Concrete test block manufacturing equipment and manufacturing method thereof
The concrete test block production device addresses uneven lubrication distribution by using a flip mechanism and push mechanism to ensure uniform lubrication and efficient ejection, improving the production process and surface quality of concrete test blocks.
Patent Information
- Application Number
- CN202510620218.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-05-14
AI Technical Summary
In the prior art, the placement of the test mold in the upward direction of the opening causes the lubricating oil to flow to the bottom of the test mold, affecting the discharge effect of the concrete test block, and the lubricating oil on the inner wall of the test mold is reduced, and the blind spots that are difficult to clean affect the flatness of the surface of the test block.
A concrete test block production equipment is designed, including a flip mechanism, a pushing assembly, a tamping mechanism and a discharge mechanism. By controlling the flip angle of the test mold and the setting of the pushing assembly, lubricating oil accumulation and cleaning dead corners, and improving tamping uniformity and mold release efficiency through tamping and vibration.
It effectively solves the problem of discharge caused by lubricant flow, reduces the difficulty of mold release, improves the surface flatness and discharge efficiency of the test block, and reduces the workload of users.
Smart Images

Figure CN120307418A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete test blocks, and specifically to a concrete test block manufacturing device and its manufacturing method. Background Art
[0002] Cube test blocks, also known as concrete test blocks, reflect the construction quality of concrete structures. The compressive strength of concrete test blocks is a key indicator reflecting the construction quality of concrete in a project, and it is very important whether the manufacturing method and procedure of the test blocks are appropriate.
[0003] In the invention patent with the authorization announcement number CN114347214A, a concrete test block manufacturing device is disclosed. By setting a ramming component, the concrete in the test block mold is automatically rammed, saving time and effort. Moreover, multiple concrete test blocks can be prepared at one time by using the above-mentioned concrete test block manufacturing device, with high efficiency. However, when brushing lubricating oil in the test mold, since the test mold is placed with the opening facing upward, the lubricating oil on the inner wall of the test mold easily flows to the bottom of the test mold, resulting in a reduction in the lubricating oil on the inner wall and excessive lubricating oil at the bottom of the test mold, affecting the discharging effect of the concrete test block. Summary of the Invention
[0004] To overcome the problem that when brushing lubricating oil in the test mold, since the test mold is placed with the opening facing upward, the lubricating oil on the inner wall of the test mold easily flows to the bottom of the test mold, resulting in a reduction in the lubricating oil on the inner wall and excessive lubricating oil at the bottom of the test mold, affecting the discharging effect of the concrete test block, the present invention provides a concrete test block manufacturing device, including a machine body, and a control panel is arranged outside the machine body;
[0005] A mounting frame, and the mounting frame is installed inside the machine body;
[0006] A flipping mechanism, and the flipping mechanism is arranged inside the mounting frame. The flipping mechanism includes a first rotating shaft, and a test mold is installed outside the first rotating shaft. The first rotating shaft is used to drive the test mold to flip;
[0007] A first lifting rod, and the first lifting rod is installed inside the machine body;
[0008] A ramming mechanism, and the ramming mechanism is installed at the bottom of the first lifting rod. The ramming mechanism includes a second rotating shaft, and a moving component is arranged below the second rotating shaft. The second rotating shaft is used to cooperate with the moving component to ram the test mold at multiple positions;
[0009] A first push rod, and the first push rod is installed inside the machine body;
[0010] A discharging mechanism, and the discharging mechanism is installed outside the first push rod. The discharging mechanism is used to drive the test block to complete the discharging work.
[0011] Preferably, the flipping mechanism further includes:
[0012] A first motor box, which is installed outside the mounting frame. There are multiple first motor boxes. A first motor is arranged inside the first motor box, and the first rotating shaft is connected to the output end of the first motor;
[0013] A mounting plate, which is installed outside the test mold, and a pushing component is connected to the bottom of the mounting plate.
[0014] Preferably, the pushing component includes:
[0015] An adjusting bent rod, which is installed at the bottom of the mounting plate, and a fixing plate is installed outside the adjusting bent rod;
[0016] A second lifting rod, which is installed at the top of the fixing plate, and a bottom plate is installed at the top of the second lifting rod.
