Apparatus and method for manufacturing a metal alloy

Abstract

The application discloses a metal alloy manufacturing device and manufacturing method, and belongs to the technical field of metal alloy manufacturing, which comprises a bottom plate, a supporting assembly installed on the telescopic bottom plate, a cutting assembly installed on the supporting assembly, a polishing assembly connected with the supporting assembly and installed below the cutting assembly, a transmission assembly connected with the supporting assembly and installed below the polishing assembly, a guide assembly installed on the bottom plate, a connecting disc installed on the guide assembly, and a rotating assembly installed on the connecting disc. The polishing disc is started to polish the metal alloy after cutting, so that the burr residues on the metal alloy can be effectively reduced.

Description

TECHNICAL FIELD

[0001] The application relates to an alloy manufacturing device, in particular to a metal alloy manufacturing device and manufacturing method, and belongs to the technical field of metal alloy manufacturing. BACKGROUND

[0002] The metal alloy refers to a solid product with metallic properties obtained by mixing and melting one metal and one or more other metals and then cooling and solidifying, and a metal alloy part needs to be cut on a sprue in a machining process.

[0003] However, the existing metal alloy manufacturing device and manufacturing method cannot conveniently polish the cut metal alloy part in actual use, so that a large amount of burrs exist in the cut metal alloy part, and the metal alloy part still needs to be manually placed on a polisher for polishing, which is time-consuming and laborious. SUMMARY

[0004] The main purpose of the application is to solve the problem that the cut metal alloy part cannot be conveniently polished, and provide a metal alloy manufacturing device and manufacturing method.

[0005] The purpose of the application can be achieved by adopting the following technical scheme:

[0006] A metal alloy manufacturing device and manufacturing method, comprising a bottom plate and a supporting assembly installed on the telescopic bottom plate, a cutting assembly is installed on the supporting assembly, the cutting assembly is used for cutting a metal alloy part, a polishing assembly connected with the supporting assembly is installed below the cutting assembly, the polishing assembly is used for polishing and deburring the metal alloy part, a transmission assembly connected with the supporting assembly is installed below the polishing assembly, a guide assembly is installed on the bottom plate, a connecting disc is installed on the guide assembly, a rotating assembly is installed on the connecting disc, the rotating assembly is connected with the transmission assembly, a clamping assembly is installed on the rotating assembly, the cutting assembly is connected with the polishing assembly through a first linkage mechanism, and the polishing assembly is connected with the transmission assembly through a second linkage mechanism.

[0007] Preferably, the supporting assembly comprises a third supporting rod, a third supporting block, a second supporting rod, a second supporting block, a first supporting rod and a first supporting block, the third supporting rod is installed on the bottom plate, the third supporting block is installed on the top of the third supporting rod, the second supporting rod is installed on the top of the third supporting block, the second supporting block is installed on the top of the second supporting rod, the first supporting rod is installed on the top of the second supporting block, and the first supporting block is installed on the top of the first supporting rod.

[0008] Preferably, the cutting assembly comprises a first motor, a first rotating column and a cutting knife, the first support block is provided with the first motor, the output end of the first motor is provided with the first rotating column, and one end of the first rotating column is provided with the cutting knife.

[0009] Preferably, the grinding assembly comprises a second rotating column, a first bearing and a grinding disc, the second support block is rotatably provided with the second rotating column, the second rotating column is rotatably connected to the second support block through the first bearing, and one end of the second rotating column is provided with the grinding disc.

[0010] Preferably, the first linkage mechanism comprises a first belt pulley, a first belt and a second belt pulley, the second rotating column is provided with the second belt pulley, the first rotating column is provided with the first belt pulley, and the second belt pulley is connected to the second belt pulley through the first belt.

[0011] Preferably, the transmission assembly comprises a rotating rod, a gear, a rack, a sliding block and a second bearing, the bottom plate is provided with a connecting plate, the third support block is rotatably provided with the rotating rod, one end of the rotating rod is rotatably connected to the third support block through the second bearing, the other end of the rotating rod is connected to the connecting plate through the sliding block, the rotating rod is provided with the gear, and the bottom of the connecting disc is provided with the rack which is meshingly connected with the gear.

[0012] Preferably, the second linkage mechanism comprises a third belt pulley, a fourth belt pulley and a second belt, the second rotating column is provided with the third belt pulley, the rotating rod is provided with the fourth belt pulley, and the third belt pulley is connected to the second belt through the second belt.

