A quantitative filling device for lubricating oil production and processing

Abstract

The present invention relates to a quantitative filling device for lubricating oil production and processing, and relates to the field of filling technology. The device comprises a filling bracket, a filling height adjustment system, a filling lifting system and several filling systems. Each filling system comprises a filling tube, a filling opening and closing device, a pressurized air extraction device and a flexible sealing device. The filling tube is installed on the filling lifting system. A filling outlet is provided at the bottom of the filling tube. The filling opening and closing device is installed on the filling tube and the filling opening and closing device extends into the filling outlet. The flexible sealing device is installed on the filling opening and closing device near the filling outlet. The pressurized air extraction device comprises a pressurized air extraction piston, an air extraction control plug and an air release reference plug. The air release reference plug is installed on the filling outlet. The filling opening and closing device is provided with an air extraction pipeline. When the filling opening and closing device descends, the air extraction control plug is driven to descend until it contacts the air release reference plug and then opens the air extraction pipeline to prevent excess oil from dripping.

Description

Technical Field

[0001] The present invention relates to the field of filling technology, in particular to a quantitative filling device for lubricating oil production and processing. Background Art

[0002] Lubricant filling refers to the process of injecting lubricant into a container. This process requires a series of preparation and operation steps. Before filling the lubricant, the operator needs to prepare the filling equipment, including filling machines, metering tanks, and other equipment, ensure the electrical and air supply of these equipment is stable, ensure that all equipment and accessories are working properly, ensure that the quality of the lubricant and packaging materials meets the requirements, filter the lubricant, and heat the lubricant to ensure that the lubricant meets the filling requirements.

[0003] There are many types of lubricant filling machines, among which fully automatic ones are widely used in the pharmaceutical, food, and daily chemical industries. They utilize piston metering and integrate electromechanical and pneumatic systems, offering stable and reliable performance, high filling accuracy, and strong adaptability. Depending on the filling volume, multiple filling nozzles can be designed to accommodate liquids of varying viscosities and various containers.

[0004] When filling, the existing filling machine is prone to oil dripping from the filling tube. After the filled bottles are transported away by the conveyor belt, the dripping lubricating oil may drip onto the conveyor belt, causing pollution and waste. Summary of the Invention

[0005] In order to overcome the technical defects of the prior art, the present invention provides a quantitative filling device for lubricating oil production and processing to prevent excess oil from dripping;

[0006] The technical solution adopted by the present invention is:

[0007] A quantitative filling device for lubricating oil production and processing, comprising a filling support, a filling height adjustment system, a filling lifting system and several filling systems, wherein the filling height adjustment system is mounted on the filling support, the filling lifting system is mounted on the lower side of the filling height adjustment system, each of the filling systems is mounted on the filling lifting system, each of the filling systems comprises a filling pipe, a filling opening and closing device, a pressurized air extraction device and a flexible sealing device, the filling pipe is divided into a disconnecting power chamber, an air extraction power chamber and a filling chamber in sequence from top to bottom by a first partition plate and a second partition plate, the filling pipe is mounted on the filling lifting system, a filling outlet is provided at the bottom of the filling pipe, the filling opening and closing device is slidably mounted in the disconnecting power chamber and the filling opening and closing device extends into the filling outlet, the disconnecting power chamber is The force chamber is connected to an air source, which drives the filling opening and closing device to rise and fall. The flexible sealing device is installed in the filling opening and closing device near the filling outlet. The flexible sealing device seals the filling outlet under the drive of the filling opening and closing device. The pressurized air pumping device includes a pressurized air pumping piston, an air pumping control plug and a deflation reference plug. The deflation reference plug is installed on the filling outlet. The filling opening and closing device is provided with an air pumping pipe. The air pumping control plug is slidably installed in the air pumping pipe. The pressurized air pumping piston slides along the air pumping power chamber. The pressurized air pumping piston is installed on the filling opening and closing device. The air pumping pipe is connected to the air pumping power chamber on the upper side of the pressurized air pumping piston. When the filling opening and closing device descends, the air pumping control plug is driven to descend until it contacts the deflation reference plug and thus opens the air pumping pipe.

[0008] Preferably, the filling support comprises a top plate and a plurality of guide pillars, the top plate is mounted on top of each of the guide pillars, and each of the guide pillars is mounted vertically and in parallel.

[0009] Preferably, the filling height adjustment system includes a filling height adjustment plate, a filling height adjustment motor and a filling height adjustment screw. The filling height adjustment plate is slidably mounted on the filling bracket, the filling height adjustment motor is mounted on the filling bracket, the filling height adjustment screw is mounted on the output end of the filling height adjustment motor, the filling height adjustment screw is connected to the filling height adjustment plate through a threaded pair, and the filling lifting system is mounted on the filling height adjustment plate.

