Turnover type pickling machine

Abstract

The invention relates to the technical field of pickling machines, in particular to an overturning type pickling machine which comprises a rack, a transmission part is fixedly arranged on one side of the rack, an electric control box is fixedly arranged on one side of the transmission part, a placing frame is rotatably connected to the rack, a pickling barrel is placed in the placing frame, and a lifting mechanism is fixedly connected to the interior of the pickling barrel. One side of the placing frame is rotatably connected with a barrel cover, the barrel cover is fixedly connected with a pressurizing mechanism, the barrel cover is fixedly provided with a vacuum pump, one side of the placing frame is fixedly connected with a sound-proof cover, the sound-proof cover is internally and rotatably connected with a plurality of vibrating mechanisms, and the pressurizing mechanism on the barrel cover can compact fish bodies in the pickling barrel; the fish bodies are ensured to be uniformly distributed in the pickling liquid, floating or uneven stacking is avoided, and each piece of fish meat is in full contact with the pickling liquid. Through pressurization, the pickling liquid can rapidly permeate into the fish meat, so that the liquid permeation time is shortened, the pickling effect and the production efficiency are improved, and meanwhile, the consistency of the quality of each batch of products is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of pickling machines, and particularly relates to a flipping pickling machine. Background Art

[0002] The flipping pickling machine is a common device in marine food processing and is widely used in the production of marine foods containing components such as astaxanthin and lutein. Its main function is to enable the food materials to evenly absorb the effective components in the pickling solution through flipping and stirring, ensuring food quality and taste. In the manufacture of marine foods, especially products containing active components such as astaxanthin and lutein, the pickling process is crucial.

[0003] When pickling salmon products statically in the prior art, it is necessary to manually place the fish evenly and tightly into the vacuum pickling machine. After the loading is completed, the fish pickling liquid is poured into the pickling machine, and the lid is closed for airtight pickling. Since the existing pickling machine lacks the technology to compact the placed fish bodies, the fish bodies are likely not to be completely immersed in the pickling solution during the pickling process, resulting in the pickling solution being unable to evenly penetrate into each piece of fish meat, especially for larger or thicker fish bodies. The lack of a compaction function will cause the fish bodies to float or stack unevenly, with some fish meat being over-soaked while another part is under-pickled and unevenly flavored, affecting the overall taste.

[0004] In summary, the prior art lacks the technology of compacting fish bodies in pickling machines. Summary of the Invention

[0005] The purpose of the present invention is to solve the drawbacks existing in the background art, and a flipping pickling machine is proposed.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a flipping pickling machine, including a frame, on one side of the frame, a transmission component is fixedly installed, on one side of the transmission component, an electrical control box is fixedly installed, on the frame, a placement frame is rotatably connected, in the placement frame, a pickling barrel is placed, in the pickling barrel, a lifting mechanism is fixedly connected, on one side of the placement frame, a barrel lid is rotatably connected, on the barrel lid, a pressurizing mechanism is fixedly connected, on the barrel lid, a vacuum pump is fixedly installed, on one side of the placement frame, a sound insulation cover is fixedly connected, and in the sound insulation cover, a plurality of vibration mechanisms are rotatably connected.

[0007] Preferably, a ring gear is fixedly connected to one side of the frame.

[0008] Preferably, a T-shaped strip is fixedly connected to the inner wall of the bottom end of the pickling barrel.

[0009] Preferably, the lifting mechanism includes an electric push rod, which is fixedly connected to the inner wall of the pickling barrel. The output end of the electric push rod is fixedly connected with a hinge seat. Both sides of the hinge seat are rotatably connected with adjusting rods, and the other ends of the adjusting rods are rotatably connected with sliding seats. The sliding seats are slidably matched with the T-shaped strips, and racks are fixedly connected to the sliding seats.

[0010] Preferably, a gear is meshed and driven above the rack. A transmission rod is fixedly connected to the gear. Both ends of the transmission rod are rotatably connected to the inner wall of the pickling barrel. Linkage groups are fixedly connected to both ends of the transmission rod. The lifting seat is rotatably connected between the multiple linkage groups, and the lifting seat is slidably matched with the inner wall of the pickling barrel.

