A workstation for multi-stage processing of cutting fluid

Through the multi-stage processing workstation for cutting fluid, the conveying components, cleaning components and filter pressing components are used to separate and clean the chips in the cutting fluid, which solves the problem of deposition and floating after the cutting fluid is brought into the water tank with the chips, and achieves the normal operation and production efficiency of the water tank.

CN120305754BActive Publication Date: 2025-08-12YANTAI QIYANG MACHINERY

Patent Information

Application Number
CN202510795886.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-08-12
Estimated Expiration
2045-06-16

AI Technical Summary

Technical Problem

After the cutting fluid enters the water tank with the chips, cast iron and powder-like chips are deposited in every corner of the water tank, and fine needle-like and thin sheet-like chips float on the liquid surface, affecting the normal operation of the water tank.

Method used

The multi-stage processing workstation for cutting fluid is adopted, including a secondary liquid tank, a separator, a chip collector, a primary liquid tank and a cleaning box. By conveying components, cleaning components and filter pressing components, the chips and cutting fluid are separated and cleaned to prevent deposition and floatation.

Benefits of technology

Effectively separate and clean chips to prevent chips from being deposited and floating in the water tank, ensure the normal operation of the water tank and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of cutting fluid recovery and treatment, and discloses a workstation for multi-stage treatment of cutting fluid, the device comprising a secondary liquid tank, a separator, a chip collection vehicle, a primary liquid tank and a cleaning box fixedly installed in the middle of the top of the secondary liquid tank, a separation box fixedly installed on one side of the cleaning box, and further comprising: a tertiary liquid tank fixedly installed on the top of the cleaning box, a conveying assembly provided on one side of the separator, a cleaning assembly provided inside the separation box, and a filter press assembly provided on the top of the tertiary liquid tank; the conveying assembly comprises a mounting groove and a conveying chain plate fixedly installed inside the mounting groove, and a mounting plate is symmetrically fixedly connected to the top of the mounting groove, which solves the problem that after the cutting fluid brings chips into the water tank, cast iron and powdery chips are deposited in various corners of the water tank, and fine needle-shaped and flaky chips float on the liquid surface, affecting the normal operation of the water tank.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting fluid recovery and treatment, in particular to a workstation for multi-stage treatment of cutting fluid. Background Art

[0002] In the field of mechanical processing, the process of cutting, grinding, shearing and drilling the blank involves cooling, cleaning, rust prevention and lubrication. Therefore, a large amount of cutting fluid is used. After a period of use, the cutting fluid will produce a large amount of particles due to cutting, grinding, shearing and drilling, making it difficult to recycle the waste cutting fluid and cannot be discharged directly.

[0003] For example, a cutting fluid purification and recovery treatment equipment with the announcement number CN222900398U includes a purification barrel, the upper end of the purification barrel is provided with a mounting pipe, the side wall of the mounting pipe is provided with a liquid inlet pipe, the lower end of the mounting pipe is provided with a connecting barrel inside the purification barrel, the lower end of the connecting barrel is provided with a No. 1 mounting plate, the upper end of the No. 1 mounting plate is provided with two groups of No. 1 filter screens around the connecting barrel, the middle of the No. 1 mounting plate is provided with multiple groups of leakage holes on the outer circle of the No. 1 filter screen, the lower end of the No. 1 mounting plate is provided with two groups of No. 2 filter screens, the lower ends of the two groups of No. 2 filter screens are provided with a No. 2 mounting plate, and the middle of the No. 2 mounting plate is provided with a discharge barrel. The two layers of filter screens are provided to purify the cutting fluid better. At present, the multi-axis machining centers on the market are basically like this The following configuration: screw conveyor + chain conveyor + scraper conveyor + recoil drum + oil remover + pump group + water tank, etc. Some also add a vortex separator for purification as a pre-filter of the central water outlet filter unit; however, no matter how it is composed, after the cutting fluid enters the water tank with chips, it flows horizontally with a small drop, and is finally pumped back to the machine tool by the liquid supply pump. This structural feature causes cast iron and powder chips to deposit in every corner of the water tank, and the accumulation becomes thicker and thicker, and also causes fine needle-shaped and thin-sheet chips of aluminum alloy to float on the liquid surface and fill every space of the water tank, thereby affecting the operation of the water tank and forcing the operator to stop production to clean the water tank, which in turn affects the efficiency of production and processing. Therefore, a multi-stage processing workstation for cutting fluid is proposed to solve the above-mentioned problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a workstation for multi-stage processing of cutting fluid to solve the problem that after the cutting fluid brings chips into the water tank, cast iron and powder chips are deposited in every corner of the water tank, and fine needle-shaped and thin flake chips float on the liquid surface, affecting the normal operation of the water tank.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a workstation for multi-stage processing of cutting fluid, comprising a secondary fluid tank, a separator, a chip collection vehicle, a primary fluid tank, and a cleaning box fixedly mounted in the middle of the top of the secondary fluid tank, with a separator box fixedly mounted on one side of the cleaning box;