[0010] Preferably, the filling lifting system includes a filling lifting cylinder and a filling lifting plate, the filling lifting cylinder is installed on the filling height adjustment system, the filling lifting plate is slidably installed on the filling bracket, and the filling lifting plate is installed at the output end of the filling lifting cylinder.

[0011] Preferably, the filling opening and closing device includes a filling opening and closing rod and a filling opening and closing piston, the filling opening and closing piston is installed on the top of the filling opening and closing rod, the filling opening and closing piston slides along the separating power chamber of the filling tube, and the flexible sealing device is installed on the filling opening and closing rod near the filling outlet.

[0012] Preferably, a one-way downward oil drain check valve is provided on the second partition plate.

[0013] Preferably, the upper side of the air extraction control plug is wider than the lower side of the air extraction control plug, and the air extraction control plug is hung at the end of the air extraction pipeline. When the air extraction control plug moves upward, the air extraction pipeline is opened.

[0014] Preferably, the flexible sealing device is formed by a silicone sleeve that is sleeved on the filling opening and closing device, and the thickness of the silicone sleeve is greater than 2 mm.

[0015] The beneficial effects of the present invention are:

[0016] The filling height adjustment system is installed on the filling bracket, and the filling lifting system is installed on the lower side of the filling height adjustment system. The filling height adjustment system adjusts the height of the filling lifting system according to the height of the container. Each filling system is installed on the filling lifting system, which drives each filling system to descend during filling.

[0017] Each filling system includes a filling tube, a filling opening and closing device, a pressurized air extraction device and a flexible sealing device. The filling tube is divided into a disconnecting power chamber, an air extraction power chamber and a filling chamber in sequence from top to bottom by a first partition plate and a second partition plate. The filling tube is installed on the filling lifting system. A filling outlet is provided at the bottom of the filling tube. The filling opening and closing device is slidably installed in the disconnecting power chamber and the filling opening and closing device extends into the filling outlet. The disconnecting power chamber is connected to an air source to push the filling opening and closing device to rise and fall. The flexible sealing device is installed on the filling opening and closing device near the filling outlet. The flexible sealing device seals the filling outlet under the drive of the filling opening and closing device, thereby realizing the opening and closing of the filling outlet.

[0018] The pressurized air extraction device includes an air extraction power chamber, a pressurized air extraction piston, an air extraction control plug and an air release reference plug. The air release reference plug is installed on the filling outlet. The filling opening and closing device is provided with an air extraction pipeline. The air extraction control plug is slidably installed in the air extraction pipeline. The pressurized air extraction piston slides along the air extraction power chamber. The pressurized air extraction piston is installed on the filling opening and closing device. The air extraction pipeline is connected to the air extraction power chamber on the upper side of the pressurized air extraction piston. When the filling opening and closing device descends, the air extraction control plug is driven to descend until it presses against the air release reference plug to enter. When the vacuum pipe is opened and the pressurized vacuum piston is pressed down by the filling opening and closing device, the negative pressure in the vacuum power chamber area between the pressurized vacuum piston and the first partition plate gradually increases, and when the filling opening and closing device descends to the lower limit position, the deflation reference plug blocks the vacuum control plug, thereby realizing the opening of the vacuum pipe. Under the action of negative pressure, the excess lubricating oil is sucked into the vacuum power chamber on the lower side of the pressurized vacuum piston. When the filling opening and closing device rises, the vacuum pipe is closed under the action of gravity of the vacuum control plug to prevent excess oil from dripping. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 Schematic diagram of the filling system structure.

[0021] Figure 3 A cross-sectional diagram of the filling system.

[0022] Figure 4 for Figure 3 Enlarged schematic diagram of point A in the middle.

[0023] Figure 5 This is a schematic diagram of the installation position of the present invention.

[0024] Description of reference numerals:

[0025] 1. Filling bracket; 11. Top plate; 12. Guide column;

[0026] 2. Filling height adjustment system; 21. Filling height adjustment plate; 22. Filling height adjustment motor; 23. Filling height adjustment screw;

[0027] 3. Filling lifting system; 31. Filling lifting cylinder; 32. Filling lifting plate;

[0028] 4. Filling system; 41. Filling tube; 411. Filling outlet; 412. First partition plate; 413. Second partition plate; 414. Disconnecting power chamber; 415. Pumping power chamber; 4151. First one-way valve; 4152. Second one-way valve; 416. Filling chamber; 42. Filling opening and closing device; 421. Pumping pipe; 423. Filling opening and closing rod; 424. Filling opening and closing piston; 43. Pressurized pumping device; 432. Pressurized pumping piston; 433. Pumping control plug; 434. Degassing reference plug; 435. Oil drain check valve; 44. Flexible sealing device;

[0029] 5. Conveyor belt. DETAILED DESCRIPTION

[0030] The present invention will be further described below in conjunction with the accompanying drawings:

[0031] like Figure 1 As shown in Figure 5, this embodiment provides a quantitative filling device for lubricating oil production and processing, which is installed on the side of the conveyor belt 5. The quantitative filling device includes a filling bracket 1, a filling height adjustment system 2, a filling lifting system 3 and a plurality of filling systems 4. The filling height adjustment system 2 is installed on the filling bracket 1, and the filling lifting system 3 is installed on the lower side of the filling height adjustment system 2. The filling height adjustment system 2 adjusts the height of the filling lifting system 3 according to the height of the container. Each filling system 4 is installed on the filling lifting system 3, thereby driving each filling system 4 to descend during filling.

