Bottom skin removing equipment and method applied to manufacturing and production of energy-saving building blocks
The device addresses slot damage in block processing by using a transfer and repositioning mechanism with hydraulic levers and a modular exchange system, ensuring high versatility and maintaining block slot integrity.
Patent Information
- Application Number
- CN202510656170.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-05-21
AI Technical Summary
The existing energy-saving building block manufacturing and production equipment is prone to damage the block grooves during the removal of the bottom, and cannot adapt to the processing needs of different models, resulting in poor product quality.
The rotary reset mechanism and the mold change mechanism are adopted, and the hydraulic connecting rod and roller base are combined with electric fixtures to achieve rapid switching and adaptive coupling of the support block templates, preventing damage to the block grooves and adapting to the deshearing operation of different models of blocks.
Effectively prevent damage to block grooves, ensure the intact structure of the product after processing, and improve the universality and processing quality of the equipment.
Smart Images

Figure CN120307442A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building block manufacturing and production, in particular to a bottom peeling device and method applied to the manufacturing and production of energy-saving building blocks. Background Art
[0002] A building block is a large-sized block-shaped building product larger than a clay brick. Its raw materials are widely sourced and diverse in variety, and can be obtained locally with low cost. It is classified into three categories according to size: large, medium, and small. Generally, medium and small building blocks are mainly produced. Those with a block height of 380 - 940 mm are medium-sized; those with a block height less than 380 mm are small-sized. According to materials, it includes concrete, cement mortar, aerated concrete, fly ash silicate, coal gangue, artificial ceramsite, slag waste and other building blocks. According to the structural configuration, building blocks are divided into two types: solid and hollow. The hollow ones also include hollow building blocks with round holes, square holes, oval holes, single-row holes, multi-row holes, etc. Both solid and hollow building blocks can be used as load-bearing walls and partitions.
[0003] When the existing bottom peeling device and method applied to the manufacturing and production of energy-saving building blocks are in use, for example, the application number CN00134571.0 belongs to the construction field, especially refers to a decorative, heat-insulating, load-bearing concrete composite hollow building block and its manufacturing method, as well as its production equipment. The concrete composite hollow building block of the present invention includes a building block decorative layer, a heat-insulating layer, pins and a load-bearing hollow building block, and is characterized in that: the decorative layer is composed of a composite of a concrete layer and a mixed layer of binder, cement and water between a self-extinguishing polystyrene board heat-insulating layer; the hollow layer is composed of two load-bearing building blocks serving as wall masonry holes; a groove for caulking and preventing water seepage is provided around the outer surface. The present invention has the advantages of high compositeness, high heat insulation and high durability; however, in the above technology, mainly a foam pad is used to support it. Because the foam texture is soft, it is easy to damage the grooves of the building block during the rotation process, affecting the use of the product. Moreover, this method is simple and the effect is not significant, and the style is single and cannot meet the price requirements of various products. Therefore, we propose a bottom peeling device and method applied to the manufacturing and production of energy-saving building blocks to solve the above problems. Summary of the Invention
[0004] In view of the above problems, the present invention provides a bottom skin removing device and method for use in the manufacturing production of energy-saving building blocks. The bottom skin removing device and method for use in the manufacturing production of energy-saving building blocks mainly utilize a rotating body reset mechanism to flip the end group frame, so that after the hydraulic link outputs and operates, the back plate, the limit bolt seat, the receiving socket, and the support block template are in a changed processing station. After the support block template is removed by the roller base and the electric fixture on the die-changing mechanism, the spare template can achieve the changed effect, so the universality is high. The support plate can have several groups of different groove patterns, and a quick-switching structure is adopted to realize the bottom skin removing operation for the block blanks with side grooves of different models and styles. Moreover, the support block template and the spare template can effectively and adaptively align with the corresponding block body, so that during the vertical processing of the block body, the damage to the groove pattern of the block body can be effectively prevented, and the intact structure degree of the product after processing is ensured.
[0005] To achieve the above object, the present invention provides the following technical solutions: A bottom skin removing device for use in the manufacturing production of energy-saving building blocks, comprising a base structure and a die-changing mechanism. An inlet and outlet loading and unloading component assembled by bolts is arranged on the outer side of one end of the base structure. A rotating body reset mechanism assembled by bolts is arranged above the interior of the base structure, and a product element body for carrying and placing is arranged at the output end of the rotating body reset mechanism. A product bottom skin removing component assembled by bolts is arranged on the outer side of the middle part of the base structure. A die-changing mechanism assembled by bolts is arranged on the outer side of the other end of the base structure.
[0006] As a further technical solution, the base structure includes a cushion block, an outer base plate, a middle base plate, an inner connecting base frame, an inner base plate, and a carrying frame. The outer base plate is arranged above the cushion block, and a middle base plate assembled by bolts is arranged on the inner side of the outer base plate. The inner base plate is bolted to the inner connecting base frame on the inner side of the middle base plate, and a carrying frame is arranged above one end of the inner base plate.