[0006] Also includes:

[0007] A three-stage liquid tank is fixedly installed on the top of the cleaning box, a conveying component is provided on one side of the separator, a cleaning component is provided inside the separation box, and a filter press component is provided on the top of the three-stage liquid tank;

[0008] The conveying assembly includes a mounting groove and a conveying chain plate fixedly mounted inside the mounting groove, the top of the mounting groove is symmetrically fixedly connected to a mounting plate, the side of the mounting plate close to the conveying chain plate is fixedly connected to a side rod, the top of the conveying chain plate is evenly mounted with vertical rods, the top of the vertical rods is symmetrically fixedly connected to a rotating rod, and the outer side of the vertical rods is sleeved with a torsion spring;

[0009] The cleaning assembly includes a drive motor fixedly mounted on one side of the outside of the separation box, a drive shaft is rotatably mounted inside the separation box, a transmission sprocket is symmetrically fixedly connected to the outside of the drive shaft, a drive chain is symmetrically slidably mounted inside the cleaning box, a support wheel is symmetrically rotatably mounted on one side of the inside of the cleaning box, and a filter cartridge sprocket is fixedly connected to the outside of the support wheel.

[0010] Preferably, the outer surface of the conveying chain plate is fixedly connected with push plates at intervals, the side rods are evenly spaced, the vertical rods are rotatably connected to the conveying chain plate, there are no less than four rotating rods, the top of the torsion spring is fixedly connected to the rotating rod, the bottom end of the torsion spring is fixedly connected to the conveying chain plate, a circulating pump is fixedly installed on one side of the top of the secondary liquid tank, the inlet end of the circulating pump is connected to the secondary liquid tank, the outlet end of the circulating pump is fixedly installed with a water outlet pipe, and the end of the water outlet pipe away from the circulating pump is respectively connected to branch pipe one, branch pipe two and top pipe.

[0011] By adopting the above technical solution, the chips and cutting fluid from the machining center enter the separator through the conveying component. The chips larger than five millimeters are brought into the chip collection car by the conveyor chain plate. The rotating rod breaks up the lumps in the cutting fluid to facilitate subsequent transportation to the chip collection car. The drive motor is started, and the drive motor drives the drive shaft and transmission sprocket to rotate. When rotating forward, the floating chips in the liquid can be scraped out, and when rotating reversely, the precipitated chips and impurities in the liquid can be scraped out.

[0012] Preferably, the primary liquid tank is connected to the mounting groove through a connecting pipe, an impurity pump is fixedly installed on the top of the primary liquid tank, the inlet end of the impurity pump is connected to the primary liquid tank, the outlet end of the impurity pump is fixedly connected to a circulation pipe, the circulation pipe is connected to the cleaning box, and an oil mist processor is fixedly installed on the top of the separation box.

[0013] By adopting the above technical solution, the impurities and cutting fluid processed by the separator will be pumped into the circulation pipe by the impurity pump, and then input into the cleaning box through the circulation pipe.

[0014] Preferably, the output end of the driving motor is connected to the driving shaft through a reducer, the two transmission sprockets are respectively engaged with the driving chains on both sides, the two filter cartridge sprockets are respectively engaged with the driving chains on both sides, a filter cartridge part is fixedly connected between the two filter cartridge sprockets, a separation plate is evenly fixedly installed between the two driving chains, and a scraper plate is also fixedly installed inside the cleaning box.

[0015] By adopting the above technical solution, the transmission sprocket drives the drive chains on both sides to rotate, the drive chains drive the filter cartridge sprocket to rotate and the separation plate to transport, and the scraper plate scrapes away impurities on the outside of the filter cartridge.

[0016] Preferably, the scraper plate fits into the top surface of the filter cartridge, there are no less than six separation plates, one end of the branch pipe away from the outlet pipe is fixedly installed with a flushing pipe through the cleaning box, the branch pipe is connected to the flushing pipe, and nozzles are evenly fixedly installed on the outside of the flushing pipe.

