Connector assembly equipment and assembly process for photovoltaic micro-inverters
Through the synergy between the vibrating feeding tray and the feeding tube, the precise alignment between the heat sink and the connector body is achieved, and the problem of low assembly accuracy of connectors for photovoltaic micro-inverters is solved, improving assembly accuracy and maintaining efficiency.
Patent Information
- Application Number
- CN202510802687.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2045-06-16
AI Technical Summary
With the trend of miniaturization of the existing connector assembly equipment for photovoltaic micro-inverters, the orientation matching angle error between the heat sink socket and the connector body is too large, resulting in low assembly accuracy, and it is difficult for the robot visual positioning system to take into account high-speed operation and angle fine adjustment.
The vibration feeding tray and feeding pipe are used to cooperate with the pushing assembly. Through the synergistic effect of the movement trajectory of the pushing assembly and the adjustment plate in the feeding pipe, the axial movement and circumferential angle adjustment of the heat dissipation pipe are completed in a single push action, and the angle adjustment is replaced by the robot to achieve accurate alignment between the heat dissipation pipe socket and the connector body.
Reducing the directional matching angle error from ±5° to ±1.2° improves the assembly accuracy of the connector for photovoltaic micro inverter while maintaining assembly efficiency.
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Figure CN120307011B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of connectors, and specifically relates to a device for assembling connectors, and more particularly to a connector assembly device for photovoltaic micro-inverters and an assembly process thereof. Background Art
[0002] In the field of automated assembly of connectors for photovoltaic micro-inverters, the high-precision connection between the connector body and the heat pipe is a core process difficulty.
[0003] In related technologies, assembly equipment mostly adopts an assembly mode of straight conveyor lines combined with robotic gripping. However, with the miniaturization trend of micro-inverter connectors, the directional matching requirements of the circumferential angle of the heat pipe socket and the connector body pins are more stringent. The robotic arm visual positioning system of existing assembly equipment is difficult to take into account the requirements of high-speed operation and angle fine-tuning, resulting in excessively large directional matching angle errors between the heat pipe socket and the connector body pins, which ultimately leads to too low assembly accuracy of connectors for photovoltaic micro-inverters.
[0004] Therefore, how to improve the assembly accuracy of connectors for photovoltaic micro-inverters while ensuring assembly efficiency is a technical problem that needs to be solved urgently.
[0005] It should be noted that the above information disclosed in this background technology section is only used to understand the background technology of the present application concept, and therefore, the above description is not considered to constitute information of the prior art. Summary of the Invention
[0006] The embodiments of the present disclosure at least provide a connector assembly device and an assembly process for a photovoltaic micro-inverter.
[0007] In a first aspect, an embodiment of the present disclosure provides a connector assembly device for a photovoltaic micro-inverter, comprising:
[0008] A connector body assembly mechanism, which is used to assemble the connector body;
[0009] A conveying mechanism, which is used to convey the assembled connector body;
[0010] A first assembly mechanism is provided on the side of the conveying mechanism and is used to adjust the angle of the socket on the heat dissipation pipe and then sleeve it on the connector body;
[0011] a second assembly mechanism, which is arranged on the side of the conveying mechanism and is used to sleeve the cover on the connector body;
[0012] The first assembly mechanism includes:
[0013] Vibrating feeding tray, which is used to feed the heat dissipation tubes;
[0014] A feeding pipe, the top of which is provided with a feeding port connected to the conveying rail of the vibrating feeding tray;
[0015] A pushing assembly, the pushing portion of which is inserted into the feeding tube;
[0016] Among them, the inner wall of the feeding tube is provided with a plurality of adjustment plates at intervals along the circumferential direction, and is used to adjust the angle of the socket on the heat dissipation tube under the push of the pushing assembly, push it from the feeding tube to the conveying mechanism, and sleeve it on the connector body.
[0017] In an optional embodiment, the inner wall of the feeding tube is provided with a guide groove;
[0018] The pushing portion is provided with a slider adapted to the guide groove;
[0019] When the pushing portion slides along the guide groove, the socket of the heat dissipation pipe is driven to rotate until the adjustment plate is aligned with the socket of the heat dissipation pipe, thereby removing the burrs on the heat dissipation pipe.