[0017] Preferably, the pushing component further includes:
[0018] A scraper, which is connected to the top of the bottom plate, and there are four scrapers;
[0019] A scraping rod, which is connected to the top of the bottom plate, and there are four scraping rods, and the scraping rods are connected to the scrapers;
[0020] A mounting rod, which is installed at the top of the scraper, and a pushing plate is installed at the top of the mounting rod.
[0021] Preferably, the tamping mechanism further includes:
[0022] A top plate, which is installed at the bottom of the first lifting rod. A second motor box is installed on the top of the top plate. There are multiple second motor boxes. A second motor is arranged inside the second motor box, and the second rotating shaft is connected to the output end of the second motor;
[0023] An adjusting rod, which is installed at the bottom of the second rotating shaft, and the adjusting rod is connected to the moving component;
[0024] An annular plate, which is installed at the bottom of the top plate, and the second rotating shaft passes through the inside of the annular plate.
[0025] Preferably, the moving component includes:
[0026] A connecting plate, which is installed at the bottom of the adjusting rod, and the connecting plate is set as an L-shaped plate;
[0027] A first chamber, which is opened inside the connecting plate, and a first slider is slidably connected inside the first chamber;
[0028] A telescopic rod, the telescopic rod is installed at the bottom of the first slider, and a rammer is installed at the bottom of the telescopic rod.
[0029] Preferably, the moving assembly further includes:
[0030] A second chamber, the second chamber is opened inside the connecting plate, and the second chamber communicates with the first chamber;
[0031] A card slot, the card slot is opened inside the second chamber, a plurality of card slots are opened, and a clamping plate is arranged inside the card slot.
[0032] Preferably, the discharging mechanism includes:
[0033] A support plate, the support plate is installed outside the first push rod, a third motor box is installed at the bottom of the support plate, and a third motor is arranged inside the third motor box;
[0034] A second push rod, the second push rod is installed on the top of the support plate;
[0035] A receiving tray, the receiving tray is installed on the top of the second push rod, and a fixing frame is installed on the top of the receiving plate;
[0036] A second slider, the second slider is slidably connected inside the fixing frame, and a gusset plate is installed outside the second slider.
[0037] The present invention provides a method for manufacturing a concrete test block, including the following steps:
[0038] S1. Adjust the flipping mechanism to make the mold opening face upward, and manually brush oil on the inner wall of the mold and the push plate;
[0039] S2. Adjust the flipping mechanism to make the mold opening face downward, and the user prepares the mixed concrete;
[0040] S3. Adjust the flipping mechanism and the position of the push plate, the mold opening faces upward, and the user scoops the mixed concrete into the mold;
[0041] S4. Adjust the tamping mechanism and the discharging mechanism, tamp the inside of the mold and drive the mold to vibrate at the bottom, and the user manually uses a trowel to exhaust air bubbles and finish troweling;
[0042] S5. After the test block is formed, adjust the flipping mechanism and the discharging mechanism to complete the discharging work of the test block.
[0043] The present invention provides a concrete test block manufacturing device and its manufacturing method. It has the following beneficial effects:
[0044] 1. The concrete test block manufacturing equipment and manufacturing method thereof control the angle of the test mold by setting a flip mechanism. When brushing lubricating oil in the test mold, since the test mold is placed with the opening upward, the lubricating oil on the inner wall of the test mold tends to flow to the bottom of the test mold, resulting in a reduction of lubricating oil on the inner wall and excessive lubricating oil at the bottom of the test mold, which affects the discharging effect of the concrete test block. Therefore, a flip mechanism is set, and after the oil brushing work is completed, the test mold is controlled to be in the direction of the opening downward to reduce the accumulation of lubricating oil at the bottom of the test mold to solve the above problem.
[0045] 2. The concrete test block production equipment and production method thereof control the test mold in different directions by setting a flipping mechanism and a pushing component. The test mold and the push plate are set separately to reduce the dead corners that are difficult to clean, and under the control of the pushing component, the push plate is used to push the test block out of the test mold to reduce the difficulty of demolding. After the demolding work is completed, the scraper rod and the scraper gradually contact and rub with the inner wall and corners of the test mold, driving most of the impurity particles to detach from the test mold, thereby simply cleaning the inside of the test mold to avoid the accumulation of a large number of granular impurities on the inner wall of the test mold after long-term use of the test mold, which affects the flatness of the test block surface.
