A baking furnace and baking method for zircon and soda ash

By designing a baking furnace with drive components, rotation components and cleaning components, the problems of excessive pressure in the furnace and sodium silicate adhesion during the roasting of zircon and soda ash are solved, and the protection of the furnace body and the continuity of the heating effect are achieved. It is suitable for the roasting of zircon and soda ash.

CN120274529BActive Publication Date: 2025-09-23FUJIAN RISHENG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202510764384.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-10
Publication Date
2025-09-23
Estimated Expiration
2045-06-10

AI Technical Summary

Technical Problem

During the roasting process of zircon and soda ash, the existing baking furnace is easily damaged due to excessive pressure inside the furnace, and the sodium silicate generated by the reaction adheres to the furnace wall, affecting the heating effect.

Method used

A baking furnace including a driving assembly, a rotating assembly, a cleaning assembly and a sealing assembly is designed. The driving assembly drives the movable plate and the bellows to rotate, the cleaning assembly cleans the attachments on the furnace wall, and the sealing assembly prevents excessive pressure to ensure uniform reaction.

Benefits of technology

It effectively prevents damage to the furnace body and maintains the heating effect. It is suitable for the roasting operation of zircon and soda ash.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a baking furnace and a baking method for calcining zircon and soda ash, which are used in the technical field of high-temperature metallurgical equipment. The furnace comprises a base, a drive assembly, a reaction furnace, a rotating assembly, a cleaning assembly and a sealing assembly. The present invention can prevent damage to the furnace body due to excessive pressure in the furnace during the reaction of zircon and soda ash, and can continuously clean sodium silicate attached to the inner wall of the furnace body during the reaction to prevent affecting the heating effect. Compared with traditional baking furnaces, the present invention is more suitable for the calcination operation of zircon and soda ash.
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Description

Technical Field

[0001] The present invention relates to the technical field of high-temperature metallurgical equipment, in particular to a baking furnace and a baking method for zircon and soda ash. Background Art

[0002] Zircon is a natural mineral used in refractory materials (called zirconate fire bricks, such as zirconium corundum bricks), casting sand (precision sand for precision castings), ceramics and enamelware. It is also used in metals (sponge zirconium), alloys, glass and compounds (zirconium dioxide, zirconium oxychloride, sodium zirconate, potassium fluozirconate, zirconium sulfate, etc.).

[0003] During the zircon processing process, a baking furnace is required to heat the zircon. However, when the zircon and soda ash are roasted and heated for reaction, in order to prevent heat loss and the escape of gaseous substances produced by decomposition into the air, thereby reducing the amount of alkali participating in the reaction and affecting the reaction efficiency, the furnace needs to be sealed during baking. However, during sealing, the large amount of CO2 produced by the reaction of zircon and soda ash can easily lead to excessive pressure in the furnace, causing damage to the furnace body. At the same time, the sodium silicate produced by the reaction is in a molten state at high temperature and easily adheres to the refractory material of the furnace wall to form rings or crusts, which hinder material flow and heat transfer. Therefore, existing baking furnaces are not suitable for the roasting reaction operation of zircon and soda ash. Summary of the Invention

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of this application to avoid blurring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.

[0005] In view of the above problems and / or the problems existing in the existing baking furnace and baking method for zircon and soda ash, the present invention is proposed.

[0006] Therefore, the object of the present invention is to provide a baking furnace and a baking method for calcining zircon and soda ash, which can prevent the furnace body from being damaged due to excessive pressure in the furnace during the reaction of zircon and soda ash, and can continuously clean the sodium silicate attached to the inner wall of the furnace body during the reaction to prevent affecting the heating effect. Compared with traditional baking furnaces, it is more suitable for the roasting operation of zircon and soda ash.

[0007] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0008] A baking furnace for calcining zircon and soda ash, comprising:

[0009] A base, a fixing frame is installed on the top of the base, a mounting frame is installed on the top of the fixing frame, a silo is installed on the top of the mounting frame, a feeding pipe is provided at the bottom of the silo, an electric control valve is provided inside the feeding pipe, and a heating furnace is installed on the top of the base;

[0010] A drive assembly, mounted on the front side wall of the fixing frame;

[0011] The reaction furnace comprises a furnace body rotatably connected to the rear end of the interior of the fixed frame, a bellows installed at the front end of the furnace body, and a movable plate located at the front end of the bellows, wherein a discharge port is provided at the rear end of the furnace body and the discharge port is communicated with the interior of the furnace body, the furnace body is located above the heating furnace, a feed pipe is installed on the side wall of the movable plate, and the movable plate is connected to the drive assembly and is driven by the drive assembly to move forward and backward;

[0012] A rotating assembly is mounted on the top of the base and connected to the movable plate, and when the movable plate moves forward, it drives the rotating assembly to rotate the furnace body and the bellows;

[0013] A cleaning assembly is installed inside the furnace body and cleans the inner wall of the furnace body when the furnace body rotates;

[0014] A sealing component is arranged on the top of the base and connected to the movable plate, and is used for sealing the discharge port at the rear end of the furnace body.

[0015] As a preferred solution of a baking furnace for roasting zircon and soda ash described in the present invention, the driving assembly includes a motor located on the front side wall of the fixed frame and a threaded rod rotatably connected to both sides of the fixed frame, the side wall of the fixed frame is installed with a second mounting frame, the motor is installed on the side wall of the second mounting frame, the side wall of the fixed frame is rotatably connected to the first gear, the output end of the motor is connected to the first gear, the front end of the threaded rod is installed with a fifth pulley, the side wall of the fixed frame is rotatably connected to the second gear, the second gear is engaged with the first gear, the side wall of the second gear is installed with a sixth pulley, and the sixth pulley is connected to the fifth pulley by a belt.

