Conveyor belt type transverse and vertical splitting machine
The conveyor belt-based cutting machine addresses uneven friction and material displacement issues by using continuous surface contact and synchronized cutting and conveying, improving cutting precision and reducing errors.
Patent Information
- Application Number
- CN202510463524.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-07-15
AI Technical Summary
Traditional horizontal and vertical slitting machines have uneven frictional distribution due to the linear contact between the guide roller and the material. The material is prone to lateral deviation and deformation during cutting, resulting in cutting dimensional errors, especially in elastic materials.
Multiple conveyor belt assemblies are used to form surface contact conveyor planes, and vertical circular cutters are located between conveyor belt assemblies to realize synchronous conveying of materials during vertical cutting. Through the cooperation of the conveyor belt support and the linear guide rail, the material is ensured to balance the stress and stable conveying.
Improve the slitting dimensional accuracy, reduce cutting errors, ensure the smoothness and stability of the material during the cutting process, and avoid material pulling deformation caused by cutting resistance.
Smart Images

Figure CN120307365A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of slitting machines, and particularly relates to a belt-type horizontal and vertical slitting machine. Background Art
[0002] A horizontal and vertical slitting machine is an industrial processing device mainly used for precisely slitting coils or sheet materials horizontally (perpendicular to the material movement direction) and longitudinally (along the material movement direction). Its core function is to cut wide-width materials into narrow-width products of different widths or lengths according to production requirements, and it is widely used in precision cutting in fields such as packaging materials (such as EPE pearl cotton, bubble film), polymer films, composite materials, etc. In the prior art, the structural design and working mode of traditional horizontal and vertical slitting machines have the following significant defects: Existing equipment generally uses metal guide rollers symmetrically arranged up and down at the feeding end and the discharging end to clamp the material, and realizes conveying through the linear contact friction force between the guide rollers and the material. However, since the contact between the guide rollers and the material is linear contact, the contact area is insufficient. When the material thickness or density fluctuates, the friction force distribution is uneven, resulting in fluctuations in the conveying speed and directly causing slitting size errors; at the same time, no synchronous conveying mechanism is provided below the vertical cutting circular knife, and the material is in a locally suspended state during cutting. Affected by the cutting resistance, the material is prone to lateral offset or wavy deformation, resulting in a decrease in the flatness of the cutting surface. Moreover, the feeding end guide roller continuously pushes the material, while the discharging end guide roller pulls back in the opposite direction to maintain the material tension. This bi-directional force forms a stress concentration area near the cutting point of the vertical cutting circular knife, causing local tensile deformation of the material. This phenomenon is particularly significant in elastic materials (such as EPE pearl cotton, elastic films), further amplifying the slitting size error. Summary of the Invention
[0003] To solve the problems in the above background art, the present invention provides a belt-type horizontal and vertical slitting machine. By arranging a plurality of belt assemblies across the vertical cutting mechanism on the frame to form a surface contact transmission plane, the material can be smoothly input on the transmission plane while being vertically cut, solving the problems of small contact area and unbalanced cutting force in the guide roller feeding mode of traditional slitting machines, resulting in size errors.
[0004] The present invention adopts the following technical solutions: A belt-type horizontal and vertical slitting machine includes a frame and a feeding mechanism, a vertical cutting mechanism, a horizontal cutting mechanism, and a discharging mechanism arranged on the frame. The horizontal cutting mechanism is located between the feeding mechanism and the discharging mechanism, and the vertical cutting mechanism is located above the feeding mechanism and close to one end of the horizontal cutting mechanism, wherein:
[0005] The feeding mechanism includes a plurality of belt assemblies arranged at intervals horizontally and synchronously conveying forward. A conveying gap is formed between adjacent belt assemblies. The front end of the belt assembly is located at the feeding end of the frame, and the rear end of the belt assembly extends to the feeding end of the horizontal cutting mechanism;
[0006] The vertical cutting mechanism comprises a plurality of vertical cutting circular knives which are arranged at intervals in transverse direction and rotate synchronously. The vertical cutting circular knives are located between the front end and the rear end of the conveyor belt assembly, and the lower edges of the vertical cutting circular knives extend into the conveying gap.
[0007] Furthermore, a transversely extending mounting bracket is provided on the frame, a first linear guide rail is provided on the mounting bracket, the feeding mechanism further comprises a conveyor belt pressing plate assembly and a conveyor belt bracket, the conveyor belt bracket is arranged one-to-one with the conveyor belt assembly, and a plurality of conveyor belt assemblies are slidably arranged on the first linear guide rail through the corresponding conveyor belt brackets;
[0008] The conveyor belt pressure plate assembly comprises a pressure plate member and a pressure plate driving member for driving the pressure plate member to move up and down. The pressure plate member is driven by the pressure plate driving member to press the conveyor belt support onto the first linear guide rail.