[0046] 3. The concrete test block manufacturing device and the manufacturing method thereof perform a tamping process on the concrete by setting a tamping mechanism and a moving component. After adding concrete, the user needs to tamp the concrete, remove bubbles with a manual spatula, and perform a surface treatment, which is a large workload. Therefore, a moving component is provided to control the tamping rod to intermittently tamp the concrete at different positions, and during the rotation of the tamping rod, a positioning plate is used to receive the bottom of the tamping rod to reduce the amount of concrete dripping from the bottom of the tamping rod. During the rotation of the tamping rod, the user manually tamps the concrete to remove bubbles with a spatula, thereby reducing the workload of the user.
[0047] 4. The concrete test block manufacturing equipment and manufacturing method thereof, by setting a discharging mechanism, the test block is handled. During the tamping of concrete and the demoulding of the test block, the vibration motor is turned on to transmit the vibration to the test mold to improve the uniformity of the tamping work and the demoulding efficiency. During the discharging of the test block, the discharging of the test block is conveniently controlled by setting a second slider and a corner plate, and since the second slider and the corner plate are provided in multiple groups, each group transports a test block to avoid collision and stacking between the test blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 It is a flowchart of the present invention;
[0049] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0050] Figure 3 It is a side structural schematic diagram of the present invention;
[0051] Figure 4 Schematic diagram of the flipping mechanism of the present invention;
[0052] Figure 5 Schematic diagram of the pushing component of the present invention;
[0053] Figure 6 Schematic diagram of the tamping mechanism of the present invention;
[0054] Figure 7 Schematic diagram of the moving component of the present invention;
[0055] Figure 8 Schematic diagram of the discharging mechanism of the present invention;
[0056] Figure 9 Of the present invention Figure 8 Schematic diagram of the structure at position A in
[0057] In the figure: 1, body; 2, mounting frame; 3, flipping mechanism; 301, first motor box; 302, first rotating shaft; 303, test mold; 304, mounting plate; 305, pushing component; 3051, adjusting bent rod; 3052, fixing plate; 3053, second lifting rod; 3054, bottom plate; 3055, scraper; 3056, scraping rod; 3057, mounting rod; 3058, pushing plate; 4, first lifting rod; 5, tamping mechanism; 501, top plate; 502, second motor box; 503, annular plate; 504, second rotating shaft; 505, adjusting rod; 506, moving component; 5061, connecting plate; 5062, first chamber; 5063, first slider; 5064, telescopic rod; 5065, tamping rod; 5066, second chamber; 5067, clamping groove; 5068, clamping plate; 6, control panel; 7, first push rod; 8, discharging mechanism; 801, supporting plate; 802, third motor box; 803, second push rod; 804, receiving tray; 805, fixed frame; 806, second slider; 807, angle plate. Detailed implementation manners
[0058] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. The embodiments of the present invention are given for the purpose of illustration and description, and are not exhaustive or limited to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.
[0059] As Figures 1-9 shown, the present invention provides a technical solution: including a body 1, and a control panel 6 is arranged outside the body 1;
[0060] The mounting bracket 2 is installed inside the machine body 1;
[0061] The flipping mechanism 3 is arranged inside the mounting bracket 2. The flipping mechanism 3 includes a first rotating shaft 302. A test mold 303 is installed outside the first rotating shaft 302. The first rotating shaft 302 is used to drive the test mold 303 to flip. Both the first rotating shaft 302 and the test mold 303 are provided with a plurality of;
[0062] The first lifting rod 4 is installed inside the machine body 1;
[0063] The tamping mechanism 5 is installed at the bottom of the first lifting rod 4. The tamping mechanism 5 includes a second rotating shaft 504. A moving component 506 is arranged below the second rotating shaft 504. The second rotating shaft 504 is used to cooperate with the moving component 506 to tamp the test mold 303 at multiple positions. Both the second rotating shaft 504 and the moving component 506 are provided with a plurality of;
[0064] The first push rod 7 is installed inside the machine body 1;
[0065] The discharging mechanism 8 is installed outside the first push rod 7. The discharging mechanism 8 is used to drive the test block to complete the discharging work.