[0016] As a preferred solution of a baking furnace for roasting zircon and soda ash described in the present invention, a first connecting flange is installed at the front end of the furnace body, a second connecting flange is installed at the tail end of the bellows, the second connecting flange is fixed to the first connecting flange by screws, the front end of the bellows is rotatably connected to the rear side wall of the movable plate, a feed pipe is installed on the side wall of the movable plate, a feed port is provided at the top end of the feed pipe, the feed port is connected to the feed pipe, a discharge pipe is installed at the tail end of the feed pipe, and the discharge pipe passes through the interior of the bellows and extends into the interior of the furnace body, ear plates are installed on the symmetrical side walls of the movable plate, and threaded holes are provided on the side walls of the ear plates.

[0017] As a preferred embodiment of the baking furnace for calcining zircon and soda ash according to the present invention, a first one-way rack is installed on the side wall of the movable plate;

[0018] The rotating assembly includes a mounting seat installed on the top of the base and a second fixed plate installed on the side wall of the base, the top of the mounting seat is symmetrically connected to two driving rollers, the top of the driving roller abuts against the bottom of the outer wall of the furnace body, the side wall of the second fixed plate is rotatably connected to the second one-way gear, the first one-way rack is meshed with the second one-way gear, the other side wall of the second fixed plate is rotatably connected to the fourth helical gear, the fourth helical gear is coaxially fixedly connected to the second one-way gear, and a third helical gear is installed on the side wall of the driving roller, and the third helical gear is meshed with the fourth helical gear.

[0019] As a preferred solution of a baking furnace for roasting zircon and soda ash described in the present invention, the cleaning assembly includes a positioning plate located at the front end of the bellows and a cleaning plate located inside the positioning plate, the side wall of the positioning plate is rotatably connected to a second reciprocating threaded rod, the side wall of the cleaning plate is provided with a second reciprocating threaded hole, the second reciprocating threaded rod rotates through the second reciprocating threaded hole, the top of the cleaning plate is rotatably connected to a cleaning roller, the outer wall of the cleaning roller abuts against the inner wall of the furnace body, the side wall of the cleaning roller is installed with a fifth bevel gear, the bottom of the cleaning plate is installed with a horizontal plate, the bottom of the horizontal plate is rotatably connected to a third gear, the top of the horizontal plate is rotatably connected to a sixth bevel gear, the sixth bevel gear and the third gear are coaxially fixedly connected, the sixth bevel gear is meshed with the fifth bevel gear, the side wall of the positioning plate is installed with a second flat rack, and the second flat rack is meshed with the third gear.

[0020] As a preferred solution of a baking furnace for roasting zircon and soda ash described in the present invention, the side wall of the positioning plate is rotatably connected to a rotating rod, and the rotating rod and the second reciprocating threaded rod are coaxially fixedly connected, and a cross hole is opened at the front end of the rotating rod, and the rear side wall of the movable plate is rotatably connected to a cross rod, and the cross rod extends into the cross hole, and the front side wall of the movable plate is rotatably connected to the seventh pulley, and the cross rod and the seventh pulley are connected by a belt, and the side wall of the seventh pulley is provided with a seventh bevel gear, and the side wall of the movable plate is provided with a third fixed plate, and the side wall of the third fixed plate is rotatably connected to the fourth gear, and the other side wall of the third fixed plate is rotatably connected to the eighth bevel gear, the fourth gear and the eighth bevel gear are coaxially fixedly connected, the eighth bevel gear is meshed with the seventh bevel gear, and the side wall of the fixed frame is provided with a flat rack, and the flat rack is meshed with the fourth gear.

[0021] As a preferred solution of the baking furnace for roasting zircon and soda ash described in the present invention, a first fixed plate is installed on the other side wall of the base, the inner wall of the first fixed plate is rotatably connected to the first one-way gear, the other side wall of the first fixed plate is rotatably connected to the fourth pulley, the first one-way gear and the fourth pulley are coaxially fixedly connected, the other side wall of the movable plate is installed with a second one-way rack, the second one-way rack is meshed with the first one-way gear, the top of the base is provided with a slide groove at the rear side of the fixed frame, the inside of the slide groove is rotatably connected to the first pulley, the first pulley and the first reciprocating threaded rod are coaxially fixedly connected, the side wall of the base is rotatably connected to the second pulley, the second pulley and the first pulley are connected by a belt, the side wall of the second pulley is installed with a first bevel gear, the side wall of the base is rotatably connected to the third pulley, the third pulley and the fourth pulley are connected by a belt, the side wall of the third pulley is installed with a second bevel gear, the second bevel gear is meshed with the first bevel gear.

[0022] As a preferred solution of a baking furnace for roasting zircon and soda ash described in the present invention, the sealing assembly includes a support plate located at the top of the base and a cover plate located at the rear end of the furnace body, the side wall of the support plate is provided with a receiving groove, the inner wall of the receiving groove is provided with an annular groove, the cover plate is rotatably connected to the inside of the receiving groove, the side wall of the cover plate is installed with a sealing gasket, the cover plate extends into the interior of the furnace body, and the rear end of the furnace body is provided with a plurality of limiting grooves, and the outer wall of the sealing gasket is provided with a plurality of limiting blocks corresponding to the limiting grooves, the limiting blocks are located inside the limiting grooves, and the outer wall of the cover plate is provided with an annular plate, and the annular plate is located inside the annular groove.

[0023] As a preferred solution of a baking furnace for roasting zircon and soda ash described in the present invention, a sliding seat is installed at the bottom of the support plate, and the sliding seat is slidably connected to the top of the base. A fixed block is installed at the bottom of the sliding seat, and the fixed block is located inside the slide groove. A first reciprocating threaded hole is installed on the side wall of the fixed block, and the first reciprocating threaded rod rotates through the first reciprocating threaded hole.

