Honey extracting and filtering integrated device and use method thereof
By designing an integrated honey extraction and filtration device, and using the connecting pipes and air pressure regulation system, the rapid filtration and purification of honey is achieved, solving the problems of slow honey transfer speed and pollution in traditional methods, ensuring the quality of honey.
Patent Information
- Application Number
- CN202510576509.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-07-11
AI Technical Summary
The traditional honey extraction and filtration process are carried out separately, resulting in slow honey transfer and easy contamination, affecting food quality.
Design a honey extraction and filtration integrated device, including filtering components and extraction components, to achieve rapid filtration and purification of honey by connecting pipes, regulation components and air pressure regulation system, and avoid contact pollution.
The honey filtration process is accelerated, the intermediate transfer process is reduced, the honey pollution is avoided, and the honey quality is ensured.
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Figure CN120285660A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of honey extraction, and specifically relates to an integrated honey extraction and filtration device and a method for using the same. Background Art
[0002] Honey is a natural sweet substance formed by the nectar collected by bees from the flowers of flowering plants through sufficient brewing in the honeycomb. In beekeeping production, beekeepers need to obtain honey from the honeycomb for subsequent processing, sales, and consumption.
[0003] In the prior art, the traditional honey extraction and filtration processes are usually carried out separately. First, separate equipment is used to separate honey from the honeycomb, and then the separated honey is transferred to a filtration device for filtration. During filtration, relying on gravity to let the honey flow down naturally, the speed is slow. Especially when a large amount of honey needs to be processed, it will take a lot of time. However, most of the current methods for accelerating honey pressing use a pressing plate. The pressing plate is in direct contact with the honey. If the pressing plate is not thoroughly cleaned, it is easy to breed bacteria and molds, thereby contaminating the honey and affecting the food quality. Therefore, it is not conducive to promotion.
[0004] Therefore, we propose an integrated honey extraction and filtration device and a method for using the same to solve the problems raised above. Summary of the Invention
[0005] The purpose of the present invention is to provide an integrated honey extraction and filtration device and a method for using the same to solve the problem that the traditional honey extraction and filtration processes using a pressing plate will affect the food quality as mentioned in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solution: An integrated honey extraction and filtration device includes a filtration component and an extraction component. The filtration component includes a filtration barrel, and the extraction component includes an extraction barrel. A communication pipeline is fixedly connected between the top of the filtration barrel and the bottom of the extraction barrel. An adjustment component and a speed control valve are provided on the outer surface of the communication pipeline. The adjustment component includes an adjustment cylinder and a pneumatic adjustment tube. One end of the adjustment cylinder is fixedly connected with a damping bearing, and the inner wall of the damping bearing is fixedly connected with an adjustment rotating rod. A socket is opened on the outer surface of the adjustment rotating rod, and a delivery port is opened on the outer surface of the adjustment cylinder. The pneumatic adjustment tube is slidably arranged inside the delivery port and the socket. Two fixed strip plates are symmetrically fixed on the inner wall of the adjustment cylinder. A set of positioning springs are arranged on the relative side of the two fixed strip plates. A positioning clamping plate is fixedly connected between the ends of the two sets of positioning springs. By rotating the adjustment rotating rod to wind the pneumatic adjustment tube, it is used to adjust the pressure inside the communication pipeline.
[0007] Preferably, the other end of the air pressure regulating pipe is fixedly communicated with a fixed pipe, one end of the fixed pipe fixedly penetrates through the inner wall of the communicating pipe, one end of the air pressure regulating pipe is fixedly connected with a blocking block, an installation block is fixedly connected to the outer surface of the adjusting cylinder, and the installation block is fixedly installed on the outer surface of the communicating pipe.
[0008] Preferably, the other end of the adjusting cylinder is fixedly connected with a fixed disc, one end of the adjusting rotating rod is fixedly connected with a rotating shaft, an adjusting knob is fixedly connected to the outer surface of the rotating shaft, the speed regulating valve is used to adjust the honey transfer speed, and a limiting telescopic rod is arranged inside each positioning spring, and the limiting telescopic rod is fixed between the positioning clamping plate and the fixed strip plate.
[0009] Preferably, the bottom of the filtering barrel is fixedly connected with a plurality of anti-slip legs, an output channel is fixedly communicated with the outer surface of the filtering barrel near the bottom surface, an inclined feeding slope is fixedly connected to the inner bottom surface of the filtering barrel, and the feeding slope is used to guide the filtered honey to the output channel. A pressure sensor is arranged at the top of the filtering barrel, and the pressure sensor is used to monitor the internal pressure of the communicating pipe during honey filtering.