[0009] Furthermore, the conveyor belt assembly includes a conveyor belt and a conveyor belt drive assembly. The conveyor belt drive assembly is transmission-connected to a driving shaft. One end of each of the plurality of conveyor belts is sleeved on the driving shaft, and the other end is sleeved on the driven shaft. The conveyor belt drive assembly drives the driving shaft to rotate, thereby driving the plurality of conveyor belts to rotate synchronously.
[0010] Furthermore, the conveyor belt assembly also includes a conveyor belt skeleton located inside the conveyor belt, and the conveyor belt support includes a first support seat and a second support seat, the first support seat is arranged on one end of the conveyor belt skeleton close to the driving shaft, and the bottom end of the first support seat is provided with a first slider adapted to the first linear guide rail; the second support seat is arranged on one end of the conveyor belt skeleton close to the driven shaft, and the bottom of the second support seat is provided with a second slider adapted to the first linear guide rail.
[0011] Furthermore, the conveyor belt assembly also includes a tensioning block fixed on the side of the conveyor belt skeleton and a support plate mounted on the driven shaft. The tensioning block is close to the driven shaft. A threaded bolt is provided on the tensioning block. The screw end of the bolt spirally passes through the tensioning block and abuts against the support plate.
[0012] Furthermore, the vertical cutting mechanism also includes a vertical cutting drive assembly and a vertical knife mounting shaft. The vertical knife mounting shaft is horizontally mounted on the frame. The vertical cutting drive assembly is transmission-connected to the vertical knife mounting shaft. A plurality of vertical cutting circular knives are spaced apart and sleeved on the vertical knife mounting shaft.
[0013] Furthermore, the discharging mechanism includes a discharging roller and a lower discharging roller arranged upper and lower, and discharging roller lifting assemblies are provided at both ends of the discharging roller, and a second linear guide rail connected laterally is provided between the discharging roller lifting assemblies, and the second linear guide rail is located at the feed end of the transverse cutting mechanism, and a third sliding block corresponding to the vertical cutting circular knife is slidably provided on the second linear guide rail, and a vertical knife limiting block is provided on the third sliding block, and a vertical cutting circular knife limiting groove is provided on the vertical knife limiting block, and the edge of the vertical cutting circular knife is rotatably set in the vertical cutting circular knife limiting groove, and the inner wall of the vertical cutting circular knife limiting groove and the outer edge of the vertical cutting circular knife are clearance-matched.
[0014] Further, the vertical cutting mechanism further includes vertical knife lifting components arranged on both sides of the vertical knife mounting shaft. The vertical knife lifting components include a first cylinder fixedly connected to the machine frame. A positioning bearing seat is provided at the telescopic end of the first cylinder. A positioning bearing is provided on the positioning bearing seat. Both ends of the vertical knife mounting shaft are rotatably connected to the positioning bearings.
[0015] Further, the horizontal cutting mechanism includes a horizontal knife lifting component fixedly installed on the machine frame. A horizontal guillotine knife is provided at the lifting end of the horizontal knife lifting component.
[0016] Further, it further includes a pressure roller mechanism. The pressure roller mechanism includes a pressure roller lifting component installed on the machine frame. A pressure roller is installed at the lifting end of the pressure roller lifting component. The pressure roller is located above the conveyor belt component.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] (1) The belt-type horizontal and vertical cutting machine of the present invention forms a continuous planar conveying structure by horizontally and spacedly arranging a plurality of conveyor belt components on the installation bracket. Compared with the line contact transmission between the feeding guide roller and the material in the prior art, the surface contact transmission significantly increases the contact area between the material and the conveyor belt, effectively reducing the uneven distribution of friction force and the fluctuation of the conveying speed caused by the density or thickness difference of the material, ensuring the uniform conveying of the material, and thus improving the cutting size accuracy; at the same time, the vertical cutting circular knife is arranged between the front end and the rear end of the conveyor belt component, and the lower edge of the vertical cutting circular knife extends into the conveying gap. While realizing the vertical cutting of the material, the material is still continuously and synchronously conveyed, realizing the dynamic coordination of cutting and conveying, avoiding the material pulling deformation caused by the cutting resistance in the traditional cutting machine, and reducing the error between the size of the cut material and the preset size.