[0020] In an optional embodiment, the guide groove includes:
[0021] straight line segments and arc segments;
[0022] The straight line segment is connected to the arc segment;
[0023] When the pushing portion slides along the guide groove and the arc segment, the socket of the heat dissipation pipe is driven to rotate.
[0024] In an optional embodiment, the pushing portion includes:
[0025] A pushing head, which has a circular groove along the axial direction of the feeding tube;
[0026] a buffer plate elastically connected in the circular groove via a return spring;
[0027] Moreover, when the buffer plate is in a natural state, the side wall of the buffer plate extends out from the circular groove and is arranged opposite to the feed port of the feed pipe;
[0028] When the heat dissipation pipe falls from the feed port into the feeding pipe, it is buffered by the side wall of the buffer plate, thereby reducing the collision of the heat dissipation pipe.
[0029] In an optional embodiment, the buffer plate is in a truncated cone shape;
[0030] Moreover, the upper bottom surface of the buffer plate extends out from the circular groove, and the lower bottom surface of the buffer plate extends into the circular groove.
[0031] In an optional embodiment, the diameter of the upper bottom surface of the buffer plate is R1;
[0032] The diameter of the bottom surface of the buffer plate is R2;
[0033] The inner diameter of the heat pipe is r;
[0034] Wherein, R1<r<R2, and the units of R1 and R2 are mm;
[0035] When the pushing portion slides along the guide groove, the upper bottom surface of the buffer plate is inserted into the heat dissipation pipe, so that the heat dissipation pipe and the feeding pipe are coaxial.
[0036] In an optional embodiment, the pusher head extends outwardly to form an arc-shaped supporting plate;
[0037] The arc-shaped supporting plate is arranged opposite to the feed opening of the feeding pipe.
[0038] In an optional embodiment, the pusher assembly further includes:
[0039] Push cylinder;
[0040] A push rod connected to the piston rod of the push cylinder;
[0041] The push rod is rotatably connected to the pushing portion.
[0042] In an optional embodiment, the conveying mechanism includes:
[0043] Linear drive unit;
[0044] a driving block, which is provided on the linear driving portion;
[0045] The clamping portion is provided on the driving block and is used for clamping the connector body.
[0046] In a second aspect, the embodiments of the present disclosure further provide an assembly process for the connector assembly device for the photovoltaic micro-inverter as described above, the assembly process comprising:
[0047] Assembling the connector body through the connector body assembly mechanism;
[0048] The conveying mechanism takes out the assembled connector body and delivers it to the first assembly mechanism;
[0049] The socket on the heat dissipation pipe is adjusted in angle by the first assembly mechanism and then sleeved on the connector body;
[0050] The conveying mechanism takes out the connector body with the heat dissipation pipe sleeved thereon and sends it to the second assembly mechanism;
[0051] The cover is sleeved on the connector body by a second assembly mechanism;
[0052] The conveying mechanism takes out the assembled connector body and sends it to the unloading channel to complete the assembly.
[0053] The beneficial effect of the present invention is that the connector assembly equipment and assembly process for photovoltaic micro-inverters cooperate with the adjustment plate in the feeding tube through the motion trajectory of the pushing component to simultaneously complete the axial movement and circumferential angle adjustment of the heat dissipation tube in a single pushing action, replacing the method of using a manipulator for angle adjustment in related technologies, reducing the directional matching angle error from ±5° to ±1.2°, and realizing precise alignment of the heat dissipation tube socket and the connector body, thereby improving the assembly efficiency and the assembly accuracy of the connector for photovoltaic micro-inverters.
[0054] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.