[0010] Preferably, a primary filter screen is fixedly connected to the inner top surface of the filtering barrel, and the primary filter screen is used for primary filtering. A fine filter screen is fixedly connected to the outer part of the primary filter screen on the inner top surface of the filtering barrel, and the fine filter screen is used for fine filtering of honey. A plurality of inclined guide rings are fixedly connected to the outer surface of the fine filter screen, and the inclined guide rings are used for guiding honey. A support frame is fixedly connected to the outer surface of the filtering barrel, and the top end of the support frame is fixedly installed on the outer surface of the extraction barrel.
[0011] Preferably, a plurality of positioning strips are fixedly connected to the inner wall of the extraction barrel near its top, a honey extraction net cylinder is placed between the tops of the plurality of positioning strips, and two fixing grooves are formed in the top of the extraction barrel.
[0012] Preferably, a fixing frame is clamped and connected between the inner walls of the two fixing grooves, a rotating cylinder is fixedly connected to the bottom of the fixing frame, and a plurality of heating grooves and wire grooves are fixedly embedded in the rotating cylinder, and the inner walls of the heating grooves and the wire grooves are used for arranging heating wires.
[0013] Preferably, a sealing cover is clamped and connected between the inner walls of the two fixing grooves, an I-shaped connecting shaft is rotatably connected to the middle inner wall of the sealing cover, a fixing rod is fixedly connected to the bottom of the I-shaped connecting shaft, and a plurality of honeycomb support plates are fixedly connected to the outer surface of the fixing rod.
[0014] Preferably, a hydraulic cylinder is arranged on the outer surface of the extraction cylinder through a bearing plate. The top of the hydraulic cylinder is fixedly connected with a motor bearing plate. A servo motor is arranged on the top of the motor bearing plate. The output shaft of the servo motor is fixedly connected with a clamping block. The outer surface of the clamping block is engaged with the inner wall of the I-shaped connecting shaft.
[0015] A method for using an integrated honey extraction and filtration device includes the following steps:
[0016] S1. First, cut the honey-collected honeycombs into pieces and evenly place them on each honeycomb support plate. The surface of the honeycomb support plate has mesh holes, which can allow honey to flow downward under the action of gravity. After placing, put the honeycomb support plate with honeycombs into the inside of the rotating cylinder. At this time, adjust the closing cover so that its protruding part is stuck in the fixed groove. By starting the hydraulic cylinder, drive the servo motor to descend until the clamping block is inserted into the inner wall of the I-shaped connecting shaft. Next, start the servo motor to rotate its output shaft, thereby driving the I-shaped connecting shaft and the fixed rod to rotate synchronously, and then making the honeycomb support plate with honeycombs rotate rapidly. Under the action of centrifugal force, the honey in the honeycombs will be thrown out, and the honey seeps out from the mesh holes of the rotating cylinder, while the honeycombs remain inside the rotating cylinder;
[0017] S2. Electrify the heating wire to keep it warm. The honey seeping out from the rotating cylinder will seep out through the honey extraction mesh cylinder. The inner diameter of the mesh holes of the honey extraction mesh cylinder is smaller, and the extracted honey will flow downward along the inner wall of the extraction cylinder;
[0018] S3. The extracted honey flows into the first filter screen inside the filter barrel through the connecting pipe. The first filter screen is made of stainless steel, and the mesh size is between 0.5 and 1 mm. The initially filtered honey flows downward under the action of gravity and flows into the fine filter screen. The fine filter screen uses high-precision microporous filtration, and the filtration pore diameter is between 0.1 and 0.5 microns. The finely filtered honey flows into the filter barrel for collection. When the honey flows out from the fine filter screen, it is guided to flow outward through the inclined guide ring. The honey is guided by the feeding inclined plate to flow to the output channel and is finally output by the output channel;