[0013] Preferably, the guide assembly comprises a guide rod, a connecting block and a sliding block, the bottom plate is provided with the guide rod, the connecting disc is provided with the connecting block, and the guide rod is provided with the sliding groove which cooperates with the connecting block.

[0014] Preferably, the rotating assembly comprises a second motor and a rotating disc, the connecting disc is provided with the second motor, the output end of the second motor is provided with the rotating disc, the rotating disc is provided with the clamping assembly, and the clamping assembly comprises a placing frame, a clamping plate, a first connecting plate, a hydraulic telescopic rod and a second connecting plate.

[0015] A manufacturing method of a metal alloy manufacturing device, comprising the following steps:

[0016] S1: placing the metal alloy part in the placing frame, and starting the hydraulic telescopic rod to drive the clamping plate to move and clamp the metal alloy part;

[0017] S2: the first motor is started to drive the cutting knife to rotate to cut the metal alloy piece, the cutting knife is rotated to drive the grinding disc to rotate through the first belt, the grinding disc is used for grinding the metal alloy piece after cutting, the grinding disc is rotated to drive the gear to rotate through the second belt, the gear is rotated to drive the rotating disc to move through the rack, so that the metal alloy piece is lowered to cooperate with the cutting knife to cut, and the grinding disc is used for grinding the metal alloy piece at the same time;

[0018] S3: after grinding and cutting are completed, the second motor is started to drive the rotating disc to rotate, and the metal alloy piece to be cut and the metal alloy piece to be ground are moved to the position of the cutting knife and the grinding disc for cutting and grinding.

[0019] The beneficial technical effects of the present application are as follows:

[0020] According to the metal alloy manufacturing device and the manufacturing method, the grinding disc is arranged, the metal alloy after cutting can be ground by starting, and the burr residue on the metal alloy can be effectively reduced.

[0021] The second motor is arranged, the position of the metal alloy piece can be adjusted by starting the rotating disc, the gear and the rack are arranged to cooperate with each other to drive the metal alloy piece to move to cooperate with the cutting knife and the grinding disc for cutting and grinding, the first pulley, the first belt, the second rotating column, the third pulley, the fourth pulley and the second belt are arranged to cooperate with each other, so that multiple motors are not needed to drive the cutting knife, the grinding disc and the gear respectively, the processing cost can be effectively reduced. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a whole structure schematic view of the present application;

[0023] Figure 2 It is a second motor structure schematic view of the present application;

[0024] Figure 3 It is a gear structure schematic view of the present application;

[0025] Figure 4 It is a rack structure schematic view of the present application;

[0026] Figure 5 It is a second motor structure schematic view of the present application;

[0027] Figure 6 It is a rotating disc structure schematic view of the present application;

[0028] Figure 7 It is a first motor structure schematic view of the present application;

[0029] Figure 8 It is a second bearing and third bearing structure schematic view of the present application;

[0030] Figure 9 The application is not limited to Figure 6 The structure of A in the application is enlarged.

[0031] In the figure: 1, base plate; 2, guide rod; 3, connecting disc; 4, connecting block; 5, rotating disc; 6, placing frame; 7, clamping plate; 8, first connecting plate; 9, hydraulic telescopic rod; 10, second connecting plate; 11, first motor; 12, first supporting block; 13, first pulley; 14, cutting knife; 15, first supporting rod; 16, second supporting block; 17, second supporting rod; 18, polishing disc; 19, third supporting block; 20, third supporting rod; 21, gear; 22, connecting plate; 23, rack; 24, second motor; 25, rotating rod; 26, first rotating column; 27, second pulley; 28, first belt; 29, third pulley; 30, first bearing; 31, second rotating column; 32, second bearing; 33, fourth pulley; 34, second belt; 35, third bearing; 36, sliding block. DETAILED DESCRIPTION

[0032] In order to make the technical solution of the present application more clear and explicit for those skilled in the art, the present application will be further described in detail below in combination with examples and drawings, but the implementation of the present application is not limited thereto.