[0055] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited herein and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0057] Figure 1 A schematic structural diagram of a photovoltaic micro-inverter connector assembly device provided in an embodiment of the present disclosure;
[0058] Figure 2 A schematic diagram of a portion of the structure of a connector assembly device for a photovoltaic micro-inverter provided in an embodiment of the present disclosure;
[0059] Figure 3 A cross-sectional view of a portion of the structure of a connector assembly device for a photovoltaic micro-inverter provided in an embodiment of the present disclosure;
[0060] Figure 4 A cross-sectional view of a first assembly mechanism provided in an embodiment of the present disclosure;
[0061] Figure 5 A cross-sectional view of the first assembly mechanism provided by an embodiment of the present disclosure from another perspective;
[0062] Figure 6 A schematic structural diagram of a pusher portion provided in an embodiment of the present disclosure;
[0063] Figure 7 A structural schematic diagram of a portion of the structure of a connector assembly device for a photovoltaic micro-inverter provided by an embodiment of the present disclosure from another perspective;
[0064] Figure 8 A schematic diagram of the structure of the heat dissipation pipe and the adjustment plate after being plugged into each other according to an embodiment of the present disclosure;
[0065] Figure 9 A schematic diagram of a portion of the structure of a connector provided in an embodiment of the present disclosure;
[0066] Figure 10 A flow chart of an assembly process for a connector assembly device for a photovoltaic micro-inverter provided in an embodiment of the present disclosure.
[0067] In the figure: 100, connector body assembly mechanism; 200, conveying mechanism; 210, linear drive unit; 220, drive block; 230, clamping unit; 300, first assembly mechanism; 310, vibrating feed tray; 320, feed pipe; 321, adjustment plate; 322, guide groove; 322a, straight line segment; 322b, arc segment; 323, feed port; 330, pusher assembly; 331, pusher unit; 331a, pusher head; 331a1, circular groove; 331b, buffer plate; 331c, return spring; 331d, arc support plate; 332, push rod; 333, pusher cylinder; 400, second assembly mechanism; 500, heat pipe; 510, socket; 600-connector body; 610-base body; 620-pin. DETAILED DESCRIPTION
[0068] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0069] In this document, when it is mentioned that a first component is located on a second component, this may mean that the first component may be directly formed on the second component, or that a third component may be interposed between the first component and the second component. In addition, in the drawings, the thickness of components may be exaggerated or reduced in order to effectively describe technical content.
[0070] As used herein, when an element or layer is referred to as being "located on," "engaged to," "connected to," "attached to," or "coupled to" another element or layer, it may be directly located on, engaged, connected, attached to, or coupled to the other element or layer, or there may be intervening elements or layers. Conversely, when an element is referred to as being "directly on," "directly engaged to," "directly connected to," "directly attached to," or "directly coupled to" another element or layer, there may be no intervening elements or layers. Other words used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" versus "directly between," "adjacent" versus "directly adjacent," etc.). As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0071] Herein, example embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as "at least one of..." when following a list of elements modify the entire list of elements, rather than modifying individual elements in the list. For example, the expression "at least one of a, b, and c" should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0072] The terms used herein are only used to describe specific exemplary configurations and are not intended to be limiting. As used herein, the singular articles "a", "an" and "the" may also be intended to include plural forms, unless otherwise clearly indicated herein. The terms "comprise", "include" and "have" are inclusive and therefore specify the presence of features, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components and / or combinations thereof. The method steps, processes and operations described herein should not be interpreted as necessarily requiring them to be performed in the particular order discussed or shown, unless specifically identified as an execution order. Additional or alternative steps may be adopted.
[0073] As used herein, the phrases "in one embodiment," "according to one embodiment," "in some embodiments," and the like generally refer to the fact that the particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present disclosure. Thus, a particular feature, structure, or characteristic may be included in more than one embodiment of the present disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms "example," "exemplary," and the like are used to "serve as an example, instance, or illustration." Any implementation, aspect, or design described herein as "example" or "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations, aspects, or designs. Instead, the use of the terms "example," "exemplary," and the like is intended to present concepts in a concrete manner.
[0074] After research, it was found that the assembly equipment in the related technology has the following problems:
[0075] First, the linear conveyor assembly system, coupled with robotic gripping, resulted in an angular error of approximately 5° between the circumferential angle of the heat pipe socket and the orientation of the connector pins. Second, the coaxiality deviation between the heat pipe and the connector body was too large, causing scratches on the connector body when the heat pipe was installed. Third, the heat pipe deformed due to collision when it fell into the feed tube. These issues seriously affected the assembly accuracy of the connector for photovoltaic micro-inverters.