[0019] S4. When the extracted honey enters the filter barrel through the connecting pipe, the flow rate of the honey can be controlled by adjusting the speed control valve. Close the speed control valve, rotate the adjustment knob to drive the adjustment lever to rotate. When the adjustment lever rotates, the air pressure adjustment pipe is wound up. The gas inside the air pressure adjustment pipe enters the inside of the connecting pipe, and the honey is pressed downward by using the increased air pressure. Among them, the two positioning clamping plates are tightly attached to the wound-up air pressure adjustment pipe under the elastic support of the positioning spring.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] 1. When in use, the flow rate of honey can be controlled by adjusting the speed control valve. When the speed control valve is closed, by rotating the adjustment knob, the adjustment lever is driven to rotate to wind up the air pressure adjustment tube. The gas inside the air pressure adjustment tube enters the inside of the connecting pipe, and the honey is pressed downward by the increased air pressure, which not only accelerates the filtration of honey but also does not cause contact pollution to the honey. Among them, under the elastic support of the positioning spring, the two positioning plates will closely adhere to the wound air pressure adjustment tube, which is beneficial to discharging the gas inside the air pressure adjustment tube. By integrating the honey extraction and filtration into an integrated device, the intermediate link of honey transfer can be eliminated, and the situation of honey being contaminated during the transfer process can be effectively avoided;
[0022] 2. When in use, the extracted honey flows into the first filter screen inside the filter barrel through the connecting pipe, filtering out common impurities in the honey. The initially filtered honey flows downward under the action of gravity and reaches the fine filter screen. The fine filter screen uses high-precision micropores for filtration, which can effectively remove tiny particles, microorganisms, and colloidal substances in the honey. The finely filtered honey flows into the filter barrel for collection. When the honey flows out from the fine filter screen, the honey is guided to flow outward through the inclined guide ring, which can prevent the pores below the fine filter screen from being blocked due to the honey flowing downward from top to bottom for a long time. The inclined surface at the bottom of the inner surface of the filter barrel is smooth, and the honey flows toward the output channel under the guidance of the feeding inclined plate and is finally output through the output channel;
[0023] 3. When in use, the honeycomb support plate with the honeycomb placed is put into the inside of the rotating cylinder. By starting the hydraulic cylinder, it drives the servo motor to descend until the block is inserted into the inner wall of the I-shaped connecting shaft. Next, start the servo motor to make the honeycomb support plate with the honeycomb rotate rapidly. Under the action of centrifugal force, the honey in the honeycomb will be thrown out. By energizing the heating wire to keep it warm, it neither destroys the nutritional components of the honey nor can make the honey melt, making it easier to be extracted. The honey oozing out from the rotating cylinder will further ooze out through the honey extraction mesh cylinder. The inner diameter of the mesh holes of the honey extraction mesh cylinder is smaller, which can isolate larger impurities such as honeycomb wax debris in the honeycomb. The extracted honey flows downward along the inner wall of the extraction cylinder, and the multi-layer extraction method has the advantage of efficient separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is the first perspective three-dimensional view of an integrated honey extraction and filtration device of the present invention;
[0025] Figure 2 is the second perspective three-dimensional view of an integrated honey extraction and filtration device of the present invention;
[0026] Figure 3 is the partially sectional three-dimensional view of the filtration component of an integrated honey extraction and filtration device of the present invention;
[0027] Figure 4 Partial sectional perspective view of the filter barrel of an integrated honey extraction and filtration device according to the present invention;
[0028] Figure 5 Partial sectional perspective view of the adjustment assembly of an integrated honey extraction and filtration device according to the present invention from the first perspective;
[0029] Figure 6 Partial sectional perspective view of the adjustment assembly of an integrated honey extraction and filtration device according to the present invention from the second perspective;
[0030] Figure 7 Expanded perspective view of the structure of the extraction assembly of an integrated honey extraction and filtration device according to the present invention;
[0031] Figure 8 Expanded sectional perspective view of the structure of the extraction assembly of an integrated honey extraction and filtration device according to the present invention.