[0019] (2) The belt-type horizontal and vertical cutting machine of the present invention realizes the lateral position adjustment of the conveyor belt component by slidably arranging the conveyor belt bracket on the first linear guide rail. The operator can quickly adjust the conveying gap between the conveyor belt components according to the position of the vertical cutting circular knife. During the material cutting, the lower edge of the vertical cutting circular knife is always located in the conveying gap, so that the material below the vertical cutting circular knife is in a supported state, ensuring the balanced force of the material during vertical cutting and improving the flatness of the cutting surface; at the same time, the conveyor belt bracket is pressed and fixed on the first linear guide rail through the conveyor belt pressing plate component. Through the rigid locking and fixing of the conveyor belt pressing plate component, the displacement of the conveyor belt component due to vibration or load during the cutting process is avoided, and the structure is simple and has good stability. Description of the Drawings
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is the overall structural schematic diagram (one) of the conveyor belt type horizontal and vertical slitter of the present invention;
[0022] Figure 2 It is the overall structural schematic diagram (two) of the conveyor belt type horizontal and vertical slitter of the present invention;
[0023] Figure 3 For the present invention Figure 1 The partial enlarged structural schematic diagram at position A in;
[0024] Figure 4 For the present invention Figure 1 The partial enlarged structural schematic diagram at position B in;
[0025] Figure 5 It is the partial structural schematic diagram (one) of the conveyor belt type horizontal and vertical slitter of the present invention;
[0026] Figure 6 It is the partial structural schematic diagram (two) of the conveyor belt type horizontal and vertical slitter of the present invention;
[0027] Figure 7 For the present invention Figure 6 The partial enlarged structural schematic diagram at position C in;
[0028] Figure 8 For the present invention Figure 6 The side sectional structural schematic diagram of;
[0029] Figure 9 For the present invention Figure 8 The partial enlarged structural schematic diagram at position D in;
[0030] Wherein: 1 - frame, 11 - mounting bracket, 12 - first linear guide, 2 - feeding mechanism, 21 - conveyor belt assembly, 210 - conveyor belt, 211 - conveyor belt drive assembly, 2110 - first motor, 2111 - first reducer, 212 - driving shaft, 213 - driven shaft, 214 - conveyor belt skeleton, 215 - tensioning block, 216 - support plate, 217 - bolt, 218 - rolling shaft, 22 - conveyor belt gap, 23 - conveyor belt pressing plate assembly, 230 - pressing plate member, 2300 - horizontal pressing plate, 2301 - vertical pressing plate, 231 - pressing plate drive member, 2310 - cylinder bracket, 2311 - second cylinder, 24 - conveyor belt bracket, 240 - first support seat, 241 - second support seat, 242 - first slider, 243 - second slider, 3 - vertical cutting mechanism, 31 - vertical cutting circular knife, 32 - vertical cutting drive assembly, 33 - vertical knife mounting shaft, 34 - vertical knife lifting assembly, 340 - first cylinder, 341 - positioning bearing seat, 342 - positioning bearing, 35 - circular knife seat, 4 - horizontal cutting mechanism, 41 - horizontal knife lifting assembly, 410 - second motor, 411 - second reducer, 412 - second driving shaft, 413 - connecting rod support arm, 414 - limit post, 42 - horizontal guillotine knife, 5 - discharging structure, 51 - discharging pressure roller, 52 - discharging lower roller, 53 - discharging pressure roller lifting assembly, 54 - discharging roller drive assembly, 540 - fifth motor, 541 - second conveyor belt assembly, 542 - third conveyor belt assembly, 55 - second ball screw lift, 56 - transmission optical shaft, 57 - second linear guide, 58 - third slider, 59 - vertical knife limit block, 590 - vertical cutting circular knife limit groove, 6 - material pressing roller mechanism, 61 - material pressing roller lifting assembly, 610 - fourth motor, 611 - first conveyor belt assembly, 612 - first ball screw lift, 62 - material pressing roller, 7 - feeding platform, 71 - long strip through groove, 72 - limit assembly, 8 - discharging platform. Detailed implementation manners
[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] The following will be combined with the attached Figure 1 to the attached Figure 9 and specific embodiments to elaborate on the present invention in detail.
[0033] The present invention provides a conveyor belt type vertical and horizontal slitter, which includes a frame 1 and a feeding mechanism 2, a vertical cutting mechanism 3, a horizontal cutting mechanism 4 and a discharging mechanism 5 arranged on the frame 1. The horizontal cutting mechanism 4 is located between the feeding mechanism 2 and the discharging mechanism 5, and the vertical cutting mechanism 3 is located above the feeding mechanism 2 and close to the horizontal cutting mechanism 4, wherein:
[0034] The feeding mechanism 2 includes a plurality of conveyor belt assemblies 21 arranged at intervals in the horizontal direction and synchronously conveying forward. A conveying gap 22 is formed between adjacent conveyor belt assemblies 21. The front end of the conveyor belt assembly 21 is located at the feeding end of the frame 1, and the rear end of the conveyor belt assembly 21 extends to the feeding end of the horizontal cutting mechanism 4;
[0035] The vertical cutting mechanism 3 includes a plurality of vertical cutting circular knives 31 arranged at intervals in the horizontal direction and synchronously rotating. The vertical cutting circular knives 31 are located between the front end and the rear end of the conveyor belt assembly 21, and the lower edge of the vertical cutting circular knives 31 extends into the conveying gap 22.