[0007] As a further technical solution, the inlet and outlet loading and unloading component includes an end pair frame, a track bin, an electric roller, a wheel frame, a hydraulic base, a through frame, a hoisting lead screw, a hoisting base, and a grasping frame. The end pair frame is bolted above one end of the outer base plate. A track bin is arranged above the end pair frame, and an electric roller for rolling and carrying is arranged above the track bin. A wheel frame is arranged above the electric roller, and a hydraulic base is arranged on the inner side of the wheel frame. A through frame is arranged at the inner end of the hydraulic base, and a hoisting lead screw is arranged at the output end of the through frame. The hoisting lead screw is in threaded connection with the hoisting base, and a grasping frame is arranged at the inner end of the hoisting base.
[0008] As a further technical solution, the swivel reset mechanism includes a damping shaft seat, a speed change gearbox, a driving motor, a rotating block, a lower group frame, a middle connecting frame, a hinged base, a swinging bar, a hydraulic telescopic bar, a clamping piece, an upper group frame, an end connecting frame, a limiting block, a transmission gearbox, a transmission motor, a coupling, a base gear, a chain, an end group frame, a hydraulic connecting rod, a back plate, a limiting bolt seat, a receiving socket and a support block template. The damping shaft seat is bolted above the other end of the inner substrate. The inner end of the damping shaft seat is provided with a speed change gearbox connected to the output end of the driving motor. And the output end of the speed change gearbox penetrates through the damping shaft seat and is connected with a rotating block. Above the rotating block is provided with a lower group frame. And in the inner side of the middle part of the lower group frame is provided with a middle connecting frame assembled by bolts. On one side of the middle part of the middle connecting frame is provided with a hinged base. And on one side of the hinged base is hinged a swinging bar connected to the output end of the hydraulic telescopic bar. On one end side of the swinging bar is provided with a clamping piece. The upper group frame is bolted above the lower group frame. Inside one end of the upper group frame is provided with an end connecting frame for installing a limiting block.
[0009] As a further technical solution, on one group of outer sides of the end connecting frame is provided with a transmission gearbox connected to the output end of the transmission motor. And at the output end of the transmission gearbox is provided with a coupling. At the output end of the coupling is provided with a base gear. And at the output end of the base gear is provided with a chain. On one outer side of one end of the upper group frame is provided with an end group frame assembled by bolts. And inside one end of the end group frame is provided with a hydraulic connecting rod. At the output end of the hydraulic connecting rod is provided with a back plate. And on one side of the back plate is provided with a limiting bolt seat assembled by bolts. At one end of the limiting bolt seat is provided with a receiving socket assembled by bolts. And the receiving socket is connected by plugging with a support block template.
[0010] As a further technical solution, the product element body includes a bearing base and a block body. The bearing base is carried above the chain. Above the bearing base is provided with a block body.
[0011] As a further technical solution, the product bottom peeling component includes a first vertical groove frame, a rotating motor, a first lifting lead screw, a first lifting block, a cross beam base, a scraper, a roller base and a leveling roller. The first vertical groove frame is bolted on the middle outer side of the outer substrate. On the first vertical groove frame is provided with a first lifting lead screw connected to the output end of the rotating motor. And the output end of the first lifting lead screw is threadedly connected with a first lifting block for installing a cross beam base. Below the cross beam base is provided with a scraper assembled by bolts. On one side of the cross beam base is provided with a roller base for installing a leveling roller.
[0012] As a further technical solution, the die-changing mechanism includes a second vertical groove frame, a second lifting lead screw, a second lifting block, a material-changing box, a spare template, a bolt frame, a hydraulic connecting frame, a first box-opening device, a first lead screw group, a lifting bar, a second box-opening device, a second lead screw group, a sliding base, a hydraulic cylinder body, a roller base, and an electric fixture. The second vertical groove frame is bolted above the other end of the external substrate. The second vertical groove frame is provided with a second lifting lead screw that is threadedly connected to the second lifting block. The inner side of the second lifting block is provided with a material-changing box assembled by bolts, and a spare template is inserted and installed in the material-changing box. The outer side of the middle of the second lifting block is provided with a bolt-assembled bolt frame, and a hydraulic connecting frame is provided on one side of the bolt frame. The output end of the hydraulic connecting frame is provided with a first box-opening device, and a lifting bar for installing the second box-opening device is threadedly connected to the first box-opening device through a first lead screw group. The second box-opening device is threadedly connected to a sliding base through a second lead screw group, and a hydraulic cylinder body is sleeved and installed on the inner side of the sliding base. The output end of the hydraulic cylinder body is provided with a roller base, and an electric fixture is provided on one side of the roller base.