[0033] As Figures 1-9 shown, the metal alloy manufacturing device and manufacturing method provided by the present embodiment comprises a base plate 1 and a supporting assembly installed on the telescopic base plate 1, a cutting assembly is installed on the supporting assembly, the cutting assembly is used for cutting the metal alloy piece, a polishing assembly connected with the supporting assembly is installed below the cutting assembly, the polishing assembly is used for polishing and deburring the metal alloy piece, a transmission assembly connected with the supporting assembly is installed below the polishing assembly, a guide assembly is installed on the base plate 1, a connecting disc 3 is installed on the guide assembly, a rotating assembly is installed on the connecting disc 3, the rotating assembly is connected with the transmission assembly, a clamping assembly is installed on the rotating assembly, the cutting assembly is connected with the polishing assembly through a first linkage mechanism, the polishing assembly is connected with the transmission assembly through a second linkage mechanism, the polishing disc 18 is set to start polishing the metal alloy after cutting, which can effectively reduce the burrs on the metal alloy, the second motor 24 is set to start rotating the rotating disc 5 to adjust the position of the metal alloy piece, the gear 21 and the rack 23 are set to cooperate with each other to drive the metal alloy piece to move to cooperate with the cutting knife 14 and the polishing disc 18 for cutting and polishing, the first pulley 13, the first belt 28, the second rotating column 31, the third pulley 29, the fourth pulley 33 and the second belt 34 are set to cooperate with each other to drive the cutting knife 14, the polishing disc 18 and the gear 21 without using multiple motors, which can effectively reduce the processing cost.

[0034] In the present embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7As shown in the first connecting plate 8, the support assembly includes a third support rod 20, a third support block 19, a second support rod 17, a second support block 16, a first support rod 15 and a first support block 12, the third support rod 20 is installed on the bottom plate 1, the top of the third support rod 20 is installed with the third support block 19, the top of the third support block 19 is installed with the second support rod 17, the top of the second support rod 17 is installed with the second support block 16, the top of the second support block 16 is installed with the first support rod 15, the top of the first support rod 15 is installed with the first support block 12, and the third support rod 20, the third support block 19, the second support rod 17, the second support block 16, the first support rod 15 and the first support block 12 can support the cutting knife 14, the grinding disc 18 and the gear 21 by cooperating with each other, the cutting assembly includes a first motor 11, a first rotating column 26 and a cutting knife 14, the first support block 12 is installed with the first motor 11, the output end of the first motor 11 is installed with the first rotating column 26, and one end of the first rotating column 26 is installed with the cutting knife 14, the first motor 11 can drive the cutting knife 14 to rotate to cut the metal alloy part by being provided, and the sprue on the part can be cut, the grinding assembly includes a second rotating column 31, a first bearing 30 and a grinding disc 18, the second rotating column 31 is rotatably installed on the second support block 16, the second rotating column 31 is rotatably connected with the second support block 16 through the first bearing 30, and one end of the second rotating column 31 is installed with the grinding disc 18, the first linkage mechanism includes a first belt pulley 13, a first belt 28 and a second belt pulley 27, the second belt pulley 27 is installed on the second rotating column 31, the first belt pulley 13 is installed on the first rotating column 26, and the second belt pulley 27 is connected with the second belt pulley 27 through the first belt 28, the grinding disc 18 is provided, the first belt pulley 13 is driven to rotate through the first belt 28 to drive the second rotating column 31 and the second belt pulley 27 to rotate, and then the grinding disc 18 grinds the metal alloy part, the transmission assembly includes a rotating rod 25, a gear 21, a rack 23, a sliding block 36 and a second bearing 32, the connecting plate 22 is installed on the bottom plate 1, the rotating rod 25 is rotatably installed on the third support block 19, one end of the rotating rod 25 is rotatably connected with the third support block 19 through the second bearing 32, the other end of the rotating rod 25 is connected with the connecting plate 22 through the sliding block 36, the gear 21 is installed on the rotating rod 25, the bottom of the connecting disc 3 is installed with the rack 23 which is meshedly connected with the gear 21, the second linkage mechanism includes a third belt pulley 29, a fourth belt pulley 33 and a second belt 34, the third belt pulley 29 is installed on the second rotating column 31, the fourth belt pulley 33 is installed on the rotating rod 25, and the third belt pulley 29 is connected with the second belt 34 through the second belt 34, the grinding disc 18 is driven to rotate through the third belt pulley 29, the second belt 34 and the fourth belt pulley 33 to drive the gear 21 to rotate and cooperate with the rack 23, which can drive the metal alloy part to move for cutting and grinding, the guide assembly includes a guide rod 2, a connecting block 4 and a sliding block 36, the guide rod 2 is installed on the bottom plate 1,The connecting block 4 is arranged on the connecting disc 3, and a sliding groove matched with the connecting block 4 is arranged on the guide rod 2.

