Induction processing device and induction processing technology

Abstract

The present application discloses an inductor processing device and an inductor processing process, which relate to the field of inductor processing. An inductor processing device of the present application includes a machine table, a supporting seat, a first magnetic core loading mechanism, a coil loading mechanism, a first transfer mechanism, a tray circulation mechanism, a second magnetic core loading mechanism, a die-casting mechanism and a discharge mechanism. In the inductor processing device of the present application, the first magnetic core loading mechanism and the coil loading mechanism thereon can cooperate with each other and deliver the coil and the first magnetic core to the supporting seat to form an assembly, the transfer mechanism can transfer the assembly to the tray circulation mechanism, the second magnetic core loading mechanism can assemble the second magnetic core on the first magnetic core during the circulation stroke of the tray circulation mechanism, and after assembly, the tray circulation mechanism can directly drive the tray into the die-casting mechanism and complete the die-casting of the inductor, which can avoid relative dislocation or separation between the first magnetic core and the second magnetic core before die-casting, ensure the normal progress of the die-casting process, and improve the inductor processing efficiency.

Description

Technical Field

[0001] The present application relates to the field of induction processing technology, and in particular to an induction processing device and an induction processing technology. Background Art

[0002] With the rapid development of electronic information technology, inductors, as a key electronic component, are widely used in power circuits, signal processing, wireless communications, and other fields. From consumer electronics like smartphones and tablets to automotive electronics systems, industrial automation equipment, and high-end fields like aerospace, the performance and quality of inductors directly impact the stability and reliability of the entire electronic device.

[0003] In the prior art, an inductor generally includes a first magnetic core and a second magnetic core that are relatively fastened together, and a coil accommodated between the first magnetic core and the second magnetic core. During processing, the first magnetic core, the second magnetic core and the coil are first preliminarily assembled into an inductor, and then the inductor is transferred to a hot press for hot pressing by a robot. However, when transferring the inductor, the robot can only adsorb on the first magnetic core or the second magnetic core alone, and the connection strength between the first magnetic core and the second magnetic core of the preliminarily assembled inductor is relatively low, which will cause the first magnetic core and the second magnetic core to be relatively misaligned or separated during the transfer process, which greatly affects the progress of the subsequent die-casting process and reduces the accuracy and efficiency of the inductor processing. Summary of the Invention

[0004] One object of the present application is to provide an induction processing device capable of preventing a first magnetic core and a second magnetic core from being relatively misaligned or separated before die-casting.

[0005] The inductive processing device provided in this application adopts the following technical solution:

[0006] An inductance processing device includes a machine table, a supporting seat is provided on the machine table, a first magnetic core loading mechanism, a coil loading mechanism, a first transfer mechanism and a tray circulation mechanism are provided on the side of the supporting seat, the first magnetic core loading mechanism, the coil loading mechanism and the first transfer mechanism surround the circumference of the supporting seat, the tray circulation mechanism is located at the rear end of the first transfer mechanism, a second magnetic core loading mechanism, a die-casting mechanism and a blanking mechanism are provided on the side of the tray circulation mechanism, the second magnetic core loading mechanism, the die-casting mechanism and the blanking mechanism are arranged at intervals along the circulation direction of the tray circulation mechanism.

[0007] By adopting the above technical solution, the first magnetic core loading mechanism and the coil loading mechanism can cooperate with each other and send the coil and the first magnetic core to the supporting seat to form an assembly, the transfer mechanism can transfer the assembly to the tray circulation mechanism, and the second magnetic core loading mechanism can assemble the second magnetic core on the first magnetic core during the circulation stroke of the tray circulation mechanism. After assembly, the tray circulation mechanism can directly drive the tray into the die-casting mechanism and complete the die-casting of the inductor. In this way, it can effectively avoid relative dislocation or separation between the first magnetic core and the second magnetic core before die-casting, thereby ensuring the normal progress of the die-casting process and improving the inductor processing efficiency.

[0008] Preferably, the induction processing device also includes a turntable rotatable in a vertical direction and provided on the machine platform, and a first driving module for driving the turntable to rotate. There are multiple bearing seats, and the multiple bearing seats are arranged at intervals on the circumferential surface of the turntable. A plurality of workstations are arranged on the circumference of the turntable, and the plurality of workstations include a first loading station, a second loading station and a transfer station. The first magnetic core loading mechanism, the coil loading mechanism and the first transfer mechanism are respectively located on the first loading station, the second loading station and the transfer station.

[0009] By adopting the above technical solution, the first magnetic core loading mechanism, the coil loading mechanism and the transfer mechanism can respectively complete the loading of the first magnetic core, the loading of the coil and the transfer of the assembly in sequence during the rotation of the turntable, without the need to set up an additional conveying mechanism, thereby greatly improving the inductor processing efficiency.

[0010] Preferably, the multiple workstations also include a first waste discharge station, which is located at the front end of the first loading station. A first waste discharge mechanism is provided on the first waste discharge station, and the first waste discharge mechanism includes a first bracket, a first manipulator that can be raised and lowered and moved in a direction close to or away from the turntable and is provided on the first bracket, a second driving module for driving the first manipulator to move, and a waste box provided on the side of the turntable, and the waste box is located below the movement range of the first manipulator.