[0017] By adopting the above technical solution, branch pipe 1 is connected to the flushing pipe for flushing the filter cartridge.

[0018] Preferably, the end of the branch pipe 2 away from the water outlet pipe passes through the secondary liquid tank and is fixedly installed with a flushing pipe. The branch pipe 2 is connected to the flushing pipe, and the flushing pipe is fixedly installed inside the secondary liquid tank. The outside of the flushing pipe is evenly fixedly installed with a nozzle.

[0019] By adopting the above technical solution, the second branch pipe is connected to the flushing pipe to flush the interior of the secondary liquid tank to prevent chips from accumulating in the secondary liquid tank.

[0020] Preferably, the filter press assembly includes a lower cavity fixedly mounted on the top of the tertiary liquid tank, the lower cavity is communicated with the tertiary liquid tank, a cloth collecting motor is fixedly mounted on one side of the top of the lower cavity, a winding roller is fixedly mounted on the output end of the cloth collecting motor through a reducer, and the winding roller is rotatably mounted on one side of the top of the tertiary liquid tank.

[0021] By adopting the above technical solution, the non-woven fabric intercepts impurities in the liquid. As more and more impurities are intercepted, the permeability of the non-woven fabric decreases.

[0022] Preferably, a mounting bracket is fixedly installed on the top of the three-stage liquid tank, a driving cylinder is fixedly installed in the middle of the top of the mounting bracket, the output end of the driving cylinder is fixedly connected to a connecting plate, and the bottom end of the connecting plate is fixedly connected to the upper cavity.

[0023] By adopting the above technical solution, the driving cylinder drives the connecting plate to press downward, and the connecting plate drives the upper cavity to press downward, and the upper cavity is pressed and sealed with the lower cavity through the sealing plate.

[0024] Preferably, one end of the top pipe away from the water outlet pipe is connected to the upper cavity, the bottom end of the upper cavity is fixedly connected to a sealing plate, and a filter plate is fixedly installed on the upper part of the interior of the lower cavity.

[0025] By adopting the above technical solution, the cutting fluid is input into the interior of the upper cavity through the water outlet pipe and the top pipe.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. By setting up the conveying component and the cleaning component, the chips and cutting fluid from the machining center enter the separator through the conveying component. The chips larger than five millimeters are brought into the chip collection car by the conveying chain plate. The conveying chain plate will drive the push plate and the vertical rod to move, and the vertical rod will drive the rotating rod to move. When the rotating rod contacts the side rod, it is squeezed by the side rod, causing the rotating rod to drive the vertical rod and the torsion spring to rotate. When the rotating rod is separated from the side rod, the elastic force of the torsion spring drives the vertical rod and the rotating rod to reset. Through the side rods set at intervals, the rotating rod breaks up the lumps in the cutting fluid, which is convenient for subsequent transportation to the chip collection car. The remaining impurities and cutting fluid are pumped into the circulation pipe by the impurity pump, and then input into the cleaning box by the circulation pipe. The drive motor is started, and the drive motor drives the drive shaft and the transmission sprocket to rotate. The transmission sprocket drives the drive chains on both sides to rotate, and the drive chain drives the filter cartridge sprocket to rotate. The filter is cleaned by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe. The cleaning pipe is used to clean the filter and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe and the scraper, and the impurities on the outside of the filter are removed by the cleaning pipe. The ...

[0028] 2. By setting up the filter press assembly, the driving cylinder drives the connecting plate to press down, and the connecting plate drives the upper cavity to press down. The upper cavity is tightly sealed with the lower cavity through the sealing plate. The top of the upper cavity is installed with a pressure sensor and an air inlet valve. The top of the filter plate is installed with a non-woven fabric. The upper cavity, the lower cavity and the non-woven fabric form a sealed cavity. The cutting fluid passes through the outlet pipe and the top pipe and enters the interior of the upper cavity. The non-woven fabric intercepts impurities in the liquid. As more and more impurities are intercepted, the permeability of the non-woven fabric decreases, and the pressure in the upper cavity will gradually increase. After the pressure reaches the set value, the valve of the top pipe is closed, the air inlet valve is opened, and the storage The compressed air stored in the gas tank enters the upper cavity, presses the liquid retained in the upper cavity into the lower cavity, and at the same time dries the non-woven fabric and impurities. At this time, the pressure in the upper cavity will gradually decrease. When it drops to the set value, the air inlet valve is closed, and the driving cylinder lifts the upper cavity to the set position. The cloth-collecting motor drives the winding roller to rotate, and the winding roller brings out the dirty non-woven fabric. The impurities on the non-woven fabric enter the external collection box. When the new non-woven fabric reaches the set length, the cloth-collecting motor stops running, and the water pump on the top of the three-stage liquid tank pumps the clean liquid back to the processing center. The filter press assembly can filter out impurities larger than 0.03 mm. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the first three-dimensional overall structure of the present invention;