[0011] Preferably, the pressurizing mechanism includes a motor, which is fixedly connected to the barrel cover. The output end of the motor is fixedly connected with a driving wheel. A driven wheel is meshed and driven on one side of the driving wheel. A threaded sleeve is fixedly connected to the driven wheel. The threaded sleeve is rotatably connected through the barrel cover, and a threaded rod is threadedly connected in the threaded sleeve.

[0012] Preferably, a pressurizing frame is fixedly connected to the bottom end of the threaded rod. A rubber sleeve is fixedly connected to the position of the threaded rod on the pressurizing frame. The other end of the rubber sleeve is fixedly connected to the barrel cover. Expansion rods are fixedly connected to both sides of the top end of the pressurizing frame, and the other ends of the expansion rods are fixedly connected to the barrel cover.

[0013] Preferably, a rubber strip is fixedly connected to the side of the sound insulation cover close to the pickling barrel. The rubber strip abuts against the outer wall of the pickling barrel. Sound insulation cotton is arranged on the inner wall of the sound insulation cover. A plurality of rotating shafts are rotatably connected to the sound insulation cover. The other ends of the rotating shafts pass through the placement frame and extend to the outside. A driving wheel A is fixedly connected to the outer end of the rotating shaft. The driving wheel A is meshed and driven with the annular rack. An adjusting wheel is fixedly connected to the side of the outer end of the rotating shaft close to the driving wheel A.

[0014] Preferably, the vibration mechanism includes a rotating rod, which is rotatably connected through the inner wall of the sound insulation cover. The other end of the rotating rod passes through the placement frame and extends to the outside and is fixedly connected with a driving wheel B. The driving wheel B is meshed and driven with the adjusting wheel. An eccentric structure of the rotating rod is slidably matched with a movable sleeve inside the sound insulation cover. A bent rod is slidably matched inside the movable sleeve. One end of the bent rod is rotatably connected to the inner wall of the sound insulation cover. A plurality of knocking rods are fixedly connected to the bent rod, and the other ends of the knocking rods are in movable contact with the outer wall of the pickling barrel.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The pressing mechanism on the barrel cover can compact the fish bodies in the pickling barrel, ensuring that the fish bodies are evenly distributed in the pickling solution, avoiding floating or uneven stacking, and enabling each piece of fish meat to fully contact the pickling solution. Through pressing, the pickling solution can quickly penetrate into the interior of the fish meat, shortening the liquid penetration time, accelerating the pickling reaction. Especially for thicker fish pieces or fish bodies, it can effectively solve problems such as uneven pickling and inconsistent flavors, improve the pickling effect and production efficiency, ensure food safety, and at the same time ensure the consistency of the quality of each batch of products.

[0016] The lifting seat in the pickling barrel can move the fish bodies down layer by layer when manually placing the fish bodies, avoiding manual placement starting from the bottom of the pickling barrel, reducing the stooping operation, improving the operation comfort and convenience, and significantly improving the neatness, pickling efficiency and effect of the fish body placement. It not only reduces the manual labor intensity and saves time, but also improves the standardization and consistency of the pickling process, facilitates large-scale production, and at the same time improves work safety and product quality.

[0017] When the vibration mechanism in the sound insulation cover drives the pickling barrel to flip through the transmission components, the annular rack drives the knocking rod to continuously knock on the outer wall of the pickling barrel, helping the pickling solution to penetrate into the interior of the fish meat faster, promoting the contact and penetration reaction between the fish meat and the pickling solution, significantly improving the pickling uniformity and efficiency, accelerating the pickling process, ensuring flavor consistency, reducing waste and ensuring the even distribution of the pickling solution. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of a flip-type pickling machine of the present invention; Figure 2 It is a partial cross-sectional schematic diagram of the overall structure of a flip-type pickling machine of the present invention; Figure 3 It is a schematic diagram of the frame and other structures of a flip-type pickling machine of the present invention; Figure 4 It is a partial cross-sectional schematic diagram of the pickling barrel and other structures of a flip-type pickling machine of the present invention; Figure 5 It is a partial cross-sectional schematic diagram of the lifting mechanism structure of a flip-type pickling machine of the present invention; Figure 6 It is a schematic diagram of the pressing mechanism structure of a flip-type pickling machine of the present invention; Figure 7 It is a partial cross-sectional schematic diagram of the sound insulation cover and other structures of a flip-type pickling machine of the present invention; Figure 8 It is a schematic diagram of the vibration mechanism structure of a flip-type pickling machine of the present invention.