[0032] In the figure:
[0033] 1. Filter assembly; 101. Filter barrel; 102. Fine filter screen; 103. Inclined guide ring; 104. First filter screen; 105. Output channel; 106. Anti-slip support leg; 107. Feeding inclined plate; 2. Adjustment assembly; 201. Fixed pipe; 202. Air pressure adjustment pipe; 203. Blocking block; 204. Installation block; 205. Adjustment cylinder; 206. Fixed disc; 207. Rotating shaft; 208. Adjustment knob; 209. Delivery port; 210. Socket; 211. Adjustment lever; 212. Damping bearing; 213. Positioning clamping plate; 214. Limit telescopic rod; 215. Positioning spring; 216. Fixed strip plate; 3. Extraction assembly; 301. Extraction cylinder; 302. Fixed groove; 303. Positioning strip; 304. Hydraulic cylinder; 305. Honey extraction mesh cylinder; 306. Fixed frame; 307. Rotating cylinder; 308. Heating groove; 309. Wire passing groove; 310. Heating wire; 311. Motor bearing plate; 312. Servo motor; 313. I-shaped connecting shaft; 314. Fixed rod; 315. Honeycomb support plate; 316. Sealing cover; 317. Clamping block; 4. Connecting pipe; 5. Speed control valve; 6. Pressure sensor; 7. Support frame. Detailed implementation manners
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
[0035] Embodiment 1: Refer toFigure 1 - Figure 8 As shown in Figure 8 , the present invention provides a technical solution: an integrated honey extraction and filtration device, including a filtration component 1 and an extraction component 3. The filtration component 1 includes a filtration barrel 101, and the extraction component 3 includes an extraction barrel 301. A communication pipe 4 is fixedly connected between the top of the filtration barrel 101 and the bottom of the extraction barrel 301. An adjustment component 2 and a speed control valve 5 are provided on the outer surface of the communication pipe 4. The adjustment component 2 includes an adjustment cylinder 205 and a pneumatic adjustment pipe 202. One end of the adjustment cylinder 205 is fixedly connected to a damping bearing 212, and the inner wall of the damping bearing 212 is fixedly connected to an adjustment rod 211. A socket 210 is provided on the outer surface of the adjustment rod 211, and a delivery port 209 is provided on the outer surface of the adjustment cylinder 205. The pneumatic adjustment pipe 202 is slidably arranged inside the delivery port 209 and the socket 210. Two fixed strip plates 216 are symmetrically fixed on the inner wall of the adjustment cylinder 205. A set of positioning springs 215 are arranged on the opposite sides of the two fixed strip plates 216. A positioning card plate 213 is fixedly connected between the ends of the two sets of positioning springs 215. By rotating the adjustment rod 211 to wind the pneumatic adjustment pipe 202, it is used to adjust the internal pressure of the communication pipe 4. The other end of the pneumatic adjustment pipe 202 is fixedly connected to a fixed pipe 201. One end of the fixed pipe 201 fixedly penetrates through the inner wall of the communication pipe 4. One end of the pneumatic adjustment pipe 202 is fixedly connected to a blocking block 203. An installation block 204 is fixedly connected to the outer surface of the adjustment cylinder 205, and the installation block 204 is fixedly installed on the outer surface of the communication pipe 4. The other end of the adjustment cylinder 205 is fixedly connected to a fixed disc 206. One end of the adjustment rod 211 is fixedly connected to a rotating shaft 207, and an adjustment knob 208 is fixedly connected to the outer surface of the rotating shaft 207. The speed control valve 5 is used to adjust the honey transfer speed. A limiting telescopic rod 214 is arranged inside each positioning spring 215, and the limiting telescopic rod 214 is fixed between the positioning card plate 213 and the fixed strip plate 216. A pressure sensor 6 is arranged on the top of the filtration barrel 101, and the pressure sensor 6 is used to monitor the internal pressure of the communication pipe 4 during honey filtration.
[0036] In this embodiment, during use, first place the honeycomb in the extraction component 3 for honey extraction. The extracted honey flows into the interior of the filtration component 1 through the connecting pipe 4 for filtration, thereby obtaining clean and high-quality honey. The inner wall of the connecting pipe 4 is smooth and will not cause the honey to stick to its surface. Similarly, the materials that the honey contacts during the extraction and filtration processes are all set to be smooth, and will not cause serious wall-hanging phenomenon of the honey. By integrating the honey extraction and filtration into an integrated device, the intermediate link of honey transfer can be eliminated, and the situation of honey being contaminated during the transfer process can be effectively avoided. When the extracted honey enters the filtration barrel 101 through the connecting pipe 4, the flow rate of the honey can be controlled by adjusting the speed control valve 5. Close the speed control valve 5 and rotate the adjustment knob 208 to drive the adjustment lever 211 to rotate. When rotating, the damping bearing 212 will provide resistance when the adjustment lever 211 rotates to prevent it from automatically rotating back. When the adjustment lever 211 rotates, the air pressure adjustment pipe 202 is wound up, and the gas inside the air pressure adjustment pipe 202 enters the interior of the connecting pipe 4. The honey is pressed downward by using the increased air pressure, which not only accelerates the filtration of the honey but also does not cause contact contamination to the honey. Among them, the two positioning cards 213 are closely attached to the wound-up air pressure adjustment pipe 202 under the elastic support of the positioning spring 215, which is beneficial to exhausting the gas inside the air pressure adjustment pipe 202.