[0030] Figure 2 This is a schematic diagram of the second three-dimensional overall structure of the present invention;

[0031] Figure 3 This is a schematic diagram of the conveyor chain plate installation structure of the present invention;

[0032] Figure 4 This is a schematic diagram of the installation structure of the rotating rod of the present invention;

[0033] Figure 5 For the present invention Figure 4 A in the middle is an enlarged structural diagram;

[0034] Figure 6 This is a schematic diagram of the installation structure of the first-level liquid tank of the present invention;

[0035] Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle;

[0036] Figure 8 This is a schematic diagram of the installation structure of the circulating pump of the present invention;

[0037] Figure 9 This is a schematic diagram of the drive chain installation structure of the present invention;

[0038] Figure 10 For the present invention Figure 9 The enlarged structural diagram at C in the middle;

[0039] Figure 11 This is a schematic diagram of the drive motor installation structure of the present invention;

[0040] Figure 12 This is a schematic diagram of the installation structure of the upper cavity of the present invention;

[0041] Figure 13 This is a schematic diagram of the installation structure of the cloth collecting motor of the present invention;

[0042] Figure 14 For the present invention Figure 13 Enlarged structural diagram at point D in the middle.

[0043] In the figure: 1, secondary liquid tank; 2, cleaning tank; 3, separation tank; 4, tertiary liquid tank; 5, separator; 6, conveying assembly; 61, mounting groove; 62, mounting plate; 63, conveying chain plate; 64, push plate; 65, side rod; 66, vertical rod; 67, rotating rod; 68, torsion spring; 7, cleaning assembly; 71, driving motor; 72, driving shaft; 73, driving sprocket; 74, driving chain; 75, supporting wheel; 76, filter cartridge sprocket; 77, filter cartridge; 78, separation plate; 7 9. Scraper plate; 710. Flushing pipe; 8. Filter press assembly; 81. Lower cavity; 82. Cloth collection motor; 83. Winding roller; 84. Mounting frame; 85. Drive cylinder; 86. Connecting plate; 87. Upper cavity; 88. Sealing plate; 89. Filter plate; 9. Chip collection vehicle; 10. Circulating pump; 11. Outlet pipe; 12. Branch pipe 1; 13. Branch pipe 2; 14. Impurity pump; 15. Circulating pipe; 16. Primary liquid tank; 17. Jacking pipe; 18. Oil mist processor; 19. Flushing pipe. DETAILED DESCRIPTION

[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0045] See also Figures 1-14 The present invention provides a technical solution: a workstation for multi-stage processing of cutting fluid, including a secondary liquid tank 1, a separator 5, a chip collection vehicle 9, a primary liquid tank 16 and a cleaning box 2 fixedly installed in the middle of the top of the secondary liquid tank 1, and a separation box 3 fixedly installed on one side of the cleaning box 2.

[0046] A tertiary liquid tank 4 is fixedly mounted on the top of the cleaning box 2 , a conveying assembly 6 is provided on one side of the separator 5 , and a cleaning assembly 7 is provided inside the separation box 3 .

[0047] The conveying assembly 6 includes a mounting groove 61 and a conveying chain plate 63 fixedly installed inside the mounting groove 61. The separator 5 adopts the solid-liquid separator in the prior art. A conveying motor is fixedly installed on one side of the outside of the separator 5. The conveying motor is used to drive the conveying chain plate 63 for transmission and conveying. The top of the mounting groove 61 is symmetrically fixedly connected with a mounting plate 62. The side of the mounting plate 62 close to the conveying chain plate 63 is fixedly connected with a side rod 65. The top of the conveying chain plate 63 is evenly installed with vertical rods 66. The top of the vertical rod 66 is symmetrically fixedly connected with a rotating rod 67. The outer side of the vertical rod 66 is sleeved with a torsion spring 68.

