Material collecting equipment for gabion box wiredrawing processing
Through the design of the wire guide table and the conveying mechanism, the continuous conveying and rapid replacement of the feed rollers during the wire drawing of the Gibin gabion mesh is achieved, solving the problem of long downtime of equipment in the prior art and improving production efficiency.
Patent Information
- Application Number
- CN202510336934.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-07-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing Gibbin gabion mesh wire drawing processing, the single loading and unloading of the material collection device causes the equipment to be downtime and the production efficiency is ineffective.
A material collection device including a wire guide table and a conveyor mechanism is designed, and the guide wheel set and the wire guide mechanism are used to achieve continuous guidance and material collection of steel wires with a conveyor belt, and the continuous conveying and rapid replacement of the material collection rollers are achieved through the conveyor mechanism.
It improves the replacement efficiency of the feed roller, reduces equipment downtime, and improves production efficiency.
Smart Images

Figure CN120270846A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire drawing processing equipment for gabion mesh, and specifically relates to a wire collecting device for wire drawing processing of gabion mesh. Background Art
[0002] During the production of gabion mesh, a wire drawing process is required to draw raw materials into high anti-corrosion and high-strength low-carbon steel wires or steel wires coated with PVC that meet the requirements, so that they can be woven and processed into gabion mesh. During the wire drawing process, the wire collecting device used for wire winding is mostly single-up-and-down feeding processing. When replacing the wire collecting roller, the equipment shutdown time is long and the production efficiency is low. Summary of the Invention
[0003] The object of the present invention is to provide a wire collecting device for wire drawing processing of gabion mesh, which solves the problems raised in the background art.
[0004] To achieve the above object, the present invention is realized through the following technical solutions: A wire collecting device for wire drawing processing of gabion mesh includes a wire guiding table and a conveying mechanism. The wire guiding table is in an n shape, and a wire guiding wheel group is arranged on the wire guiding table for wire guiding. A wire guiding mechanism is also arranged in the equipment hole opened on the wire guiding table, which cooperates with the wire guiding wheel group to guide and collect the wire. The conveying mechanism passes through the space under the wire guiding table.
[0005] The conveying mechanism includes vertical plates, rotating shafts, driving motor 1, turntables, conveyor belts, positioning components and wire collecting components. The four vertical plates are arranged in a matrix, and the vertical plates are divided into left and right groups. The two ends of the rotating shaft are respectively movably connected to the side walls of two vertical plates in the same group. A driving motor 1 is fixedly installed on the vertical plate in the left group to drive the rotating shaft to rotate. Two turntables are fixedly connected to both rotating shafts. The turntables opposite to each other on the left and right are connected by a conveyor belt. A number of positioning components are fixedly connected to the outer surface of the conveyor belt. A wire collecting component is arranged between the opposite positioning components on the two conveyor belts.
[0006] A driving motor 2 is fixedly installed on the inner top wall of the wire guiding table, and the output end of the driving motor 2 is fixedly connected to a rubber driving wheel for driving the wire collecting component to rotate.
[0007] Preferably, the wire guiding mechanism includes a movable plate, a strip-shaped hole, an L-shaped rod, a cylinder, an electric guide rail, a connecting plate and a wire guiding tube. The movable plate is inserted into the equipment hole. L-shaped rods are fixedly connected to both sides of the upper surface of the movable plate. Two cylinders are fixedly installed on the upper surface of the wire guiding table and are respectively connected to the two L-shaped rods to drive the movable plate to move up and down. The strip-shaped hole is opened on the movable plate. The electric guide rail is fixedly installed on the lower surface of the movable plate and is parallel to the strip-shaped hole. The connecting plate is fixedly connected to the slider of the electric guide rail. The wire guiding tube is fixedly connected to the connecting plate for the wire to pass through.
[0008] Preferably, the positioning assembly includes a positioning ring, a plug rod, a positioning disc and a tension spring. The positioning ring is fixedly connected to the outer side of the conveyor belt. The plug rod is inserted into the positioning ring. One end of the plug rod away from the material receiving assembly is fixedly connected with the positioning disc. The positioning disc is movably connected to the positioning ring through the tension spring.