[0019] The labels in the figure are: 1, frame; 2, transmission component; 3, electrical control box; 4, placement frame; 5, pickling barrel; 6, lifting mechanism; 7, barrel cover; 8, pressing mechanism; 9, vacuum pump; 10, sound insulation cover; 11, vibration mechanism; 101, annular rack; 501, T-shaped bar; 601, electric push rod; 602, hinge seat; 603, adjusting rod; 604, sliding seat; 605, rack; 606, gear; 607, transmission rod; 608, connecting rod group; 609, lifting seat; 801, motor; 802, driving wheel; 803, driven wheel; 804, threaded sleeve; 805, threaded rod; 806, pressing frame; 807, rubber sleeve; 808, telescopic rod; 1001, rotating shaft; 1002, driving wheel A; 1003, adjusting wheel; 1101, rotating rod; 1102, driving wheel B; 1103, movable sleeve; 1104, bent rod; 1105, knocking rod. Specific implementation mode

[0020] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variants.

[0021] As Figures 1 - 8 A flip-type pickling machine as shown includes a frame 1, a transmission component 2 is fixedly installed on one side of the frame 1, an electrical control box 3 is fixedly installed on one side of the transmission component 2, a placement frame 4 is rotatably connected to the frame 1, a pickling barrel 5 is placed in the placement frame 4, a lifting mechanism 6 is fixedly connected in the pickling barrel 5, a barrel cover 7 is rotatably connected to one side of the placement frame 4, a pressing mechanism 8 is fixedly connected to the barrel cover 7, a vacuum pump 9 is fixedly installed on the barrel cover 7, a sound insulation cover 10 is fixedly connected to one side of the placement frame 4, and a plurality of vibration mechanisms 11 are rotatably connected in the sound insulation cover 10. The transmission component 2 includes a braking type reduction motor, which can drive the connected placement frame 4 to rotate. An airtight sealing strip is arranged at the bottom of the barrel cover 7, which cooperates with the vacuum pump 9 to ensure the airtightness of the pickling barrel 5 during movement. The pickling barrel 5 is made of stainless steel and is a product tailored for the static pickling process. The design of the removable pickling barrel 5 not only improves the operation efficiency, flexibility and hygiene of the pickling machine, but also optimizes the production process, improves the production safety and automation level. Through this design, the quality control, operation convenience and production efficiency during the pickling process can be effectively improved, providing more advantages for large-scale and high-efficiency pickling production.

[0022] As Figure 3 As shown, an annular rack 101 is fixedly connected to one side of the frame 1.

[0023] As Figure 4 As shown, a T-shaped bar 501 is fixedly connected to the inner wall of the bottom end of the pickling barrel 5.

[0024] As Figure 5 shown, the lifting mechanism 6 includes an electric push rod 601, which is fixedly connected to the inner wall of the pickling barrel 5. The output end of the electric push rod 601 is fixedly connected with a hinge seat 602. Both sides of the hinge seat 602 are rotatably connected with adjusting rods 603. The other end of the adjusting rod 603 is rotatably connected with a sliding seat 604. The sliding seat 604 is slidably matched with the T-shaped strip 501. A rack 605 is fixedly connected to the sliding seat 604.