[0048] The outer surface of the conveying chain plate 63 is fixedly connected with push plates 64 at intervals, the side rods 65 are evenly spaced, the vertical rods 66 are rotatably connected to the conveying chain plate 63, there are no less than four rotating rods 67, the top of the torsion spring 68 is fixedly connected to the rotating rod 67, and the bottom end of the torsion spring 68 is fixedly connected to the conveying chain plate 63. A circulating pump 10 is fixedly installed on one side of the top of the secondary liquid tank 1, the inlet end of the circulating pump 10 is connected to the secondary liquid tank 1, and a water outlet pipe 11 is fixedly installed on the outlet end of the circulating pump 10, and the end of the water outlet pipe 11 away from the circulating pump 10 is respectively connected to branch pipe 12, branch pipe 2 13 and top pipe 17.

[0049] The primary liquid tank 16 is connected to the mounting groove 61 through a connecting pipe. An impurity pump 14 is fixedly installed on the top of the primary liquid tank 16. The inlet end of the impurity pump 14 is connected to the primary liquid tank 16. The outlet end of the impurity pump 14 is fixedly connected to a circulation pipe 15. The circulation pipe 15 is connected to the cleaning box 2. An oil mist processor 18 is fixedly installed on the top of the separation box 3.

[0050] The cleaning assembly 7 includes a drive motor 71 fixedly mounted on one side of the outside of the separation box 3, a drive shaft 72 is rotatably mounted inside the separation box 3, a transmission sprocket 73 is symmetrically fixedly connected to the outside of the drive shaft 72, a drive chain 74 is symmetrically slidably mounted inside the cleaning box 2, a support wheel 75 is symmetrically rotatably mounted on one side of the inside of the cleaning box 2, and a filter cartridge sprocket 76 is fixedly connected to the outside of the support wheel 75.

[0051] The output end of the drive motor 71 is connected to the drive shaft 72 through a reducer, the two transmission sprockets 73 are respectively engaged with the drive chains 74 on both sides, the two filter cartridge sprockets 76 are respectively engaged with the drive chains 74 on both sides, a filter cartridge portion 77 is fixedly connected between the two filter cartridge sprockets 76, a separation plate 78 is evenly fixedly installed between the two drive chains 74, and a scraper plate 79 is also fixedly installed inside the cleaning box 2.

[0052] The scraper plate 79 fits with the top surface of the filter cartridge part 77, there are no less than six separation plates 78, and the end of the branch pipe 12 away from the water outlet pipe 11 passes through the cleaning box 2 and is fixedly installed with a flushing pipe 710. The branch pipe 12 is connected to the flushing pipe 710, and nozzles are evenly fixedly installed on the outside of the flushing pipe 710.

[0053] One end of branch pipe 2 13 away from the water outlet pipe 11 passes through the secondary liquid tank 1 and is fixedly installed with a flushing pipe 19. Branch pipe 2 13 is connected to the flushing pipe 19, which is fixedly installed inside the secondary liquid tank 1. Nozzles are evenly fixedly installed on the outside of the flushing pipe 19.

[0054] Example 1: Figure 1-Figure 3 As shown, the chips and cutting fluid from the machining center enter the separator 5 through the conveying assembly 6, and the chips larger than five millimeters are brought into the chip collection cart 9 by the conveying chain plate 63. The conveying chain plate 63 will drive the push plate 64 and the vertical rod 66 to move, and the vertical rod 66 drives the rotating rod 67 to move. When the rotating rod 67 contacts the side rod 65, it is squeezed by the side rod 65, so that the rotating rod 67 drives the vertical rod 66 and the torsion spring 68 to rotate. When the rotating rod 67 is separated from the side rod 65, the elastic force of the torsion spring 68 drives the vertical rod 66 and the rotating rod 67 to reset. Through the spaced side rods 65, the rotating rod 67 breaks up the lumps in the cutting fluid, which is convenient for subsequent transportation to the chip collection cart 9.

[0055] The remaining impurities and cutting fluid are pumped into the circulation pipe 15 by the impurity pump 14, and then input into the cleaning box 2 by the circulation pipe 15, and the drive motor 71 is started. The drive motor 71 drives the drive shaft 72 and the transmission sprocket 73 to rotate, and the transmission sprocket 73 drives the drive chains 74 on both sides to rotate. The drive chain 74 drives the filter cartridge sprocket 76 to rotate and the separation plate 78 to transport. The drive motor 71 can realize forward and reverse switching. When rotating forward, the floating chips in the liquid can be scraped out. When rotating reversely, the settled chips and impurities in the liquid can be scraped out and discharged into the chip collection cart 9. The flushing pipe 710 flushes the filter cartridge part 77. Under the dual action of the flushing pipe 710 and the scraper plate 79, the impurities attached to the outside of the filter cartridge part 77 can be removed to achieve self-cleaning.

