Steel structure welding positioning device
By designing the steel structure welding positioning device, using components such as stable rings, positioning holes, push-pull guide pipes, etc., the positioning problems inaccurate and blocking during steel structure welding are solved, and precise positioning and welding quality are improved.
Patent Information
- Application Number
- CN202510507339.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-07-08
AI Technical Summary
The existing welding positioning devices cannot effectively ensure the accurate position and angle of the steel structure, and are easily blocked by the positioning devices during welding, resulting in inconvenience in welding and degradation of welding quality.
A steel structure welding positioning device is designed, including a stabilizing ring, positioning hole, push-pull guide tube, guide traction mechanism, position control plate, positioning support frame and linkage clamping mechanism. Through the synergistic effect of these components, the precise positioning and angle adjustment of the steel structure is achieved to avoid obstacles during welding.
The precise positioning and angle adjustment of the steel structure are achieved, ensuring the accuracy of welding position and the smooth entry of solder, and improving the firmness and efficiency of welding.
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Figure CN120269254A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding, and in particular to a steel structure welding positioning device. Background Art
[0002] Shielded metal arc welding is the most widely used welding method in industrial production. The metal to be welded is used as one electrode, and the welding rod is used as the other electrode. When the two electrodes approach, an arc is generated. The heat generated by the arc discharge (commonly known as arc burning) melts the welding rod and the workpiece with each other and forms a weld after condensation, thereby obtaining a firm joint during the welding process.
[0003] Through retrieval, Chinese Patent Publication No. CN118492826B discloses a building steel structure welding positioning device, which includes a first positioning component and a second positioning component. The first positioning component includes a first clamping part and a first rotating part. The first clamping part is used to clamp the first ferroalloy. The first rotating part includes a first arc plate and a first arc track that are perpendicular to each other. The first clamping part can slide along the first arc track. The second positioning component includes a second clamping part and a second rotating part. The second clamping part is used to clamp the second ferroalloy. The second rotating part includes a second arc plate and a second arc track that are perpendicular to each other. The second clamping part can slide along the second arc track. The second arc plate is slidably matched with the first arc plate to adjust the included angle between the first positioning component and the second positioning component. This building steel structure welding positioning device has good versatility, convenient operation, and improves the welding positioning efficiency.
[0004] Before automatic arc welding, it is necessary to clamp and fix the steel structure to be welded to ensure the accuracy of the welding position. Since the steel structure profiles have large structural width and thickness, gaps need to be left during clamping and docking so that the solder can fill the inside of the gaps during welding, making the welding more firm. Existing welding positioning jigs cannot ensure the accurate position and angle of two non-contact materials, and various positioning blocks are required for positioning when the steel structure welding is placed on the welding platform, which will block the welding position. Therefore, a steel structure welding positioning device is proposed. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a steel structure welding positioning device, which solves the problems raised in the above background art.
[0006] To achieve the above object, the present invention is realized by the following technical solutions: A steel structure welding positioning device, including a stabilizing ring, with a number of groups of positioning holes arranged on the surface of the stabilizing ring, characterized in that: positioning pins are arranged inside the positioning holes of the stabilizing ring, a push-pull guiding tube is fixedly connected to the upper surface of the stabilizing ring, a guiding and traction mechanism is fixedly connected above the stabilizing ring, a position control plate is slidably connected inside the push-pull guiding tube, the position control plate is slidably connected to the outer surface of the stabilizing ring, a positioning support frame is slidably connected inside the side chute of the stabilizing ring, one end of the positioning support frame away from the stabilizing ring is slidably connected to a welding angle frame, a moving clamping sleeve is sleeved on the outer surface of the welding angle frame, the position control plate is clamped above the moving clamping sleeve, a transverse movement motor is fixedly connected to the outside of the moving clamping sleeve, a transverse movement threaded rod is fixedly connected to the output end of the transverse movement motor, a clamping jaw housing is meshed with the outside of the transverse movement threaded rod, and a linkage clamping mechanism is arranged inside the clamping jaw housing.
[0007] Preferably, the linkage clamping mechanism includes a clamping motor, the clamping motor is fixedly connected inside the clamping jaw housing, a clamping gear is fixedly connected to the output end of the clamping motor, a two-way plate is meshed with the outside of the clamping gear, the two-way plate is connected to the clamping jaw housing, and a fitting clamp is arranged on the surface of the two-way plate.