[0037] Embodiment Two: Figure 1 - Figure 8 As shown in the figure, a plurality of anti-slip legs 106 are fixedly connected to the bottom of the filtration barrel 101. An output channel 105 is fixedly connected to the outer surface of the filtration barrel 101 near the bottom surface. An inclined feeding plate 107 is fixedly connected to the inner bottom surface of the filtration barrel 101, and the inclined feeding plate 107 is used to guide the filtered honey to the output channel 105. A pressure sensor 6 is arranged at the top of the filtration barrel 101, and the pressure sensor 6 is used to monitor the internal pressure of the connecting pipe 4 during honey filtration. A primary filter screen 104 is fixedly connected to the inner top surface of the filtration barrel 101, and the primary filter screen 104 is used for primary filtration. A fine filter screen 102 is fixedly connected to the inner top surface of the filtration barrel 101 near the outside of the primary filter screen 104, and the fine filter screen 102 is used for fine filtration of the honey. A plurality of inclined guide rings 103 are fixedly connected to the outer surface of the fine filter screen 102, and the inclined guide rings 103 are used to guide the honey. A support frame 7 is fixedly connected to the outer surface of the filtration barrel 101, and the top end of the support frame 7 is fixedly installed on the outer surface of the extraction cylinder 301.
[0038] In this embodiment, during use, the extracted honey flows into the primary filter screen 104 inside the filter barrel 101 through the connecting pipe 4. The primary filter screen 104 is made of stainless steel, and the mesh size is between 0.5 and 1 mm, which can filter out common impurities in the honey. The honey after primary filtration flows downward under the action of gravity and reaches the fine filter screen 102. The fine filter screen 102 adopts high-precision microporous filtration, and the filtration aperture is between 0.1 and 0.5 microns, which can effectively remove tiny particles, microorganisms, and colloidal substances in the honey. The honey after fine filtration flows into the filter barrel 101 for collection. When the honey flows out of the fine filter screen 102, the inclined guide ring 103 guides the honey to flow outward, which can prevent the situation that the pores below the fine filter screen 102 are blocked due to the honey flowing downward from top to bottom for a long time. The inclined surface of the inner bottom surface of the filter barrel 101 is smooth, and the honey flows to the output channel 105 under the guidance of the feeding inclined plate 107 and is finally output by the output channel 105.
[0039] Embodiment Three: Figure 1 - Figure 8 As shown, a plurality of positioning bars 303 are fixedly connected to the inner wall of the extraction cylinder 301 near its top. A honey extraction mesh cylinder 305 is placed between the tops of the plurality of positioning bars 303. Two fixing grooves 302 are opened at the top of the extraction cylinder 301. A fixing frame 306 is snap-fitted between the inner walls of the two fixing grooves 302. A rotating cylinder 307 is fixedly connected to the bottom of the fixing frame 306. A plurality of heating grooves 308 and wire grooves 309 are fixedly embedded in the rotating cylinder 307. The inner walls of the heating grooves 308 and the wire grooves 309 are used to arrange heating wires 310. A closing cover 316 is snap-fitted between the inner walls of the two fixing grooves 302. An I-shaped connecting shaft 313 is rotatably connected to the middle inner wall of the closing cover 316. A fixing rod 314 is fixedly connected to the bottom of the I-shaped connecting shaft 313. A plurality of honeycomb support plates 315 are fixedly connected to the outer surface of the fixing rod 314. A hydraulic cylinder 304 is arranged on the outer surface of the extraction cylinder 301 through a bearing plate. The top of the hydraulic cylinder 304 is fixedly connected to a motor bearing plate 311. A servo motor 312 is arranged on the top of the motor bearing plate 311. The output shaft of the servo motor 312 is fixedly connected to a clamping block 317, and the outer surface of the clamping block 317 is engaged with the inner wall of the I-shaped connecting shaft 313.