[0032] Each filling system 4 includes a filling tube 41, a filling opening and closing device 42, a pressurized air extraction device 43 and a flexible sealing device 44. The filling tube 41 is divided into a disconnecting power chamber 414, an air extraction power chamber 415 and a filling chamber 416 from top to bottom by a first partition plate 412 and a second partition plate 413. The filling tube 41 is installed on the filling lifting system 3. A filling outlet 411 is provided at the bottom of the filling tube 41. The filling opening and closing device 42 is slidably installed in the disconnecting power chamber 414 and the filling opening and closing device 42 extends into the filling outlet 411. The disconnecting power chamber 414 is connected to an air source to push the filling opening and closing device 42 to rise and fall. The flexible sealing device 44 is installed on the filling opening and closing device 42 near the filling outlet 411. The flexible sealing device 44 seals the filling outlet 411 under the drive of the filling opening and closing device 42, thereby realizing the opening and closing of the filling outlet 411.

[0033] Specifically, the pressurized air pumping device 43 includes a pressurized air pumping piston 432, an air pumping control plug 433 and an air release reference plug 434. The air release reference plug 434 is installed on the filling outlet 411. The filling opening and closing device 42 is provided with an air pumping pipe 421. The air pumping control plug 433 is slidably installed in the air pumping pipe 421. The pressurized air pumping piston 432 slides along the air pumping power chamber 415. The pressurized air pumping piston 432 is installed on the filling opening and closing device 42. The air pumping pipe 421 is connected to the air pumping power chamber 415 on the upper side of the pressurized air pumping piston 432. When the filling opening and closing device 42 descends, the air pumping control plug 433 is driven to descend until it touches the air release reference plug 434. The plug 434 then opens the exhaust pipe 421. When the pressurized exhaust piston 432 is pressed down by the filling opening and closing device 42, the negative pressure in the exhaust power chamber 415 area between the pressurized exhaust piston 432 and the first partition plate 412 gradually increases. When the filling opening and closing device 42 drops to the lower limit position, the deflation reference plug 434 blocks the exhaust control plug 433, thereby opening the exhaust pipe 421. Under the action of negative pressure, the excess lubricating oil is sucked into the exhaust power chamber 415 on the lower side of the pressurized exhaust piston 432. When the filling opening and closing device 42 rises, the exhaust pipe 421 is closed under the action of gravity of the exhaust control plug 433 to prevent excess oil from dripping.

[0034] In order to periodically generate negative pressure in the area of the suction power chamber 415 between the pressurized suction piston 432 and the first partition plate 412, a one-way outward first check valve 4151 is provided on the suction power chamber 415 between the pressurized suction piston 432 and the first partition plate 412. In order to timely discharge the lubricating oil in the area of the suction power chamber 415 between the pressurized suction piston 432 and the second partition plate 413, a one-way inward second check valve 4152 is provided on the suction power chamber 415 between the pressurized suction piston 432 and the second partition plate 413.

[0035] Specifically, the filling support 1 includes a top plate 11 and a plurality of guide columns 12 . The top plate 11 is mounted on top of each guide column 12 . Each guide column 12 is mounted vertically and parallelly, thereby providing guidance for the filling height adjustment system 2 and the filling lifting system 3 .

[0036] Specifically, the filling height adjustment system 2 includes a filling height adjustment plate 21, a filling height adjustment motor 22 and a filling height adjustment screw 23. The filling height adjustment plate 21 is slidably installed on the filling bracket 1, the filling height adjustment motor 22 is installed on the filling bracket 1, and the filling height adjustment screw 23 is installed at the output end of the filling height adjustment motor 22. The filling height adjustment screw 23 is connected to the filling height adjustment plate 21 through a threaded pair. The filling lifting system 3 is installed on the filling height adjustment plate 21, thereby realizing the height adjustment of the filling lifting system 3.

[0037] Specifically, the filling lifting system 3 includes a filling lifting cylinder 31 and a filling lifting plate 32. The filling lifting cylinder 31 is installed on the filling height adjustment system 2, and the filling lifting plate 32 is slidably installed on the filling bracket 1. The filling lifting plate 32 is installed at the output end of the filling lifting cylinder 31, and drives the filling lifting plate 32 to descend during filling, and drives the filling lifting plate 32 to rise after filling is completed.