[0056] The circulation pump 10 extracts the liquid inside the secondary liquid tank 1 and outputs it respectively through the outlet pipe 11, branch pipe 1 12 and branch pipe 2 13. Branch pipe 1 12 is connected to the flushing pipe 710 for flushing the filter cartridge part 77. Branch pipe 2 13 is connected to the flushing pipe 19 for flushing the inside of the secondary liquid tank 1 to prevent chips from accumulating in the secondary liquid tank 1. This solves the problem that after the cutting fluid brings chips into the water tank, cast iron and powdered chips are deposited in every corner of the water tank, and fine needle-shaped and thin flake chips float on the liquid surface, affecting the normal operation of the water tank.

[0057] An ozone generator and an oxygenation pipeline are installed on one side of the top of the secondary liquid tank 1, which can sterilize the liquid in the secondary liquid tank 1 to prevent the liquid from deteriorating. Ozone sterilization has the characteristics of high efficiency, high cleanliness, convenience, and economy. It can oxidize and decompose the enzymes required for glucose in bacteria, extinguishing the bacteria and killing them. The oxygenation pipeline adds compressed air to the secondary liquid tank 1 to oxygenate the cutting fluid, kill the anaerobic bacteria that cause the cutting fluid to deteriorate, and extend the service life of the cutting fluid.

[0058] A belt degreasing machine is also installed on the top of the secondary liquid tank 1 to remove the floating oil in the liquid tank. The belt degreasing machine adopts a special oil-absorbing PVC material, which can bring out a large amount of oil, has good toughness and is not easily damaged.

[0059] A filter press assembly 8 is provided on the top of the tertiary liquid tank 4. The filter press assembly 8 includes a lower cavity 81 fixedly mounted on the top of the tertiary liquid tank 4. The lower cavity 81 is communicated with the tertiary liquid tank 4. A cloth collecting motor 82 is fixedly mounted on one side of the top of the lower cavity 81. A winding roller 83 is fixedly mounted on the output end of the cloth collecting motor 82 through a reducer. The winding roller 83 is rotatably mounted on one side of the top of the tertiary liquid tank 4.

[0060] A mounting bracket 84 is also fixedly installed on the top of the tertiary liquid tank 4, and a driving cylinder 85 is fixedly installed in the middle of the top of the mounting bracket 84. The output end of the driving cylinder 85 is fixedly connected to a connecting plate 86, and the bottom end of the connecting plate 86 is fixedly connected to an upper cavity 87.

[0061] One end of the top pipe 17 away from the water outlet pipe 11 is connected to the upper cavity 87 . A sealing plate 88 is fixedly connected to the bottom end of the upper cavity 87 . A filter plate 89 is fixedly installed on the upper part of the lower cavity 81 .

[0062] Example 2: Figure 4-Figure 7 As shown, the driving cylinder 85 drives the connecting plate 86 to press down, and the connecting plate 86 drives the upper cavity 87 to press down. The upper cavity 87 is pressed and sealed with the lower cavity 81 through the sealing plate 88. The top of the upper cavity 87 is installed with a pressure sensor and an air inlet valve, and the top of the filter plate 89 is installed with a non-woven fabric. The upper cavity 87, the lower cavity 81 and the non-woven fabric form a sealed cavity. The cutting fluid passes through the outlet pipe 11 and the top pipe 17 and is input into the interior of the upper cavity 87. The non-woven fabric intercepts impurities in the liquid.

[0063] As more and more impurities are trapped, the permeability of the non-woven fabric decreases, and the pressure in the upper cavity 87 will gradually increase. After the pressure reaches the set value, the valve of the top pipe 17 is closed, the air inlet valve is opened, and the compressed air stored in the air tank enters the upper cavity 87, pressing the liquid retained in the upper cavity 87 into the lower cavity 81, while drying the non-woven fabric and impurities. At this time, the pressure in the upper cavity 87 will gradually decrease. When it drops to the set value, the air inlet valve is closed, and the driving cylinder 85 lifts the upper cavity 87 to the set position. The cloth-collecting motor 82 drives the winding roller 83 to rotate, and the winding roller 83 takes out the dirty non-woven fabric, and the impurities on the non-woven fabric enter the external collection box. When the new non-woven fabric reaches the set length, the cloth-collecting motor 82 stops running, and the water pump on the top of the tertiary liquid tank 4 pumps the clean liquid back to the processing center. The filter press assembly 8 can filter out impurities larger than 0.03 mm.