[0040] In this embodiment, during use, the first step is the extraction of honey. The specific operation steps are as follows: First, cut the honey-filled honeycombs into pieces and evenly place them on each honeycomb support plate 315. The surface of the honeycomb support plate 315 has mesh holes, which can allow honey to flow downward under the action of gravity. After placing, put the honeycomb support plate 315 with the honeycombs into the inside of the rotating cylinder 307. At this time, adjust the closing cover 316 so that its protruding part is stuck inside the fixing groove 302. By starting the hydraulic cylinder 304, drive the servo motor 312 to descend until the clamping block 317 is inserted into the inner wall of the I-shaped connecting shaft 313. Next, start the servo motor 312, rotate its output shaft, thereby driving the I-shaped connecting shaft 313 and the fixed rod 314 to rotate synchronously, and then make the honeycomb support plate 315 with the honeycombs rotate rapidly. Under the action of centrifugal force, the honey in the honeycombs will be thrown out, and the honey seeps out from the mesh holes of the rotating cylinder 307, while the honeycombs remain inside the rotating cylinder 307. At this time, energize the heating wire 310 to keep it warm, which can neither damage the nutritional components of the honey nor melt the honey, making it easier to extract. The honey seeping out from the rotating cylinder 307 will seep through the honey extraction mesh cylinder 305 again. The inner diameter of the mesh holes of the honey extraction mesh cylinder 305 is smaller, which can isolate larger impurities such as beeswax debris in the honeycombs. The extracted honey then flows downward along the inner wall of the extraction cylinder 301. The multi-layer extraction method has the advantage of efficient separation.
[0041] Usage method and working principle of this device: When in use, first place the honeycomb in the extraction component 3 for honey extraction. The extracted honey flows into the interior of the filtration component 1 through the connecting pipe 4 for filtration, so as to obtain clean and high-quality honey. The inner wall of the connecting pipe 4 is smooth and will not cause the honey to stick to its surface. Similarly, the materials that the honey contacts during the extraction and filtration process are all set to be smooth, and will not cause serious wall sticking phenomenon of the honey. The first step is honey extraction, and the specific operation steps are as follows: First, cut the honey-containing honeycomb into pieces and evenly place them on each honeycomb support plate 315. The surface of the honeycomb support plate 315 has mesh holes, which can allow the honey to flow downward under the action of gravity. After placing, put the honeycomb support plate 315 with the honeycomb into the interior of the rotating cylinder 307. At this time, adjust the closing cover 316 so that its protruding part is stuck in the fixing groove 302. By starting the hydraulic cylinder 304, drive the servo motor 312 to descend until the clamping block 317 is inserted into the inner wall of the I-shaped connecting shaft 313. Next, start the servo motor 312 to rotate its output shaft, thereby driving the I-shaped connecting shaft 313 and the fixing rod 314 to rotate synchronously, and then making the honeycomb support plate 315 with the honeycomb rotate rapidly. Under the action of centrifugal force, the honey in the honeycomb will be thrown out, and the honey seeps out from the mesh holes of the rotating cylinder 307, while the honeycomb remains inside the rotating cylinder 307. At this time, energize the heating wire 310 to keep it warm, which will neither damage the nutritional components of the honey nor can make the honey melt and be more easily extracted. The honey seeping out from the rotating cylinder 307 will seep out through the honey extraction mesh cylinder 305 again. The inner diameter of the mesh holes of the honey extraction mesh cylinder 305 is smaller, which can isolate larger impurities such as beeswax debris in the honeycomb. The extracted honey flows downward along the inner wall of the extraction cylinder 301. The extracted honey flows into the first filter screen 104 inside the filter bucket 101 through the connecting pipe 4. The first filter screen 104 is made of stainless steel, and the mesh hole size is between 0.5 and 1 mm, which can filter out common impurities in the honey. The initially filtered honey flows downward under the action of gravity and flows into the fine filter screen 102. The fine filter screen 102 adopts high-precision microporous filtration, and the filtration pore diameter is between 0.1 and 0.Between 5 microns, it can effectively remove tiny particles, microorganisms and colloidal substances in honey. The refined honey flows into the filter barrel 101 for collection. When the honey flows out from the fine filter screen 102, the inclined guide ring 103 guides the honey to flow outwards, which can prevent the situation that the honey flowing out from the inside of the fine filter screen 102 flows downwards from top to bottom for a long time, causing the pores below the fine filter screen 102 to be blocked. The inclined surface of the inner bottom surface of the filter barrel 101 is smooth. The honey flows towards the output channel 105 under the guidance of the feed inclined plate 107 and is finally output by the output channel 105. When the extracted honey enters the filter barrel 101 through the connecting pipe 4, the flow rate of the honey can be controlled by adjusting the speed control valve 5. Close the speed control valve 5 and rotate the adjustment knob 208 to drive the adjustment rod 211 to rotate. When rotating, the damping bearing 212 will provide resistance when the adjustment rod 211 rotates to prevent it from automatically rotating back. When the adjustment rod 211 rotates, the air pressure adjustment pipe 202 will be wound up. The gas inside the air pressure adjustment pipe 202 enters the inside of the connecting pipe 4, and the honey is pressed down by using the increased air pressure. Among them, the two positioning clamping plates 213 are closely attached to the wound-up air pressure adjustment pipe 202 under the elastic support of the positioning spring 215, so as to be conducive to exhausting the gas inside the air pressure adjustment pipe 202.