[0008] Preferably, two groups of two-way plates are arranged inside the clamping jaw housing, and each group of two-way plates has two, respectively on both sides of the clamping gear. Tooth teeth are arranged on the side of the two two-way plates in the same group that are close to each other and are meshed with the clamping gear.
[0009] Preferably, the fitting clamp includes a fixed sleeve, a corner motor and a clamping strip. The fixed sleeve is fixedly connected to the end face of the two-way plate, the corner motor is arranged inside the fixed sleeve, arc-shaped grooves with different diameters are arranged on each surface of the outside of the clamping strip, the clamping strip is fixedly connected to the output end of the corner motor, and the clamping strip is rotationally connected to the fixed sleeve.
[0010] Preferably, the guiding and traction mechanism includes a traction wire, both ends of the traction wire are wound and connected with wire take-up wheels, a wire take-up motor is connected to the upper end of the wire take-up wheel, the traction wire is inside the push-pull guiding tube, and the traction wire passes through the position control plate and is fixedly connected.
[0011] Preferably, the positioning support frame includes a clamping block, the clamping block is slidably connected to the welding angle frame, a positioning screw is arranged at the upper end of the clamping block, the positioning screw is threadedly connected to the clamping block, the bottom end of the positioning screw passes through the clamping block and contacts the welding angle frame, a positioning pin penetrates through the surface of the clamping block, an extension sleeve is sleeved on the outside of the clamping block, and the extension sleeve is in sliding contact with the side chute of the stabilizing ring.
[0012] Preferably, the welding angle frame is arc-shaped, a chute is arranged at the upper end of the welding angle frame, the positioning screw penetrates through the chute at the upper end of the welding angle frame, a chute is arranged on the outer peripheral surface of the welding angle frame, and the clamping block is slidably connected to the chute on the outer peripheral surface of the welding angle frame.
[0013] Preferably, the upper end of the position control plate is a sliding key, and the lower end is a hook plate. The hook plate is in an "L" shape and is clamped above the movable clamping sleeve. The sliding key is fixedly connected to the upper surface of the hook plate, and the sliding key is located inside the push-pull guide tube.
[0014] Preferably, the upper end of the movable clamping sleeve is a collar sleeved outside the welding angle bracket, a limiting frame is arranged at the lower end of the collar, and the transverse movement threaded rod is arranged inside the limiting frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. For this steel structure welding positioning device, by setting the arc-shaped welding angle bracket, the welded steel structure can be rotated and adjusted to place the angle. Through the bending of the welding angle bracket, the welding position can be avoided, so that the welding will not be hindered and is more convenient, achieving the effect of avoiding the welding position and preventing the welding solder and the welding machine from being blocked during welding, and solving the problem that the welding is not convenient due to the influence of the positioning device on the welding position.
[0017] 2. For this steel structure welding positioning device, by driving two groups of steel structures to be pre-aligned in advance, the welding position and effect can be shown before welding for the two groups of steel structures. By setting the linkage clamping mechanism to clamp the steel structure, and by setting the transverse movement threaded rod to rotate and drive the claw shell to move horizontally inside the movable clamping sleeve, the clamped steel structure can retreat at the original position, leaving a gap between the two aligned steel structures, so that the welding solder can enter the gap during welding, making the welding more firm, and solving the problem that when welding steel structures, due to the relatively thick material, a gap needs to be reserved, but the relative position and angle of the two groups of steel structures cannot be controlled when reserving the gap.
[0018] 3. For this steel structure welding positioning device, by setting the slidable positioning support frame, the position of the positioning support frame can be adjusted according to the welding requirements, so that the welded steel structure workpiece will not be blocked unnecessarily. By setting the slidable movable clamping sleeve, the welded steel structure can be accurately adjusted in angle after being clamped, achieving the effect of accurately positioning various welding situations according to requirements, and solving the problem that the shapes and angles of welded steel structures are different and cannot meet the welding requirements of various angles. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 is a schematic diagram of the structure of the stabilizing ring of the present invention;
[0021] Figure 3 is a schematic diagram of the structure of the positioning support frame of the present invention;
[0022] Figure 4 is a schematic diagram of the structure of the transverse movement threaded rod of the present invention;
[0023] Figure 5 Schematic diagram of the two-way plate structure of the present invention;
[0024] Figure 6 Schematic diagram of the hook plate structure of the present invention;
[0025] Figure 7 Schematic diagram of the push-pull guide tube structure of the present invention;
[0026] Figure 8 Schematic diagram of the welding angle bracket structure of the present invention.