[0024] The present invention also provides a method for roasting a baking furnace for roasting zircon and soda ash. The method uses the above-mentioned baking furnace for roasting zircon and soda ash, and comprises the following steps:

[0025] S1. Open the electric control valve of the feeding pipe, and the zircon powder and soda ash in the silo fall into the feeding pipe through the feeding pipe and into the furnace body through the discharging pipe. The furnace body is baked in a heating furnace to make the zircon powder and soda ash react inside the furnace body.

[0026] S2. The motor is started to drive the first gear to rotate, the motor drives the second gear to rotate, and then drives the threaded rod to rotate, pushing the movable plate to move slowly forward and pulling the bellows to stretch. When the movable plate moves forward, the first one-way rack drives the second one-way gear to rotate, and then drives the driving roller to rotate, pushing the furnace body and the bellows to rotate, so that the material inside the furnace body is heated evenly. At the same time, during the forward movement of the movable plate, the flat rack drives the fourth gear to rotate, and then drives the cross rod to rotate, and the cross rod drives the rotating rod and the second reciprocating threaded rod to rotate, and uses the screw structure to push the cleaning plate to move back and forth inside the furnace body. When the cleaning plate moves, the second flat rack drives the third gear to rotate, and then drives the cleaning roller to rotate, so as to clean the sodium silicate attached to the wall of the furnace body when the zircon reacts with soda ash;

[0027] S3. When the reaction is finished, the motor is started to drive the first gear to reverse, and then drive the threaded rod to reverse, push the movable plate to move backward, the bellows shrinks, and at the same time the second one-way rack moves backward to drive the first one-way gear to rotate, and then drive the first reciprocating threaded rod to rotate, and use the screw structure to push the support plate and the cover plate to move forward one reciprocating motion in turn. When the cover plate moves backward and separates from the tail end of the furnace body, the reacted material can be taken out from the inside of the furnace body. After taking it out, the movable plate continues to move backward, and the support plate drives the cover plate to move forward. The cover plate extends into the furnace body to close the discharge port at the tail end of the furnace body. At this time, the electric control valve of the feed pipe is opened to carry out the next roasting operation.

[0028] Compared with the existing technology: a stainless steel bellows is provided on the side wall of the furnace body, a movable plate is provided at the front end of the stainless steel bellows, a feed pipe is located on the side wall of the movable plate, a driving assembly and a rotating assembly are provided on the top of the base, and a cleaning assembly is provided inside the furnace body. When zircon and soda ash are heated and reacted in the furnace body, the driving assembly is started to drive the movable plate to move forward slowly, pulling the bellows to stretch, and driving the rotating assembly to drive the furnace body to rotate, so that the furnace body is heated evenly, promoting the reaction of zircon and soda ash, and during the forward movement of the movable plate, the cleaning assembly is driven to continuously clean the inner wall of the furnace body, which can prevent the furnace body from being damaged due to excessive pressure in the furnace during the reaction of zircon and soda ash, and can continuously clean the sodium silicate attached to the inner wall of the furnace body during the reaction to prevent affecting the heating effect. Compared with traditional baking furnaces, it is more suitable for the roasting operation of zircon and soda ash. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort. Among them:

[0030] Figure 1This is an overall structural diagram of a baking furnace for calcining zircon and soda ash according to the present invention;

[0031] Figure 2 This is a partial structural diagram of a baking furnace for calcining zircon and soda ash according to the present invention;

[0032] Figure 3 This is a structural diagram of a baking furnace base for roasting zircon and soda ash according to the present invention;

[0033] Figure 4 The invention relates to a baking furnace for calcining zircon and soda ash. Figure 3 Structural diagram at point A in the middle;

[0034] Figure 5 This is a structural diagram of a baking furnace reactor for calcining zircon and soda ash according to the present invention;

[0035] Figure 6 The invention relates to a baking furnace for calcining zircon and soda ash. Figure 5 The structural diagram at B in the middle;

[0036] Figure 7 This is a structural diagram of a cleaning assembly of a baking furnace for roasting zircon and soda ash according to the present invention;

[0037] Figure 8 This is a structural diagram of a sealing assembly of a baking furnace for calcining zircon and soda ash according to the present invention. DETAILED DESCRIPTION

[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0039] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0040] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0041] The present invention provides a baking furnace and a baking method for baking zircon and soda ash. The furnace and the baking method can prevent damage to the furnace body caused by excessive pressure in the furnace during the reaction of zircon and soda ash, and can continuously clean sodium silicate attached to the inner wall of the furnace body during the reaction to prevent affecting the heating effect. Compared with traditional baking furnaces, the furnace and the baking method are more suitable for the baking operation of zircon and soda ash. Example

[0042] Figure 1-3 The diagram shows the structure of the first embodiment of a baking furnace for calcining zircon and soda ash according to the present invention. Figure 1-Figure 3 In this embodiment, a baking furnace and a baking method for baking zircon and soda ash include a base 100, a driving assembly 200, a reaction furnace 300, a rotating assembly 400, a cleaning assembly 500, and a sealing assembly 600.

[0043] A fixing frame 110 is installed on the top of the base 100, a mounting frame 110a is installed on the top of the fixing frame 110, a silo 110a-1 is installed on the top of the mounting frame 110a, a feeding pipe 110a-2 is provided at the bottom of the silo 110a-1, and an electric control valve is provided inside the feeding pipe 110a-2. A heating furnace 120 is installed on the top of the base 100. Not shown in the figure is that the silo 110a-1 has a stirring structure inside, which can make the zircon powder and soda ash mix more evenly inside the silo 110a-1, and prevent the occurrence of local unreacted Na2CO3 residue or incomplete decomposition of ZrSiO4, which will reduce the proportion of target products such as Na2ZrO3, Na2SiO3, etc.