[0013] As a further technical solution, the inner side of the external substrate is bolted to the middle substrate, and the inner side of the middle substrate is bolted to the inner substrate of the mounting carrier through an internal connection base frame and supported by a spacer block. The block body to be processed is placed above the bearing base. Then, the output end of the hydraulic base on the wheel frame outputs power to drive the output end to operate, so that after the through frame outputs operation, the hoisting lead screw outputs operation, and then the hoisting base cooperates with the grabbing frame to suspend the product element body. Then, after the electric roller on the track bin outputs operation and cooperates with the hydraulic base and the hoisting lead screw to output operation, the bearing base on the product element body is carried on the chain. Then, the drive motor under the transmission case on the end connection frame outputs power to drive the output end to operate, so that the transmission case outputs operation to make the coupling transmit power. The power transmission of the coupling can drive the base gear on the upper group frame to output operation and then drive the chain to move the product element body. The movement of the product element body makes the block body close to the receiving socket and the support block template connected to the limit bolt seat on the back plate, so that the block body is coupled with the support block template. Then, the hydraulic telescopic strip on the middle connection frame outputs power to drive the output end to operate, so that after the swing strip is hinge-driven by the hinge base, the clamping piece presses the bearing base in cooperation with the limit block. Then, the drive motor outputs power to drive the output end to operate, so that the speed change case outputs operation, and the rotating block on one side of the damping shaft seat drives the lower group frame and the upper group frame to turn vertically. When the bottom skin needs to be removed, the output end of the hydraulic link outputs operation to adjust the back plate to the processing station. Then, the rotating motor on the first vertical slot frame outputs power and makes the rotating motor output power to drive the first lifting lead screw on the first vertical slot frame to output operation, and then drive the first lifting block and the cross beam base to slowly descend, so that the scraper removes the redundant waste from the block body and the bearing base. When the spare template needs to be replaced, after the feeding and discharging bearing assembly and the rotating body reset mechanism cooperate with each other to take out the product, the rotating body reset mechanism outputs operation, so that the end group frame is in a vertical state, and the hydraulic link outputs operation to make the back plate run to a suitable position. Then, the electric clamp is used to take out the spare template on the material changing box. Then, the second vertical slot frame outputs operation to make the second lifting lead screw operate, and then the second lifting block is adjusted to a suitable height. The hydraulic link on the bolt rack outputs operation, and after the first lead screw group on the first opening box outputs operation and the second lead screw group on the second opening box outputs operation, the hydraulic cylinder body outputs operation, and the electric clamp on the roller base inserts the spare template into the receiving socket to achieve the replacement effect. Through the replacement and installation of the spare template and the support block template, the spare template and the support block template can adaptively contact the block body to be processed. In this way, the integrity of the groove pattern of the block body can be effectively maintained during the processing and transformation of the block body, ensuring the processing quality of the product.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The device of the invention mainly uses a swivel reset mechanism to flip the end group frame, so that after the hydraulic link outputs and operates, the back plate, the limit bolt seat, the receiving socket and the support block template are in the changed processing positions. After the support block template is removed by the roller base and the electric fixture on the die-changing mechanism, the spare template can achieve the changed effect, so the versatility is high. There can be several groups of support plates with different groove patterns. A quick-switching structure is adopted to realize the bottom peeling operation of the block blanks with side grooves of different models and styles. Moreover, the support block template and the spare template can effectively and adaptively align with the corresponding block body. In this way, during the vertical processing of the block body, the damage to the groove pattern of the block body can be effectively prevented, and the intact structure degree of the product after processing is ensured. Brief Description of the Drawings
[0015] Figure 1 It is a schematic structural diagram of a bottom peeling device and method applied to the manufacturing production of energy-saving building blocks; Figure 2 It is a schematic structural diagram of the present invention seen from below; Figure 3 It is a schematic structural diagram of the feeding and discharging bearing assembly in the present invention; Figure 4 It is a schematic structural diagram of the swivel reset mechanism in the present invention; Figure 5 It is a schematic structural diagram of the limit bolt seat and the receiving socket in the present invention; Figure 6 It is a schematic structural diagram of the product element body in the present invention; Figure 7 It is a schematic structural diagram of the product bottom peeling component in the present invention; Figure 8 It is a schematic structural diagram of the die-changing mechanism in the present invention.
[0016] In the figure: 1. Base structure; 101. Spacer block; 102. External substrate; 103. Middle substrate; 104. Inner connecting base; 105. Internal substrate; 106. Mounting frame; 2. Loading and unloading carrier assembly; 201. End-to-end frame; 202. Track bin; 203. Electric roller; 204. Wheel frame; 205. Hydraulic base; 206. Through frame; 207. Hoisting lead screw; 208. Hoisting base; 209. Gripping frame; 3. Rotary reset mechanism; 301. Damping shaft seat; 302. Speed change gearbox; 303. Driving motor; 304. Rotating block; 305. Lower group frame; 306. Middle connecting frame; 307. Hinge base; 308. Swing bar; 309. Hydraulic telescopic bar; 3010. Clamping piece; 3011. Upper group frame; 3012. End connecting frame; 3013. Limit block; 3014. Transmission gearbox; 3015. Transmission motor; 3016. Coupling; 3017. Base gear; 3018. Chain; 3019. End group frame; 3020. Hydraulic connecting rod; 3021. Back plate; 3022. Limit bolt seat; 3023. Insertion receiving chamber; 3024. Support block template; 4. Product element body; 401. Carrying base; 402. Block body; 5. Product bottom peeling component; 501. First vertical groove frame; 502. Rotary motor; 503. First lifting lead screw; 504. First lifting block; 505. Cross beam base; 506. Scraper; 507. Roller base; 508. Flattening roller; 6. Die changing mechanism; 601. Second vertical groove frame; 602. Second lifting lead screw; 603. Second lifting block; 604. Material changing box; 605. Spare template; 606. Bolt rack; 607. Hydraulic connecting frame; 608. First box opening; 609. First lead screw group; 6010. Lifting bar; 6011. Second box opening; 6012. Second lead screw group; 6013. Sliding base; 6014. Hydraulic cylinder body; 6015. Roller base; 6016. Electric fixture. Detailed implementation manner
[0017] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0018] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "install", "connect", "couple" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0020] Please refer to Figure 1-8 , in the embodiment of the present invention, the debarking device applied to the manufacturing production of energy-saving building blocks includes a base structure 1 and a die-changing mechanism 6. An inlet and outlet loading and unloading component 2 assembled by bolts is arranged on the outer side of one end of the base structure 1. A rotating body reset mechanism 3 assembled by bolts is arranged above the inside of the base structure 1. And a product element body 4 carried and placed is arranged at the output end of the rotating body reset mechanism 3. A product debarking component 5 assembled by bolts is arranged on the outer side of the middle part of the base structure 1. A die-changing mechanism 6 assembled by bolts is arranged on the outer side of the other end of the base structure 1.