[0027] In the figure: 1, stabilizing ring; 2, positioning pin; 3, push-pull guide tube; 4, guiding and traction mechanism; 41, traction wire; 42, wire reel; 43, wire-reeling motor; 5, position control plate; 51, sliding key; 52, hook plate; 6, positioning support frame; 61, clamping block; 62, positioning torsion nail; 63, positioning nail; 64, extension sleeve; 7, welding angle bracket; 8, moving clamping sleeve; 9, transverse movement motor; 10, transverse movement threaded rod; 11, jaw housing; 12, linkage clamping mechanism; 121, clamping motor; 122, clamping gear; 123, two-way plate; 124, fitting jig; 1241, fixed sleeve; 1242, corner motor; 1243, clamping strip. Detailed implementation manners
[0028] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0029] It should be noted that all the directional indications in the embodiments of the present application are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If this specific posture changes, the directional indications will also change accordingly.
[0030] In the present application, unless otherwise clearly defined and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0031] In addition, in this application, descriptions such as "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments may be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0032] As Figure 1-8 shown, a steel structure welding positioning device includes a stabilizing ring 1. A number of groups of positioning holes are provided on the surface of the stabilizing ring 1. A positioning pin 2 is arranged inside the positioning holes of the stabilizing ring 1. A push-pull guiding tube 3 is fixedly connected to the upper surface of the stabilizing ring 1. A guiding and traction mechanism 4 is fixedly connected above the stabilizing ring 1. A position control plate 5 is slidably connected inside the push-pull guiding tube 3. The guiding and traction mechanism 4 includes a traction wire 41. Both ends of the traction wire 41 are wound and connected to a wire take-up wheel 42. The upper end of the wire take-up wheel 42 is connected to a wire take-up motor 43. The traction wire 41 is inside the push-pull guiding tube 3. The traction wire 41 passes through the position control plate 5 and is fixedly connected. The guiding and traction mechanism 4 can use the winding and dragging of the traction wire 41 to make the position control plate 5 slide along the push-pull guiding tube 3.
[0033] The position control plate 5 is slidably connected to the outer surface of the stabilizing ring 1. A positioning support frame 6 is slidably connected inside the side chute of the stabilizing ring 1. One end of the positioning support frame 6 away from the stabilizing ring 1 is slidably connected to a welding angle frame 7. The positioning support frame 6 includes a clamping block 61. The clamping block 61 is slidably connected to the welding angle frame 7. A positioning twist nail 62 is arranged at the upper end of the clamping block 61. The positioning twist nail 62 is threadedly connected to the clamping block 61. The bottom end of the positioning twist nail 62 passes through the clamping block 61 and contacts the welding angle frame 7. A positioning nail 63 penetrates through the surface of the clamping block 61. An extension sleeve 64 is sleeved outside the clamping block 61. The extension sleeve 64 is in sliding contact with the side chute of the stabilizing ring 1. The positioning support frame 6 can slide and adjust its position on the outer surface of the stabilizing ring 1, so that the positioning support frame 6 can support the welding angle frame 7 at any position, and the steel structure to be welded will not be blocked.
[0034] The welding angle frame 7 is arc-shaped. A chute is provided at the upper end of the welding angle frame 7. The positioning twist nail 62 penetrates through the chute at the upper end of the welding angle frame 7. A chute is provided on the outer peripheral surface of the welding angle frame 7. The clamping block 61 is slidably connected to the chute on the outer peripheral surface of the welding angle frame 7. The welding angle frame 7 can make the moving sleeve 8 slide and adjust the angle on its surface, so that the steel structure welding part can be driven to rotate and adjust the angle along the welding angle frame 7.
[0035] A movable collar 8 is sleeved on the outer surface of the welding angle bracket 7. The position control plate 5 is clamped above the movable collar 8. The upper end of the position control plate 5 is a sliding key 51, and the lower end is a hook plate 52. The hook plate 52 is in an "L" shape and is clamped above the movable collar 8. The sliding key 51 is fixedly connected to the upper surface of the hook plate 52. The sliding key 51 is located inside the push-pull guide tube 3. The position control plate 5 can drive the movable collar 8 to rotate.