[0044] The driving assembly 200 is mounted on the front side wall of the fixing frame 110 .

[0045] The reaction furnace 300 includes a furnace body 310 rotatably connected to the rear end of the fixed frame 110, a bellows 320 installed at the front end of the furnace body 310, and a movable plate 330 located at the front end of the bellows 320. The rear end of the furnace body 310 is provided with a discharge port, which is communicated with the interior of the furnace body 310. The furnace body 310 is located above the heating furnace 120. The rear side wall of the fixed frame 110 is provided with a slot 110b. The rear end of the furnace body 310 is rotatably connected to the interior of the slot 110b. The side wall of the movable plate 330 is provided with a discharge port. A feed pipe 330a is installed on the wall, and the movable plate 330 is connected to the drive assembly 200 and is driven by the drive assembly 200 to move back and forth. What is not shown in the figure is that the furnace lining of the furnace body 310 adopts silicon carbide SiC modular lining plates, which are mechanically fixed by dovetail grooves. Each lining plate is independently removable, and the bellows 320 adopts multi-layer stainless steel bellows and is filled with ceramic fiber gaskets inside. The ceramic fiber gaskets are filled in the annular grooves on the inner wall of the bellows and are made of high-purity alumina fibers.

[0046] The rotating assembly 400 is mounted on the top of the base 100 and connected to the moving plate 330 . When the moving plate 330 moves forward, the rotating assembly 400 drives the furnace body 310 and the bellows 320 to rotate.

[0047] The cleaning assembly 500 is installed inside the furnace body 310 and cleans the inner wall of the furnace body 310 when the furnace body 310 rotates, scraping off the sodium silicate attached to the inner wall of the furnace body 310 when the zircon reacts with soda ash.

[0048] The sealing assembly 600 is disposed on the top of the base 100 and connected to the movable plate 330 , and is used to seal the discharge port at the rear end of the furnace body 310 .

[0049] Combine Figure 1-Figure 3 In the present embodiment, a baking furnace for roasting zircon and soda ash is used. After the material enters the furnace body 310 through the feeding pipe 110a-2, the heating furnace 120 heats the interior of the furnace body 310, and the zircon and soda ash react inside the furnace body 310. At this time, the driving assembly 200 is started to drive the movable plate 330 forward, and the bellows 320 extends to slowly release the pressure inside the furnace body 310. At the same time, the movable plate 330 drives the rotating assembly 400 to rotate the furnace body 310 and the bellows 320 as it moves forward, thereby promoting the reaction between the zircon and soda ash in the furnace. The movable plate 330 drives the cleaning assembly 500 to continuously clean the inner wall of the furnace body 310 as it moves forward, scraping off the sodium silicate attached to the inner wall of the furnace body 310 due to the reaction. Until the reaction is completed, the sealing assembly 600 is separated from the rear end of the furnace body 310, and the reacted material is removed from the interior of the furnace body 310.

[0050] Figure 1-8 The figure shows a structural diagram of a second embodiment of a baking furnace for calcining zircon and soda ash according to the present invention. Figures 1-8 , different from the above embodiment, a baking furnace for roasting zircon and soda ash in this embodiment further includes:

[0051] The driving assembly 200 includes a motor 210 located on the front side wall of the fixing frame 110 and a threaded rod 220 rotatably connected to both sides of the fixing frame 110. The side wall of the fixing frame 110 is installed with a second mounting frame 210a. The motor 210 is installed on the side wall of the second mounting frame 210a. The side wall of the fixing frame 110 is rotatably connected to the first gear 210a-1. The output end of the motor 210 is connected to the first gear 210a-1. A fifth pulley 220a is installed at the front end of the threaded rod 220. The side wall of the fixing frame 110 is rotatably connected to the second gear 220b. The second gear 220b is meshed with the first gear 210a-1. A sixth pulley 220 is installed on the side wall of the second gear 220b. b-1, the sixth pulley 220b-1 is connected to the fifth pulley 220a by a belt, the front end of the furnace body 310 is installed with a first connecting flange 310a, the tail end of the bellows 320 is installed with a second connecting flange 320a, the second connecting flange 320a and the first connecting flange 310a are fixed by screws, the front end of the bellows 320 is rotatably connected to the rear side wall of the movable plate 330, the side wall of the movable plate 330 is installed with a feed pipe 330a, the top of the feed pipe 330a has a feed port 330a-1, the feed port 330a-1 is connected to the feed pipe 110a-2, the tail end of the feed pipe 330a is installed with a discharge pipe 330a-2, and the discharge pipe 330a -2 penetrates the interior of the bellows 320 and extends into the interior of the furnace body 310. The movable plate 330 is symmetrically installed with an ear plate 330b on the side wall. The side wall of the ear plate 330b is provided with a threaded hole 330b-1. By starting the motor 210, the first gear 210a-1 is driven to rotate. The first gear 210a-1 drives the second gear 220b and the sixth pulley 220b-1 to rotate. When the sixth pulley 220b-1 rotates, the belt drives the fifth pulley 220a and the threaded rod 220 to rotate. When the threaded rod 220 rotates, the screw structure pushes the ear plate 330b to drive the movable plate 330 to move forward slowly. In the process of the movable plate 330 starting forward, the bellows 32 0 extends, at this time the feed port 330a-1 is separated from the feeding pipe 110a-2, and the bottom of the fixing frame 110 continues to seal the opening of the feed port 330a-1 to prevent the gaseous substances and heat generated by the reaction from escaping from the feed port 330a-1. When the reaction is completed, the starting motor 210 drives the first gear 210a-1 to reverse, and the first gear 210a-1 drives the second gear 220b to reverse, and then drives the threaded rod 220 to reverse. When the threaded rod 220 reverses, the screw structure is used to push the ear plate 330b to drive the movable plate 330 to move backward until the movable plate 330 moves backward and resets, and the feed port 330a-1 is connected to the feeding pipe 110a-2 again.