[0038] Specifically, the filling opening and closing device 42 includes a filling opening and closing rod 423 and a filling opening and closing piston 424. The filling opening and closing piston 424 is installed on the top of the filling opening and closing rod 423. The filling opening and closing piston 424 slides along the separating power chamber 414 of the filling tube 41. The flexible sealing device 44 is installed on the filling opening and closing rod 423 near the filling outlet 411 to achieve a stable seal.

[0039] Specifically, a one-way downward oil discharge check valve 435 is provided on the second partition plate 413 , and when the pressurized air extraction piston 432 moves downward, excess oil is discharged into the filling chamber 416 .

[0040] Specifically, the upper side of the exhaust control plug 433 is wider than the lower side of the exhaust control plug 433. The exhaust control plug 433 is hung at the end of the exhaust pipe 421. When the exhaust control plug 433 moves upward, the exhaust pipe 421 is opened, thereby realizing the opening and closing of the exhaust pipe 421.

[0041] Specifically, the flexible sealing device 44 is formed by a silicone sleeve that is sleeved on the filling opening and closing device 42. The thickness of the silicone sleeve is greater than 2 mm, which can achieve air extraction and oil absorption and prevent excess oil from dripping.

[0042] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A quantitative filling device for lubricating oil production and processing, characterized in that: It includes a filling bracket, a filling height adjustment system, a filling lifting system and several filling systems, the filling height adjustment system is installed on the filling bracket, the filling lifting system is installed on the lower side of the filling height adjustment system, each of the filling systems is installed on the filling lifting system, each of the filling systems includes a filling tube, a filling opening and closing device, a pressurized air extraction device and a flexible sealing device, the filling tube is divided into a disconnecting power chamber, an air extraction power chamber and a filling chamber in sequence from top to bottom by a first partition plate and a second partition plate, the filling tube is installed on the filling lifting system, a filling outlet is provided at the bottom of the filling tube, the filling opening and closing device is slidably installed in the disconnecting power chamber and the filling opening and closing device extends into the filling outlet, the disconnecting power chamber is connected to an air source and then The filling opening and closing device is pushed to rise and fall, and the flexible sealing device is installed in the filling opening and closing device near the filling outlet. The flexible sealing device seals the filling outlet under the drive of the filling opening and closing device, and the pressurized air extraction device includes a pressurized air extraction piston, an air extraction control plug and an air release reference plug. The air release reference plug is installed on the filling outlet. The filling opening and closing device is provided with an air extraction pipe, and the air extraction control plug is slidably installed in the air extraction pipe. The pressurized air extraction piston slides along the air extraction power chamber. The pressurized air extraction piston is installed on the filling opening and closing device, and the air extraction pipe is connected to the air extraction power chamber on the upper side of the pressurized air extraction piston. When the filling opening and closing device descends, the air extraction control plug is driven to descend until it contacts the air release reference plug and then opens the air extraction pipe.

2. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that: The filling support comprises a top plate and a plurality of guide pillars, wherein the top plate is mounted on the top of each of the guide pillars, and each of the guide pillars is mounted vertically and in parallel.

3. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that: The filling height adjustment system includes a filling height adjustment plate, a filling height adjustment motor and a filling height adjustment screw. The filling height adjustment plate is slidably mounted on the filling bracket, the filling height adjustment motor is mounted on the filling bracket, the filling height adjustment screw is mounted on the output end of the filling height adjustment motor, the filling height adjustment screw is connected to the filling height adjustment plate through a threaded pair, and the filling lifting system is mounted on the filling height adjustment plate.

4. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that: The filling lifting system includes a filling lifting cylinder and a filling lifting plate. The filling lifting cylinder is installed on the filling height adjustment system. The filling lifting plate is slidably installed on the filling bracket. The filling lifting plate is installed at the output end of the filling lifting cylinder.

5. The quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that: The filling opening and closing device includes a filling opening and closing rod and a filling opening and closing piston. The filling opening and closing piston is installed on the top of the filling opening and closing rod. The filling opening and closing piston slides along the dividing power chamber of the filling tube. The flexible sealing device is installed on the filling opening and closing rod near the filling outlet.

6. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that: The second partition plate is provided with a one-way downward oil drain check valve.

7. A quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that: The upper side of the air extraction control plug is wider than the lower side of the air extraction control plug. The air extraction control plug is hung at the end of the air extraction pipeline. When the air extraction control plug moves upward, the air extraction pipeline is opened.

8. The quantitative filling device for lubricating oil production and processing according to claim 1, characterized in that: The flexible sealing device is formed by a silicone sleeve that is sleeved on the filling opening and closing device, and the thickness of the silicone sleeve is greater than 2 mm.

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