[0036] A transverse movement motor 9 is fixedly connected to the outside of the movable collar 8. The output end of the transverse movement motor 9 is fixedly connected to a transverse movement threaded rod 10. A jaw housing 11 is engaged with the outside of the transverse movement threaded rod 10. The upper end of the movable collar 8 is a collar sleeved on the outside of the welding angle bracket 7. A limit frame is provided at the lower end of the collar. The transverse movement threaded rod 10 is arranged inside the limit frame. By providing the collar, the movable collar 8 slides more stably on the surface of the welding angle bracket 7. By providing the limit frame, the jaw housing 11 can slide and adjust its position inside the limit frame.
[0037] A linkage clamping mechanism 12 is arranged inside the jaw housing 11. The linkage clamping mechanism 12 includes a clamping motor 121. The clamping motor 121 is fixedly connected to the inside of the jaw housing 11. The output end of the clamping motor 121 is fixedly connected to a clamping gear 122. A two-way plate 123 is engaged with the outside of the clamping gear 122. The two-way plate 123 is connected to the jaw housing 11. A fitting fixture 124 is arranged on the surface of the two-way plate 123. The linkage clamping mechanism 12 can realize the clamping and loosening of the steel structure by the approach and separation of the two-way plate 123.
[0038] Two groups of two-way plates 123 are arranged on the inside of the jaw housing 11. Each group of two-way plates 123 has two, which are respectively on both sides of the clamping gear 122. Tooth teeth are arranged on the side where the two two-way plates 123 in the same group are close to each other and are engaged with the clamping gear 122. By using the push of the clamping gear 122, the two-way plate 123 realizes the simultaneous approach and separation on both sides, so that the steel structure can be clamped.
[0039] The fitting fixture 124 includes a fixed sleeve 1241, a corner motor 1242 and a clamping strip 1243. The fixed sleeve 1241 is fixedly connected to the end face of the two-way plate 123. The corner motor 1242 is arranged inside the fixed sleeve 1241. Arc-shaped grooves with different diameters are arranged on each surface of the outside of the clamping strip 1243. The clamping strip 1243 is fixedly connected to the output end of the corner motor 1242. The clamping strip 1243 is rotatably connected to the fixed sleeve 1241. The fitting fixture 124 can change the contact surface with the steel structure by the rotation of the clamping strip 1243, so that steel structures of different shapes can be firmly clamped.
[0040] In use, first place the steel structure to be welded on the surface of the welding platform. First, slide the positioning support frame 6 on the surface of the welding angle frame 7 to adjust it to a suitable position, and fix the positioning support frame 6 to the welding angle frame 7 by rotating the positioning screw 62. Fix the welding angle frame 7 to the surface of the welding platform by the positioning pin 63. Use the positioning pin 2 to fix the position of the stabilizing ring 1. Place the linkage clamping mechanism 12 above the steel structure to be welded. Drive the clamping strip 1243 to rotate by starting the corner motor 1242, so that the clamping strip 1243 can select a suitable contact surface. Drive the clamping gear 122 to rotate by starting the clamping motor 121, so that the two-way plate 123 drives the fitting fixture 124 to clamp the steel structure with the clamping strip 1243. Fix one set of steel structure parts to fix the welding position. Drive the wire reel 42 to rotate by starting the wire winding motor 43, so that the wire reel 42 rotates to wind and release the traction wire 41, and the traction wire 41 drives the position control plate 5 to slide inside the push-pull guide tube 3, so that the position control plate 5 pushes the movable ferrule 8 to rotate around the welding angle frame 7, enabling the steel structure to be moved to a suitable position, so that the two steel structures can be aligned at the welding position. Drive the transverse movement screw rod 10 to rotate by starting the transverse movement motor 9, so that the jaw housing 11 is driven to slide inside the movable ferrule 8, enabling the steel structure held by the linkage clamping mechanism 12 to be pulled backward at the original angular position, leaving a gap between the aligned steel structures to facilitate the entry and welding of the solder.
[0041] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification.
