratio of the bevel gear one 22 and the bevel gear two 23 is greater than the gear transmission ratio of the bevel gear two 23 and the bevel gear one 22. According to the principle that the greater the gear transmission ratio, the slower the rotation speed, the gear transmission ratio of the bevel gear one 22 and the bevel gear two 23 is greater, so the rotation speed of the third drive shaft 26 driving the rotating shell 11 is slower, the rotation speed of the internal transmission gear 38 and the transmission gear plate 36 is slower, and the gear transmission ratio of the bevel gear two 23 and the bevel gear one 22 is smaller, so the rotation speed of the fourth drive shaft 27 relative to the rotating shell 11 is faster, and the shaft rod of the fourth drive shaft 27 can overcome the rotation speed of the transmission gear 38 and the transmission gear plate 36 and intermittently mesh with them to generate an active intermittent driving force.
[0060] It should be noted that by providing the sealing gasket strip 31 on the rotating shell 11 to seal and guide the extension and contraction of the paddle 12, the air and water mist outside can be isolated when the paddle 12 extends and contracts, so as to reduce the entry of water mist and air into the rotating shell 11, and by providing the anti-extrusion boss 30 at the tail end of the paddle 12, the paddle 12 can be prevented from sliding out of the rotating shell 11 when it extends and contracts.
[0061] Please refer to Figures 4-7 In order to realize the up-down flipping of the filter filler 8, the driving assembly further comprises a spiral gear plate 17 provided at the top end of the first driving shaft 16, a transmission frame 24 is provided inside the transmission belt 13, transmission rollers 25 are provided at the two ends of the transmission frame 24 and tension the transmission belt 13 and drive the transmission belt 13 to rotate, a second driving shaft 19 is provided at the top end of the machine shell 10 and penetrates the transmission rollers 25, one end of the second driving shaft 19 is provided with a spiral gear 18 engaged with the spiral gear plate 17, the driving motor 15 drives the first driving shaft 16 to rotate at the same time, and drives the spiral gear plate 17 to rotate synchronously, the spiral gear plate 17 and the spiral gear 18 are engaged and driven, the second driving shaft 19 is pushed to rotate, and then the transmission rollers 25 drive the transmission belt 13 to rotate, so that the lifting plate 14 circulates and flips with the transmission of the transmission belt 13, when it flips to the side close to the paddle 12, the filter filler 8 after being stirred and vibrated to remove impurities is collected and lifted, and the filter filler 8 at the bottom is flipped to the other side at the top, so that the filter filler 8 keeps circulating and falling to remove impurities, and at the same time, it also has the function of up-down flipping and mixing, so as to avoid the continuous accumulation of the filter filler 8 at the bottom, the excessive adhesion of impurities inside, and the influence on the subsequent flow and spraying efficiency of the color-coated waste gas.
[0062] It should be noted that a channel is reserved between the partition baffle 73 and the transmission belt 13 to provide the turnover of the lifting plate 14, so that the lifting plate 14 can be circulated and transported along the partition baffle 73, and when the lifting plate 14 is turned to the side close to the paddle 12, the plate surface of the lifting plate 14 is arranged to be inclined upward. By the arrangement of the partition baffle 73 and the transmission belt 13, the filter filler 8 is divided into multiple parts, and under the transmission and driving of the transmission belt 13 to the lifting plate 14, the filter filler 8 can be moved up and down to the adjacent part in turn, and by arranging the lifting plate 14 to be inclined upward when it is close to the paddle 12 side, the lifting plate 14 is turned to the side of the paddle 12, which has the ability to collect and lift the filter filler 8. At this time, since the lifting plate 14 turned to the bottom has accumulated filter filler 8 when it is gradually transported upward, it will not collect filter filler 8 in the middle or upper part in the continuous upward channel, so as to maintain the continuous upward turning of the bottom filter filler 8, and mix the filter filler 8 up and down.
[0063] In addition, please refer to Figures 1-2 In order to realize the periodic unloading, cleaning or replacement of the filter filler 8, the maintenance end cover 6 is arranged on the spray tower 1, the maintenance end cover 6 is arranged on the spray tower and is staggered with the rotating shell 11 and the transmission belt 13, and the maintenance end cover 6 is arranged in the same plane with the filler hole plate 71. When it is necessary to replace or clean the filter filler 8 in the later period, only the maintenance end cover 6 needs to be opened. At this time, the filter filler 8 is transported to the area close to the maintenance end cover 6 in turn by the combination of the transmission belt 13 and the lifting plate 14, and when the filter filler 8 is turned to the area close to the maintenance end cover 6, the filter filler 8 is discharged from the maintenance end cover 6 for cleaning or replacement, which does not need to disassemble the spray tower 1, and is more convenient and efficient for daily replacement and cleaning of the filter filler 8.