[0066] Before using the equipment, adjust the flipping mechanism 3 to make the test mold 303 open upward, and manually brush oil on the inner wall of the test mold 303 and the push plate 3058. Then adjust the flipping mechanism 3 to make the test mold 303 open downward, and the user prepares the mixed concrete. Then adjust the positions of the flipping mechanism 3 and the push plate 3058, the test mold 303 opens upward, and the user scoops the mixed concrete into the test mold 303. Then adjust the tamping mechanism 5 and the discharging mechanism 8 to tamp the inside of the test mold 303 and drive the test mold 303 to vibrate at the bottom. The user manually uses a trowel to exhaust air bubbles and finish troweling. After the test block is formed, adjust the flipping mechanism 3 and the discharging mechanism 8 to complete the discharging work of the test block.
[0067] The flipping mechanism 3 further includes:
[0068] The first motor box 301 is installed outside the mounting bracket 2. There are a plurality of first motor boxes 301. A first motor is arranged inside the first motor box 301. The first rotating shaft 302 is connected to the output end of the first motor;
[0069] The mounting plate 304 is installed outside the test mold 303. A pushing component 305 is connected to the bottom of the mounting plate 304. The pushing component 305 blocks the opening position at the bottom of the test mold 303.
[0070] By adjusting the first motor, the first motor drives the first rotating shaft 302 to rotate, and the first rotating shaft 302 drives the test mold 303 to rotate, so as to adjust the direction of the test mold 303. At the same time, the test mold 303 drives the mounting plate 304 and the pushing assembly 305 to rotate, thereby controlling the direction of the pushing assembly 305.
[0071] The pushing assembly 305 includes:
[0072] The adjusting bent rod 3051 is installed at the bottom of the mounting plate 304, and a fixing plate 3052 is installed on the outside of the adjusting bent rod 3051;
[0073] The second lifting rod 3053 is installed at the top of the fixing plate 3052, and a bottom plate 3054 is installed at the top of the second lifting rod 3053;
[0074] The scraping plate 3055 is connected to the top of the bottom plate 3054, and four scraping plates 3055 are provided;
[0075] The scraping rod 3056 is connected to the top of the bottom plate 3054, four scraping rods 3056 are provided, and the scraping rod 3056 is connected to the scraping plate 3055;
[0076] The mounting rod 3057 is installed at the top of the scraping plate 3055, and a pushing plate 3058 is installed at the top of the mounting rod 3057.
[0077] Before using the equipment, the second lifting rod 3053 is opened to the first stroke. The second lifting rod 3053 drives the bottom plate 3054, the scraping plate 3055, the mounting rod 3057 and the pushing plate 3058 to move upward, and the pushing plate 3058 gradually enters the test mold 303 to seal the bottom of the test mold 303. At this time, the user performs manual oil brushing work.
[0078] During the discharging operation, the first motor drives the first rotating shaft 302 to rotate, and the first rotating shaft 302 drives the test mold 303 to rotate so that the opening of the test mold 303 faces downward. At this time, the pushing assembly 305 rotates to the upper part of the test mold 303. The second lifting rod 3053 is adjusted to the second stroke, and the second lifting rod 3053 drives the bottom plate 3054, the scraping plate 3055, the scraping rod 3056, the mounting rod 3057 and the pushing plate 3058 to move. The pushing plate 3058 pushes the test block downward, and the test block gradually moves downward into the discharging mechanism 8.
[0079] The scraping rod 3056 and the scraping plate 3055 gradually contact and rub against the inner wall and the corner positions of the test mold 303, driving most of the impurity particles to break away from the test mold 303, and the impurity particles gradually fall into the discharging mechanism 8 at the bottom. The second lifting rod 3053 can be adjusted to reciprocate between the first stroke and the second stroke to scrape the inside of the test mold 303 repeatedly.
[0080] By setting the flipping mechanism 3 and the pushing component 305, the test mold 303 is controlled to be in different directions. The test mold 303 and the push plate 3058 are separately arranged, reducing the dead corners that are difficult to clean. And under the control of the pushing component 305, the push plate 3058 is used to push the test block out of the test mold 303, reducing the demolding difficulty. After the demolding work is completed, the scraping rod 3056 and the scraping plate 3055 gradually contact and rub against the inner wall and the corner positions of the test mold 303, driving most of the impurity particles to break away from the test mold 303, thereby simply cleaning the inside of the test mold 303, and avoiding a large amount of particulate impurities accumulating on the inner wall of the test mold 303 after long-term use of the test mold 303, which affects the flatness of the surface of the test block.