[0011] By adopting the above technical solution, before loading, the first manipulator can clean the remaining magnetic cores or coils in the supporting seat to prevent the remaining magnetic cores or coils from interfering with subsequent loading and assembly.

[0012] Preferably, the multiple workstations also include a second waste discharge station, which is located at the front end of the first loading station. The second waste discharge station is provided with a second waste discharge mechanism, which includes a second bracket, two waste blowing boxes that can be raised and lowered respectively and are arranged on the second bracket, and a third driving module for driving the two waste blowing boxes to rise and fall. The two waste blowing boxes are symmetrically arranged on the upper and lower sides of the turntable, respectively. Each of the waste blowing boxes has an opening on one side facing the turntable and is connected to an air blowing pipe on the side away from the turntable. The supporting seat can pass between the two openings during the rotation stroke of the turntable.

[0013] By adopting the above technical solution, the two waste blowing boxes can be relatively close to each other and blow air to the supporting seat between them to blow out and collect the remaining magnetic cores, coils or impurities in the supporting seat, so as to prevent the remaining magnetic cores, coils or impurities from interfering with subsequent loading and assembly.

[0014] Preferably, the first transfer mechanism includes a transfer assembly, a first flow channel and a first pushing assembly. The first flow channel is connected to the tray flow mechanism, and includes two first flow channel plates parallel to each other. There is a gap between the two first flow channel plates. The first pushing assembly is located below the gap, and includes a first pushing rack that can be raised and lowered and moved along the extension direction of the first flow channel, and a fourth driving module for driving the first pushing rack to move.

[0015] By adopting the above technical solution, after the transfer component transfers the assembly to the material tray, the first pusher rack can be plugged into the material tray from below the first flow channel and drive the material tray to move, so that the material tray can smoothly enter the material tray flow mechanism.

[0016] Preferably, the tray circulation mechanism includes a second flow channel and a third flow channel, the two ends of the second flow channel are respectively connected to the output end of the first flow channel and the feed end of the die-casting mechanism, the second magnetic core loading mechanism is located on the side of the second flow channel, the two ends of the third flow channel are respectively connected to the discharge end of the die-casting mechanism and the input end of the first flow channel, and the unloading mechanism is located on the side of the third flow channel.

[0017] By adopting the above technical solution, the second flow channel and the third flow channel can respectively transport the material tray through the second magnetic core loading mechanism, the die-casting mechanism and the unloading mechanism in their respective flow strokes to complete assembly, die-casting and unloading. During the entire process, there is no need to rely on a robot for handling, which not only prevents the first magnetic core and the second magnetic core from separating from each other, but also improves the inductor processing efficiency.

[0018] Preferably, the induction processing device also includes a third waste discharge mechanism, the second magnetic core loading mechanism and the third waste discharge mechanism are arranged along the extension direction of the second flow channel, the third waste discharge mechanism includes a fourth flow channel connected to the second flow channel, and a second pushing assembly arranged on the side of the fourth flow channel, the second pushing assembly includes a third bracket, a second pushing rack that can be raised and lowered and moved along the extension direction of the fourth flow channel, and a fifth driving module for driving the second pushing rack to move, and the second pushing rack is located above the fourth flow channel.

[0019] By adopting the above technical solution, the second pusher can discharge the tray containing waste products through the fourth flow channel to the outside, preventing the waste products from entering the die-casting mechanism and producing defective products.

[0020] Preferably, a second transfer mechanism is respectively arranged between the second runner and the feed end of the die-casting mechanism, and between the discharge end of the die-casting mechanism and the third runner, the second transfer mechanism includes a fifth runner, a third pushing assembly arranged on the side of the fifth runner, the third pushing assembly includes a fourth bracket, a third pushing rack which can be raised and lowered and moved along the extension direction of the fifth runner, and a sixth driving module for driving the third pushing rack to move, and the third pushing rack is located above the fifth runner.

[0021] By adopting the above technical solution, the material tray can be transferred between the die-casting mechanism and the material tray circulation mechanism through the cooperation of the third pusher and the fifth flow channel, thereby effectively improving the die-casting efficiency of the inductor.

[0022] Preferably, the blanking mechanism includes a sixth flow channel whose two ends are respectively connected to the input ends of the third flow channel and the first flow channel, and a blanking component arranged on the side of the sixth flow channel. The blanking component includes a fifth bracket, a lower mold base arranged on the fifth bracket, a liftable upper mold base arranged above the lower mold base, and a seventh driving module for driving the upper mold base to rise and fall. A number of blanking rods are provided at the bottom of the upper mold base, and a number of blanking holes are opened on the lower mold base. The number of blanking holes corresponds one-to-one to the number of blanking rods, and a material box is provided below the number of blanking holes.

[0023] By adopting the above technical solution, the material tray can reach the unloading assembly with the cooperation of the third flow channel and the sixth flow channel. Then, several unloading rods and several unloading holes can cooperate with each other and deliver the inductor in the material tray into the material box, effectively improving the unloading efficiency.