[0064] In addition to the above, it also includes the air inlet 2 arranged at the bottom of the spray tower 1, the exhaust port 3 arranged at the top of the spray tower 1, the blowdown port 5 arranged at the bottom of the spray tower 1, and the spray ring pipe 92 arranged above the filter filler 8. The spray ring pipe 92 is arranged on the spray tower 1 through the support frame 91, and is provided with at least one set of atomizing nozzles 93 along the circumference. The spray ring pipe 92 is connected with the external water supply device through the water supply pipe 4. When the color-coated waste gas is treated by spraying, the color-coated waste gas is transported into the spray tower 1 through the air inlet 2, so that the color-coated waste gas is transported and circulated in a downward flow manner. In the flow process, the paint mist and impurities in the color-coated waste gas are filtered and intercepted by the filter filler 8. The clean water is transported into the spray assembly composed of the support frame 91, the spray ring pipe 92 and the atomizing nozzle 93 through the water supply pipe 4 by the pumping of the external water supply device. The clean water is atomized and sprayed out through the atomizing nozzle 93 to form a uniform water mist surface. The impurities in the waste gas are adsorbed and settled, and the water mist is dispersed into the filter filler 8 to further enhance the combination and adsorption efficiency of the impurities in the color-coated waste gas. Then, the waste gas treated by spraying is discharged through the exhaust port 3 for further treatment, and the sewage produced by spraying is finally discharged through the blowdown port 5.
[0065] In another aspect, the present application also provides a color-coated plate waste gas treatment method, which comprises a waste gas treatment stage and a cleaning stage. The waste gas treatment stage comprises the following steps:
[0066] Step one, the color-coated waste gas is transported into the spray tower 1 from bottom to top, and is filtered by the filter filler 8 through the filter hole plate 71;
[0067] Step two, the atomizing nozzle 93 sprays a water mist curtain above the filter filler 8, and atomizes, adsorbs and settles the filtered color-coated waste gas. The waste gas after adsorption and settlement is discharged;
[0068] The cleaning stage comprises the following steps:
[0069] Step one, after the single spraying and impurity removal of the color-coated waste gas is completed, the paddle 12 is controlled to be reversed and telescoped to stir and vibrate the filter filler 8 accumulated on the slope bottom of the filter hole plate 71, so as to vibrate and separate the paint mist and impurities intercepted in the pores of the filter filler 8 and the residual water mist wrapped with impurities, maintain the efficient filtering and intercepting characteristics of the pores of the filter filler 8, and stir the filter filler 8 after vibration and impurity removal to one side of the transmission belt 13;
[0070] Step two, control the transmission belt 13 with the turnover transmission of the lifting plate 14, the filter filler 8 after the bottom vibration of the filler hole plate 71 is removed, the cycle lifting and conveying of the filter filler 8, the turnover of the filler to the other side top, make the filter filler 8 keep uniform mixing, reduce the internal impurities of the bottom filter filler 8 due to the initial filter retention of too much color coating waste gas, which can not be completely removed and cause the subsequent color coating waste gas flow rate to be slow.
[0071] It should be noted that the relational terms herein, such as first and second, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0072] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of the specification. The specification selects and describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. Color-coated plate waste gas treatment device, characterized in that: include: Spray tower (1); A packing orifice plate (71), wherein the packing orifice plate (71) is provided in at least one group, the packing orifice plate (71) is built into the spray tower (1), the packing orifice plate (71) is provided with at least one group of inclined surfaces (74) along its circumference, a partition baffle (73) is provided at the top of the inclined surface (74), and a filter packing (8) is stacked on the slope of the inclined surface (74); A rotating shell (11), wherein the rotating shell (11) is disposed at the bottom of the slope (74), and the rotating shell (11) is provided with at least one set of paddles (12) along its circumference; A transmission belt (13), the transmission belt (13) being provided on one side of the rotating shell (11) near the partition baffle (73), and the transmission belt (13) being provided with at least one set of lifting plates (14) along its belt surface; A driving assembly is provided in the middle portion above the filler hole plate (71) and is used to drive the rotating shell (11) and the transmission belt (13) to rotate, so that the paddle (12) on the rotating shell (11) rotates and reciprocates, applies vibration to the filter filler (8) at the bottom of the inclined surface (74) and shifts the filter filler (8) to the lifting plate (14) of the transmission belt (13). The transmission belt (13) drives the lifting plate (14) to flip the bottom filter filler (8) to the top of the other side.
2. The waste gas treatment device for color-coated steel sheets according to claim 1, characterized in that: The invention also includes a first bracket (28) disposed in the rotating shell (11), a rotating shaft (34) is provided in the middle of the first bracket (28), a spring (35) is provided between the first bracket (28) and the rotating shaft (34), a rotating seat (33) is provided at one end of the rotating shaft (34), and the rotating seat (33) is provided with at least one set of arm force push rods (32) along its circumference, and the arm force push rods (32) are connected to the paddle board (12) and drive the paddle board (12) to stretch and vibrate.
3. The waste gas treatment device for color-coated steel sheets according to claim 2, characterized in that: It also includes a transmission frame (24) arranged inside the transmission belt (13), and transmission rollers (25) for tensioning and driving the transmission belt (13) to rotate are provided at both ends of the transmission frame (24).