[0042] The wiring diagrams of the hydraulic cylinder 304, heating wire 310, servo motor 312 and pressure sensor 6 in the present invention belong to the common knowledge in the field. Their working principles are already known technologies, and their models are selected according to actual use. Therefore, the control methods and wiring arrangements of the hydraulic cylinder 304, heating wire 310, servo motor 312 and pressure sensor 6 will not be explained in detail.
[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An integrated honey extraction and filtration device, comprising a filtration component (1) and an extraction component (3). The filtration component (1) includes a filtration barrel (101), and the extraction component (3) includes an extraction barrel (301). A communication pipeline (4) is fixedly connected and communicated between the top of the filtration barrel (101) and the bottom of the extraction barrel (301). An adjustment component (2) and a speed control valve (5) are provided on the outer surface of the communication pipeline (4), and it is characterized in that: The adjusting assembly (2) includes an adjusting cylinder (205) and a pneumatic adjusting tube (202). One end of the adjusting cylinder (205) is fixedly connected to a damping bearing (212). The inner wall of the damping bearing (212) is fixedly connected to an adjusting rotating rod (211). A socket (210) is formed on the outer surface of the adjusting rotating rod (211). A delivery port (209) is formed on the outer surface of the adjusting cylinder (205). The pneumatic adjusting tube (202) is slidably arranged inside the delivery port (209) and the socket (210). Two fixed strip plates (216) are symmetrically fixed to the inner wall of the adjusting cylinder (205). A set of positioning springs (215) are arranged on the opposite sides of the two fixed strip plates (216). A positioning clamping plate (213) is fixedly connected between the ends of the two sets of positioning springs (215). By rotating the adjusting rotating rod (211) to wind the pneumatic adjusting tube (202), it is used to adjust the pressure inside the connecting pipe (4).
2. The integrated honey extraction and filtration device according to claim 1, wherein: The other end of the pneumatic adjusting tube (202) is fixedly connected to a fixed tube (201). One end of the fixed tube (201) fixedly penetrates through the inner wall of the connecting pipe (4). One end of the pneumatic adjusting tube (202) is fixedly connected to a blocking block (203). An installation block (204) is fixedly connected to the outer surface of the adjusting cylinder (205). The installation block (204) is fixedly installed on the outer surface of the connecting pipe (4).
3. The integrated honey extraction and filtration device according to claim 2, characterized in that: The other end of the adjusting cylinder (205) is fixedly connected to a fixed disc (206). One end of the adjusting rotating rod (211) is fixedly connected to a rotating shaft (207). An adjusting knob (208) is fixedly connected to the outer surface of the rotating shaft (207). The speed control valve (5) is used to adjust the honey transfer speed. A limit telescopic rod (214) is arranged inside each positioning spring (215). The limit telescopic rod (214) is fixed between the positioning clamping plate (213) and the fixed strip plate (216).
4. The integrated honey extraction and filtration device according to claim 3, characterized in that: A plurality of anti-slip legs (106) are fixedly connected to the bottom of the filter barrel (101). An output channel (105) is fixedly connected to the outer surface of the filter barrel (101) near the bottom surface. An inclined feeding chute (107) is fixedly connected to the inner bottom surface of the filter barrel (101), and the feeding chute (107) is used to guide the filtered honey to flow towards the output channel (105). A pressure sensor (6) is arranged at the top of the filter barrel (101), and the pressure sensor (6) is used to monitor the pressure inside the connecting pipe (4) during honey filtration.
5. The integrated honey extraction and filtration device according to claim 4, characterized in that: The inner top surface of the filtering barrel (101) is fixedly connected with a primary filter screen (104), and the primary filter screen (104) is used for primary filtration. The inner top surface of the filtering barrel (101) near the outside of the primary filter screen (104) is fixedly connected with a fine filter screen (102), and the fine filter screen (102) is used for fine filtration of honey. The outer surface of the fine filter screen (102) is fixedly connected with a plurality of inclined guide rings (103), and the inclined guide rings (103) are used for guiding the flow of honey. The outer surface of the filtering barrel (101) is fixedly connected with a support frame (7), and the top end of the support frame (7) is fixedly installed on the outer surface of the extraction barrel (301).