[0009] Preferably, the material receiving assembly includes a material receiving roller, a shielding ring, a slot, an oil-free bearing and a positioning hole. Slots are formed at both ends of the material receiving roller. Two shielding rings are respectively fixedly connected to both ends of the side wall of the material receiving roller. The oil-free bearing is fixedly installed in the slot. One end of the plug rod away from the positioning ring is inserted into the oil-free bearing. A plurality of positioning holes are formed in the side wall of the material receiving roller, and the positioning holes are arranged in a circular pattern with the axis of the material receiving roller as the reference. When the material receiving assembly is conveyed by the conveying mechanism to the lower side of the wire guiding tube, the rubber driving wheel contacts the outer side of the shielding ring.
[0010] Preferably, a limiting groove is formed in the inner side wall of the conveyor belt. The limiting groove extends along the length direction of the conveyor belt to form a closed loop. A protrusion matching the limiting groove is provided on the turntable.
[0011] Preferably, a supporting plate is fixedly connected to the inner side wall of the wire guiding table. The upper surface of the supporting plate is at the same horizontal height as the top end of the turntable. One end of the supporting plate away from the wire guiding table extends to the inner side of the conveyor belt. A limiting strip is fixedly connected to the upper surface of the supporting plate, and the limiting strip is slidably connected in the limiting groove.
[0012] By adopting the foregoing technical solutions, the beneficial effects of the present invention are as follows:
[0013] For the material receiving equipment for the wire drawing processing of gabion mesh, by using the design of the conveying mechanism and the wire guiding table, continuous conveying of the material receiving roller can be realized. Compared with the prior art, an empty material receiving roller can easily enter the working station, and a full material receiving roller is easier to separate, saving the time for equipment debugging and greatly improving the production efficiency, thus solving the problems raised in the background art. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a top view of the present invention;
[0015] Figure 2 is the present invention Figure 1 sectional view taken along line A-A in;
[0016] Figure 3 is a schematic structural diagram of the material receiving assembly of the present invention.
[0017] In the figure: 1. wire guide table; 2. conveying mechanism; 21. vertical plate; 22. rotating shaft; 23. driving motor 1; 24. turntable; 25. conveyor belt; 26. positioning assembly; 261. positioning ring; 262. plug rod; 263. positioning plate; 264. stretching spring; 27. receiving assembly; 271. receiving roller; 272. shielding ring; 273. slot; 274. oil-free bearing; 275. positioning hole; 3. guide wheel group; 4. equipment hole; 5. wire guide mechanism; 51. movable plate; 52. strip hole; 53. L-shaped rod; 54. cylinder; 55. electric guide rail; 56. connecting plate; 57. wire guide tube; 6. driving motor 2; 7. rubber driving wheel; 8. limit groove; 9. supporting plate; 10. limit strip. DETAILED DESCRIPTION
[0018] See also Figures 1 - 3 The present invention provides a technical solution: a material receiving device for gabion mesh wire drawing processing, comprising a wire guide platform 1 and a conveying mechanism 2, the wire guide platform 1 is n-shaped, and a guide wheel group 3 is provided on the wire guide platform 1 for guiding the steel wire. A wire guide mechanism 5 is also provided in an equipment hole 4 opened on the wire guide platform 1, which cooperates with the guide wheel group 3 to guide the steel wire for receiving the material, and the conveying mechanism 2 passes through the lower space of the wire guide platform 1.
[0019] The conveying mechanism 2 includes a vertical plate 21, a rotating shaft 22, a driving motor 23, a turntable 24, a conveyor belt 25, a positioning assembly 26 and a material receiving assembly 27. The four vertical plates 21 are arranged in a matrix. The vertical plates 21 are divided into two groups on the left and right. The two ends of the rotating shaft 22 are respectively movably connected to the side walls of the two vertical plates 21 in the same group. A driving motor 23 is fixedly installed on the vertical plate 21 in the left group for driving the rotating shaft 22 to rotate. Two turntables 24 are fixedly connected to the two rotating shafts 22. The left and right opposite turntables 24 are connected by a conveyor belt 25 for transmission. Several positioning assemblies 26 are fixedly connected to the outer side of the conveyor belt 25. A material receiving assembly 27 is arranged between the opposite positioning assemblies 26 on the two conveyor belts 25. The positioning assembly 26 should meet the following conditions. When a material receiving assembly 27 is performing a wire winding operation, there should be positioning assemblies 26 on both ends of the conveyor belt 25, that is, the loading and unloading of the material receiving assembly 27 can be completed by utilizing the time of the wire winding operation.