[0064] Working principle: When using this device, first, Figures 1-14As shown, the chips and cutting fluid from the machining center enter the separator 5 through the conveying assembly 6, and the chips larger than five millimeters are brought into the chip collection car 9 by the conveying chain plate 63. The rotating rod 67 breaks up the lumps in the cutting fluid to facilitate subsequent transportation to the chip collection car 9. The remaining impurities and cutting fluid are pumped into the circulation pipe 15 by the impurity pump 14, and then input into the cleaning box 2 by the circulation pipe 15. The drive motor 71 is started to work. The drive motor 71 can realize forward and reverse switching. When rotating forward, the floating chips in the liquid can be scraped out. When rotating reversely, the precipitated chips and impurities in the liquid can be scraped out and discharged into the chip collection car 9. The flushing pipe 710 flushes the filter cartridge 77. Under the dual action of the flushing pipe 710 and the scraper plate 79, the impurities attached to the outside of the filter cartridge 77 can be removed to achieve self-cleaning. The circulation pump 10 extracts the liquid inside the secondary liquid tank 1 and outputs it respectively through the outlet pipe 11, branch pipe 12 and branch pipe 2 13. The first 12 is connected to the flushing pipe 710 for flushing the filter cartridge part 77. The branch pipe 2 13 is connected to the flushing pipe 19 for flushing the interior of the secondary liquid tank 1. The driving cylinder 85 drives the connecting plate 86 to press down, and the connecting plate 86 drives the upper cavity 87 to press down. The upper cavity 87 is tightly sealed with the lower cavity 81 through the sealing plate 88. The top of the upper cavity 87 is installed with a pressure sensor and an air inlet valve. The top of the filter plate 89 is installed with a non-woven fabric. The upper cavity 87 forms a sealed cavity with the lower cavity 81 and the non-woven fabric. The cutting fluid passes through the outlet pipe 11 and the top pipe 17 and is input into the interior of the upper cavity 87. The non-woven fabric intercepts impurities in the liquid. The cloth-collecting motor 82 drives the winding roller 83 to rotate, and the winding roller 83 brings out the dirty non-woven fabric. The impurities on the non-woven fabric enter the external collection box. When the new non-woven fabric reaches the set length, the cloth-collecting motor 82 stops running, and the water pump on the top of the tertiary liquid tank 4 pumps the clean liquid back to the machining center.

[0065] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0066] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A workstation for multi-stage processing of cutting fluid, comprising a secondary fluid tank (1), a separator (5), a chip collecting vehicle (9), a primary fluid tank (16), and a cleaning tank (2) fixedly mounted in the middle of the top of the secondary fluid tank (1), a separator (3) fixedly mounted on one side of the cleaning tank (2); It is characterized in that Also includes: A tertiary liquid tank (4) is fixedly mounted on the top of the cleaning box (2), a conveying assembly (6) is provided on one side of the separator (5), a cleaning assembly (7) is provided inside the separation box (3), and a filter press assembly (8) is provided on the top of the tertiary liquid tank (4); The conveying assembly (6) includes a mounting groove (61) and a conveying chain plate (63) fixedly mounted inside the mounting groove (61); a mounting plate (62) is symmetrically fixedly connected to the top of the mounting groove (61); a side rod (65) is fixedly connected to the side of the mounting plate (62) close to the conveying chain plate (63); vertical rods (66) are evenly mounted on the top of the conveying chain plate (63); a rotating rod (67) is symmetrically fixedly connected to the top of the vertical rod (66); and a torsion spring (68) is sleeved on the outer side of the vertical rod (66); The outer surface of the conveying chain plate (63) is fixedly connected with a push plate (64) at intervals, the side rods (65) are evenly spaced, the vertical rod (66) is rotatably connected to the conveying chain plate (63), the rotating rods (67) are not less than four, the top of the torsion spring (68) is fixedly connected to the rotating rod (67), and the bottom of the torsion spring (68) is fixedly connected to the conveying chain plate (63), a circulating pump (10) is fixedly installed on one side of the top of the secondary liquid tank (1), the inlet end of the circulating pump (10) is connected to the secondary liquid tank (1), and the outlet end of the circulating pump (10) is fixedly installed with a water outlet pipe (11), and the end of the water outlet pipe (11) away from the circulating pump (10) is respectively connected to a branch pipe 1 (12), a branch pipe 2 (13) and a top pipe (17); The cleaning assembly (7) comprises a driving motor (71) fixedly mounted on one side of the outside of the separation box (3); a driving shaft (72) is rotatably mounted inside the separation box (3); a transmission sprocket (73) is symmetrically fixedly connected to the outside of the driving shaft (72); a driving chain (74) is symmetrically slidably mounted inside the cleaning box (2); a supporting wheel (75) is symmetrically rotatably mounted on one side of the inside of the cleaning box (2); and a filter cartridge sprocket (76) is fixedly connected to the outside of the supporting wheel (75).