[0036] In the present invention, a feeding platform 7 is further provided at the feeding end of the frame 1, and a discharging platform 8 is provided on one side of the discharging end. The feeding platform 7, the discharging platform 8 and the upper surface of the conveyor belt assembly 21 are located on the same horizontal plane. Two long strip-shaped through grooves 71 are symmetrically provided on the feeding platform 7. The long strip-shaped through grooves 71 extend in the horizontal direction. A limiting component 72 is slidably connected in each long strip-shaped through groove 71. A feeding channel is formed between the two limiting components 72. To ensure that a vertical cutting circular knife 31 can be compatible with materials of various thicknesses and does not affect the cutting effect, the distance that the lower edge of the vertical cutting circular knife 31 is embedded downward into the conveying gap 22 relative to the upper surface of the conveyor belt assembly 21 is 1 mm - 3 mm. When performing material slitting, the operator first adjusts the gap between the two limiting components 72 according to the width of the material, and then adjusts the distance between the vertical cutting circular knives 3 and the conveying gap 22 between adjacent conveyor belt assemblies 21 according to the predetermined cutting width of the material. After ensuring that the lower edge of each vertical cutting circular knife 31 is located in the conveying gap 22 between adjacent conveyor belt assemblies 21, the vertical and horizontal slitting operation of the material can be started. The present invention forms a continuous plane conveying structure by arranging a plurality of conveyor belt assemblies 21 arranged at intervals in the horizontal direction and synchronously conveying forward. Compared with the line contact transmission between the feeding guide roller and the material in the prior art, the surface contact transmission significantly increases the contact area between the material and the conveyor belt assembly 21, effectively reduces the uneven distribution of friction force and the fluctuation of the conveying speed caused by the density or thickness difference of the material, ensures the uniform conveying of the material, and thus improves the slitting dimension accuracy; at the same time, the vertical cutting circular knives 31 are arranged between the front end and the rear end of the conveyor belt assembly 21, and the lower edge of the vertical cutting circular knives 31 extends into the conveying gap 22, so that the material can still be continuously and synchronously conveyed forward during vertical cutting, realizing the dynamic coordination of cutting and conveying, avoiding the material pulling deformation caused by the cutting resistance of the vertical cutting circular knives 31 in the traditional slitter, and reducing the cutting error of the material size.
[0037] Specifically, refer to Figures 6 - 9 , in some embodiments, a horizontally extending mounting bracket 11 is provided on the rack 1, a first linear guide rail 12 is provided on the mounting bracket 11, the feeding mechanism 2 further includes a conveyor belt pressing plate assembly 23 and a conveyor belt bracket 24, the conveyor belt brackets 24 are arranged in one-to-one correspondence with the conveyor belt assemblies 21, and a plurality of conveyor belt assemblies 21 are slidably arranged on the first linear guide rail 12 through the corresponding conveyor belt brackets 24;
[0038] The conveyor belt pressing plate assembly 23 includes a pressing plate member 230 and a pressing plate driving member 231 for driving the pressing plate member 230 to move up and down. The pressing plate member 230 presses the conveyor belt bracket 24 against the first linear guide rail 12 under the drive of the pressing plate driving member 231. In this embodiment, by slidably arranging the conveyor belt bracket 24 on the first linear guide rail 12, the adjustment of the conveying gap 22 between the conveyor belt assemblies 21 is realized. The operator can quickly adjust the conveying gap 22 between the conveyor belt assemblies 21 according to the position of the vertical cutting circular knife 31. When performing material cutting, the lower edge of the vertical cutting circular knife 31 is always located within the conveying gap 22, so that the material below the vertical cutting circular knife 31 is in a supported state, ensuring that the material is evenly stressed during vertical cutting and improving the flatness of the cutting surface; at the same time, the conveyor belt pressing plate assembly 23 presses and fixes the conveyor belt bracket 24 on the first linear guide rail 12, and through the rigid locking and fixing of the conveyor belt pressing plate assembly 23, the conveyor belt assemblies 21 are prevented from displacing due to vibration or load during the cutting process, with a simple structure and good stability.
[0039] Specifically, refer to Figures 6 - 9 , in some embodiments, the pressing plate driving member 231 includes a cylinder bracket 2310 and a plurality of second cylinders 2311 fixedly installed on the cylinder bracket 2310. The cylinder bracket 2310 is fixedly connected to the mounting bracket 11. A plurality of through holes are provided on the cylinder bracket 2310, and the piston rods of the plurality of second cylinders 2311 respectively pass through the through holes and are fixedly connected to the pressing plate member 230. The operator controls the telescopic movement of the piston rods of the second cylinders 2311, thereby controlling the pressing plate member 230 to press or release the conveyor belt bracket 24, realizing the fixation or release of the position of the conveyor belt assembly 21. Of course, in other embodiments, other lifting structures can also be selected, which are not limited here as long as they can drive the pressing plate member 230 to move downward to press the conveyor belt bracket 24 and realize the position fixation of the conveyor belt assembly 21.