[0035] In the embodiment, as shown in Figure 1 、 Figure 6 and Figure 9 , the rotating assembly comprises the second motor 24 and the rotating disc 5, the second motor 24 is arranged on the connecting disc 3, the output end of the second motor 24 is provided with the rotating disc 5, the clamping assembly is arranged on the rotating disc 5, the clamping assembly comprises the placing frame 6, the clamping plate 7, the first connecting plate 8, the hydraulic telescopic rod 9 and the second connecting plate 10, a plurality of placing frames 6 are arranged on the rotating disc 5, the second connecting plate 10 is arranged on the placing frame 6, the first connecting plate 8 is arranged on the second connecting plate 10, the hydraulic telescopic rod 9 is arranged on the second connecting plate 10, the output end of the hydraulic telescopic rod 9 is provided with the clamping plate 7, the second motor 24 is arranged, the second motor 24 drives the connecting disc 3 to rotate to adjust the position of the metal alloy piece, the hydraulic telescopic rod 9 is arranged, the hydraulic telescopic rod 9 drives the clamping plate 7 to move to clamp the metal alloy piece.

[0036] A manufacturing method of a metal alloy manufacturing device, comprising the following steps:

[0037] S1: the metal alloy piece is placed in the placing frame 6, and the hydraulic telescopic rod 9 is started to drive the clamping plate 7 to move to clamp the metal alloy piece;

[0038] S2: the first motor 11 is started to drive the cutting knife 14 to rotate to cut the metal alloy piece, when the cutting knife 14 rotates, the grinding disc 18 is driven to rotate through the first belt 28, the grinding disc 18 grinds the metal alloy piece after cutting, when the grinding disc 18 rotates, the gear 21 is driven to rotate through the second belt 34, when the gear 21 rotates, the rotating disc 5 is driven to move in cooperation with the rack 23, so that the metal alloy piece is lowered to cooperate with the cutting knife 14 to cut, and at the same time, the grinding disc 18 grinds the metal alloy piece;

[0039] S3: after grinding and cutting are completed, the second motor 24 is started to drive the rotating disc 5 to rotate, so that the metal alloy piece to be cut and the metal alloy piece to be ground are moved to the positions of the cutting knife 14 and the grinding disc 18 to be cut and ground.

[0040] In summary, in the present embodiment, according to the metal alloy manufacturing device and manufacturing method, the grinding disc 18 is provided, the cutting finished metal alloy can be polished, the burr residue on the metal alloy can be effectively reduced, the second motor 24 is provided, the second motor 24 drives the rotating disc 5 to rotate to adjust the position of the metal alloy part, the gear 21 and the rack 23 are matched to drive the metal alloy part to move and cooperate with the cutting knife 14 and the grinding disc 18 for cutting and polishing, the first pulley 13, the first belt 28, the second rotating column 31, the third pulley 29, the fourth pulley 33 and the second belt 34 are matched to drive the cutting knife 14, the grinding disc 18 and the gear 21 without using multiple motors, the processing cost can be effectively reduced, the third supporting rod 20, the third supporting block 19, the second supporting rod 17, the second supporting block 16, the first supporting rod 15 and the first supporting block 12 are matched to support the cutting knife 14, the grinding disc 18 and the gear 21, the first motor 11 is provided, the first motor 11 drives the cutting knife 14 to rotate to cut the metal alloy part, the excess waste on the part can be cut, the grinding disc 18 is provided, the first pulley 13 drives the second rotating column 31 and the second pulley 27 to rotate through the first belt 28, and then the grinding disc 18 polishes the metal alloy part, the grinding disc 18 is matched with the third pulley 29, the second belt 34 and the fourth pulley 33 to drive the gear 21 to rotate and cooperate with the rack 23, the metal alloy part can be moved for cutting and polishing, the connecting block 4 is slidably connected with the sliding groove to guide and limit the connecting disc 3, the second motor 24 is provided, the second motor 24 drives the connecting disc 3 to rotate to adjust the position of the metal alloy part, the hydraulic telescopic rod 9 is provided, the hydraulic telescopic rod 9 drives the clamping plate 7 to move to clamp the metal alloy part.

[0041] The above is only a further embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical solution and concept of the present application within the disclosed range, which belongs to the protection scope of the present application.