6. The integrated honey extraction and filtration device according to claim 5, characterized in that: A plurality of positioning bars (303) are fixedly connected to the inner wall of the extraction barrel (301) near its top. A honey extraction net barrel (305) is placed between the tops of the plurality of positioning bars (303). Two fixing grooves (302) are opened at the top of the extraction barrel (301).
7. The integrated honey extraction and filtration device according to claim 6, characterized in that: A fixing frame (306) is snap-connected between the inner walls of the two fixing grooves (302). The bottom of the fixing frame (306) is fixedly connected with a rotating cylinder (307). A plurality of heating grooves (308) and wire grooves (309) are fixedly embedded in the rotating cylinder (307). The inner walls of the heating grooves (308) and the wire grooves (309) are both used for arranging heating wires (310).
8. The integrated honey extraction and filtration device according to claim 7, characterized in that: A closing cover (316) is snap-connected between the inner walls of the two fixing grooves (302). An I-shaped connecting shaft (313) is rotatably connected to the middle inner wall of the closing cover (316). A fixing rod (314) is fixedly connected to the bottom of the I-shaped connecting shaft (313). A plurality of honeycomb support plates (315) are fixedly connected to the outer surface of the fixing rod (314).
9. The integrated honey extraction and filtration device according to claim 8, characterized in that: A hydraulic cylinder (304) is arranged on the outer surface of the extraction barrel (301) through a bearing plate. The top end of the hydraulic cylinder (304) is fixedly connected with a motor bearing plate (311). A servo motor (312) is arranged on the top of the motor bearing plate (311). The output shaft of the servo motor (312) is fixedly connected with a clamping block (317). The outer surface of the clamping block (317) is engaged with the inner wall of the I-shaped connecting shaft (313).
10. A method for using an integrated honey extraction and filtration device, characterized in that, Using the honey extraction and filtration integrated device according to claim 9, the following steps are included: S1. First, cut the honey - filled honeycombs into pieces and evenly place them on each honeycomb support plate (315). The surface of the honeycomb support plate (315) has mesh holes, which can allow honey to flow downward under the action of gravity. After placing, put the honeycomb support plate (315) with honeycombs into the interior of the rotating cylinder (307). At this time, adjust the closing cover (316) so that its protruding part is stuck inside the fixed groove (302). By starting the hydraulic cylinder (304), drive the servo - motor (312) to descend until the clamping block (317) is inserted into the inner wall of the I - shaped connecting shaft (313). Next, start the servo - motor (312) to rotate its output shaft, thereby driving the I - shaped connecting shaft (313) and the fixed rod (314) to rotate synchronously, and then making the honeycomb support plate (315) with honeycombs rotate rapidly. Under the action of centrifugal force, the honey in the honeycombs will be thrown out, and the honey seeps out from the mesh holes of the rotating cylinder (307), while the honeycombs remain inside the rotating cylinder (307). S2. Energize the heating wire (310) to keep it warm. The honey seeping out from the rotating cylinder (307) will seep through the honey - extracting mesh cylinder (305). The inner diameter of the mesh holes of the honey - extracting mesh cylinder (305) is smaller, and the extracted honey then flows downward along the inner wall of the extraction cylinder (301). S3. The extracted honey flows into the primary filter screen (104) inside the filter barrel (101) through the connecting pipe (4). The primary filter screen (104) is made of stainless steel, and the mesh size is between 0.5 and 1 mm. The initially filtered honey flows downward under the action of gravity and flows into the fine filter screen (102). The fine filter screen (102) uses high - precision microporous filtration, and the filtration pore diameter is between 0.1 and 0.5 microns. The finely filtered honey flows into the filter barrel (101) for collection. When the honey flows out from the fine filter screen (102), it is guided to flow outward by the inclined guide ring (103). The honey is guided by the feeding inclined plate (107) to flow towards the output channel (105) and is finally output through the output channel (105). S4. When the extracted honey enters the filter barrel (101) through the connecting pipe (4), the flow rate of the honey can be controlled by adjusting the speed - regulating valve (5). Close the speed - regulating valve (5). By rotating the adjusting knob (208), drive the adjusting lever (211) to rotate. When the adjusting lever (211) rotates, the air - pressure regulating pipe (202) is wound up. The gas inside the air - pressure regulating pipe (202) enters the interior of the connecting pipe (4), and the honey is pressed downward by using the increased air pressure. Among them, the two positioning clamping plates (213) are closely attached to the wound - up air - pressure regulating pipe (202) under the elastic support of the positioning spring (215).