[0024] Another object of the present application is to provide an inductance processing technology.

[0025] The inductor processing technology provided in this application adopts the following technical solutions:

[0026] An inductive machining process, based on the above-mentioned inductive machining device, comprises the following steps:

[0027] Step 1: The first magnetic core loading mechanism delivers the first magnetic core to the supporting base, and the coil loading mechanism delivers the coil to the supporting base and assembles the coil and the first magnetic core into an assembly;

[0028] Step 2: The tray transfer mechanism transfers the empty tray to the first transfer mechanism, and the first transfer mechanism transfers the assembly in the support seat into the tray;

[0029] Step 3: The tray transfer mechanism drives the tray to the second magnetic core loading mechanism, and the second magnetic core loading mechanism delivers the second magnetic core into the tray and preliminarily assembles it with the assembly;

[0030] Step 4: The tray transfer mechanism drives the tray to the die-casting mechanism, and the die-casting mechanism die-casts the first magnetic core, coil, and second magnetic core in the tray into an inductor;

[0031] Step 5: The tray transfer mechanism drives the tray to the unloading mechanism, and the unloading mechanism unloads the inductor in the tray.

[0032] By adopting the above technical solution, the first magnetic core loading mechanism and the coil loading mechanism can cooperate with each other and send the coil and the first magnetic core to the supporting seat to form an assembly, the transfer mechanism can transfer the assembly to the tray circulation mechanism, and the second magnetic core loading mechanism can assemble the second magnetic core on the first magnetic core during the circulation stroke of the tray circulation mechanism. After assembly, the tray circulation mechanism can directly drive the tray into the die-casting mechanism and complete the die-casting of the inductor. In this way, it can effectively avoid relative dislocation or separation between the first magnetic core and the second magnetic core before die-casting, thereby ensuring the normal progress of the die-casting process and improving the inductor processing efficiency.

[0033] In summary, the present invention includes at least one of the following beneficial technical effects:

[0034] The first magnetic core loading mechanism and the coil loading mechanism can cooperate with each other and send the coil and the first magnetic core to the supporting seat to form an assembly. The transfer mechanism can transfer the assembly to the tray circulation mechanism. The second magnetic core loading mechanism can assemble the second magnetic core on the first magnetic core during the circulation stroke of the tray circulation mechanism. After assembly, the tray circulation mechanism can directly drive the tray into the die-casting mechanism and complete the die-casting of the inductor. In this way, it can effectively avoid relative dislocation or separation between the first magnetic core and the second magnetic core before die-casting, thereby ensuring the normal progress of the die-casting process and improving the inductor processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1is a schematic structural diagram of the inductive processing device in Example 1 of the present application;

[0036] Figure 2 This is a schematic diagram of a first partial structure of the induction processing device in Example 1 of the present application;

[0037] Figure 3 is a second partial structural diagram of the induction processing device in Example 1 of the present application;

[0038] Figure 4 It is a structural schematic diagram of the die-casting mechanism in Example 1 of the present application.

[0039] Markings in the accompanying drawings:

[0040] 1. Machine platform; 2. Carrying base; 3. First magnetic core loading mechanism; 4. Coil loading mechanism;

[0041] 5. First transfer mechanism; 51. Transfer assembly; 511. Sixth bracket; 512. Third manipulator; 513. Ninth drive module; 52. First flow channel; 53. First pusher assembly; 531. First pusher rack; 532. Fourth drive module;

[0042] 6. Tray transfer mechanism; 61. Second flow channel; 62. Third flow channel;

[0043] 7. Second magnetic core feeding mechanism; 8. Die-casting mechanism;

[0044] 9. Unloading mechanism; 91. Sixth runner; 911. First runner section; 912. Second runner section; 92. Unloading assembly; 921. Fifth bracket; 922. Lower die base; 923. Upper die base; 924. Seventh drive module; 925. Unloading rod; 926. Unloading hole; 927. Material box; 93. Fourth pusher assembly; 931. Fourth pusher rack; 932. Eighth drive module; 94. Fifth pusher assembly; 941. Fifth pusher rack; 942. Eleventh drive module;

[0045] 10. Turntable; 11. First drive module;

[0046] 12. First waste discharge mechanism; 121. First bracket; 122. First manipulator; 123. Second drive module; 124. Waste box;

[0047] 13. Second waste discharge mechanism; 131. Second bracket; 132. Waste blower box; 133. Third drive module; 134. Opening; 135. Air blower;

[0048] 14. Third waste discharge mechanism; 141. Fourth flow channel; 142. Second pusher assembly; 1421. Third bracket; 1422. Second pusher rack; 1423. Fifth drive module;

[0049] 15. Second transfer mechanism; 151. Fifth flow channel; 152. Third pusher assembly; 1521. Fourth bracket; 1522. Third pusher rack; 1523. Sixth drive module;

[0050] 16. First detection camera; 17. Second detection camera; 18. Stop block; 19. Tenth driving module. DETAILED DESCRIPTION

[0051] The following is combined with Figure 1-4 The present invention is described in further detail.