[0052] The side wall of the movable plate 330 is installed with a first one-way rack 330c, and the rotating assembly 400 includes a mounting base 410 mounted on the top of the base 100 and a second fixed plate 420 mounted on the side wall of the base 100. The top of the mounting base 410 is symmetrically connected to two driving rollers 410a, and the top of the driving roller 410a abuts against the bottom of the outer wall of the furnace body 310. The side wall of the second fixed plate 420 is rotatably connected to the second one-way gear 420a, and the first one-way rack 330c is meshed with the second one-way gear 420a. The other side wall of the second fixed plate 420 is rotatably connected to the fourth bevel gear 420a-1, and the fourth bevel gear 420a-1 is coaxially fixedly connected to the second one-way gear 420a. The driving roller A third bevel gear 410a-1 is installed on the side wall of 410a, and the third bevel gear 410a-1 is meshed with the fourth bevel gear 420a-1. When the movable plate 330 moves forward, the first one-way rack 330c moves forward with the movable plate 330, and the first one-way rack 330c drives the second one-way gear 420a to rotate, and the second one-way gear 420a drives the fourth bevel gear 420a-1 to rotate, and the fourth bevel gear 420a-1 drives the third bevel gear 410a-1 and the driving roller 410a to rotate. When the driving roller 410a rotates, it pushes the furnace body 310 and the bellows 320 to rotate slowly, so that the furnace body 310 is heated evenly, thereby promoting the reaction of zircon and soda ash inside the furnace body 310.

[0053] The cleaning assembly 500 includes a positioning plate 510 located at the front end of the bellows 320 and a cleaning plate 520 located inside the positioning plate 510. The side wall of the positioning plate 510 is rotatably connected to a second reciprocating threaded rod 510a. The side wall of the cleaning plate 520 is provided with a second reciprocating threaded hole 520a. The second reciprocating threaded rod 510a rotates through the second reciprocating threaded hole 520a. The top of the cleaning plate 520 is rotatably connected to a cleaning roller 520b. The outer wall of the cleaning roller 520b abuts against the inner wall of the furnace body 310. The side wall of the cleaning roller 520b is installed with a fifth bevel gear 520b-1. The bottom of the cleaning plate 520 is installed with a horizontal plate 520c. The bottom of the horizontal plate 520c is rotatably connected to the third gear 520c-1. The top of the horizontal plate 520c is rotatably connected to the sixth bevel gear 520b. 0c-2, the sixth bevel gear 520c-2 is coaxially fixedly connected to the third gear 520c-1, the sixth bevel gear 520c-2 is meshed with the fifth bevel gear 520b-1, the side wall of the positioning plate 510 is installed with a second flat rack 510c, the second flat rack 510c is meshed with the third gear 520c-1, the side wall of the positioning plate 510 is rotatably connected to the rotating rod 510b, the rotating rod 510b and the second reciprocating threaded rod 510a are coaxially fixedly connected, a cross socket 510b-1 is provided at the front end of the rotating rod 510b, the rear side wall of the movable plate 330 is rotatably connected to the cross rod 340, the cross rod 340 extends into the interior of the cross socket 510b-1, the front side wall of the movable plate 330 is rotatably connected to the seventh pulley 340a, the cross rod 340 0 is connected to the seventh pulley 340a by a belt, and a seventh bevel gear 340b is installed on the side wall of the seventh pulley 340a. A third fixed plate 350 is installed on the side wall of the movable plate 330. The side wall of the third fixed plate 350 is rotatably connected to the fourth gear 350a, and the other side wall of the third fixed plate 350 is rotatably connected to the eighth bevel gear 350b. The fourth gear 350a and the eighth bevel gear 350b are coaxially fixedly connected, and the eighth bevel gear 350b is meshed with the seventh bevel gear 340b. A flat rack 110c is installed on the side wall of the fixed frame 110, and the flat rack 110c is meshed with the fourth gear 350a. When the movable plate 330 moves forward, the flat rack 110c drives the fourth gear 350a and the eighth bevel gear 350b to rotate, and the eighth bevel gear 350b is meshed with the seventh bevel gear 340b. 50b drives the seventh bevel gear 340b and the seventh pulley 340a to rotate. When the seventh pulley 340a rotates, the belt drives the cross rod 340 to rotate. When the cross rod 340 rotates, it drives the rotating rod 510b and the second reciprocating threaded rod 510a to rotate. When the second reciprocating threaded rod 510a rotates, it uses the screw structure to push the cleaning plate 520 to move back and forth inside the furnace body 310. When the cleaning plate 520 moves, the second flat rack 510c drives the third gear 520c-1 and the sixth bevel gear 520c-2 to rotate. The sixth bevel gear 520c-2 drives the fifth bevel gear 520b-1 and the cleaning roller 520b to rotate. The cleaning roller 520b cleans and scrapes away the sodium silicate attached to the inner wall of the furnace body 310. Not shown in the figure is,The side wall of the movable plate 330 is provided with a guide rod, and the side wall of the positioning plate 510 is provided with a guide column. The guide column has a guide slot inside, and the guide rod extends into the guide slot to prevent the positioning plate 510 from rotating along with the cross rod 340 and the rotating rod 510b.

