A multi-stage catalytic distillation waste oil regeneration device
Through the design of the multi-stage catalytic distillation device, the problem of low separation efficiency of impurities in waste engine oil regeneration is solved, efficient oil separation and catalytic reaction is achieved, regeneration efficiency and purity are improved, and the service life of the catalyst is extended.
Patent Information
- Application Number
- CN202510797524.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2045-06-16
AI Technical Summary
In the prior art, the waste oil regeneration device has problems such as low separation efficiency of impurities, accumulation of oil mist and remix of impurities, resulting in a decrease in regeneration efficiency.
Using a multi-stage catalytic distillation device, the insulation cylinder is divided vertically through the partition plate and the regeneration chamber. Each regeneration chamber is heated and catalyzed separately. Combined with the use of gas flow mechanism and catalyst, axial temperature gradient control and catalytic reaction are achieved, and impurity separation speed and catalytic efficiency are improved.
It improves the purity and regeneration efficiency of waste engine oil, reduces the generation of impurities, realizes continuous precipitation operations and efficient oil separation, extends the use cycle of the catalyst, and improves heat utilization and energy saving and environmental protection.
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Figure CN120310598B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste engine oil regeneration, in particular to a multi-stage catalytic distillation waste engine oil regeneration device. Background Art
[0002] Waste oil refers to oil that has been contaminated with impurities such as water, dust, other miscellaneous oils, and metal powder from wear and tear during use, resulting in a darkening and increased viscosity. It also refers to oil that has gradually deteriorated, producing organic acids, colloids, and asphalt-like substances. Recycling waste oil involves removing impurities through methods such as sedimentation, distillation, pickling, alkali washing, and filtration.
[0003] The patent with publication number CN116983689A discloses a high-efficiency waste oil regeneration and recycling tower, including a tower body and a filter part, wherein the filter part includes: a hollow threaded rod: which is movably connected to the inner wall of a through hole opened at the top of the tower body, and a flange is welded to the outer wall of the top of the hollow threaded rod; a mounting ring: which is fixed to the inner wall of the circumference of the tower body; a movable seat: which is connected to the outer wall of the circumference of the hollow threaded rod by a thread; a connecting rod: which is fixed to the outer wall of the movable seat, and the connecting rod is movably connected to the inner wall of the through hole opened on the surface of the mounting ring; a filter screen: which is fixed to the outer wall of the bottom of the connecting rod; a hollow cylinder: which is fixed to the outer wall of the bottom of the hollow threaded rod by a pin, and the hollow cylinder and the hollow threaded rod are connected; a T-rod: which is movably connected to the inner wall of the through hole opened at the bottom of the hollow cylinder; a scraper frame: which is fixed to the outer wall of the bottom of the T-rod by a pin, and a suction hole is opened on the surface of the scraper frame. The provision of a filter screen allows for effective filtration of impurities contained in the atomized engine oil. The provision of a drive motor allows for the rotation of the hollow threaded rod, allowing the filter screen to be vertically moved downward under the guiding and limiting action of the connecting rod and the mounting ring, allowing the filter screen to exert pressure on the surface of the scraper frame, thereby facilitating the use of the scraper frame to clean impurities attached to the filter screen surface. The provision of a flange plate allows for connection to an extraction mechanism, such as an air pump, allowing impurities scraped off by the scraper frame to be introduced into the T-shaped rod and the hollow cylinder through the suction hole, and ultimately to be absorbed by the extraction mechanism through the hollow threaded rod. The provision of a corresponding collection device on the extraction mechanism allows for the collection of impurities.