[0052] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0053] Example 1: See Figure 1 , which shows an inductor processing device. The inductor processed by the device includes a first magnetic core, a second magnetic core, and a coil. The first and second magnetic cores are relatively interlocked, and the coil is accommodated between the first and second magnetic cores. The inductor processing device includes a machine 1. A turntable 10 capable of rotating in a vertical direction is provided at one end of the machine 1 in the longitudinal direction, and a first drive module 11 for driving the turntable 10 to rotate. The turntable 10 is arranged horizontally, and the first drive module 11 is a motor disposed at the bottom of the turntable 10.

[0054] Combine Figure 2 As shown, a plurality of supporting seats 2 for carrying inductors are arranged at intervals on the peripheral surface of the turntable 10, and a plurality of workstations are also arranged on the peripheral side of the turntable 10, including a first loading station, a second loading station and a transfer station. The first loading station is provided with a first magnetic core loading mechanism 3 for loading the first magnetic core, the second loading station is provided with a coil loading mechanism 4 for loading the coil, the transfer station is provided with a first transfer mechanism 5, and a tray circulation mechanism 6 for circulating the tray is provided at the rear end of the first transfer mechanism 5. The tray circulation mechanism 6 is provided at the other end of the length direction of the machine 1, and a second magnetic core loading mechanism 7, a die-casting mechanism 8 and a blanking mechanism 9 for loading the second magnetic core are provided on the side of the tray circulation mechanism 6. The second magnetic core loading mechanism 7, the die-casting mechanism 8 and the blanking mechanism 9 are arranged at intervals along the circulation direction of the tray circulation mechanism 6. The machine 1 is also provided with a control mechanism (not shown in the figure) for controlling the overall operation of the inductance processing device.

[0055] Among them, the first magnetic core loading mechanism 3, the coil loading mechanism 4 and the second magnetic core loading mechanism 7 respectively include a vibrating feeding plate and a second manipulator that can move on multiple axes. Both are existing technologies, and the specific structure and principle are not repeated. The die-casting mechanism 8 is a hot press in the existing technology, and the control mechanism is a PLC controller in the existing technology.

[0056] During processing, the supporting seat 2 passes through the first loading station, the second loading station and the transfer station in sequence during the rotation of the turntable 10. The first magnetic core loading mechanism 3 sends the first magnetic core to the supporting seat 2, the coil loading mechanism 4 sends the coil to the first magnetic core, and the transfer mechanism transfers the assembly of the first magnetic core and the coil to the tray on the tray circulation mechanism 6. The second magnetic core loading mechanism 7 can assemble the second magnetic core on the first magnetic core during the circulation stroke of the tray circulation mechanism 6. After assembly, the tray circulation mechanism 6 can directly drive the tray into the die-casting mechanism 8 and complete the hot pressing of the inductor. In this way, it can effectively avoid relative misalignment or separation between the first magnetic core and the second magnetic core before hot pressing, thereby ensuring the normal progress of the hot pressing process and improving the inductor processing efficiency.

[0057] In this embodiment, the multiple workstations also include a first inspection station located between the first loading station and the second loading station, a second inspection station located between the second loading station and the transfer station, and a first waste discharge station located at the front end of the first loading station. The first inspection station and the second inspection station are respectively provided with a first inspection camera 16, and the two first inspection cameras 16 are respectively suspended above the turntable 10. The support seat 2 can pass under the two first inspection cameras 16 in sequence during the rotation of the turntable 10.

[0058] After the first magnetic core loading mechanism 3 and the coil loading mechanism 4 deliver the first magnetic core and the coil to the supporting seat 2, the two first detection cameras 16 can respectively photograph the assembly posture of the first magnetic core and the coil in the supporting seat 2 and transmit the photographing results to the control mechanism. If the assembly posture of the first magnetic core and the coil does not meet the processing requirements, the control mechanism controls the supporting seat 2 to directly pass through the transfer station and reach the first row of waste stations. The transfer mechanism suspends the transfer action when the supporting seat 2 passes.

[0059] In this embodiment, a first waste discharge mechanism 12 is provided at the first waste discharge station. The first waste discharge mechanism 12 comprises a first bracket 121, a first manipulator 122 disposed on the first bracket 121 and movable toward or away from the turntable 10, a second drive module 123 for driving the first manipulator 122, and a waste container 124 disposed to the side of the turntable 10. The waste container 124 is located below the range of motion of the first manipulator 122. The second drive module 123 is a combination of a translation cylinder and a lifting cylinder. After the support base 2 reaches the first waste discharge station, the first manipulator 122 can remove first magnetic cores or coils whose assembly posture does not meet processing requirements during its travel and place them into the waste container 124 to prevent the first magnetic cores or coils from interfering with subsequent loading and assembly.