[0042] In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on what can be achieved by those of ordinary skill in the art. When the combination of technical solutions results in contradictions or cannot be achieved, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel structure welding positioning device, including a stabilizing ring (1), wherein a plurality of groups of positioning holes are arranged on the surface of the stabilizing ring (1), and it is characterized in that: A positioning pin (2) is arranged inside the positioning hole of the stabilizing ring (1). A push-pull guiding tube (3) is fixedly connected to the upper surface of the stabilizing ring (1). A guiding and traction mechanism (4) is fixedly connected above the stabilizing ring (1). A position control plate (5) is slidably connected inside the push-pull guiding tube (3). The position control plate (5) is slidably connected to the outer surface of the stabilizing ring (1). A positioning support frame (6) is slidably connected inside the side chute of the stabilizing ring (1). One end of the positioning support frame (6) away from the stabilizing ring (1) is slidably connected to a welding angle frame (7). A moving sleeve (8) is sleeved on the outer surface of the welding angle frame (7). The position control plate (5) is clamped above the moving sleeve (8). A transverse movement motor (9) is fixedly connected to the outside of the moving sleeve (8). The output end of the transverse movement motor (9) is fixedly connected to a transverse movement threaded rod (10). A jaw shell (11) is meshed with the outside of the transverse movement threaded rod (10). A linkage clamping mechanism (12) is arranged inside the jaw shell (11).
2. The steel structure welding positioning device according to claim 1, characterized in that: The linkage clamping mechanism (12) includes a clamping motor (121). The clamping motor (121) is fixedly connected inside the jaw shell (11). The output end of the clamping motor (121) is fixedly connected to a clamping gear (122). A two-way plate (123) is meshed with the outside of the clamping gear (122). The two-way plate (123) is connected to the jaw shell (11). A fitting fixture (124) is arranged on the surface of the two-way plate (123).
3. The steel structure welding positioning device according to claim 2, wherein: Two groups of two-way plates (123) are arranged inside the jaw shell (11). Each group of two-way plates (123) has two, which are respectively on both sides of the clamping gear (122). Tooth teeth are arranged on the side where the two two-way plates (123) in the same group are close to each other and are meshed with the clamping gear (122).
4. A steel structure welding positioning device according to claim 3, characterized in that: The fitting fixture (124) includes a fixed sleeve (1241), a corner motor (1242) and a clamping strip (1243). The fixed sleeve (1241) is fixedly connected to the end face of the two-way plate (123). The corner motor (1242) is arranged inside the fixed sleeve (1241). Arc-shaped grooves with different diameters are arranged on each surface of the outside of the clamping strip (1243). The clamping strip (1243) is fixedly connected to the output end of the corner motor (1242). The clamping strip (1243) is rotatably connected to the fixed sleeve (1241).
5. The a steel structure welding positioning device according to claim 1, characterized in that: The guiding and traction mechanism (4) includes a traction wire (41). Both ends of the traction wire (41) are wound and connected to a wire take-up wheel (42). A wire take-up motor (43) is connected to the upper end of the wire take-up wheel (42). The traction wire (41) is inside the push-pull guiding tube (3). The traction wire (41) penetrates through the position control plate (5) and is fixedly connected.
6. The steel structure welding positioning device according to claim 1, characterized in that: The positioning support frame (6) includes a clamping block (61). The clamping block (61) is slidably connected to the welding angle frame (7). A positioning twist nail (62) is arranged at the upper end of the clamping block (61). The positioning twist nail (62) is threadedly connected to the clamping block (61). The bottom end of the positioning twist nail (62) penetrates through the clamping block (61) and contacts the welding angle frame (7). A positioning nail (63) penetrates through the surface of the clamping block (61). An extension sleeve (64) is sleeved on the outside of the clamping block (61). The extension sleeve (64) is in sliding contact with the side chute of the stabilizing ring (1).
7. A steel structure welding positioning device according to claim 6, characterized in that: The welding angle bracket (7) has an arc-shaped outer shape. A chute is provided at the upper end of the welding angle bracket (7). The positioning torsion pin (62) penetrates through the chute at the upper end of the welding angle bracket (7). A chute is provided on the outer peripheral surface of the welding angle bracket (7). The clamping block (61) is slidably connected to the chute on the outer peripheral surface of the welding angle bracket (7).
8. The steel structure welding positioning device according to claim 1, wherein: The upper end of the position control plate (5) is a sliding key (51), and the lower end is a hook plate (52). The hook plate (52) is in an "L" shape and is clamped above the movable bushing (8). The sliding key (51) is fixedly connected to the upper surface of the hook plate (52). The sliding key (51) is located inside the push-pull guide tube (3).
9. The steel structure welding positioning device according to claim 1, characterized in that: The upper end of the movable bushing (8) is a collar sleeved on the outside of the welding angle bracket (7). A limiting frame is provided at the lower end of the collar. The transverse movement threaded rod (10) is arranged inside the limiting frame.
Citation Information
Patent Citations
A welding positioning device for building steel structure
CN118492826B