[0054] The first one-way gear 130a is connected to the first one-way gear 130a on the inner wall of the first fixed plate 130, and the fourth pulley 130b is connected to the first fixed plate 130 on the other side wall. The first one-way gear 130a and the fourth pulley 130b are coaxially fixedly connected. The second one-way gear 330d is installed on the other side wall of the movable plate 330, and the second one-way gear 330d is meshed with the first one-way gear 130a. A slide groove 140 is provided on the top of the base 100 at the rear side of the fixed frame 110, and a first reciprocating threaded rod 140a is rotatably connected to the inside of the slide groove 140. The side wall of the base 100 is rotatably connected to the first pulley 140a-1, and the first pulley 140a-1 is meshed with the first reciprocating threaded rod 140a. The threaded rods 140a are coaxially fixedly connected, the side wall of the base 100 is rotatably connected to the second pulley 150, the second pulley 150 is connected to the first pulley 140a-1 by a belt, the side wall of the second pulley 150 is installed with a first bevel gear 150a, the side wall of the base 100 is rotatably connected to the third pulley 150b, the third pulley 150b is connected to the fourth pulley 130b by a belt, the side wall of the third pulley 150b is installed with a second bevel gear 150b-1, the second bevel gear 150b-1 is meshed with the first bevel gear 150a, the sealing assembly 600 includes a support plate 610 located at the top of the base 100 and a cover plate 620 located at the rear end of the furnace body 310, and the side wall of the support plate 610 is provided with a accommodating Slot 610a, an annular groove 610a-1 is provided on the inner wall of the accommodating groove 610a, the cover plate 620 is rotatably connected to the inside of the accommodating groove 610a, a sealing gasket 620a is installed on the side wall of the cover plate 620, the cover plate 620 extends into the inside of the furnace body 310, and a plurality of limiting grooves 310b are provided on the tail end of the furnace body 310. A plurality of limiting blocks 620a-1 are installed on the outer wall of the sealing gasket 620a at positions corresponding to the limiting grooves 310b, and the limiting blocks 620a-1 are located inside the limiting grooves 310b. An annular plate 620b is installed on the outer wall of the cover plate 620, and the annular plate 620b is located inside the annular groove 610a-1. A sliding seat 610b is installed on the bottom of the support plate 610, and the sliding seat 610b is slidably connected to the top of the base 100. The sliding seat 610b A fixed block 610b-1 is installed at the bottom, and the fixed block 610b-1 is located inside the slide groove 140. A first reciprocating threaded hole 610b-2 is installed on the side wall of the fixed block 610b-1. The first reciprocating threaded rod 140a rotates and passes through the first reciprocating threaded hole 610b-2. When the movable plate 330 moves backward, the movable plate 330 drives the second one-way rack 330d to move backward. When the second one-way rack 330d moves backward, it drives the first one-way gear 130a and the fourth pulley 130b to rotate. When the fourth pulley 130b rotates, it drives the third pulley 150b and the second bevel gear 150b-1 to rotate using the belt. The second bevel gear 150b-1 drives the first bevel gear 150a and the second pulley 150 to rotate.When the second pulley 150 rotates, the belt drives the first pulley 140a-1 and the first reciprocating threaded rod 140a to rotate. When the first reciprocating threaded rod 140a rotates, the screw structure drives the fixed block 610b-1 to drive the sliding seat 610b and the support plate 610 to move forward first and then backward to complete a reciprocating motion. When the support plate 610 drives the cover plate 620 to move backward into position, the motor 210 is stopped, the support plate 610 and the cover plate 620 stop moving, and the cover plate 620 is separated from the opening at the rear end of the furnace body 310, and the reacted material is removed from the furnace body 310. 0 is removed from the interior, the motor 210 is started to drive the movable plate 330 to continue to move backward, which in turn drives the first reciprocating threaded rod 140a to continue rotating. At this time, the support plate 610 and the cover plate 620 move forward until the movable plate 330 moves backward and resets. The cover plate 620 abuts the rear end of the furnace body 310. The sealing gasket 620a penetrates deep into the furnace body 310. The limit block 620a-1 is embedded in the limit groove 310b, sealing the opening at the rear end of the movable plate 330. As the furnace body 310 and the bellows 320 rotate, the furnace body 310 drives the sealing gasket 620a and the cover plate 620 to rotate.