[0060] A second waste discharge station is also provided between the first waste discharge station and the first loading station. A second waste discharge mechanism 13 is provided on the second waste discharge station. The second waste discharge mechanism 13 includes a second bracket 131, two waste blowing boxes 132 which can be lifted and lowered respectively on the second bracket 131, and a third driving module 133 for driving the two waste blowing boxes 132 to lift and lower. The third driving module 133 is a lifting cylinder. The two waste blowing boxes 132 are symmetrically arranged on the upper and lower sides of the turntable 10. Each waste blowing box 132 has an opening 134 on the side facing the turntable 10 and is connected to an air blowing pipe 135 on the side away from the turntable 10. The air blowing pipe 135 is connected to an external air compressor. The supporting seat 2 can pass between the two openings 134 during the rotation stroke of the turntable 10.

[0061] Among them, a first through hole is opened through the supporting seat 2, and a second through hole connected to the first through hole is opened on the turntable 10. The two waste blowing boxes 132 can be relatively close to each other, and the upper waste blowing box 132 cover is set on the supporting seat 2, and the lower waste blowing box 132 cover is set on the second through hole. Then the two waste blowing boxes 132 blow air relative to each other, and the compressed air blown out can clean the supporting seat 2, so as to blow out the first magnetic core and coil not discharged by the first waste discharge mechanism 12 and the impurities remaining in the supporting seat 2 and accommodate them in the waste blowing box 132, so as to completely prevent the residual magnetic core, coil or impurities from interfering with subsequent loading and assembly.

[0062] In this embodiment, the first transfer mechanism 5 includes a transfer component 51, a first flow channel 52 and a first pushing component 53. The first flow channel 52 extends along the width direction of the machine 1 and is connected to the tray flow mechanism 6. It includes two first flow channel plates parallel to each other. There is a gap between the two first flow channel plates, and the tray is accommodated in the gap. The first pushing component 53 is located below the gap, and includes a first pushing rack 531 that can be raised and lowered and movable along the extension direction of the first flow channel 52, and a fourth driving module 532 for driving the first pushing rack 531 to move. The fourth driving module 532 includes a linear motor for driving the first pushing rack 531 to move horizontally, and a cylinder for driving the first pushing rack 531 to rise and fall. There are several positioning holes on the material tray, and a first positioning rod is provided on the top of the first pushing rack 531. After the transfer component 51 transfers the assembly to the material tray, the first pushing rack 531 can rise and insert the first positioning rod on it into the positioning hole of the material tray. Then the first pushing rack 531 moves horizontally along the extension direction of the first flow channel 52 and transfers the material tray to the material tray circulation mechanism 6.

[0063] Among them, the transfer assembly 51 includes a sixth bracket 511, a third manipulator 512 that can be raised and lowered and can be translated along the direction from the transfer station to the first flow channel 52, and a ninth drive module 513 for driving the third manipulator 512 to move. The ninth drive module 513 includes a motor screw structure for driving the third manipulator 512 to translate, and a cylinder for driving the third manipulator 512 to raise and lower.

[0064] In this embodiment, combined with Figure 3 As shown, the tray circulation mechanism 6 includes a second flow channel 61 and a third flow channel 62. The second flow channel 61 and the third flow channel 62 are both belt conveyors. The two are parallel to each other and extend along the length direction of the machine 1. The two ends of the second flow channel 61 are respectively connected to the output end of the first flow channel 52 and the feed end of the die-casting mechanism 8. The second magnetic core loading mechanism 7 is located on the side of the second flow channel 61. The two ends of the third flow channel 62 are respectively connected to the discharge end of the die-casting mechanism 8 and the input end of the first flow channel 52. The unloading mechanism 9 is located on the side of the third flow channel 62. The second flow channel 61 and the third flow channel 62 can respectively transport the tray through the second magnetic core loading mechanism 7, the die-casting mechanism 8 and the unloading mechanism 9 in their respective circulation strokes to complete assembly, die-casting and unloading. The entire process does not require the use of a robot for handling, which not only prevents the first magnetic core and the second magnetic core from being separated from each other, but also improves the inductor processing efficiency.

[0065] In this embodiment, there are two die-casting mechanisms 8. The second flow channel 61 passes through the feed ends of the two die-casting mechanisms 8 in sequence along its extension direction, and the third flow channel 62 passes through the discharge ends of the two die-casting mechanisms 8 in sequence along its extension direction. The two die-casting mechanisms 8 can simultaneously die-cast the inductors in the two material trays, which greatly improves the inductor processing efficiency.

[0066] A second inspection camera 17 is also provided on one side of the second magnetic core loading mechanism 7, and a third waste discharge mechanism 14 is provided on the side of the second inspection camera 17. The second magnetic core loading mechanism 7, the second inspection camera 17 and the third waste discharge mechanism 14 are arranged along the extension direction of the second flow channel 61, and the second inspection camera 17 is suspended above the second flow channel 61. The second inspection camera 17 can photograph the second magnetic core delivered to the tray by the second magnetic core loading mechanism 7 and transmit the photographing results to the control mechanism. If the assembly posture of the second magnetic core does not meet the processing requirements, the control mechanism controls the third waste discharge mechanism 14 to discharge the tray loaded with unqualified second magnetic cores.