[0025] Above the rack 605, a gear 606 is meshed and driven. A transmission rod 607 is fixedly connected to the gear 606. Both ends of the transmission rod 607 are rotatably connected to the inner wall of the pickling barrel 5. Linkage groups 608 are fixedly connected to both ends of the transmission rod 607. A lifting seat 609 is rotatably connected between the multiple linkage groups 608. The lifting seat 609 is slidably matched with the inner wall of the pickling barrel 5. A sealing gasket is sleeved on the outer wall of the lifting seat 609 to ensure the sealing performance between the lifting seat 609 and the pickling barrel 5. By driving the connected hinge seat 602 to move with the electric push rod 601, the hinge seat 602 drives the sliding seat 604 connected to the adjusting rod 603 to slide on the T-shaped strip 501, so that the rack 605 on the sliding seat 604 can drive the transmission rod 607 connected to the gear 606 to rotate, so that the transmission rod 607 can drive the connected linkage groups 608 to rotate, so that the linkage groups 608 can drive the lifting seat 609 to move downward.

[0026] As Figure 6 shown, the pressing mechanism 8 includes a motor 801, which is fixedly connected to the barrel cover 7. The output end of the motor 801 is fixedly connected with a driving wheel 802. A driven wheel 803 is meshed and driven on one side of the driving wheel 802. A threaded sleeve 804 is fixedly connected to the driven wheel 803. The threaded sleeve 804 is rotatably connected through the barrel cover 7. A threaded rod 805 is connected to the threaded sleeve 804 by internal threads.

[0027] The bottom end of the threaded rod 805 is fixedly connected with a pressing frame 806. A rubber sleeve 807 is fixedly connected to the position of the threaded rod 805 on the pressing frame 806. The other end of the rubber sleeve 807 is fixedly connected to the barrel cover 7. Telescopic rods 808 are fixedly connected to both sides of the top end of the pressing frame 806. The other end of the telescopic rod 808 is fixedly connected to the barrel cover 7. By driving the connected driving wheel 802 to rotate with the motor 801, the driving wheel 802 can drive the threaded sleeve 804 connected to the driven wheel 803 to rotate, so that the threaded sleeve 804 can drive the pressing frame 806 connected to the threaded rod 805 to move downward to compact the fish body in the pickling barrel 5. The rubber sleeve 807 can ensure the sealing performance.

[0028] The pressurizing mechanism 8 on the barrel cover 7 can compact the fish in the pickling barrel 5 to ensure that the fish is evenly distributed in the pickling liquid, avoid floating or uneven stacking, and make each piece of fish fully contact the pickling liquid. By pressurizing, the pickling liquid can quickly penetrate into the fish, shorten the liquid penetration time, and accelerate the pickling reaction. Especially for thicker fish pieces or fish, it can effectively solve the problems of uneven pickling and inconsistent flavor, improve the pickling effect and production efficiency, ensure food safety, and ensure the consistency of quality of each batch of products.

[0029] like Figure 7 As shown, a rubber strip is fixedly connected to one side of the soundproof cover 10 near the pickling barrel 5, and the rubber strip abuts against the outer wall of the pickling barrel 5. Soundproof cotton is arranged on the inner wall of the soundproof cover 10. A plurality of rotating shafts 1001 are rotatably connected to the soundproof cover 10. The other end of the rotating shaft 1001 extends to the outside through the placement frame 4. A transmission wheel A1002 is fixedly connected to the outer end of the rotating shaft 1001. The transmission wheel A1002 is meshed with the annular rack 101 for transmission. An adjusting wheel 1003 is fixedly connected to one side of the outer end of the rotating shaft 1001 near the transmission wheel A1002. The soundproof cover 10 can block the noise generated when knocking. Under the action of the annular rack 101, the circulating transmission wheel A1002 is rotated, and at this time, the transmission wheel A1002 drives the adjusting wheel 1003 connected to the rotating shaft 1001 to rotate, so that the adjusting wheel 1003 can drive the transmission wheel B1102 to rotate.