[0021] The base structure 1 includes a cushion block 101, an external substrate 102, a middle substrate 103, an internal connection base frame 104, an internal substrate 105, and a mounting frame 106. An external substrate 102 is disposed above the cushion block 101, and a middle substrate 103 assembled with bolts is disposed on the inner side of the external substrate 102. An internal substrate 105 is bolted to the inner side of the middle substrate 103 through an internal connection base frame 104, and a mounting frame 106 is disposed above one end of the internal substrate 105.
[0022] In an embodiment of the present invention, the middle substrate 103 is bolted to the inner side of the external substrate 102, and the inner side of the middle substrate 103 is bolted to the internal substrate 105 for mounting the mounting frame 106 through the internal connection base frame 104 and supported by the cushion block 101.
[0023] The feeding and discharging loading assembly 2 includes an end-to-end frame 201, a track bin 202, an electric roller 203, a wheel frame 204, a hydraulic base 205, a through frame 206, a hoisting lead screw 207, a hoisting base 208, and a gripping frame 209. The end-to-end frame 201 is bolted above one end of the external substrate 102. A track bin 202 is disposed above the end-to-end frame 201, and an electric roller 203 mounted for rolling is disposed above the track bin 202. A wheel frame 204 is disposed above the electric roller 203, and a hydraulic base 205 is disposed on the inner side of the wheel frame 204. A through frame 206 is disposed at the inner end of the hydraulic base 205, and a hoisting lead screw 207 is disposed at the output end of the through frame 206. The hoisting lead screw 207 is threadedly connected to a hoisting base 208, and a gripping frame 209 is disposed at the inner end of the hoisting base 208.
[0024] In an embodiment of the present invention, then, the output end of the hydraulic base 205 on the wheel frame 204 outputs power to drive the output end to operate, so that after the through frame 206 outputs and operates, the hoisting lead screw 207 outputs and operates, and then the hoisting base 208 cooperates with the gripping frame 209 to hang the product element body 4. Then, after the electric roller 203 on the track bin 202 outputs and operates, it cooperates with the hydraulic base 205 and the hoisting lead screw 207 to output and operate, so that the loading base 401 on the product element body 4 is carried on the chain 3018.
[0025] The swing and reset mechanism 3 includes a damping shaft seat 301, a speed change gearbox 302, a driving motor 303, a rotating block 304, a lower group frame 305, a middle connecting frame 306, a hinged base 307, a swing bar 308, a hydraulic telescopic bar 309, a clamping piece 3010, an upper group frame 3011, an end connecting frame 3012, a limit block 3013, a transmission gearbox 3014, a transmission motor 3015, a coupling 3016, a base gear 3017, a chain 3018, an end group frame 3019, a hydraulic connecting rod 3020, a back plate 3021, a limit bolt seat 3022, a receiving socket 3023 and a support block template 3024. The damping shaft seat 301 is bolted above the other end of the inner base plate 105. The inner end of the damping shaft seat 301 is provided with a speed change gearbox 302 connected to the output end of the driving motor 303, and the output end of the speed change gearbox 302 passes through the damping shaft seat 301 and is connected to a rotating block 304. Above the rotating block 304 is provided a lower group frame 305, and in the inner side of the middle part of the lower group frame 305 is provided a middle connecting frame 306 assembled by bolts. On one side of the middle part of the middle connecting frame 306 is provided a hinged base 307, and on one side of the hinged base 307 is hinged a swing bar 308 connected to the output end of the hydraulic telescopic bar 309. On one end side of the swing bar 308 is provided a clamping piece 3010. Above the lower group frame 305 is bolted an upper group frame 3011, and inside one end of the upper group frame 3011 is provided an end connecting frame 3012 for installing a limit block 3013.
[0026] In an embodiment of the present invention, then the hydraulic telescopic bar 309 on the middle connecting frame 306 is used to output power to drive the output end to operate, so that the swing bar 308, after hinge transmission by the hinged base 307, enables the clamping piece 3010 to press the bearing base 401 in cooperation with the limit block 3013. Then the driving motor 303 is used to output power to drive the output end to operate, so that the speed change gearbox 302 outputs operation, so that the rotating block 304 on one side of the damping shaft seat 301 drives the lower group frame 305 and the upper group frame 3011 to perform a vertical flip. When bottom peeling is required, after the output end of the hydraulic connecting rod 3020 outputs operation, the back plate 3021 is adjusted to the processing station.