[0040] Specifically, refer to Figures 6 - 9, in some embodiments, the conveyor belt assembly 21 includes a conveyor belt 210 and a conveyor belt driving assembly 211. The conveyor belt driving assembly 211 includes a first motor 2110 and a first speed reducer 2111. The output end of the first speed reducer 2111 is in transmission connection with the driving shaft 212. One end of each of the plurality of conveyor belts 210 is sleeved on the driving shaft 212, and the other end is sleeved on the driven shaft 213. By driving the driving shaft 212 to rotate through the conveyor belt driving assembly 211, the plurality of conveyor belts 210 are driven to rotate synchronously, so as to realize the stable forward conveying of materials. In the present application, in order to realize the synchronous rotation of the conveyor belt 210, the driving shaft 212 is a long shaft extending horizontally, and the conveyor belts 210 are all sleeved on the same driving shaft 212, while the driven shaft 213 is not limited. Each conveyor belt 210 can correspond to a short driven shaft 213, or a plurality of conveyor belts 210 can be sleeved on a long driven shaft 213.
[0041] Specifically, refer to FIG. Figures 6 - 9 , in some embodiments, the conveyor belt assembly 21 further includes a conveyor belt skeleton 214 inside the conveyor belt 210. The conveyor belt bracket 24 includes a first support seat 240 and a second support seat 241. The first support seat 240 is arranged at one end of the conveyor belt skeleton 214 close to the driving shaft 212, and a first slider 242 adapted to the first linear guide rail 12 is provided at the bottom end of the first support seat 240; the second support seat 241 is arranged at one end of the conveyor belt skeleton 214 close to the driven shaft 213, and a second slider 243 adapted to the first linear guide rail 12 is provided at the bottom of the second support seat 241. Through the double-point sliding design of the first support seat 240 and the second support seat 241, the levelness of the conveyor belt assembly 21 during the adjustment process is ensured, and the deviation of the conveyor belt 210 during material conveying due to inclination is avoided, which affects the cutting accuracy.
[0042] Specifically, refer to Figure 9 , in some embodiments, the pressing plate member 230 includes a horizontal pressing plate 2300 and a vertical pressing plate 2301 fixedly connected to one end of the horizontal pressing plate 2300. The horizontal pressing plate 2300 is pressed downwards by the pressing plate driving member 231 to press the first support seat 240 and the second support seat 241.
[0043] Specifically, refer to Figures 6 - 7, in some embodiments, the conveyor belt assembly 21 further includes a tensioning block 215 fixed to the side of the conveyor belt skeleton 214 and a support plate 216 sleeved on the driven shaft 213. The tensioning block 215 is close to the driven shaft 213. A bolt 217 is threadedly connected to the tensioning block 215. The screw end of the bolt 217 passes through the tensioning block 215 in a spiral manner and abuts against the support plate 216. Preferably, there are two tensioning blocks 215, which are symmetrically installed on both sides of the conveyor belt skeleton 214. In this embodiment, each conveyor belt 210 corresponds to a short driven shaft 213, and the driven shaft 213 is movably connected to the conveyor belt skeleton 214 through the support plate 216. In this embodiment, by screwing in or out the bolts 217 provided on both sides, the support plate 216 is pushed to move longitudinally (i.e., move back and forth along the conveyor belt skeleton 214), thereby realizing the longitudinal movement of the driven shaft 213, changing the distance between the driven shaft 213 and the driving shaft 212, and thus adjusting the tightness of the conveyor belt 210 to ensure that the conveyor belt 210 is always in a moderately tensioned state, avoiding slipping or overloading. Since the forces on the conveyor belt 210 are different during the continuous repeated work process, the tightness of the conveyor belt 210 is different. Therefore, in this application, the tension of each conveyor belt 210 is adjusted separately to achieve the flexibility of adjustment.
[0044] Specifically, refer to Figure 6 and Figure 8 , in some embodiments, the driving shaft 212 is a hexagonal shaft. The driving shaft 212 is in transmission connection with the conveyor belt 210 through a rolling shaft 218. A hexagonal through hole adapted to the shape of the hexagonal shaft is provided inside the rolling shaft 218. The hexagonal shaft and the inner hole of the rolling shaft 218 can be directly meshed through shape matching, without the need to adjust the circumferential angle, with accurate positioning and simple installation; at the same time, the driving shaft 212 with a hexagonal symmetric structure enables the shear stress generated by the torque to be evenly distributed on six planes, reducing local stress concentration, extending the service life of the driving shaft 212, and moreover, the hexagonal meshing structure can effectively suppress the vibration of the driving shaft 212 during high-speed operation, reducing the material cutting error caused by jitter.