[0081] The tamping mechanism 5 further includes:
[0082] The top plate 501 is installed at the bottom of the first lifting rod 4. A second motor box 502 is installed on the top of the top plate 501. There are multiple second motor boxes 502. A second motor is arranged inside the second motor box 502. The second rotating shaft 504 is connected to the output end of the second motor;
[0083] The adjusting rod 505 is installed at the bottom of the second rotating shaft 504. The adjusting rod 505 is connected to the moving component 506;
[0084] The annular plate 503 is installed at the bottom of the top plate 501. The second rotating shaft 504 penetrates through the inside of the annular plate 503.
[0085] Before using the equipment, the first lifting rod 4 is in the initial state. At this time, the work of brushing oil inside the test mold 303 and adding concrete can be completed.
[0086] When it is necessary to tamp the inside of the test mold 303, the first lifting rod 4 is turned on. The first lifting rod 4 drives the top plate 501 to move downward, and then drives the second rotating shaft 504, the adjusting rod 505 and the moving component 506 to move downward, adjusts the moving component 506, and tamp the inside of the test mold 303.
[0087] The moving component 506 includes:
[0088] The connecting plate 5061 is installed at the bottom of the adjusting rod 505. The connecting plate 5061 is set as an L-shaped plate;
[0089] The first chamber 5062 is opened inside the connecting plate 5061. A first slider 5063 is slidably connected inside the first chamber 5062. A first power system is arranged inside the first slider 5063;
[0090] A telescopic rod 5064, which is mounted at the bottom of the first sliding block 5063, and a tamping rod 5065 is mounted at the bottom of the telescopic rod 5064;
[0091] The second chamber 5066 is provided inside the connecting plate 5061 and is communicated with the first chamber 5062;
[0092] The card slot 5067 is opened inside the second chamber 5066 , and there are multiple card slots 5067 . A card positioning plate 5068 is set inside the card slot 5067 .
[0093] The power system in the first slider 5063 is turned on, and the first slider 5063 begins to move inside the first chamber 5062. The telescopic rod 5064 is adjusted to the reciprocating motion mode. Driven by the first slider 5063 and the telescopic rod 5064, the tamping rod 5065 begins to tamp the test mold 303 from the outside to the inside, and the tamping depth can be adjusted by adjusting the stroke of the telescopic rod 5064.
[0094] Then, the telescopic rod 5064 is adjusted to the initial state, and the power system in the first slider 5063 is adjusted so that the first slider 5063 is at the connection position between the first chamber 5062 and the second chamber 5066. At this time, the tamping rod 5065 is in the second chamber 5066, and most of the dripping concrete is on the positioning plate 5068. The second motor is turned on, and the second motor drives the second rotating shaft 504, the adjusting rod 505 and the connecting plate 5061 to rotate to adjust the angle of the connecting plate 5061. Then, the above actions are repeated to tamp the concrete.
[0095] The concrete is pounded by providing the pounding mechanism 5 and the moving assembly 506. After adding concrete, the user needs to pound the concrete, remove bubbles with a manual spatula, and perform surface treatment, which is a large workload. Therefore, the moving assembly 506 is provided to control the tamping rod 5065 to intermittently pound the concrete at different positions, and during the rotation of the tamping rod 5065, the bottom of the tamping rod 5065 is supported by the positioning plate 5068 to reduce the amount of concrete dripping from the bottom of the tamping rod 5065. During the rotation of the tamping rod 5065, the user manually trowels the concrete to remove bubbles, thereby reducing the workload of the user.
[0096] The discharging mechanism 8 comprises:
[0097] A support plate 801 is installed on the outside of the first push rod 7. A third motor box 802 is installed at the bottom of the support plate 801. A third motor is arranged inside the third motor box 802. The third motor is arranged as a vibration motor.
[0098] A second push rod 803, which is mounted on the top of the support plate 801;
[0099] A receiving plate 804, the receiving plate 804 is mounted on the top of the second push rod 803, and a fixing frame 805 is mounted on the top of the receiving plate;
[0100] The second slider 806 has a second power system disposed inside, the second slider 806 is slidably connected to the inside of the fixed frame 805, and angle plates 807 are installed outside the second slider 806, and the angle plates 807 are installed on both sides of the second slider 806, and multiple second sliders 806 and angle plates 807 are disposed.