[0027] On one set of outer sides of the end connection frame 3012, there is a transmission machine box 3014 connected to the output end of the connection drive motor 3015. And at the output end of the transmission machine box 3014, there is a coupling 3016. At the output end of the coupling 3016, there is a base gear 3017. And at the output end of the base gear 3017, there is a chain 3018. On the outer side of one end of the upper set of frames 3011, there is an end group frame 3019 assembled with bolts. And on the inner side of one end of the end group frame 3019, there is a hydraulic connecting rod 3020. At the output end of the hydraulic connecting rod 3020, there is a back plate 3021. And on one side of the back plate 3021, there is a limit bolt seat 3022 assembled with bolts. At one end of the limit bolt seat 3022, there is a receiving socket 3023 assembled with bolts. And the receiving socket 3023 is plugged and connected with a support block template 3024.
[0028] In an embodiment of the present invention, then the drive motor 3015 below the transmission machine box 3014 on the end connection frame 3012 is used to output power to drive the output end to operate, so that the transmission machine box 3014 outputs and operates to make the coupling 3016 perform transmission output. The transmission output of the coupling 3016 can drive the base gear 3017 on the upper set of frames 3011 to output and operate, and then drive the chain 3018 to move the product element body 4. The movement of the product element body 4 makes the block body 402 approach the receiving socket 3023 and the support block template 3024 connected to the limit bolt seat 3022 on the back plate 3021, so that the block body 402 is coupled with the support block template 3024.
[0029] The product element body 4 includes a bearing base 401 and a block body 402. The bearing base 401 is mounted above the chain 3018, and the block body 402 is arranged above the bearing base 401.
[0030] In an embodiment of the present invention, the block body 402 to be processed is placed above the bearing base 401.
[0031] The product bottom peeling component 5 includes a first vertical groove frame 501, a rotating motor 502, a first lifting lead screw 503, a first lifting block 504, a cross beam base 505, a scraping knife 506, a roller base 507, and a leveling roller 508. The first vertical groove frame 501 is bolted to the outer side of the middle of the external substrate 102. On the first vertical groove frame 501, there is a first lifting lead screw 503 connected to the output end of the rotating motor 502. And at the output end of the first lifting lead screw 503, there is a first lifting block 504 for installing the cross beam base 505. Below the cross beam base 505, there is a scraping knife 506 assembled with bolts. On one side of the cross beam base 505, there is a roller base 507 for installing the leveling roller 508.
[0032] In an embodiment of the present invention, the rotating motor 502 on the first vertical slot frame 501 outputs power. After the rotating motor 502 outputs power and operates, it drives the first lifting lead screw 503 on the first vertical slot frame 501 to output and operate, thereby driving the first lifting block 504 and the crossbeam base 505 to slowly descend, so that the scraper 506 removes excess waste from the block body 402 and the bearing base 401.
[0033] The die-changing mechanism 6 includes a second vertical slot frame 601, a second lifting lead screw 602, a second lifting block 603, a material-changing box 604, a spare template 605, a bolt frame 606, a hydraulic connecting frame 607, a first box-opening part 608, a first screw rod group 609, a lifting bar 6010, a second box-opening part 6011, a second screw rod group 6012, a sliding base 6013, a hydraulic cylinder body 6014, a roller base 6015, and an electric clamp 6016. The second vertical slot frame 601 is bolted to the upper end of the other end of the external substrate 102. The second vertical slot frame 601 is provided with a second lifting lead screw 602 that is threadedly connected to the second lifting block 603. The inner side of the second lifting block 603 is provided with a material-changing box 604 assembled by bolts, and a spare template 605 is inserted and installed in the material-changing box 604. The outer side of the middle part of the second lifting block 603 is provided with a bolted bolt frame 606, and a hydraulic connecting frame 607 is provided on one side of the bolt frame 606. The output end of the hydraulic connecting frame 607 is provided with a first box-opening part 608, and a lifting bar 6010 for installing the second box-opening part 6011 is threadedly connected to the first box-opening part 608 through the first screw rod group 609. The second box-opening part 6011 is threadedly connected to a sliding base 6013 through the second screw rod group 6012. The inner side of the sliding base 6013 is provided with a sleeved hydraulic cylinder body 6014. The output end of the hydraulic cylinder body 6014 is provided with a roller base 6015, and an electric clamp 6016 is provided on one side of the roller base 6015.
[0034] In an embodiment of the present invention, when it is necessary to replace the spare template 605, after the product is taken out under the mutual cooperation of the feeding and discharging loading component 2 and the rotating body reset mechanism 3, the rotating body reset mechanism 3 outputs and operates, so that the end group frame 3019 is in a vertical state, and after the hydraulic link 3020 outputs and operates, the back plate 3021 runs to a suitable position. Then, the electric fixture 6016 is used to take out the spare template 605 on the material changing box 604. Then, after the second vertical groove frame 601 outputs and operates, the second lifting lead screw 602 operates, and the second lifting block 603 is adjusted to a suitable height. The hydraulic link frame 607 on the bolt frame 606 outputs and operates, and cooperates with the first lead screw group 609 on the first opening box 608 to output and operate, and then the second lead screw group 6012 on the second opening box 6011 outputs and operates, so that the hydraulic cylinder body 6014 outputs and operates, and the electric fixture 6016 on the roller base 6015 inserts the spare template 605 into the receiving socket 3023 to achieve the replacement effect. Through the replacement and installation of the spare template 605 and the support block template 3024, the spare template 605 and the support block template 3024 can adaptively contact the block body 402 to be processed. In this way, during the process of processing and transforming the position of the block body 402, the integrity of the groove pattern of the block body 402 can be effectively maintained, ensuring the processing quality of the product.