[0045] Specifically, refer to Figures 1 - 4 , in some embodiments, the vertical cutting mechanism 3 further includes a vertical cutting drive assembly 32 and a vertical knife mounting shaft 33. The vertical knife mounting shaft 33 is horizontally mounted on the machine frame 1. The vertical cutting drive assembly 32 is in transmission connection with the vertical knife mounting shaft 33. A plurality of vertical cutting circular knives 31 are spaced and sleeved on the vertical knife mounting shaft 33 and are fixed in position through a detachably mounted circular knife seat 35. The vertical cutting drive assembly 32 includes a third motor and a third speed reducer. The output end of the third speed reducer is in transmission connection with the vertical knife mounting shaft 33, so as to realize the synchronous rotation cutting of the plurality of vertical cutting circular knives 31.
[0046] Specifically, refer to Figures 2 - 5, in some embodiments, the discharging mechanism 5 includes a discharging pressure roller 51 and a discharging lower roller 52 arranged vertically. Discharging pressure roller lifting assemblies 53 are provided at both ends of the discharging pressure roller 51. A laterally connected second linear guide rail 57 is provided between the discharging pressure roller lifting assemblies 53. The second linear guide rail 57 is located on one side of the feeding end of the cross-cutting mechanism 4. Third sliders 58 corresponding one-to-one to the vertical cutting circular knives 31 are slidably arranged on the second linear guide rail 57. Vertical knife limiting blocks 59 are provided on the third sliders 58. Vertical cutting circular knife limiting grooves 590 are provided on the vertical knife limiting blocks 59. The edges of the vertical cutting circular knives 31 are rotatably arranged in the vertical cutting circular knife limiting grooves 590, and the inner wall of the vertical cutting circular knife limiting groove 590 and the outer edge of the vertical cutting circular knife 31 are in clearance fit. In this embodiment, the vertical knife limiting block 59 is in the shape of a cuboid and is vertically installed on the third slider 58. The clearance between the outer edge of the vertical cutting circular knife 31 and the inner wall of the vertical cutting circular knife limiting groove 590 is 0.1 mm - 0.5 mm. By providing the vertical cutting circular knife limiting grooves 590 on the vertical knife limiting blocks 59 and making the vertical knife limiting blocks 59 slidably connected to the second linear guide rail 57 through the third sliders 58, not only can the radial runout of the vertical cutting circular knives 31 caused by high-speed rotation or cutting resistance be restricted, but also the blade wear caused by hard contact friction between the vertical cutting circular knives 31 and the vertical cutting circular knife limiting grooves 590 can be avoided.
[0047] Specifically, refer to Figure 1 、 Figures 4 - 5 , in some embodiments, the vertical cutting mechanism 3 further includes vertical knife lifting assemblies 34 arranged on both sides of the vertical knife mounting shaft 33. The vertical knife lifting assemblies 34 include first cylinders 340 fixedly connected to the machine frame 1. Positioning bearing seats 341 are provided at the telescopic ends of the first cylinders 340. Positioning bearings 342 are provided on the positioning bearing seats 341. Both ends of the vertical knife mounting shaft 33 are rotatably connected to the positioning bearings 342 respectively. When the cutting width of the material changes, it is necessary to adjust the distance between the vertical cutting circular knives 31. At this time, the vertical knife mounting shaft 33 can be lifted through the vertical knife lifting assemblies 34 so that the lower edge of the vertical cutting circular knives 31 is adjusted to the upper surface of the conveyor belt 210 for convenient adjustment. After the distance between the vertical cutting circular knives 31 and the conveying gap 22 of the conveyor belt assembly 21 are adjusted, the vertical knife mounting shaft 33 is lowered through the vertical knife lifting assemblies 34 so that the lower edge of the vertical cutting circular knives 31 is again located in the conveying gap 22, completing the adjustment of the height position of the vertical cutting circular knives 31.
[0048] Specifically, refer to Figure 2 and Figure 5, in some embodiments, the cross-cutting mechanism 4 includes a cross-knife lifting assembly 41 fixedly installed on the frame 1, and a transverse guillotine knife 42 is provided at the lifting end of the cross-knife lifting assembly 41. The cross-knife lifting assembly 41 includes a second motor 410, a second speed reducer 411 and a second driving shaft 412. The output end of the second motor 410 is drivingly connected to the second speed reducer 411. The output end of the second speed reducer 411 is sleeved with the second driving shaft 412. Both ends of the second driving shaft 412 are rotatably connected with connecting rod support arms 413. The upper ends of the two connecting rod support arms 413 are rotatably connected with limit posts 414. The limit posts 414 are fixedly connected to both ends of the transverse guillotine knife 42. The horizontal and vertical cutting machine in this embodiment further includes a length measurement system (not shown in the figure) for real-time detecting the conveying length of the material and generating a feedback signal. The control system controls the rotation of the second motor 410 through the feedback signal of the length measurement system and the fixed-length parameter information, drives the rotation of the second driving shaft 412, and further drives the rotation of the connecting rod support arms 413 at both ends. The rotation of the connecting rod support arms 413 will drive the up and down movement of the limit posts 414, so as to realize the vertical lifting of the transverse guillotine knife 42 fixedly connected to the limit posts 414, and realize the fixed-length horizontal cutting of the material. Of course, in other embodiments, other lifting structures can also be selected as long as the stable up and down movement of the transverse guillotine knife 42 can be realized. There is no limitation here, and those skilled in the art can design it according to production requirements by themselves.