[0055] Although the present invention has been described above with reference to embodiments, various modifications may be made thereto and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as there are no structural conflicts, the various features of the embodiments disclosed herein may be combined with each other in any manner, and the omission of an exhaustive description of such combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A baking furnace for calcining zircon and soda ash, characterized in that: include: A base (100), a fixing frame (110) being mounted on the top of the base (100), a mounting frame (110a) being mounted on the top of the fixing frame (110), a material bin (110a-1) being mounted on the top of the mounting frame (110a), a feeding pipe (110a-2) being provided at the bottom end of the material bin (110a-1), an electric control valve being provided inside the feeding pipe (110a-2), and a heating furnace (120) being mounted on the top of the base (100); A drive assembly (200) is mounted on the front side wall of the fixing frame (110); The reaction furnace (300) comprises a furnace body (310) rotatably connected to the rear end of the interior of the fixed frame (110), a bellows (320) installed at the front end of the furnace body (310), and a movable plate (330) located at the front end of the bellows (320); a discharge port is provided at the rear end of the furnace body (310), the discharge port is communicated with the interior of the furnace body (310), the furnace body (310) is located above the heating furnace (120), a feed pipe (330a) is installed on the side wall of the movable plate (330), and the movable plate (330) is connected to the driving assembly (200) and is driven by the driving assembly (200) to move forward and backward; a rotating assembly (400) mounted on the top of the base (100) and connected to the movable plate (330), and driving the rotating assembly (400) to rotate the furnace body (310) and the bellows (320) when the movable plate (330) moves forward; A cleaning assembly (500) is installed inside the furnace body (310) and cleans the inner wall of the furnace body (310) when the furnace body (310) rotates. The cleaning assembly (500) includes a positioning plate (510) located at the front end of the interior of the bellows (320) and a cleaning plate (520) located inside the positioning plate (510). The side wall of the positioning plate (510) is rotatably connected to a second reciprocating threaded rod (510a). A second reciprocating threaded hole (520a) is opened on the side wall of the cleaning plate (520). The second reciprocating threaded rod (510a) rotates through the second reciprocating threaded hole (520a). The top of the cleaning plate (520) is rotatably connected to a cleaning roller (520b). The outer wall of the cleaning roller (520b) abuts against the inner wall of the furnace body (310); a fifth helical gear (520b-1) is installed on the side wall of the cleaning roller (520b); a transverse plate (520c) is installed at the bottom of the cleaning plate (520); the bottom of the transverse plate (520c) is rotatably connected to a third gear (520c-1); the top of the transverse plate (520c) is rotatably connected to a sixth helical gear (520c-2); the sixth helical gear (520c-2) and the third gear (520c-1) are coaxially fixedly connected; the sixth helical gear (520c-2) is meshed with the fifth helical gear (520b-1); a second flat rack (510) is installed on the side wall of the positioning plate (510); c), the second flat rack (510c) is meshed with the third gear (520c-1), the side wall of the positioning plate (510) is rotatably connected to a rotating rod (510b), the rotating rod (510b) and the second reciprocating threaded rod (510a) are coaxially fixedly connected, a cross plug hole (510b-1) is provided at the front end of the rotating rod (510b), the rear side wall of the movable plate (330) is rotatably connected to a cross plug rod (340), the cross plug rod (340) extends into the inside of the cross plug hole (510b-1), the front side wall of the movable plate (330) is rotatably connected to a seventh pulley (340a), the cross plug rod (340) and the seventh pulley (340a) are connected by Belt connection, the side wall of the seventh pulley (340a) is installed with a seventh bevel gear (340b), the side wall of the movable plate (330) is installed with a third fixed plate (350), the side wall of the third fixed plate (350) is rotatably connected to the fourth gear (350a), the other side wall of the third fixed plate (350) is rotatably connected to the eighth bevel gear (350b), the fourth gear (350a) and the eighth bevel gear (350b) are coaxially fixedly connected, the eighth bevel gear (350b) is meshed with the seventh bevel gear (340b), the side wall of the fixed frame (110) is installed with a flat rack (110c), and the flat rack (110c) is meshed with the fourth gear (350a); A sealing assembly (600) is arranged on the top of the base (100) and connected to the movable plate (330), and is used to seal the discharge port at the rear end of the furnace body (310).

2. A baking furnace for calcining zircon and soda ash according to claim 1, characterized in that: The driving assembly (200) comprises a motor (210) located on the front side wall of the fixing frame (110) and a threaded rod (220) rotatably connected to both sides of the fixing frame (110); a second mounting frame (210a) is mounted on the side wall of the fixing frame (110); the motor (210) is mounted on the side wall of the second mounting frame (210a); the side wall of the fixing frame (110) is rotatably connected to a first gear (210a-1); an output end of the motor (210) is connected to the first gear (210a-1); The threaded rod (220) is connected to the first gear (210a-1), a fifth pulley (220a) is installed at the front end of the threaded rod (220), a second gear (220b) is rotatably connected to the side wall of the fixing frame (110), the second gear (220b) is meshed with the first gear (210a-1), a sixth pulley (220b-1) is installed on the side wall of the second gear (220b), and the sixth pulley (220b-1) is connected to the fifth pulley (220a) via a belt.

3. A baking furnace for calcining zircon and soda ash according to claim 2, characterized in that: The front end of the furnace body (310) is provided with a first connecting flange (310a), the rear end of the bellows (320) is provided with a second connecting flange (320a), the second connecting flange (320a) and the first connecting flange (310a) are fixed by screws, the front end of the bellows (320) is rotatably connected to the rear side wall of the movable plate (330), the side wall of the movable plate (330) is provided with a feed pipe (330a), and the top end of the feed pipe (330a) has a feed pipe. A material port (330a-1) is connected to the feeding pipe (110a-2), a discharge pipe (330a-2) is installed at the tail end of the feeding pipe (330a), and the discharge pipe (330a-2) passes through the interior of the bellows (320) and extends into the interior of the furnace body (310), and ear plates (330b) are installed on the symmetrical side walls of the movable plate (330), and threaded holes (330b-1) are opened on the side walls of the ear plates (330b).

4. A baking furnace for calcining zircon and soda ash according to claim 3, characterized in that: A first one-way rack (330c) is installed on the side wall of the movable plate (330); The rotating assembly (400) comprises a mounting seat (410) mounted on the top of the base (100) and a second fixing plate (420) mounted on the side wall of the base (100); the top of the mounting seat (410) is symmetrically connected to two driving rollers (410a); the top of the driving rollers (410a) abuts against the bottom of the outer wall of the furnace body (310); the side wall of the second fixing plate (420) is rotatably connected to a second one-way gear (420a); the first one-way gear (420a) is symmetrically connected to the top of the driving rollers (410a); the top of the driving rollers (410a) abuts against the bottom of the outer wall of the furnace body (310); the side wall of the second fixing plate (420) is rotatably connected to the second one-way gear (420a); the first one-way gear (420a) is symmetrically connected to the top of the driving rollers (410a); the top of the driving rollers (410a) abuts against the bottom of the outer wall of the furnace body (310); the second one-way gear (420a) is rotatably connected to the side wall of the second fixing plate (420); the first one-way gear (420a) is symmetrically connected to the top of the driving rollers (410a); the top of the driving rollers (410a) abuts against the bottom of the outer wall of the furnace body (310); the second ... The rack (330c) is meshed with the second one-way gear (420a); the other side wall of the second fixed plate (420) is rotatably connected to a fourth bevel gear (420a-1); the fourth bevel gear (420a-1) is coaxially fixedly connected to the second one-way gear (420a); a third bevel gear (410a-1) is installed on the side wall of the driving roller (410a); the third bevel gear (410a-1) is meshed with the fourth bevel gear (420a-1).