[0035] The method of the bottom peeling device applied to the manufacturing production of energy-saving building blocks is as follows: bolt the inner side of the external substrate 102 to the middle substrate 103, and bolt the inner side of the middle substrate 103 to the inner substrate 105 of the installation carrier 106 through the inner connecting frame 104 and support it with the cushion block 101. The block body 402 to be processed is placed above the bearing base 401. Then, the output end of the hydraulic base 205 on the wheel frame 204 outputs power to drive the output end to operate, so that after the through frame 206 outputs and operates, the hoisting lead screw 207 outputs and operates, and then the hoisting base 208 cooperates with the grasping frame 209 to suspend the product element body 4. Then, after the electric roller 203 on the track bin 202 outputs and operates, it cooperates with the hydraulic base 205 and the hoisting lead screw 207 to output and operate, so that the bearing base 401 on the product element body 4 is carried on the chain 3018. Then, the transmission motor 3015 under the transmission case 3014 on the end connecting frame 3012 outputs power to drive the output end to operate, so that the transmission case 3014 outputs and operates to make the coupling 3016 perform transmission output. The transmission output of the coupling 3016 can drive the base gear 3017 on the upper group frame 3011 to output and operate, and then drive the chain 3018 to move the product element body 4. The movement of the product element body 4 makes the block body 402 approach the insertion receiving chamber 3023 and the support block template 3024 connected to the limit bolt seat 3022 on the back plate 3021, so that the block body 402 is coupled with the support block template 3024. Then, the hydraulic telescopic strip 309 on the middle connecting frame 306 outputs power to drive the output end to operate, so that after the swing strip 308 is hinge-driven by the hinge base 307, the clamping piece 3010 presses the bearing base 401 in cooperation with the limit block 3013. Then, the drive motor 303 outputs power to drive the output end to operate, so that the speed change case 302 outputs and operates, so that the rotating block 304 on one side of the damping shaft seat 301 drives the lower group frame 305 to perform a vertical flip with the upper group frame 3011. When bottom peeling is required, the output end of the hydraulic link 3020 outputs and operates to adjust the back plate 3021 to the processing station. Then, the rotating motor 502 on the first vertical slot frame 501 outputs power and runs after the rotating motor 502 outputs power, so as to drive the first lifting lead screw 503 on the first vertical slot frame 501 to output and operate, and then drive the first lifting block 504 and the cross beam base 505 to slowly descend, so that the scraper 506 removes the redundant waste from the block body 402 and the bearing base 401. When it is necessary to replace the spare template 605, after the feeding and discharging bearing assembly 2 and the rotating body reset mechanism 3 cooperate with each other to take out the product, the rotating body reset mechanism 3 outputs and operates, so that the end group frame 3019 is in a vertical state, and the hydraulic link 3020 outputs and operates to make the back plate 3021 run to a suitable position.Next, use the electric fixture 6016 to remove the spare template 605 on the loading and unloading box 604. Then, after the second vertical trough frame 601 outputs and runs, the second lifting lead screw 602 runs, and the second lifting block 603 is adjusted to a suitable height. Then, the hydraulic connecting frame 607 on the bolt rack 606 outputs and runs. After the first lead screw group 609 on the first opening box 608 outputs and runs and the second lead screw group 6012 on the second opening box 6011 outputs and runs, the hydraulic cylinder body 6014 outputs and runs, and the electric fixture 6016 on the roller base 6015 inserts the spare template 605 into the receiving socket 3023 to achieve the replacement effect. Through the replacement and installation of the spare template 605 and the support block template 3024, the spare template 605 and the support block template 3024 can adaptively contact the block body 402 to be processed. In this way, during the process of the block body 402 being processed and transformed in position, the integrity of the groove pattern of the block body 402 can be effectively maintained, ensuring the processing quality of the product.
[0036] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0037] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. The bottom peeling device applied to the manufacturing production of energy-saving building blocks, comprising a base structure (1) and a die-changing mechanism (6), is characterized in that: On the outer side of one end of the base structure (1), there is a feeding and discharging bearing assembly (2) assembled by bolts. Above the interior of the base structure (1), there is a rotating body reset mechanism (3) assembled by bolts. And at the output end of the rotating body reset mechanism (3), there is a product element body (4) placed thereon. On the outer side of the middle part of the base structure (1), there is a product bottom peeling component (5) assembled by bolts. On the outer side of the other end of the base structure (1), there is a die changing mechanism (6) assembled by bolts.