[0101] While tamping the concrete, the second push rod 803 is turned on to the second stroke, and the second push rod 803 drives the receiving plate 804 to move upward until the receiving plate 804 contacts the fixed plate 3052. The vibration motor is turned on, and the vibration is transmitted to the fixed plate 3052 through the receiving plate 804, and then to the test mold 303, which promotes the tamping work.
[0102] During the unloading operation, the above-mentioned operation is repeated to promote the separation of the test block from the test mold 303. Then the second push rod 803 is adjusted to the first stroke to reserve working space for the unloading of the test block. The second power system in the plurality of second sliders 806 is turned on, so that the plurality of second sliders 806 are set separately and staggered with the position of the upper test block. Under the operation of the pushing assembly 305, the test block gradually falls into the receiving tray 804, and the test block is between the angle plates 807 on both sides. The first push rod 7 is turned on, and the first push rod 7 drives the support plate 801 to move away from the machine body 1. By adjusting the second power system, the angle plate 807 is driven by the second slider 806 to move, and the angle plate 807 pushes the test block to complete the unloading operation.
[0103] At the same time, the granular impurities dropped from the trial mold 303 also follow the angle plate 807 and separate from the receiving plate 804 .
[0104] By setting up the discharging mechanism 8, the test block is handled. During the tamping of concrete and the demoulding of the test block, the vibration motor is turned on to transmit the vibration to the test mold 303 to improve the uniformity of the tamping work and the demoulding efficiency. During the discharging of the test block, the second slider 806 and the angle plate 807 are set to facilitate the control of the discharging of the test block, and since the second slider 806 and the angle plate 807 are provided in multiple groups, each group transports a test block to avoid collision and stacking between the test blocks.
[0105] Working principle: Before using the device, turn on the first motor. The first motor drives the first rotating shaft 302 to rotate, and the first rotating shaft 302 drives the test mold 303 to rotate, so as to adjust the direction of the test mold 303, make the opening of the test mold 303 face upward, and the pushing assembly 305 is at the bottom of the test mold 303. Turn on the second lifting rod 3053 to the first stroke. The second lifting rod 3053 drives the bottom plate 3054, the scraping plate 3055, the mounting rod 3057 and the pushing plate 3058 to move upward. The pushing plate 3058 gradually enters the inside of the test mold 303 to seal the bottom of the test mold 303. Subsequently, the user manually oils the inner wall of the test mold 303 and the top of the pushing plate 3058.
[0106] Subsequently, adjust the first motor to make the opening of the test mold 303 face downward, and the user prepares the mixed concrete.
[0107] Subsequently, adjust the first motor to make the opening of the test mold 303 face upward, and the user scoops the mixed concrete into the test mold 303.
[0108] When it is necessary to carry out tamping work inside the test mold 303, turn on the first lifting rod 4. The first lifting rod 4 drives the top plate 501 to move downward, and then drives the second rotating shaft 504, the adjusting rod 505 and the moving assembly 506 to move downward. Adjust the moving assembly 506 to carry out intermittent tamping work inside the test mold 303. When the tamping stops, the user manually uses a trowel to exhaust air bubbles and smooth the surface.
[0109] Turn on the power system in the first slider 5063. The first slider 5063 starts to move inside the first chamber 5062. Adjust the telescopic rod 5064 to the reciprocating motion mode. Driven by the first slider 5063 and the telescopic rod 5064, the tamping rod 5065 starts to carry out tamping work from the outside to the inside of the test mold 303, and the tamping depth can be adjusted by adjusting the stroke of the telescopic rod 5064.
[0110] Subsequently, adjust the telescopic rod 5064 to the initial state, adjust the power system in the first slider 5063 to make the first slider 5063 at the connection position of the first chamber 5062 and the second chamber 5066. At this time, the tamping rod 5065 is in the second chamber 5066, and most of the dripping concrete is on the clamping plate 5068. Turn on the second motor. The second motor drives the second rotating shaft 504, the adjusting rod 505 and the connecting plate 5061 to rotate to adjust the angle of the connecting plate 5061. Subsequently, repeat the above actions to carry out tamping treatment on the concrete.
[0111] While tamping the concrete, turn on the second push rod 803 to the second stroke. The second push rod 803 drives the receiving plate 804 to move upward until the receiving plate 804 contacts the fixing plate 3052. Turn on the vibration motor. The vibration is transmitted to the fixing plate 3052 through the receiving plate 804, and then transmitted to the test mold 303 to promote the tamping work.