[0030] like Figure 8 As shown, the vibration mechanism 11 includes a rotating rod 1101, which is rotatably connected to the inner wall of the soundproof cover 10, and the other end of the rotating rod 1101 extends to the outside through the placement frame 4 and is fixedly connected with a transmission wheel B1102, and the transmission wheel B1102 is meshed with the adjustment wheel 1003 for transmission. One end of the rotating rod 1101 located in the soundproof cover 10 is eccentrically structured and slidably cooperated with a movable sleeve 1103, and a bending rod 1104 is slidably cooperated in the movable sleeve 1103, one end of the bending rod 1104 is rotatably connected to the inner wall of the soundproof cover 10, and a plurality of knocking rods 1105 are fixedly connected to the bending rod 1104, and the other end of the knocking rod 1105 is movably contacted with the outer wall of the pickling barrel 5. The transmission wheel B1102 can drive the rotating rod 1101 to rotate, and the rotating rod 1101 will drive the eccentric movable sleeve 1103 to rotate, thereby driving the bending rod 1104 to swing back and forth, so that the knocking rod 1105 on the bending rod 1104 will knock on the pickling barrel 5.

[0031] Working principle: When pickling sea fish is required, first place the fish body covered with pickling ingredients on the lifting seat 609 inside the pickling barrel 5. Then, after placing one layer, use the electric push rod 601 to drive the connected hinge seat 602 to move, so that the hinge seat 602 drives the sliding seat 604 connected to the adjusting rod 603 to slide on the T-shaped bar 501, so that the rack 605 on the sliding seat 604 can drive the transmission rod 607 connected to the gear 606 to rotate, so that the transmission rod 607 can drive the connected connecting rod group 608 to rotate, so that the connecting rod group 608 can drive the lifting seat 609 to move down a certain distance, and then successively make the lifting seat 609 drive the placed fish body into the pickling barrel 5; After filling the fish bodies, pour the pickling material into the pickling barrel 5, then close the barrel cover 7 to seal the pickling barrel 5, and then use the motor 801 to drive the connected driving wheel 802 to rotate, so that the driving wheel 802 can drive the threaded sleeve 804 connected to the driven wheel 803 to rotate, so that the threaded sleeve 804 can drive the pressure frame 806 connected to the threaded rod 805 to move down to compact the fish bodies in the pickling barrel 5, and then use the vacuum pump 9 to pump out the air in the pickling barrel 5; During the pickling process, according to the pickling cycle, regularly use the transmission component 2 to drive the placement frame 4 to rotate, so that the pickling barrel 5 inside the placement frame 4 rotates accordingly. After turning the materials, ensure that its pickling performance is more uniform during the pickling process; At the same time, during the flipping, under the action of the annular rack 101, the rotating transmission wheel A1002 rotates. At this time, the transmission wheel A1002 drives the adjusting wheel 1003 connected to the rotating shaft 1001 to rotate, so that the adjusting wheel 1003 can drive the transmission wheel B1102 to rotate, so that the transmission wheel B1102 can drive the rotating rod 1101 to rotate. At this time, the rotating rod 1101 drives the eccentric movable sleeve 1103 to rotate, thereby driving the bending rod 1104 to swing reciprocally, so that the knocking rod 1105 on the bending rod 1104 knocks on the pickling barrel 5, causing the pickling barrel 5 to vibrate and improving the pickling efficiency.

[0032] Obviously, the solution of the present invention is also applicable to meats similar to salmon during the processing process.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0034] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A flip - type pickling machine, comprising a frame (1), characterized in that: On one side of the frame (1), a transmission component (2) is fixedly installed. On one side of the transmission component (2), an electrical control box (3) is fixedly installed. A placement frame (4) is rotatably connected to the frame (1). A pickling barrel (5) is placed in the placement frame (4). A lifting mechanism (6) is fixedly connected inside the pickling barrel (5). A barrel cover (7) is rotatably connected to one side of the placement frame (4). A pressurizing mechanism (8) is fixedly connected to the barrel cover (7). A vacuum pump (9) is fixedly installed on the barrel cover (7). A sound insulation cover (10) is fixedly connected to one side of the placement frame (4). A plurality of vibration mechanisms (11) are rotatably connected inside the sound insulation cover (10).