[0067] In this embodiment, the third waste discharge mechanism 14 includes a fourth flow channel 141 vertically connected to the second flow channel 61, and a second pushing assembly 142 arranged on the side of the fourth flow channel 141. The fourth flow channel 141 is a horizontally arranged flow channel plate, on which a flow channel groove for accommodating a material tray is provided. The second pushing assembly 142 includes a third bracket 1421, a second pushing rack 1422 which can be raised and lowered and movable along the extension direction of the fourth flow channel 141, and a fifth driving module 1423 for driving the second pushing rack 1422 to move. The fifth driving module 1423 includes a linear motor for driving the second pushing rack 1422 to move horizontally, and a cylinder for driving the second pushing rack 1422 to rise and fall. The second pushing rack 1422 is located above the fourth flow channel 141, and a second positioning rod is provided at the bottom thereof. When the second inspection camera 17 detects that the assembly posture of the second magnetic core does not meet the processing requirements, the second pusher 1422 descends and inserts the second positioning rod at its bottom into the positioning hole on the tray. Then the second pusher 1422 moves along the fourth flow channel 141 and discharges the tray outward.

[0068] In this embodiment, combined with Figure 4As shown, a second transfer mechanism 15 is respectively arranged between the second flow channel 61 and the feeding end of the die-casting mechanism 8, and between the discharging end of the die-casting mechanism 8 and the third flow channel 62. The second transfer mechanism 15 includes a fifth flow channel 151 vertically connected to the second flow channel 61 or the third flow channel 62, and a third pushing assembly 152 arranged on the side of the fifth flow channel 151. The fifth flow channel 151 is a horizontally arranged flow channel plate, on which a flow channel groove for accommodating a material tray is provided. The third pushing assembly 152 includes a fourth bracket 1521, a third pushing rack 1522 which can be raised and lowered and movable along the extension direction of the fifth flow channel 151, and a sixth driving module 1523 for driving the third pushing rack 1522 to move. The sixth driving module 1523 includes a linear motor for driving the third pushing rack 1522 to move horizontally, and a cylinder for driving the third pushing rack 1522 to rise and fall. The third pushing rack 1522 is located above the fifth flow channel 151, and a third positioning rod is provided at its bottom. When the material tray reaches the feed end of the die-casting mechanism 8 or the material tray is output from the discharge end of the die-casting mechanism 8, the third pusher 1522 descends and inserts the third positioning rod at its bottom into the positioning hole on the material tray. Then the third pusher 1522 moves along the fifth flow channel 151 and feeds the material tray into the die-casting mechanism 8 or outputs it from the die-casting mechanism 8.

[0069] A liftable stop block 18 and a tenth driving module 19 for driving the stop block 18 to lift are respectively provided above the second flow channel 61 and the third flow channel 62. The tenth driving module 19 is a cylinder. The stop block 18 is located in the extension direction of the fifth flow channel 151. It can descend and block the material tray after the material tray is in place, and then the second transfer mechanism 15 can transfer the material tray.

[0070] Furthermore, two second transfer mechanisms 15 are respectively arranged between the second flow channel 61 and the feed end of the die-casting mechanism 8, and between the discharge end of the die-casting mechanism 8 and the third flow channel 62. The two second transfer mechanisms 15 can synchronously transfer the two material trays, so that the die-casting mechanism 8 can synchronously die-cast the inductors in the two material trays, thereby improving the die-casting efficiency.

[0071] In this embodiment, again combined Figure 3As shown, the blanking mechanism 9 includes a sixth flow channel 91 whose two ends are respectively connected to the input ends of the third flow channel 62 and the first flow channel 52, and a blanking component 92 arranged on the side of the sixth flow channel 91. The sixth flow channel 91 is a horizontally arranged flow channel plate, on which a flow channel groove for accommodating a material tray is provided. The blanking component 92 includes a fifth bracket 921, a lower mold base 922 provided on the fifth bracket 921, an upper mold base 923 which can be lifted and lowered above the lower mold base 922, and a seventh driving module 924 for driving the upper mold base 923 to lift and lower. The seventh driving module 924 is a cylinder. A plurality of blanking rods 925 are provided at the bottom of the upper mold base 923, and a plurality of blanking holes 926 are provided on the lower mold base 922. The plurality of blanking holes 926 correspond one-to-one to the plurality of blanking rods 925, and a material box 927 is provided below the plurality of blanking holes 926. The material tray can reach the unloading assembly 92 with the cooperation of the third flow channel 62 and the sixth flow channel 91, and then several unloading rods 925 and several unloading holes 926 can cooperate with each other and deliver the inductor in the material tray to the material box 927, effectively improving the unloading efficiency.