[0112] After the test block is formed, adjust the flipping mechanism 3 and the discharging mechanism 8 to complete the discharging of the test block. During the discharging process, the first motor drives the first rotating shaft 302 to rotate, and the first rotating shaft 302 drives the test mold 303 to rotate, making the opening of the test mold 303 face downward. At this time, the pushing assembly 305 rotates to the upper part of the test mold 303. Adjust the second lifting rod 3053 to the second stroke, and the second lifting rod 3053 drives the bottom plate 3054, the scraping plate 3055, the scraping rod 3056, the mounting rod 3057, and the pushing plate 3058 to move. The pushing plate 3058 pushes the test block downward, and the test block gradually enters the discharging mechanism 8 downward.
[0113] The scraping rod 3056 and the scraping plate 3055 gradually contact and rub against the inner wall and the corner positions of the test mold 303, driving most of the impurity particles to break away from the test mold 303. The impurity particles gradually fall into the discharging mechanism 8 at the bottom. The second lifting rod 3053 can be adjusted to reciprocate between the first stroke and the second stroke to scrape the inside of the test mold 303 repeatedly.
[0114] Subsequently, adjust the second push rod 803 to the first stroke to reserve working space for the discharging of the test block. Turn on the second power system in the plurality of second sliders 806 to separate the plurality of second sliders 806 and stagger them from the position of the upper test block. Under the action of the pushing assembly 305, the test block gradually falls into the receiving tray 804, and the test block is located between the corner plates 807 on both sides. Turn on the first push rod 7, and the first push rod 7 drives the support plate 801 to move away from the machine body 1. By adjusting the second power system, the corner plate 807 is driven to move by the second slider 806, and the corner plate 807 pushes the test block to complete the discharging work.
[0115] The present invention provides a method for manufacturing a concrete test block, including the following steps:
[0116] S1. Adjust the flipping mechanism 3 to make the opening of the test mold 303 face upward, and manually brush oil on the inner wall of the test mold 303 and the pushing plate 3058;
[0117] S2. Adjust the flipping mechanism 3 to make the opening of the test mold 303 face downward, and the user prepares the mixed concrete;
[0118] S3. Adjust the positions of the flipping mechanism 3 and the pushing plate 3058, with the opening of the test mold 303 facing upward, and the user scoops the mixed concrete into the test mold 303;
[0119] S4. Adjust the tamping mechanism 5 and the discharging mechanism 8 to tamp the inside of the test mold 303 and drive the test mold 303 to vibrate at the bottom. The user manually uses a trowel to exhaust air bubbles and finish troweling;
[0120] S5. After the test block is formed, adjust the flipping mechanism 3 and the discharging mechanism 8 to complete the discharging work of the test block.
[0121] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention shall be implemented by conventional means in the art without special instructions and limitations.
Claims
1. A concrete test block manufacturing device, comprising a machine body (1), characterized in that: A control panel (6) is provided on the exterior of the machine body (1); A mounting bracket (2), and the mounting bracket (2) is installed inside the machine body (1); A flipping mechanism (3), the flipping mechanism (3) is arranged inside the mounting bracket (2), the flipping mechanism (3) includes a first rotating shaft (302), a test mold (303) is installed on the exterior of the first rotating shaft (302), and the first rotating shaft (302) is used to drive the test mold (303) to flip; A first lifting rod (4), and the first lifting rod (4) is installed inside the machine body (1); A tamping mechanism (5), the tamping mechanism (5) is installed at the bottom of the first lifting rod (4), the tamping mechanism (5) includes a second rotating shaft (504), a moving component (506) is arranged below the second rotating shaft (504), and the second rotating shaft (504) is used to cooperate with the moving component (506) to perform tamping work on the test mold (303) at multiple positions; A first push rod (7), and the first push rod (7) is installed inside the machine body (1); A discharging mechanism (8), the discharging mechanism (8) is installed on the exterior of the first push rod (7), and the discharging mechanism (8) is used to drive the test block to complete the discharging work.
2. The concrete test block manufacturing equipment according to claim 1, wherein: The flipping mechanism (3) further includes: A first motor box (301), the first motor box (301) is installed on the exterior of the mounting bracket (2), there are multiple first motor boxes (301), a first motor is arranged inside the first motor box (301), and the first rotating shaft (302) is connected to the output end of the first motor; A mounting plate (304), the mounting plate (304) is installed on the exterior of the test mold (303), and a pushing component (305) is connected to the bottom of the mounting plate (304).