[0020] A driving motor 2 6 is fixedly mounted on the inner top wall of the wire guide platform 1 , and a rubber driving wheel 7 is fixedly connected to the output end of the driving motor 2 6 for driving the material receiving assembly 27 to rotate.
[0021] The wire guiding mechanism 5 includes a movable plate 51, a strip-shaped hole 52, an L-shaped rod 53, a cylinder 54, an electric guide rail 55, a connecting plate 56 and a wire guiding tube 57. The movable plate 51 is inserted into the equipment hole 4. On both sides of the upper surface of the movable plate 51, L-shaped rods 53 are fixedly connected. Two cylinders 54 are fixedly installed on the upper surface of the wire guiding table 1 and are respectively connected to the two L-shaped rods 53 to drive the movable plate 51 to move up and down. The strip-shaped hole 52 is opened on the movable plate 51. The electric guide rail 55 is fixedly installed on the lower surface of the movable plate 51 and is parallel to the strip-shaped hole 52. The connecting plate 56 is fixedly connected to the slider of the electric guide rail 55. The wire guiding tube 57 is fixedly connected to the connecting plate 56 for the steel wire to pass through.
[0022] The positioning assembly 26 includes a positioning ring 261, a plug rod 262, a positioning disc 263 and a tension spring 264. The positioning ring 261 is fixedly connected to the outer side surface of the conveyor belt 25. The plug rod 262 is inserted into the positioning ring 261. One end of the plug rod 262 away from the material receiving assembly 27 is fixedly connected with a positioning disc 263. The positioning disc 263 is movably connected to the positioning ring 261 through the tension spring 264, which can realize the quick fixation of the material receiving assembly 27, and the material receiving assembly 27 can rotate on the plug rod 262.
[0023] The material receiving assembly 27 includes a material receiving roller 271, a shielding ring 272, a slot 273, a non-lubricated bearing 274 and a positioning hole 275. Slots 273 are opened at both ends of the material receiving roller 271. Two shielding rings 272 are respectively fixedly connected to both ends of the side wall of the material receiving roller 271. Non-lubricated bearings 274 are fixedly installed in the slots 273. One end of the plug rod 262 away from the positioning ring 261 is inserted into the non-lubricated bearing 274. A number of positioning holes 275 are opened on the side wall of the material receiving roller 271, and the positioning holes 275 are arranged in a ring with the axis of the material receiving roller 271 as the reference. When the material receiving assembly 27 is conveyed by the conveying mechanism 2 to the lower side of the wire guiding tube 57, the rubber driving wheel 7 contacts the outer side of the shielding ring 272.
[0024] A limiting groove 8 is opened on the inner side wall of the conveyor belt 25. The limiting groove 8 extends along the length direction of the conveyor belt 25 to form a closed loop. A protrusion matching the limiting groove 8 is provided on the turntable 24.
[0025] A supporting plate 9 is fixedly connected to the inner side wall of the wire guiding table 1. The upper surface of the supporting plate 9 is at the same horizontal height as the top end of the turntable 24. One end of the supporting plate 9 away from the wire guiding table 1 extends to the inner side of the conveyor belt 25. A limiting strip 10 is fixedly connected to the upper surface of the supporting plate 9, and the limiting strip 10 is slidably connected in the limiting groove 8.
[0026] When the equipment is working, the left side is the unloading section of the receiving assembly 27, and the right side is the loading section of the receiving assembly 27. On the right side, the empty receiving assembly 27 is installed on the positioning assembly 26, and the conveyor belt 25 rotates counterclockwise to convey the receiving assembly 27 to the lower side of the wire guide tube 57. The steel wire that has completed the wire drawing process is guided by the guide wheel group 3 to pass through the wire guide tube 57, and the cylinder 54 drives the movable plate 51 to move downward so that the steel wire is inserted into the positioning hole 275. The direction of the positioning hole 275 needs to be adjusted by the staff by turning the shielding ring 272, and then the driving motor 26 is started to drive the shielding ring 272 to rotate through the rubber driving wheel 7 to carry out the steel wire winding operation, accompanied by The thickness of the steel wire on the receiving roller 271 increases, and the cylinder 54 drives the movable plate 51 to move upward. In this process, the connecting plate 56 reciprocates on the electric guide rail 55 to make the steel wire evenly wound on the receiving roller 271. During this period of time, an empty receiving assembly 27 can be installed in the right positioning assembly 26. The equipment is controlled by the staff. After completing the winding of a single receiving assembly 27, the drive motor 2 6 is turned off, and the staff cuts the steel wire. The drive motor 1 23 drives the conveyor belt 25 to switch the empty receiving assembly 27 to the lower side of the wire guide tube 57. The wound receiving assembly 27 is conveyed to the left and unloaded by the staff.