Claims

1. A metal alloy manufacturing apparatus characterized by comprising: The utility model provides a cutting and polishing device for metal alloy, including bottom plate (1) and install on telescopic bottom plate (1) support component, install cutting component on support component, cutting component is used for cutting metal alloy spare, install with support component connection's polishing component below cutting component, polishing component is used for polishing metal alloy spare deburring, install with support component connection's transmission component below polishing component, install guide component on bottom plate (1), install connecting disc (3) on guide component, install rotating component on connecting disc (3), rotating component is connected with transmission component, install clamping component on rotating component, cutting component is connected polishing component through first linkage mechanism, polishing component is connected transmission component through second linkage mechanism; The support component includes a third support rod (20), a third support block (19), a second support rod (17), a second support block (16), a first support rod (15), and a first support block (12). The third support rod (20) is installed on the bottom plate (1). The third support block (19) is installed on the top of the third support rod (20). The second support rod (17) is installed on the top of the third support block (19). The second support block (16) is installed on the top of the second support rod (17). The first support rod (15) is installed on the top of the second support block (16). The first support block (12) is installed on the top of the first support rod (15). The cutting component includes a first motor (11), a first rotating column (26), and a cutting knife (14). The first motor (11) is installed on the first support block (12). The output end of the first motor (11) is installed with the first rotating column (26). The first rotating column (26) is installed with the cutting knife (14) on one end. The polishing component includes a second rotating column (31), a first bearing (30), and a polishing disc (18). The second rotating column (31) is rotatably installed on the second support block (16). The second rotating column (31) is rotatably connected to the second support block (16) through the first bearing (30). The second rotating column (31) is installed with the polishing disc (18) on one end. The first linkage mechanism includes a first belt pulley (13), a first belt (28), and a second belt pulley (27). The second belt pulley (27) is installed on the second rotating column (31). The first belt pulley (13) is installed on the first rotating column (26). The second belt pulley (27) is connected to the second belt pulley (27) through the first belt (28). The transmission assembly comprises a rotating rod (25), a gear (21), a rack (23), a sliding block (36) and a second bearing (32), a connecting plate (22) is installed on the bottom plate (1), the rotating rod (25) is rotatably installed on the third supporting block (19), one end of the rotating rod (25) is rotatably connected to the third supporting block (19) through the second bearing (32), the other end of the rotating rod (25) is connected to the connecting plate (22) through the sliding block (36), the gear (21) is installed on the rotating rod (25), and the rack (23) meshed with the gear (21) is installed at the bottom of the connecting disc (3). The second linkage mechanism comprises a third pulley (29), a fourth pulley (33) and a second belt (34), the third pulley (29) is installed on the second rotating column (31), the fourth pulley (33) is installed on the rotating rod (25), and the third pulley (29) is connected to the second belt (34) through the second belt (34).

2. The metal alloy manufacturing apparatus of claim 1, wherein The guide assembly comprises a guide rod (2), a connecting block (4) and a sliding block (36), the guide rod (2) is installed on the bottom plate (1), the connecting block (4) is installed on the connecting disc (3), and a sliding groove matched with the connecting block (4) is formed in the guide rod (2).

3. The apparatus of claim 1, wherein The rotating assembly comprises a second motor (24) and a rotating disc (5), the second motor (24) is installed on the connecting disc (3), the output end of the second motor (24) is provided with the rotating disc (5), the rotating disc (5) is provided with a clamping assembly, and the clamping assembly comprises a placing frame (6), a clamping plate (7), a first connecting plate (8), a hydraulic telescopic rod (9) and a second connecting plate (10).

4. A method of manufacturing a metal alloy manufacturing apparatus according to any one of claims 1 to 3, characterized by, The method comprises the following steps: S1: placing the metal alloy part in the placing frame (6), and starting the hydraulic telescopic rod (9) to drive the clamping plate (7) to move and clamp the metal alloy part; S2: starting the first motor (11) to drive the cutting knife (14) to rotate and cut the metal alloy part, rotating the polishing disc (18) through the first belt (28) when the cutting knife (14) rotates, polishing the cut metal alloy part through the polishing disc (18), rotating the gear (21) through the second belt (34) when the polishing disc (18) rotates, moving the rotating disc (5) through the gear (21) cooperating with the rack (23), thereby making the metal alloy part descend to cooperate with the cutting knife (14) to cut, and simultaneously making the polishing disc (18) polish the metal alloy part; S3: after polishing and cutting are completed, starting the second motor (24) to drive the rotating disc (5) to rotate, moving the metal alloy part to be cut and the metal alloy part to be polished to the positions of the cutting knife (14) and the polishing disc (18) to cut and polish.

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