[0049] Specifically, refer to Figure 1 , Figures 4 - 5 , in some embodiments, it further includes a pressure roller mechanism 6. The pressure roller mechanism 6 includes a pressure roller lifting assembly 61 installed on the frame 1. A pressure roller 62 is installed at the lifting end of the pressure roller lifting assembly 61. The pressure roller 62 is located above the conveyor belt assembly 21. The pressure roller lifting assembly 61 includes a fourth motor 610. The output end of the fourth motor 610 is provided with a first conveyor belt assembly 611. The first conveyor belt assembly 611 is rotationally connected to a first turbine screw elevator 612. The lifting screw of the first turbine screw elevator 612 is fixedly connected to the pressure roller 62. By the first turbine screw elevator 612, the rotational motion of the first conveyor belt assembly 611 is converted into the linear motion of the lifting screw of the first turbine screw elevator 612, so as to realize the vertical height adjustment of the pressure roller 62. The structure of the pressure roller lifting assembly 61 is not limited here as long as the lifting adjustment of the pressure roller 62 can be realized. In this embodiment, the stability of material conveying and the cutting quality are improved by setting the pressure roller 62.
[0050] Specifically, refer to Figure 2 , Figures 4 - 5In this embodiment, the discharging mechanism 5 also includes a discharging roller driving assembly 54 installed at one end of the discharging lower roller 52, and the discharging roller driving assembly 54 includes a fifth service motor 540, and the output end of the fifth motor 540 is connected to one end of the discharging lower roller 53 through the second conveyor belt assembly 541, and the other end of the discharging lower roller 52 is connected to the discharging pressure roller 51 through the third conveyor belt assembly 542, so as to realize the synchronous rotation of the discharging pressure roller 51 and the discharging lower roller 52, and complete the output of the cut material. In order to ensure that the pressure roller 62 and the discharging pressure roller 51 can be adjusted in height synchronously, one end of the discharging pressure roller 51 is fixedly connected to the second turbine screw lift 55, and the second turbine screw lift 55 is connected to the first turbine screw lift 612 through the transmission optical axis 56, so as to realize the synchronous lifting and lowering adjustment of the pressure roller 62 and the discharging pressure roller 51.
[0051] The working principle of the present invention is as follows: first, the distance between the two limit assemblies 72 is adjusted according to the width of the material, and the spacing between the vertical cutting circular knives 31 and the conveying gaps 22 between the multiple conveyor belt assemblies 21 are adjusted according to the material cutting requirements, ensuring that the lower edge of the vertical cutting circular knife 31 is located in the conveying gaps 22 of the adjacent conveyor belt assemblies 21, and then the pressure plate driving member 231 drives the pressure plate member 230 to press the first support seat 240 and the second support seat 241 downward, and then the material is placed on the feeding platform 7, and the material parameters and cutting length are input in the control system display interface. After the control system adjusts the pressure roller 62 and the discharge pressure roller 51 to press the material downward through the pressure roller lifting assembly 61 and the discharge pressure roller lifting assembly 53, the conveyor belt driving assembly 211, the vertical cutting driving assembly 32, the horizontal knife lifting assembly 41 and the discharge roller driving assembly 54 are controlled to convey and cut the material, and finally the cut material is unloaded through the discharge platform 8 (it can also be equipped with a robot for automatic unloading).
[0052] The present invention is further described above with the aid of specific embodiments. However, it should be understood that the specific description here should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in the field after reading this specification are all within the scope of protection of the present invention.
Claims
1. A conveyor belt type horizontal and vertical slitter, characterized in that: The invention comprises a frame and a feeding mechanism, a vertical cutting mechanism, a cross-cutting mechanism and a discharging mechanism arranged on the frame, wherein the cross-cutting mechanism is located between the feeding mechanism and the discharging mechanism, and the vertical cutting mechanism is located above the feeding mechanism and close to the cross-cutting mechanism, wherein: The feeding mechanism comprises a plurality of conveyor belt assemblies which are arranged at intervals in the transverse direction and convey forward synchronously, and a conveying gap is formed between adjacent conveyor belt assemblies. The front end of the conveyor belt assembly is located at the feeding end of the frame, and the rear end of the conveyor belt assembly extends to the feeding end of the cross-cutting mechanism. The vertical cutting mechanism comprises a plurality of vertical cutting circular knives which are arranged at intervals in transverse direction and rotate synchronously. The vertical cutting circular knives are located between the front end and the rear end of the conveyor belt assembly, and the lower edges of the vertical cutting circular knives extend into the conveying gap.