[0076] Based on the above research, an embodiment of the present disclosure provides a connector assembly device and assembly process for photovoltaic micro-inverters. By replacing visual positioning with mechanical limiting, the directional matching angle error is reduced from ±5° to ±1.2° while ensuring assembly efficiency, thereby improving the assembly accuracy of photovoltaic micro-connectors.
[0077] The defects in the above solutions are the results obtained by the inventors after practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed by the present disclosure in this article should be the contributions made by the inventors to the present disclosure during the disclosure process.
[0078] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0079] The following embodiments of the present invention are described in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features therein may be combined with each other.
[0080] See also Figure 1 and Figure 2 At least one embodiment provides a connector assembly device for a photovoltaic micro-inverter, including: a connector body assembly mechanism 100, which is used to assemble the connector body; a conveying mechanism 200, which is used to convey the assembled connector body; a first assembly mechanism 300, which is arranged on the side of the conveying mechanism 200 and is used to adjust the angle of the socket 510 on the heat pipe 500 and then put it on the connector body; a second assembly mechanism 400, which is arranged on the side of the conveying mechanism 200 and is used to put a cover on the connector body.
[0081] Among them, the connector body assembly mechanism 100 is provided with 4 assembly stations, namely, a loading station for loading the base body 610; a pin assembly station for inserting the pin 620 into the base body 610; an insulating block assembly station for inserting the insulating block into the base body; and a unloading station for feeding the assembled connector body 600 into the conveying mechanism 200; the four assembly stations are switched by a rotating disk.
[0082] Specifically, the loading station places the base body 610 on the rotating disk through an external robotic arm; the pin assembly station completes the transportation and assembly of the pins 620 through vibration feeding and cylinder pushing; the insulating block assembly station completes the transportation and assembly of the insulating block through vibration feeding and cylinder pushing.
[0083] The first assembly mechanism 300 includes: a vibrating feed tray 310, which is used to load the heat dissipation tube 500; a feed tube 320, a top of which is provided with a feed port 323 connected to the conveying rail of the vibrating feed tray 310; a pushing assembly 330, a pushing portion 331 of which is inserted into the feed tube 320; wherein, the inner wall of the feed tube 320 is provided with a plurality of adjustment plates 321 at intervals along the circumferential direction, and is used to adjust the angle of the socket 510 on the heat dissipation tube 500 under the push of the pushing assembly 330, push it from the feed tube 320 to the conveying mechanism 200, and put it on the connector body.
[0084] Through the motion trajectory of the pushing assembly 330 and the coordinated action of the adjustment plate 321 in the feeding tube 320, the axial movement and circumferential angle adjustment of the heat dissipation tube 500 are simultaneously completed in a single pushing action (such as Figure 8 As shown in the figure, instead of using a manipulator to adjust the angle in the related art, the directional matching angle error is reduced from ±5° to ±1.2°, and the socket 510 of the heat pipe 500 and the connector body are precisely aligned, thereby improving the assembly efficiency and the assembly accuracy of the connector for photovoltaic micro-inverters.
[0085] See also Figure 3 and Figure 4 The inner wall of the feeding tube 320 is provided with a guide groove 322; the pushing portion 331 is provided with a slider adapted to the guide groove 322; when the pushing portion 331 slides along the guide groove 322, it drives the socket 510 of the heat dissipation pipe 500 to rotate until the adjustment plate 321 is aligned with the socket 510 of the heat dissipation pipe 500, thereby removing the burrs on the heat dissipation pipe 500.
[0086] The guide groove 322 cooperates with the slider to form a mechanical limit track. When the pusher part 331 slides, it forces the heat pipe 500 to rotate, eliminating the downtime required for manual angle adjustment. At the same time, during the alignment process of the adjustment plate 321 and the heat pipe 500 socket 510, burrs are removed synchronously, eliminating the subsequent deburring process.
[0087] It should be noted that the burrs in the feeding tube 320 need to be cleaned regularly.
[0088] See also Figure 4 The guide groove 322 includes: a straight segment 322a and an arc segment 322b; the straight segment 322a is connected to the arc segment 322b; when the pushing portion 331 slides along the guide groove 322 along the arc segment 322b, the socket 510 of the heat pipe 500 is driven to rotate.