3. The concrete test block manufacturing equipment according to claim 2, wherein: The pushing component (305) includes: An adjusting bent rod (3051), the adjusting bent rod (3051) is installed at the bottom of the mounting plate (304), and a fixing plate (3052) is installed on the exterior of the adjusting bent rod (3051); A second lifting rod (3053), the second lifting rod (3053) is installed on the top of the fixing plate (3052), and a bottom plate (3054) is installed on the top of the second lifting rod (3053).
4. The concrete test block manufacturing equipment according to claim 3, wherein: The pushing component (305) further includes: A scraping plate (3055), the scraping plate (3055) is connected to the top of the bottom plate (3054), and there are four scraping plates (3055); A scraping rod (3056), the scraping rod (3056) is connected to the top of the bottom plate (3054), there are four scraping rods (3056), and the scraping rod (3056) is connected to the scraping plate (3055); A mounting rod (3057), a mounting rod (3057) is installed on the top of the scraping plate (3055), and a push plate (3058) is installed on the top of the mounting rod (3057).
5. The concrete test block manufacturing device according to claim 1, characterized in that: The tamping mechanism (5) further includes: A top plate (501), the top plate (501) is installed at the bottom of the first lifting rod (4), a second motor box (502) is installed on the top of the top plate (501), a plurality of the second motor boxes (502) are provided, a second motor is arranged inside the second motor box (502), and the second rotating shaft (504) is connected to the output end of the second motor; An adjusting rod (505), the adjusting rod (505) is installed at the bottom of the second rotating shaft (504), and the adjusting rod (505) is connected to the moving assembly (506); An annular plate (503), the annular plate (503) is installed at the bottom of the top plate (501), and the second rotating shaft (504) passes through the inside of the annular plate (503).
6. The concrete test block manufacturing device according to claim 5, characterized in that: The moving assembly (506) includes: A connecting plate (5061), the connecting plate (5061) is installed at the bottom of the adjusting rod (505), and the connecting plate (5061) is arranged as an L-shaped plate; A first chamber (5062), the first chamber (5062) is opened inside the connecting plate (5061), and a first slider (5063) is slidably connected inside the first chamber (5062); A telescopic rod (5064), the telescopic rod (5064) is installed at the bottom of the first slider (5063), and a tamping rod (5065) is installed at the bottom of the telescopic rod (5064).
7. The concrete test block manufacturing device according to claim 6, characterized in that: The moving assembly (506) further includes: A second chamber (5066), the second chamber (5066) is opened inside the connecting plate (5061), and the second chamber (5066) communicates with the first chamber (5062); A card slot (5067), the card slot (5067) is opened inside the second chamber (5066), a plurality of the card slots (5067) are provided, and a clamping plate (5068) is arranged inside the card slot (5067).
8. The concrete test block manufacturing device according to claim 2, characterized in that: The discharging mechanism (8) includes: A support plate (801), the support plate (801) is installed outside the first push rod (7), a third motor box (802) is installed at the bottom of the support plate (801), and a third motor is arranged inside the third motor box (802); A second push rod (803), the second push rod (803) is installed on the top of the support plate (801); A receiving tray (804), the receiving tray (804) is installed on the top of the second push rod (803), a fixed frame (805) is installed on the top of the receiving plate; A second slider (806), the second slider (806) is slidably connected inside the fixed frame (805), and an angle plate (807) is installed outside the second slider (806).
9. A method for manufacturing a concrete test block, characterized in that, Including the following steps: S1. Adjust the flipping mechanism (3) to make the mold (303) open upward, and manually apply oil to the inner wall of the mold (303) and the push plate (3058). S2. Adjust the flipping mechanism (3) to make the mold (303) open downward, and the user prepares the mixed concrete. S3. Adjust the positions of the flipping mechanism (3) and the push plate (3058), with the mold (303) opening upward, and the user scoops the mixed concrete into the mold (303). S4. Adjust the tamping mechanism (5) and the discharging mechanism (8) to tamp the inside of the mold (303) and drive the mold (303) to vibrate at the bottom, and the user manually uses a trowel to exhaust air bubbles and finish the surface treatment. S5. After the test block is formed, adjust the flipping mechanism (3) and the discharging mechanism (8) to complete the discharging of the test block.
Citation Information
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