[0072] In this embodiment, the sixth flow channel 91 is L-shaped, which includes a first section 911 and a second section 912 that are perpendicular to each other. The first section 911 is connected to the third flow channel 62, and the second section 912 is connected to the first flow channel 52. The unloading assembly 92 is located at the angle between the first section 911 and the second section 912. The fifth pushing assembly 94 is respectively provided on the sides of the first section 911 and the second section 912. The fifth pushing assembly 94 includes a fifth pushing rack 941 that can be raised and lowered and can be translated along the extension direction of the first section 911 or the second section 912, and an eleventh driving module 942 for driving the fifth pushing rack 941 to move. The eleventh driving module 942 includes a linear motor for driving the fifth pushing rack 941 to translate, and a cylinder for driving the fifth pushing rack 941 to rise and fall. The fifth pushing rack 941 is located above the first section 911 or the second section 912, and a fourth positioning rod is provided at its bottom. When the material tray reaches the sixth flow channel 91 , the two fifth pushing racks 941 can cooperate with each other to realize the transfer of the material tray on the sixth flow channel 91 .

[0073] A fourth pushing assembly 93 is provided on the side away from the blanking assembly 92 and the second section 912, and each fourth pushing assembly 93 includes a fourth pushing rack 931 which can be raised and lowered and translated along the direction from the blanking assembly 92 to the second section 912, and an eighth driving module 932 for driving the fourth pushing rack 931 to move. The eighth driving module 932 is a linear motor for driving the fourth pushing rack 931 to translate, and a cylinder for driving the fourth pushing rack 931 to rise and fall.

[0074] When the material tray flows to the second section 912, the fourth pushing rack 931 on the side of the second section 912 rises and translates and pushes the material tray into the unloading component 92, so that the inductor in the material tray can be unloaded smoothly; after the inductor unloading is completed, the fourth pushing rack 931 on the side of the unloading component 92 rises and translates and pushes the material tray back to the second section 912, so that the material tray can flow into the first flow channel 52 again after unloading is completed, and the material tray entering the first flow channel 52 can again receive the assembly, thereby realizing the circulation of the material tray.

[0075] Example 2: This example discloses an induction machining process based on the induction machining device of Example 1, which includes the following steps:

[0076] Step 1: The first magnetic core loading mechanism 3 delivers the first magnetic core to the supporting base 2, and the coil loading mechanism 4 delivers the coil to the supporting base 2 and assembles the coil and the first magnetic core into an assembly;

[0077] Step 2: The tray transfer mechanism 6 transfers the empty tray to the first transfer mechanism 5, and the first transfer mechanism 5 transfers the assembly in the support seat 2 into the tray;

[0078] Step 3: The tray transfer mechanism 6 drives the tray to transfer to the second magnetic core loading mechanism 7. The second magnetic core loading mechanism 7 delivers the second magnetic core into the tray and preliminarily assembles it with the assembly.

[0079] Step 4: The tray transfer mechanism 6 drives the tray to the die-casting mechanism 8, and the die-casting mechanism 8 die-casts the first magnetic core, coil, and second magnetic core in the tray into an inductor;

[0080] Step 5: The tray transfer mechanism 6 drives the tray to transfer to the unloading mechanism 9, and the unloading mechanism 9 unloads the inductor in the tray.

[0081] The embodiments of this specific implementation method are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. An induction processing device, comprising a machine (1), characterized in that: A supporting seat (2) is provided on the machine (1), and a first magnetic core loading mechanism (3), a coil loading mechanism (4), a first transfer mechanism (5) and a tray circulation mechanism (6) are provided on the side of the supporting seat (2); the first magnetic core loading mechanism (3), the coil loading mechanism (4) and the first transfer mechanism (5) surround the circumference of the supporting seat (2); the tray circulation mechanism (6) is located at the rear end of the first transfer mechanism (5); a second magnetic core loading mechanism (7), a die-casting mechanism (8) and a blanking mechanism (9) are provided on the side of the tray circulation mechanism (6); the second magnetic core loading mechanism (7), the die-casting mechanism (8) and the blanking mechanism (9) are arranged at intervals along the circulation direction of the tray circulation mechanism (6).

2. The induction machining device according to claim 1, wherein: The induction processing device also includes a turntable (10) rotatable in a vertical direction and provided on the machine (1), and a first driving module (11) for driving the turntable (10) to rotate. There are multiple bearing seats (2), and the multiple bearing seats (2) are arranged at intervals on the circumferential disk surface of the turntable (10). A plurality of workstations are arranged on the circumferential side of the turntable (10), and the plurality of workstations include a first loading station, a second loading station and a transfer station. The first magnetic core loading mechanism (3), the coil loading mechanism (4) and the first transfer mechanism (5) are respectively located on the first loading station, the second loading station and the transfer station.

3. The induction machining device according to claim 2, wherein: The plurality of workstations further include a first waste discharge workstation, the first waste discharge workstation being located at the front end of the first loading workstation, a first waste discharge mechanism (12) being provided on the first waste discharge workstation, the first waste discharge mechanism (12) comprising a first bracket (121), a first manipulator (122) which is movable in a direction approaching or away from the turntable (10) and is provided on the first bracket (121), a second driving module (123) for driving the first manipulator (122) to move, and a waste box (124) provided on the side of the turntable (10), the waste box (124) being located below the movement stroke of the first manipulator (122).