[0089] When the pusher 331 slides along the straight section 322a of the guide groove 322, it pushes the heat pipe 500 to abut against the adjustment plate 321. When the pusher 331 slides along the arc section 322b of the guide groove 322, it drives the heat pipe 500 along the adjustment plate 321. Figure 4 Turn in the direction indicated by F to complete the angle adjustment.
[0090] See also Figure 4 and Figure 5 The pushing portion 331 includes: a pushing head 331a, which is provided with a circular groove 331a1 along the axial direction of the feeding tube 320; a buffer plate 331b, which is elastically connected to the circular groove 331a1 through a return spring 331c; and, when the buffer plate 331b is in a natural state, the side wall of the buffer plate 331b extends from the circular groove 331a1 and is arranged opposite to the feed port 323 of the feeding tube 320; when the heat dissipation tube 500 falls into the feeding tube 320 from the feed port 323, it is buffered by the side wall of the buffer plate 331b, thereby reducing the collision of the heat dissipation tube 500.
[0091] It should be noted that the buffer plate 331b is made of elastic rubber. The buffer plate 331b is elastically expanded and contracted by the return spring 331c to absorb the impact kinetic energy of the heat dissipation pipe 500 falling from the vibrating feed tray 310 and prevent the heat dissipation pipe 500 from deforming.
[0092] Specifically, the buffer plate 331b is in a truncated cone shape; and the upper bottom surface of the buffer plate 331b extends from the circular groove 331a1, and the lower bottom surface of the buffer plate 331b extends into the circular groove 331a1.
[0093] Among them, the diameter of the upper bottom surface of the buffer plate 331b is R1; the diameter of the lower bottom surface of the buffer plate 331b is R2; the inner diameter of the heat dissipation tube 500 is r; where R1 < r < R2, and the units of R1 and R2 are mm; when the pushing part 331 slides along the guiding groove 322, the upper bottom surface of the buffer plate 331b is inserted into the heat dissipation tube 500, so that the heat dissipation tube 500 is coaxial with the feeding tube 320.
[0094] It should be noted that the buffer plate 331b is coaxial with the feeding tube 320. When the buffer plate 331b is inserted into the inner hole of the heat dissipation tube 500, the heat dissipation tube 500 is coaxial with the buffer plate 331b, and then the heat dissipation tube 500 is coaxial with the feeding tube 320, so that the inner diameter of the feeding tube 320 can be increased, and scratches caused by friction between the heat dissipation tube 500 and the feeding tube 320 can be reduced.
[0095] Through the dimensional constraint R1 < r < R2, the upper bottom surface of the buffer plate 331b is inserted into the inner hole of the heat dissipation tube 500 during pushing, and forced correction is performed to make the heat dissipation tube 500 coaxial with the buffer plate 331b, that is, the heat dissipation tube 500 is coaxial with the feeding tube 320, and the accuracy of the angle adjustment between the socket 510 of the heat dissipation tube and the adjusting plate 321 is improved.
[0096] Please refer to Figure 5 and Figure 6 , the pushing head 331a extends outwards to form an arc-shaped supporting plate 331d; the arc-shaped supporting plate 331d is arranged opposite to the feeding port 323 of the feeding tube 320. The arc-shaped supporting plate 331d is arranged opposite to the feeding port 323 to承接 the heat dissipation tube 500 that has not completely fallen into the feeding tube 320 and prevent it from falling obliquely.
[0097] Please refer to Figure 2 and Figure 4 , the pushing assembly 330 further includes: a pushing cylinder 333; a push rod 332 connected to the piston rod of the pushing cylinder 333; the push rod 332 is rotatably connected to the pushing part 331. The pushing cylinder 333 provides a constant pushing force, and the push rod 332 is rotatably connected to the pushing part 331 to adapt to the trajectory change of the arc segment 322b of the guiding groove 322 and avoid jamming.
[0098] Please refer to Figure 2 , the conveying mechanism 200 includes: a linear driving part 210; a driving block 220 arranged on the linear driving part 210; a clamping part 230 arranged on the driving block 220 and used for clamping the connector body.