2. The belt type horizontal and vertical slitter according to claim 1, characterized in that: The frame is provided with a transversely extending mounting bracket, the mounting bracket is provided with a first linear guide rail, the feeding mechanism further comprises a conveyor belt pressing plate assembly and a conveyor belt bracket, the conveyor belt bracket is provided in a one-to-one correspondence with the conveyor belt assembly, and a plurality of the conveyor belt assemblies are slidably provided on the first linear guide rail through the corresponding conveyor belt brackets; The conveyor belt pressure plate assembly includes a pressure plate component and a pressure plate driving component for driving the pressure plate component to move up and down. The pressure plate component presses the conveyor belt support onto the first linear guide rail under the drive of the pressure plate driving component.
3. The conveyor belt type horizontal and vertical slitter according to claim 2, characterized in that: The conveyor belt assembly includes a conveyor belt and a conveyor belt driving assembly. The conveyor belt driving assembly is connected to a driving shaft. One end of each of the conveyor belts is sleeved on the driving shaft, and the other end is sleeved on a driven shaft. The conveyor belt driving assembly drives the driving shaft to rotate, thereby driving the multiple conveyor belts to rotate synchronously.
4. The conveyor belt type horizontal and vertical slitter according to claim 3, wherein: The conveyor belt assembly also includes a conveyor belt skeleton located inside the conveyor belt, and the conveyor belt support includes a first support seat and a second support seat, the first support seat is arranged on one end of the conveyor belt skeleton close to the driving shaft, and the bottom end of the first support seat is provided with a first slider adapted to the first linear guide rail; the second support seat is arranged on one end of the conveyor belt skeleton close to the driven shaft, and the bottom of the second support seat is provided with a second slider adapted to the first linear guide rail.
5. The conveyor belt type horizontal and vertical slitter according to claim 4, characterized in that: The conveyor belt assembly also includes a tensioning block fixed on the side of the conveyor belt skeleton and a support plate sleeved on the driven shaft. The tensioning block is close to the driven shaft. A threaded bolt is provided on the tensioning block. The screw end of the bolt spirally passes through the tensioning block and abuts against the support plate.
6. The conveyor belt type horizontal and vertical slitter according to claim 1, characterized in that: The vertical cutting mechanism also includes a vertical cutting drive assembly and a vertical knife mounting shaft. The vertical knife mounting shaft is horizontally mounted on the frame. The vertical cutting drive assembly is transmission-connected to the vertical knife mounting shaft. A plurality of vertical cutting circular knives are spaced apart and sleeved on the vertical knife mounting shaft.
7. The conveyor belt type horizontal and vertical slitter according to claim 1, characterized in that: The discharging mechanism includes a discharging pressure roller and a discharging lower roller arranged vertically. Discharging pressure roller lifting components are provided at both ends of the discharging pressure roller. A second linear guide rail is transversely connected between the discharging pressure roller lifting components. The second linear guide rail is located at the feeding end of the cross-cutting mechanism. A third slider corresponding to each vertical cutting circular knife is slidably arranged on the second linear guide rail. A vertical knife limiting block is provided on the third slider. A vertical cutting circular knife limiting groove is provided on the vertical knife limiting block. The edge of the vertical cutting circular knife is rotatably arranged in the vertical cutting circular knife limiting groove, and the inner wall of the vertical cutting circular knife limiting groove and the outer edge of the vertical cutting circular knife are in clearance fit.
8. The belt type horizontal and vertical slitter according to claim 6, characterized in that: The vertical cutting mechanism further includes vertical knife lifting components arranged on both sides of the vertical knife mounting shaft. The vertical knife lifting components include a first cylinder fixedly connected to the frame. A positioning bearing seat is provided at the telescopic end of the first cylinder. A positioning bearing is provided on the positioning bearing seat. Both ends of the vertical knife mounting shaft are rotatably connected to the positioning bearings respectively.
9. The conveyor belt type horizontal and vertical slitter according to claim 1, wherein: The cross-cutting mechanism includes a cross knife lifting component fixedly installed on the frame. A transverse guillotine knife is provided at the lifting end of the cross knife lifting component.
10. The belt-type horizontal and vertical slitter according to claim 1, wherein: It further includes a pressure roller mechanism. The pressure roller mechanism includes a pressure roller lifting component installed on the frame. A pressure roller is installed at the lifting end of the pressure roller lifting component. The pressure roller is located above the conveyor belt component.