4. The induction machining device according to claim 2, wherein: The plurality of workstations further include a second waste discharge workstation, which is located at the front end of the first loading workstation. A second waste discharge mechanism (13) is provided on the second waste discharge workstation, and the second waste discharge mechanism (13) includes a second bracket (131), two waste blowing boxes (132) respectively liftable and arranged on the second bracket (131), and a third driving module (133) for driving the two waste blowing boxes (132) to rise and fall. The two waste blowing boxes (132) are respectively symmetrically arranged on the upper and lower sides of the turntable (10), and each of the waste blowing boxes (132) has an opening (134) on a side facing the turntable (10) and a blow pipe (135) on a side away from the turntable (10). The supporting seat (2) can pass between the two openings (134) during the rotation stroke of the turntable (10).

5. The induction machining device according to claim 1, wherein: The first transfer mechanism (5) includes a transfer component (51), a first flow channel (52) and a first pushing component (53). The first flow channel (52) is connected to the tray circulation mechanism (6), and includes two first flow channel plates parallel to each other. There is a gap between the two first flow channel plates. The first pushing component (53) is located below the gap and includes a first pushing rack (531) that can be raised and lowered and is movable along the extension direction of the first flow channel (52), and a fourth driving module (532) for driving the first pushing rack (531) to move.

6. The induction machining device according to claim 5, characterized in that: The tray circulation mechanism (6) includes a second flow channel (61) and a third flow channel (62), the two ends of the second flow channel (61) are respectively connected to the output end of the first flow channel (52) and the feed end of the die-casting mechanism (8), the second magnetic core loading mechanism (7) is located on the side of the second flow channel (61), the two ends of the third flow channel (62) are respectively connected to the discharge end of the die-casting mechanism (8) and the input end of the first flow channel (52), and the unloading mechanism (9) is located on the side of the third flow channel (62).

7. The induction machining device according to claim 6, characterized in that: The induction processing device also includes a third waste discharge mechanism (14), the second magnetic core loading mechanism (7) and the third waste discharge mechanism (14) are arranged along the extension direction of the second flow channel (61), the third waste discharge mechanism (14) includes a fourth flow channel (141) connected to the second flow channel (61), a second pushing assembly (142) arranged on the side of the fourth flow channel (141), the second pushing assembly (142) includes a third bracket (1421), a second pushing rack (1422) that can be raised and lowered and moved along the extension direction of the fourth flow channel (141), and a fifth driving module (1423) for driving the second pushing rack (1422) to move, and the second pushing rack (1422) is located above the fourth flow channel (141).

8. The induction machining device according to claim 6, characterized in that: A second transfer mechanism (15) is respectively arranged between the second flow channel (61) and the feed end of the die-casting mechanism (8), and between the discharge end of the die-casting mechanism (8) and the third flow channel (62). The second transfer mechanism (15) includes a fifth flow channel (151), a third pushing assembly (152) arranged on the side of the fifth flow channel (151), and the third pushing assembly (152) includes a fourth bracket (1521), a third pushing rack (1522) that can be raised and lowered and moved along the extension direction of the fifth flow channel (151), and a sixth driving module (1523) for driving the third pushing rack (1522) to move. The third pushing rack (1522) is located above the fifth flow channel (151).

9. The induction machining device according to claim 6, characterized in that: The blanking mechanism (9) includes a sixth flow channel (91) whose two ends are respectively connected to the input ends of the third flow channel (62) and the first flow channel (52), and a blanking component (92) arranged on the side of the sixth flow channel (91). The blanking component (92) includes a fifth bracket (921), a lower mold base (922) arranged on the fifth bracket (921), an upper mold base (923) which can be lifted and lowered above the lower mold base (922), and a seventh driving module (924) for driving the upper mold base (923) to lift and lower. A plurality of blanking rods (925) are provided at the bottom of the upper mold base (923), and a plurality of blanking holes (926) are opened on the lower mold base (922). The plurality of blanking holes (926) correspond one-to-one to the plurality of blanking rods (925), and a material box (927) is provided below the plurality of blanking holes (926).

10. An inductance processing process, characterized in that: The induction machining process is based on the induction machining device according to any one of claims 1 to 9, and comprises the following steps: Step 1: The first magnetic core feeding mechanism (3) feeds the first magnetic core to the support seat (2), and the coil feeding mechanism (4) feeds the coil to the support seat (2) and assembles the coil and the first magnetic core into an assembly; Step 2: The tray transfer mechanism (6) transfers the empty tray to the first transfer mechanism (5), and the first transfer mechanism (5) transfers the assembly in the support seat (2) into the tray; Step 3: The tray transfer mechanism (6) drives the tray to transfer to the second magnetic core loading mechanism (7), and the second magnetic core loading mechanism (7) feeds the second magnetic core into the tray and preliminarily assembles it with the assembly; Step 4: The material tray transfer mechanism (6) drives the material tray to transfer to the die-casting mechanism (8), and the die-casting mechanism (8) die-casts the first magnetic core, the coil, and the second magnetic core in the material tray into an inductor; In step 5, the tray transfer mechanism (6) drives the tray to transfer to the unloading mechanism (9), and the unloading mechanism (9) unloads the inductor in the tray.

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