[0099] As Figure 7As shown, the linear drive part 210 drives the clamping part 230 to move, so that the clamping part 230 is opposite to the feeding tube 320, so that the pushing part 331 pushes the heat dissipation tube 500 from the feeding tube 320 onto the clamping part 230 and sleeves it on the connector body 600.
[0100] See also Figure 10 At least one embodiment further provides an assembly process for the connector assembly device for the photovoltaic micro-inverter as described above, the assembly process comprising:
[0101] Step S1 , assembling the connector body by the connector body assembly mechanism 100 .
[0102] In step S2 , the conveying mechanism 200 takes out the assembled connector body and delivers it to the first assembly mechanism 300 .
[0103] In step S3 , the socket 510 on the heat pipe 500 is adjusted in angle by the first assembly mechanism 300 and then mounted on the connector body.
[0104] In step S4 , the conveying mechanism 200 takes out the connector body with the heat pipe 500 mounted thereon and conveys it to the second assembly mechanism 400 .
[0105] Step S5 : The cover is mounted on the connector body by the second assembly mechanism 400 .
[0106] In step S6, the conveying mechanism 200 takes out the assembled connector body and sends it to the unloading channel to complete the assembly.
[0107] In summary, the present invention provides a connector assembly device for a photovoltaic micro-inverter and an assembly process thereof, wherein the connector assembly device for a photovoltaic micro-inverter includes: a connector body assembly mechanism 100, which is used to assemble the connector body; a conveying mechanism 200, which is used to convey the assembled connector body; a first assembly mechanism 300, which is arranged on the side of the conveying mechanism 200, and is used to adjust the angle of the socket 510 on the heat pipe 500 and then put it on the connector body; a second assembly mechanism 400, which is arranged on the side of the conveying mechanism 200, and is used to put a cover on the connector body. The first assembly mechanism 300 includes: a vibrating feed tray 310, which is used to load the heat dissipation tube 500; a feed tube 320, a top of which is provided with a feed port 323 connected to the conveying rail of the vibrating feed tray 310; a pushing assembly 330, a pushing portion 331 of which is inserted into the feed tube 320; wherein, the inner wall of the feed tube 320 is provided with a plurality of adjustment plates 321 at intervals along the circumferential direction, and is used to adjust the angle of the socket 510 on the heat dissipation tube 500 under the push of the pushing assembly 330, push it from the feed tube 320 to the conveying mechanism 200, and put it on the connector body. Through the coordinated action of the motion trajectory of the pushing assembly 330 and the adjustment plate 321 in the feeding tube 320, the axial movement and circumferential angle adjustment of the heat pipe 500 are simultaneously completed in a single pushing action, replacing the method of using a manipulator for angle adjustment in related technologies, reducing the directional matching angle error from ±5° to ±1.2°, and achieving precise alignment of the socket 510 of the heat pipe 500 and the connector body, thereby improving the assembly efficiency and the assembly accuracy of the connector for photovoltaic micro-inverters.
[0108] With the above-described preferred embodiments of the present invention as a guide, and with reference to the above description, relevant personnel are fully capable of making various changes and modifications without departing from the technical scope of this invention. The technical scope of this invention is not limited to the contents of the specification and must be determined according to the scope of the claims.
Claims
1. A connector assembly device for photovoltaic micro-inverters, characterized in that: include: A connector body assembly mechanism (100) for assembling a connector body; A conveying mechanism (200) for conveying the assembled connector body; A first assembly mechanism (300) is provided on the side of the conveying mechanism (200) and is used to adjust the angle of the socket (510) on the heat dissipation pipe (500) and then sleeve it on the connector body; a second assembly mechanism (400), which is arranged on the side of the conveying mechanism (200) and is used to sleeve the cover onto the connector body; Wherein, the first assembly mechanism (300) comprises: A vibrating feeding tray (310) for feeding the heat dissipation tube (500); A feeding pipe (320) is provided at the top thereof with a feeding port (323) connected to the conveying rail of the vibrating feeding tray (310); A pushing assembly (330), wherein the pushing portion (331) is inserted into the feeding tube (320); The inner wall of the feeding tube (320) is provided with a plurality of adjustment plates (321) spaced apart along the circumferential direction, and is used to adjust the angle of the socket (510) on the heat dissipation tube (500) under the push of the pushing assembly (330), push the socket (510) from the feeding tube (320) into the conveying mechanism (200), and be sleeved on the connector body; The inner wall of the feeding pipe (320) is provided with a guide groove (322); The pushing portion (331) is provided with a sliding block adapted to the guide groove (322); When the pushing portion (331) slides along the guide groove (322), it drives the socket (510) of the heat dissipation tube (500) to rotate until the adjustment plate (321) is aligned with the socket of the heat dissipation tube (500), thereby removing the burrs on the heat dissipation tube (500).