[0027] Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A material collecting device for the wire drawing process of gabion mesh, characterized in that: It includes a wire guiding table and a conveying mechanism. The wire guiding table is in an "n" shape. A wire guiding wheel set is arranged on the wire guiding table for guiding the steel wire. A wire guiding mechanism is also arranged in the equipment hole opened on the wire guiding table, which cooperates with the wire guiding wheel set to guide and collect the steel wire. The conveying mechanism passes through the space below the wire guiding table; The conveying mechanism includes vertical plates, rotating shafts, driving motor 1, turntables, conveyor belts, positioning components and material collecting components. The four vertical plates are arranged in a matrix. The vertical plates are divided into left and right groups. The two ends of the rotating shaft are respectively movably connected to the side walls of two vertical plates in the same group. A driving motor 1 is fixedly installed on the vertical plate in the left group to drive the rotating shaft to rotate. Two turntables are fixedly connected to each of the two rotating shafts. The turntables facing each other on the left and right are connected by a conveyor belt in transmission. A number of positioning components are fixedly connected to the outer side surface of the conveyor belt. A material collecting component is arranged between the opposite positioning components on the two conveyor belts; A driving motor 2 is fixedly installed on the inner top wall of the wire guiding table. The output end of the driving motor 2 is fixedly connected with a rubber driving wheel for driving the material collecting component to rotate.
2. The receiving device for wire drawing processing of gabion mesh according to claim 1, characterized in that: The wire guiding mechanism includes a movable plate, a strip-shaped hole, an L-shaped rod, a cylinder, an electric guide rail, a connecting plate and a wire guiding tube. The movable plate is inserted into the equipment hole. L-shaped rods are fixedly connected to both sides of the upper surface of the movable plate. Two cylinders are fixedly installed on the upper surface of the wire guiding table and are respectively connected to the two L-shaped rods to drive the movable plate to move up and down. The strip-shaped hole is opened on the movable plate. The electric guide rail is fixedly installed on the lower surface of the movable plate and is parallel to the strip-shaped hole. The connecting plate is fixedly connected to the slider of the electric guide rail. The wire guiding tube is fixedly connected to the connecting plate for the steel wire to pass through.
3. The material collecting device for gabion wire drawing processing according to claim 2, characterized in that: The positioning component includes a positioning ring, an inserting rod, a positioning disc and a tension spring. The positioning ring is fixedly connected to the outer side surface of the conveyor belt. The inserting rod is inserted into the positioning ring. The end of the inserting rod away from the material collecting component is fixedly connected with a positioning disc. The positioning disc and the positioning ring are movably connected through a tension spring.
4. The receiving device for wire drawing processing of gabion mesh according to claim 3, wherein: The material collecting component includes a material collecting roller, a shielding ring, a slot, an oil-free bearing and a positioning hole. Slots are opened at both ends of the material collecting roller. Two shielding rings are respectively fixedly connected to both ends of the side wall of the material collecting roller. An oil-free bearing is fixedly installed in the slot. The end of the inserting rod away from the positioning ring is inserted into the oil-free bearing. A number of positioning holes are opened on the side wall of the material collecting roller, and the positioning holes are arranged in a circular array with the axis of the material collecting roller as the reference. When the material collecting component is conveyed by the conveying mechanism to the lower side of the wire guiding tube, the rubber driving wheel contacts the outer side of the shielding ring.
5. The receiving device for the wire drawing process of gabion mesh according to claim 4, characterized in that: A limiting groove is opened on the inner side wall of the conveyor belt. The limiting groove extends along the length direction of the conveyor belt in a closed loop. A protrusion matching the limiting groove is provided on the turntable.
6. The receiving device for wire drawing processing of gabion mesh according to claim 5, characterized in that: A supporting plate is fixedly connected to the inner side wall of the wire guiding table. The upper surface of the supporting plate is at the same horizontal height as the top end of the turntable. The end of the supporting plate away from the wire guiding table extends to the inner side of the conveyor belt. A limiting strip is fixedly connected to the upper surface of the supporting plate, and the limiting strip is slidably connected in the limiting groove.