2. The debarking equipment applied to the manufacturing of energy-saving building blocks according to claim 1, wherein: The base structure (1) includes a cushion block (101), an external substrate (102), a middle substrate (103), an internal connection base frame (104), an internal substrate (105), and a mounting rack (106). Above the cushion block (101), there is an external substrate (102). And on the inner side of the external substrate (102), there is a middle substrate (103) assembled by bolts. On the inner side of the middle substrate (103), there is an internal substrate (105) bolt - connected through an internal connection base frame (104). And above one end of the internal substrate (105), there is a mounting rack (106).
3. The bottom peeling device applied to the manufacturing of energy-saving building blocks according to claim 2, characterized in that: The feeding and discharging bearing assembly (2) includes an end - to - end frame (201), a track bin (202), an electric roller (203), a wheel frame (204), a hydraulic base (205), a through - frame (206), a hoisting lead screw (207), a hoisting base (208), and a grasping frame (209). The end - to - end frame (201) is bolt - connected above one end of the external substrate (102). Above the end - to - end frame (201), there is a track bin (202). And above the track bin (202), there is an electric roller (203) for rolling and carrying. Above the electric roller (203), there is a wheel frame (204). And on the inner side of the wheel frame (204), there is a hydraulic base (205). At the inner end of the hydraulic base (205), there is a through - frame (206). And at the output end of the through - frame (206), there is a hoisting lead screw (207). The hoisting lead screw (207) is thread - connected to a hoisting base (208). And at the inner end of the hoisting base (208), there is a grasping frame (209).
4. The debarking device applied to the manufacture of energy-saving building blocks according to claim 2, characterized in that: The swivel reset mechanism (3) includes a damping shaft seat (301), a speed change gearbox (302), a driving motor (303), a rotating block (304), a lower group frame (305), a middle connecting frame (306), a hinged base (307), a swinging bar (308), a hydraulic telescopic bar (309), a clamping piece (3010), an upper group frame (3011), an end connecting frame (3012), a limit block (3013), a transmission gearbox (3014), a transmission motor (3015), a coupling (3016), a base gear (3017), a chain (3018), an end group frame (3019), a hydraulic connecting rod (3020), a back plate (3021), a limit bolt seat (3022), a receiving socket (3023) and a support block template (3024). The damping shaft seat (301) is bolted above the other end of the internal base plate (105). The inner end of the damping shaft seat (301) is provided with a speed change gearbox (302) connecting to the output end of the driving motor (303), and the output end of the speed change gearbox (302) passes through the damping shaft seat (301) and is connected to a rotating block (304). Above the rotating block (304) is provided a lower group frame (305), and in the inner middle of the lower group frame (305) is provided a middle connecting frame (306) assembled by bolts. On one side of the middle of the middle connecting frame (306) is provided a hinged base (307), and on one side of the hinged base (307) is hinged a swinging bar (308) connecting to the output end of the hydraulic telescopic bar (309). On one side of one end of the swinging bar (308) is provided a clamping piece (3010). Above the lower group frame (305) is bolted an upper group frame (3011), and in the inner side of one end of the upper group frame (3011) is provided an end connecting frame (3012) for installing a limit block (3013).
5. The debarking device applied to the manufacturing of energy-saving building blocks according to claim 4, characterized in that: On one side of a group of the end connecting frame (3012) is provided a transmission gearbox (3014) connecting to the output end of the transmission motor (3015). And the output end of the transmission gearbox (3014) is provided with a coupling (3016), the output end of the coupling (3016) is provided with a base gear (3017), and the output end of the base gear (3017) is provided with a chain (3018). On the outer side of one end of the upper group frame (3011) is provided an end group frame (3019) assembled by bolts, and in the inner side of one end of the end group frame (3019) is provided a hydraulic connecting rod (3020). The output end of the hydraulic connecting rod (3020) is provided with a back plate (3021), and on one side of the back plate (3021) is provided a limit bolt seat (3022) assembled by bolts. One end of the limit bolt seat (3022) is provided with a receiving socket (3023) assembled by bolts, and the receiving socket (3023) is connected by plugging with a support block template (3024).
6. The debarking device applied to the manufacturing of energy-saving building blocks according to claim 4, wherein: The product element body (4) includes a bearing base (401) and a building block body (402). The bearing base (401) is mounted above the chain (3018), and the building block body (402) is arranged above the bearing base (401).
7. The debarking device applied to the manufacturing production of energy-saving building blocks according to claim 2, characterized in that: The product bottom skin removing component (5) includes a first vertical groove frame (501), a rotating motor (502), a first lifting lead screw (503), a first lifting block (504), a cross beam base (505), a scraping knife (506), a roller base (507) and a leveling roller (508). The first vertical groove frame (501) is bolted to the outer side of the middle part of the outer substrate (102). A first lifting lead screw (503) connecting the output end of the rotating motor (502) is arranged on the first vertical groove frame (501), and the output end of the first lifting lead screw (503) is threadedly connected with a first lifting block (504) mounting the cross beam base (505). A scraping knife (506) assembled by bolts is arranged below the cross beam base (505), and a roller base (507) mounting the leveling roller (508) is arranged on one side of the cross beam base (505).