2. A cutting fluid multi-stage treatment workstation according to claim 1, characterized in that: The primary liquid tank (16) is connected to the mounting groove (61) through a connecting pipe. An impurity pump (14) is fixedly installed on the top of the primary liquid tank (16). The inlet end of the impurity pump (14) is connected to the primary liquid tank (16). The outlet end of the impurity pump (14) is fixedly connected to a circulation pipe (15). The circulation pipe (15) is connected to the cleaning box (2). An oil mist processor (18) is fixedly installed on the top of the separation box (3).

3. A cutting fluid multi-stage treatment workstation according to claim 1, characterized in that: The output end of the driving motor (71) is connected to the driving shaft (72) via a speed reducer, the two transmission sprockets (73) are respectively engaged with the driving chains (74) on both sides, the two filter cartridge sprockets (76) are respectively engaged with the driving chains (74) on both sides, a filter cartridge portion (77) is fixedly connected between the two filter cartridge sprockets (76), a separation plate (78) is evenly fixedly installed between the two driving chains (74), and a scraper plate (79) is also fixedly installed inside the cleaning box (2).

4. A cutting fluid multi-stage treatment workstation according to claim 3, characterized in that: The scraper plate (79) is in contact with the top surface of the filter cartridge (77), the number of the separation plates (78) is no less than six, the branch pipe (12) is located at one end away from the water outlet pipe (11), passes through the cleaning box (2), and is fixedly installed with a flushing pipe (710), the branch pipe (12) is connected to the flushing pipe (710), and nozzles are evenly fixedly installed on the outside of the flushing pipe (710).

5. A cutting fluid multi-stage treatment workstation according to claim 4, characterized in that: One end of the branch pipe 2 (13) away from the water outlet pipe (11) passes through the secondary liquid tank (1) and is fixedly installed with a flushing pipe (19). The branch pipe 2 (13) is connected to the flushing pipe (19). The flushing pipe (19) is fixedly installed inside the secondary liquid tank (1), and nozzles are evenly fixedly installed on the outside of the flushing pipe (19).

6. A cutting fluid multi-stage treatment workstation according to claim 1, characterized in that: The filter press assembly (8) comprises a lower cavity (81) fixedly mounted on the top of the tertiary liquid tank (4), the lower cavity (81) being in communication with the tertiary liquid tank (4), a cloth collecting motor (82) being fixedly mounted on one side of the top of the lower cavity (81), a winding roller (83) being fixedly mounted on the output end of the cloth collecting motor (82) via a speed reducer, and the winding roller (83) being rotatably mounted on one side of the top of the tertiary liquid tank (4).

7. A cutting fluid multi-stage treatment workstation according to claim 6, characterized in that: A mounting frame (84) is also fixedly mounted on the top of the tertiary liquid tank (4), a driving cylinder (85) is fixedly mounted in the middle of the top of the mounting frame (84), an output end of the driving cylinder (85) is fixedly connected to a connecting plate (86), and a bottom end of the connecting plate (86) is fixedly connected to an upper cavity (87).

8. A cutting fluid multi-stage treatment workstation according to claim 7, characterized in that: One end of the top pipe (17) away from the water outlet pipe (11) is connected to the upper cavity (87), a sealing plate (88) is fixedly connected to the bottom end of the upper cavity (87), and a filter plate (89) is fixedly installed above the interior of the lower cavity (81).

Citation Information

Patent Citations

  • Cutting fluid purification and recovery treatment equipment

    CN222900398U

  • Hay cutter

    CN113812270A

  • Chip removal device and using method thereof

    CN115781391A

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