2. The turnover pickling machine according to claim 1, characterized in that: On one side of the frame (1), an annular rack (101) is fixedly connected.

3. The turnover pickling machine according to claim 1, characterized in that: At the bottom inner wall of the pickling barrel (5), a T-shaped strip (501) is fixedly connected.

4. The turnover pickling machine according to claim 3, characterized in that: The lifting mechanism (6) includes an electric push rod (601). The electric push rod (601) is fixedly connected to the inner wall of the pickling barrel (5). The output end of the electric push rod (601) is fixedly connected with a hinge seat (602). Adjusting rods (603) are rotatably connected to both sides of the hinge seat (602). The other end of the adjusting rod (603) is rotatably connected with a sliding seat (604). The sliding seat (604) is slidably matched with the T-shaped strip (501). A rack (605) is fixedly connected to the sliding seat (604).

5. The turnover pickling machine according to claim 4, wherein: Above the rack (605), a gear (606) is meshed and driven. A transmission rod (607) is fixedly connected to the gear (606). Both ends of the transmission rod (607) are rotatably connected to the inner wall of the pickling barrel (5). Linkage groups (608) are fixedly connected to both ends of the transmission rod (607). A lifting seat (609) is rotatably connected between the plurality of linkage groups (608). The lifting seat (609) is slidably matched with the inner wall of the pickling barrel (5).

6. The turnover pickling machine according to claim 1, characterized in that: The pressurizing mechanism (8) includes a motor (801). The motor (801) is fixedly connected to the barrel cover (7). The output end of the motor (801) is fixedly connected with a driving wheel (802). A driven wheel (803) is meshed and driven on one side of the driving wheel (802). A threaded sleeve (804) is fixedly connected to the driven wheel (803). The threaded sleeve (804) is rotatably connected through the barrel cover (7). A threaded rod (805) is threadedly connected inside the threaded sleeve (804).

7. The turnover pickling machine according to claim 6, characterized in that: The bottom end of the threaded rod (805) is fixedly connected with a pressurizing frame (806). At the position of the threaded rod (805) on the pressurizing frame (806), a rubber sleeve (807) is fixedly connected. The other end of the rubber sleeve (807) is fixedly connected to the barrel cover (7). Telescopic rods (808) are fixedly connected to both sides of the top end of the pressurizing frame (806). The other end of the telescopic rod (808) is fixedly connected to the barrel cover (7).

8. The turnover pickling machine according to claim 2, characterized in that: A rubber strip is fixedly connected to a side of the soundproof cover (10) close to the pickling barrel (5), the rubber strip abuts against the outer wall of the pickling barrel (5), and soundproof cotton is arranged on the inner wall of the soundproof cover (10). A plurality of rotating shafts (1001) are rotatably connected to the soundproof cover (10), the other ends of the rotating shafts (1001) pass through the placement frame (4) and extend to the outside, a transmission wheel A (1002) is fixedly connected to the outer end of the rotating shaft (1001), the transmission wheel A (1002) is meshed with the annular rack (101) for transmission, and an adjustment wheel (1003) is fixedly connected to the outer end of the rotating shaft (1001) close to the transmission wheel A (1002).

9. The turnover pickling machine according to claim 8, characterized in that: The vibration mechanism (11) comprises a rotating rod (1101), the rotating rod (1101) is rotatably connected to the inner wall of the soundproof cover (10), the other end of the rotating rod (1101) passes through the placement frame (4) to extend to the outside and is fixedly connected to a transmission wheel B (1102), the transmission wheel B (1102) is meshed with the adjustment wheel (1003) for transmission, one end of the rotating rod (1101) located in the soundproof cover (10) is slidably matched with a movable sleeve (1103) in an eccentric structure, a bending rod (1104) is slidably matched in the movable sleeve (1103), one end of the bending rod (1104) is rotatably connected to the inner wall of the soundproof cover (10), a plurality of knocking rods (1105) are fixedly connected to the bending rod (1104), and the other end of the knocking rod (1105) is movably contacted with the outer wall of the pickling barrel (5).

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