8. The bottom skin removing device applied to the manufacturing of energy-saving building blocks according to claim 2, wherein: The die changing mechanism (6) includes a second vertical groove frame (601), a second lifting lead screw (602), a second lifting block (603), a material changing box (604), a spare template (605), a bolt frame (606), a hydraulic connecting frame (607), a first box opening (608), a first lead screw group (609), a lifting bar (6010), a second box opening (6011), a second lead screw group (6012), a sliding base (6013), a hydraulic cylinder body (6014), a roller base (6015) and an electric clamp (6016). The second vertical groove frame (601) is bolted to the upper part of the other end of the outer substrate (102). A second lifting lead screw (602) threadedly connected with the second lifting block (603) is arranged on the second vertical groove frame (601). A material changing box (604) assembled by bolts is arranged on the inner side of the second lifting block (603), and a spare template (605) is inserted and installed in the material changing box (604). A bolt frame (606) assembled by bolts is arranged on the outer side of the middle part of the second lifting block (603), and a hydraulic connecting frame (607) is arranged on one side of the bolt frame (606). The output end of the hydraulic connecting frame (607) is provided with a first box opening (608), and a lifting bar (6010) mounting the second box opening (6011) is threadedly connected to the first box opening (608) through a first lead screw group (609). A sliding base (6013) is threadedly connected to the second box opening (6011) through a second lead screw group (6012), and a hydraulic cylinder body (6014) sleeved and installed is arranged on the inner side of the sliding base (6013). The output end of the hydraulic cylinder body (6014) is provided with a roller base (6015), and an electric clamp (6016) is arranged on one side of the roller base (6015).
9. A method for a bottom peeling device applied to the manufacturing production of energy-saving building blocks, using the bottom peeling device applied to the manufacturing production of energy-saving building blocks as described in any one of claims 1-8, characterized in that: Bolting the inner side of the external substrate (102) to the middle substrate (103), and bolting the inner side of the middle substrate (103) to the inner substrate (105) of the mounting and carrying frame (106) through the internal connection base frame (104) and supporting it with the spacer block (101). Place the block body (402) to be processed above the bearing base (401), and then use the output end of the hydraulic base (205) on the wheel frame (204) to output power to drive the output end to operate, so that after the through frame (206) outputs and operates, the hoisting lead screw (207) outputs and operates, and then the hoisting base (208) cooperates with the grasping frame (209) to hang the product element body (4). Then, after the electric roller (203) on the track bin (202) outputs and operates, and cooperates with the hydraulic base (205) and the hoisting lead screw (207) to output and operate, the bearing base (401) on the product element body (4) is carried on the chain (3018). Then, use the drive motor (3015) below the transmission case (3014) on the end connection frame (3012) to output power to drive the output end to operate, so that the transmission case (3014) outputs and operates to make the coupling (3016) perform transmission output. The transmission output of the coupling (3016) can drive the base gear (3017) on the upper group frame (3011) to output and operate, and then drive the chain (3018) to move the product element body (4). The movement of the product element body (4) makes the block body (402) approach the receiving socket (3023) and the support block template (3024) connected to the limit bolt seat (3022) on the back plate (3021), so that the block body (402) is coupled with the support block template (3024). Then, use the hydraulic telescopic bar (309) on the middle connection frame (306) to output power to drive the output end to operate, so that after the swing bar (308) is hinge-driven by the hinge base (307), the clamping piece (3010) presses the bearing base (401) in cooperation with the limit block (3013). Then, use the drive motor (303) to output power to drive the output end to operate, so that the speed change case (302) outputs and operates, so that the rotating block (304) on one side of the damping shaft seat (301) drives the lower group frame (305) to perform a vertical flip with the upper group frame (3011). When the bottom skin needs to be removed, use the output end of the hydraulic link (3020) to output and operate to adjust the back plate (3021) to the processing station. Then, use the rotating motor (502) on the first vertical groove frame (501) to output power and make the rotating motor (502) output power to operate, so as to drive the first lifting lead screw (503) on the first vertical groove frame (501) to output and operate, and then drive the first lifting block (504) and the cross beam base (505) to slowly descend, so that the scraper (506) removes the excess waste from the block body (402) and the bearing base (401). When the spare template (605) needs to be replaced,After the feeding and discharging load-bearing component (2) and the slewing reset mechanism (3) cooperate with each other to take out the product, after the slewing reset mechanism (3) outputs and operates, the end group frame (3019) is in a vertical state, and after the hydraulic connecting rod (3020) outputs and operates, the back plate (3021) runs to a suitable position. Then, the electric clamp (6016) is used to take out the spare template (605) on the material-changing box (604). Next, after the second vertical groove frame (601) outputs and operates, the second lifting lead screw (602) runs, and the second lifting block (603) is adjusted to a suitable height. The hydraulic connecting frame (607) on the bolt frame (606) outputs and operates. After the first lead screw group (609) on the first box-opening (608) outputs and operates and the second lead screw group (6012) on the second box-opening (6011) outputs and operates, the hydraulic cylinder body (6014) outputs and operates, and the electric clamp (6016) on the roller base (6015) inserts the spare template (605) into the receiving socket (3023) to achieve the replacement effect. Through the replacement and installation of the spare template (605) and the support block template (3024), the spare template (605) and the support block template (3024) can adaptively contact the block body (402) to be processed. In this way, during the process of the block body (402) being processed and transformed in position, the integrity of the grooves of the block body (402) can be effectively maintained, ensuring the processing quality of the product.,
Citation Information
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