4. The waste gas treatment device for color-coated steel sheets according to claim 2, characterized in that: A channel for the lifting plate (14) to flip is reserved between the partition baffle (73) and the transmission belt (13). When the lifting plate (14) flips to the side close to the paddle plate (12), the plate surface of the lifting plate (14) is tilted upward.
5. The waste gas treatment device for color-coated steel sheets according to claims 2-4, characterized in that: The drive assembly comprises: A housing (10), wherein the housing (10) is disposed in the middle portion above the filler orifice plate (71), a first drive shaft (16) is disposed inside the housing (10), a spiral gear disc (17) is disposed at the top end of the first drive shaft (16), and a bevel gear disc 1 (20) and a bevel gear disc 2 (21) are disposed at the bottom end of the first drive shaft (16) in sequence from the outside to the inside; a second drive shaft (19), the second drive shaft (19) passing through the transmission roller (25) and being arranged at the top end of the housing (10); a helical gear (18) meshing with the helical gear disc (17) being provided at one end of the second drive shaft (19); a third drive shaft (26), the third drive shaft (26) being disposed at the bottom end of the housing (10), one end of the third drive shaft (26) being connected to the rotating housing (11), and the other end of the third drive shaft (26) being provided with a bevel gear (22) meshing with a bevel gear disc (20); A fourth drive shaft (27), the fourth drive shaft (27) passes through the third drive shaft (26) and extends to the interior of the rotating shell (11), the fourth drive shaft (27) is provided with a drive end along its axial direction for driving the rotating seat (33) to rotate intermittently, and one end of the fourth drive shaft (27) is provided with a bevel gear 2 (23) meshing with the bevel gear disc 2 (21).
6. The waste gas treatment device for color-coated steel sheets according to claim 5, characterized in that: The gear transmission ratio between the bevel gear disc 1 (20) and the bevel gear 1 (22) is greater than the gear transmission ratio between the bevel gear 2 (23) and the bevel gear disc 2 (21).
7. The waste gas treatment device for color-coated steel sheets according to claim 6, characterized in that: The driving end includes: A transmission gear disc (36), wherein the transmission gear disc (36) is provided on one side of the rotating seat (33); a second bracket (29), the second bracket (29) being arranged inside the rotating shell (11) away from the first bracket (28), and having at least one set of transmission gears (38) meshing with the transmission gear disc (36) provided on one side of the second bracket (29); The sector gear (39) is arranged in the axial direction of the fourth drive shaft (27), and the sector gear (39) is intermittently meshed with the transmission gear (38).
8. The waste gas treatment device for color-coated steel sheets according to claim 1, characterized in that: It also includes an inspection end cover (6), which is arranged on the spray tower (1) and staggered with the rotating shell (11) and the transmission belt (13), and the inspection end cover (6) is arranged flush with the filler orifice plate (71).
9. The waste gas treatment device for color-coated steel sheets according to claim 1, characterized in that: The invention also includes a spray ring tube (92) provided above the filter filler (8), wherein the spray ring tube (92) is provided in at least one group, and the spray ring tube (92) is provided on the spray tower (1) through a support frame (91). The spray ring tube (92) is provided with at least one group of atomizing nozzles (93) along its circumference, and the spray ring tube (92) is connected to an external water supply device through a water supply pipe (4).
10. A method for treating waste gas from color-coated steel sheets, according to the waste gas treatment device for color-coated steel sheets according to any one of claims 1 to 9, characterized in that: It includes the waste gas treatment stage and the cleaning stage, wherein the waste gas treatment stage includes the following steps: Step 1: the color coating waste gas is passed into the spray tower (1) from bottom to top, and passes through the packing hole plate (71) and is filtered by the filter packing (8); Step 2: The atomizing nozzle (93) sprays a water mist curtain above the filter filler (8), and atomizes, absorbs and settles the filtered color coating waste gas, and exhausts the waste gas after absorption and sedimentation; The cleanup phase includes the following steps: Step 1: After the single spraying and impurity removal of the color-coated waste gas is completed, the paddle (12) is controlled to flip and extend, and the filter filler (8) that has fallen and accumulated on the bottom of the filler hole plate (71) is moved and vibrated, so that the paint mist impurities and the residual water mist entrained with the impurities that are intercepted and filtered between the internal pores of the filter filler (8) are vibrated and separated, and the high-efficiency filtering and intercepting characteristics of the pores of the filter filler (8) are maintained, and the filter filler (8) after the vibration impurity removal is moved to the side of the transmission belt (13); Step 2: Control the transmission belt (13) to drive the lifting plate (14) to flip and transmit, and circularly lift and transport the filter packing (8) after vibration and impurity removal at the bottom of the packing hole plate (71), and flip the material to the top of the other side, so that the filter packing (8) can be mixed evenly up and down, and the situation that the internal impurities of the bottom filter packing (8) are accumulated due to the initial filtration and interception of too much color coating waste gas, and the subsequent color coating waste gas flow rate is slow due to the inability to completely remove it.
Citation Information
Patent Citations
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