2. The photovoltaic micro-inverter connector assembly device according to claim 1, characterized in that: The guide groove (322) includes: a straight line segment (322a) and an arc segment (322b); The straight line segment (322a) is connected to the arc segment (322b); When the pushing portion (331) slides along the guide groove (322) and the arc segment (322b), the socket (510) of the heat dissipation pipe (500) is driven to rotate.
3. The photovoltaic micro-inverter connector assembly device according to claim 1, characterized in that: The pushing portion (331) comprises: A pushing head (331a) having a circular groove (331a1) formed along the axial direction of the feeding tube (320); a buffer plate (331b) elastically connected to the circular groove (331a1) via a return spring (331c); Furthermore, when the buffer plate (331b) is in a natural state, the side wall of the buffer plate (331b) extends out from the circular groove (331a1) and is arranged opposite to the feed port (323) of the feed pipe (320); When the heat dissipation tube (500) falls from the feed port (323) into the feed tube (320), the side wall of the buffer plate (331b) provides a buffer, thereby reducing the impact of the heat dissipation tube (500).
4. The photovoltaic micro-inverter connector assembly device according to claim 3, characterized in that: The buffer plate (331b) is in a truncated cone shape; Furthermore, the upper bottom surface of the buffer plate (331b) extends from the circular groove (331a1), and the lower bottom surface of the buffer plate (331b) extends into the circular groove (331a1).
5. The photovoltaic micro-inverter connector assembly device according to claim 4, characterized in that: The diameter of the upper bottom surface of the buffer plate (331b) is R1; The diameter of the lower bottom surface of the buffer plate (331b) is R2; The inner diameter of the heat dissipation pipe (500) is r; Wherein, R1<r<R2, and the units of R1 and R2 are mm; When the pushing portion (331) slides along the guide groove (322), the upper bottom surface of the buffer plate (331b) is inserted into the heat dissipation tube (500), so that the heat dissipation tube (500) and the feeding tube (320) are coaxial.
6. The photovoltaic micro-inverter connector assembly device according to claim 3, characterized in that: The pushing head (331a) extends outwardly to form an arc-shaped supporting plate (331d); The arc-shaped supporting plate (331d) is arranged opposite to the feed opening (323) of the feed pipe (320).
7. The photovoltaic micro-inverter connector assembly device according to claim 1, wherein: The pusher assembly (330) further includes: Push cylinder (333); A push rod (332) connected to the piston rod of the push cylinder (333); The push rod (332) is rotatably connected to the material pushing portion (331).
8. The photovoltaic micro-inverter connector assembly device according to claim 1, wherein: The conveying mechanism (200) comprises: a linear drive unit (210); A driving block (220) disposed on the linear driving portion (210); A clamping portion (230) is provided on the driving block (220) and is used to clamp the connector body.
9. An assembly process for the photovoltaic micro-inverter connector assembly equipment according to claim 1, characterized in that: The assembly process includes: Assembling the connector body through a connector body assembly mechanism (100); The conveying mechanism (200) takes out the assembled connector body and delivers it to the first assembly mechanism (300); The socket (510) on the heat dissipation pipe (500) is adjusted in angle by a first assembly mechanism (300) and then sleeved onto the connector body; The conveying mechanism (200) takes out the connector body with the heat dissipation pipe (500) mounted thereon and conveys it to the second assembly mechanism (400); The cover is sleeved on the connector body by a second assembly mechanism (400); The conveying mechanism (200) takes out the assembled connector body and sends it to the unloading channel to complete the assembly.
Citation Information
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