5. A baking furnace for calcining zircon and soda ash according to claim 4, characterized in that: The other side wall of the base (100) is provided with a first fixed plate (130), the inner wall of the first fixed plate (130) is rotatably connected to a first one-way gear (130a), the other side wall of the first fixed plate (130) is rotatably connected to a fourth pulley (130b), the first one-way gear (130a) and the fourth pulley (130b) are coaxially fixedly connected, the other side wall of the movable plate (330) is provided with a second one-way rack (330d), the second one-way rack (330d) is meshed with the first one-way gear (130a), the top of the base (100) is located at the rear side of the fixed frame (110) and is provided with a slide groove (140), the interior of the slide groove (140) is rotatably connected to a first reciprocating threaded rod (140a), the side wall of the base (100) is rotatably connected to a first one-way gear (130d), and the first one-way gear (130d) is meshed with the first one-way gear (130a). A pulley (140a-1), wherein the first pulley (140a-1) and the first reciprocating threaded rod (140a) are coaxially fixedly connected, the side wall of the base (100) is rotatably connected to a second pulley (150), the second pulley (150) and the first pulley (140a-1) are connected via a belt, a first bevel gear (150a) is mounted on the side wall of the second pulley (150), a third pulley (150b) is rotatably connected to the side wall of the base (100), the third pulley (150b) and the fourth pulley (130b) are connected via a belt, a second bevel gear (150b-1) is mounted on the side wall of the third pulley (150b), and the second bevel gear (150b-1) is meshed with the first bevel gear (150a).

6. A baking furnace for calcining zircon and soda ash according to claim 5, characterized in that: The sealing assembly (600) comprises a support plate (610) located at the top of the base (100) and a cover plate (620) located at the rear end of the furnace body (310), the side wall of the support plate (610) is provided with a receiving groove (610a), the inner wall of the receiving groove (610a) is provided with an annular groove (610a-1), the cover plate (620) is rotatably connected to the inside of the receiving groove (610a), the side wall of the cover plate (620) is provided with a sealing gasket (620a), and the cover plate (620) is provided with a sealing gasket (620a). 0) extends into the interior of the furnace body (310), a plurality of limiting grooves (310b) are provided at the rear end of the furnace body (310), a plurality of limiting blocks (620a-1) are installed at positions corresponding to the limiting grooves (310b) on the outer wall of the sealing gasket (620a), the limiting blocks (620a-1) are located inside the limiting grooves (310b), and an annular plate (620b) is installed on the outer wall of the cover plate (620), the annular plate (620b) is located inside the annular groove (610a-1).

7. A baking furnace for calcining zircon and soda ash according to claim 6, characterized in that: A sliding seat (610b) is installed at the bottom of the support plate (610), and the sliding seat (610b) is slidably connected to the top of the base (100). A fixed block (610b-1) is installed at the bottom of the sliding seat (610b), and the fixed block (610b-1) is located inside the sliding groove (140). A first reciprocating threaded hole (610b-2) is installed on the side wall of the fixed block (610b-1), and the first reciprocating threaded rod (140a) rotates through the first reciprocating threaded hole (610b-2).

8. A roasting method for a baking furnace for roasting zircon and soda ash, implemented by the baking furnace for roasting zircon and soda ash according to claim 7, characterized in that: Here are the steps: S1. Open the electric control valve of the feeding pipe (110a-2), and the zircon powder and soda ash in the silo (110a-1) fall into the feeding pipe (330a) through the feeding pipe (110a-2) and fall into the furnace body (310) through the discharging pipe (330a-2). The interior of the furnace body (310) is baked by the heating furnace (120), so that the zircon powder and soda ash react inside the furnace body (310); S2. Start the motor (210) to drive the first gear (210a-1) to rotate. The first gear (210a-1) drives the second gear (220b) to rotate, which in turn drives the threaded rod (220) to rotate, pushing the movable plate (330) to slowly move forward and pull the bellows (320) to extend. When the movable plate (330) moves forward, the first one-way rack (330c) drives the second one-way gear (420a) to rotate, which in turn drives the driving roller (410a) to rotate, pushing the furnace body (310) and the bellows (320) to rotate, so that the material is evenly heated inside the furnace body (310). At the same time, During the forward movement of the movable plate (330), the flat rack (110c) drives the fourth gear (350a) to rotate, which in turn drives the cross rod (340) to rotate. The cross rod (340) drives the rotating rod (510b) and the second reciprocating threaded rod (510a) to rotate, and the screw rod structure is used to push the cleaning plate (520) to move back and forth inside the furnace body (310). When the cleaning plate (520) moves, the second flat rack (510c) drives the third gear (520c-1) to rotate, which in turn drives the cleaning roller (520b) to rotate, thereby cleaning the sodium silicate attached to the inner wall of the furnace body (310) when the zircon reacts with soda ash; S3. When the reaction is finished, the motor (210) is started to drive the first gear (210a-1) to rotate in reverse, and then the threaded rod (220) is driven to rotate in reverse, pushing the movable plate (330) to move backward, causing the bellows (320) to shrink. At the same time, the second one-way rack (330d) moves backward to drive the first one-way gear (130a) to rotate, and then the first reciprocating threaded rod (140a) is driven to rotate, and the screw structure is used to push the support plate (610) and the cover plate (620) in sequence. The cover plate (620) moves forward one reciprocating movement. When the cover plate (620) moves backward and separates from the rear end of the furnace body (310), the reacted material can be taken out from the interior of the furnace body (310). After taking it out, the movable plate (330) continues to move backward, and the support plate (610) drives the cover plate (620) to move forward. The cover plate (620) extends into the interior of the furnace body (310) to close the discharge port at the rear end of the furnace body (310). At this time, the electric control valve of the feeding pipe (110a-2) can be opened to carry out the next roasting operation.

Citation Information

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