[0004] The heated atomized oil and impurities are separated. The filter provided in the above technical solution may cause the oil mist to accumulate on the filter and re-mix with the impurities. In addition, the pass rate of the filter decreases with the increase of usage time, which delays the regeneration process. The impurities are collected through the suction holes by an external extraction mechanism, which will also suck out the oil mist, resulting in a decrease in the regeneration efficiency. Therefore, the generation of impurities is inevitable and needs to be circumvented from the perspective of impurity generation. Therefore, a multi-stage catalytic distillation waste oil regeneration device is urgently needed to solve the above problems. Summary of the Invention
[0005] The object of the present invention is to provide a multi-stage catalytic distillation waste oil regeneration device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a multi-stage catalytic distillation waste oil regeneration device, comprising a catalytic distillation component, wherein the catalytic distillation component includes a heat preservation mechanism and a heating mechanism;
[0007] The heat preservation mechanism includes a heat preservation cylinder, wherein partition plates are fixedly connected at equal intervals in the heat preservation cylinder for dividing the internal space of the heat preservation cylinder, and regeneration chambers are arranged in the heat preservation cylinder, which are staggered with the partition plates. The regeneration chambers are interconnected and pass through the fixed partition plates. The bottom regeneration chamber is fixedly connected to a first oil pipe that passes through the heat preservation cylinder, and the top regeneration chamber is fixedly connected to a second oil pipe that passes through the heat preservation cylinder.
[0008] Each of the regeneration chambers is provided with a catalytic mechanism;
[0009] The heating mechanism includes a heat pipe staggered with the partition plate, the heat pipe is spirally coiled outside the regeneration chamber, and both ends of the heat pipe respectively pass through the insulation cylinder and are fixedly connected to the heating furnace;
[0010] The ends of the first oil pipe are equipped with a sinking assembly;
[0011] The end pair of the second oil pipe is equipped with a refining mechanism for refining the finished oil.
[0012] As a preferred technical solution of the present invention, the heat-insulating cylinder is provided with an openable and closable component, and the openable and closable component is hinged to the opening edge of the heat-insulating cylinder through at least one hinge;
[0013] The openable and closable component can rotate with the hinge as a rotation axis.
[0014] As a preferred technical solution of the present invention, a replacement port adapted to the catalytic mechanism is provided through the side wall of each regeneration chamber, and a sealing cover is sealed and inserted on the replacement port.
[0015] As a preferred technical solution of the present invention, the outer adapter cover of the heat pipe on the side facing away from the regeneration chamber is connected to a thermal insulation sleeve;
[0016] A blocking piece is inserted into the side of the heat pipe facing away from the regeneration chamber. The cross section of the blocking piece is semicircular, and spoilers are fixedly connected to the plane side of the blocking piece at equal intervals and evenly.
[0017] As a preferred technical solution of the present invention, an airflow mechanism is provided in the heat preservation mechanism, and the airflow mechanism includes an air pump, which is installed between the bottom wall of the heat preservation cylinder and the regeneration chamber at the bottom. The side of the air pump is fixedly connected to an air intake pipe that passes through the heat preservation cylinder, and the upper side of the air pump is fixedly connected to a flow pipe that passes through the fixed regeneration chamber. The flow pipe is coaxial with the regeneration chamber, and the upper end of the flow pipe is fixedly connected to an exhaust pipe that passes through the heat preservation cylinder;
[0018] Coaxial rotating tubes are movably embedded in the circulation tube at equal intervals and evenly. The rotating tubes and the circulation tube are rotatably connected through bearings. Fan blades are fixedly connected to the inside of the rotating tube. An inner rod adapted for the regeneration bin is fixedly connected to the side of the rotating tube. A rod groove is opened on the side of the inner rod.
[0019] The inner rod is provided with a catalytic mechanism, which includes a catalytic chamber adapted to be fitted with the inner rod, and a slot block adapted to be fitted with a slot in the rod is fixedly connected to the inner side of a sleeve hole of the catalytic chamber;
[0020] The catalyst is movablely mounted in the catalytic chamber, and the upper portion of the catalyst is exposed.
[0021] The edge of the catalytic bin is fixedly connected with a scraper that fits the catalyst.
[0022] As a preferred technical solution of the present invention, the sedimentation assembly includes an oil pool mechanism and a discharge mechanism, the oil pool mechanism includes a sedimentation tank, a sedimentation platform with an inclined upper surface is suspended and fixedly connected to one side of the interior of the sedimentation tank, the upper surface of the sedimentation platform is evenly and equidistantly provided with sedimentation grooves, and an inclined sedimentation plate is fixedly overlapped on the other side of the interior of the sedimentation tank, the inclined surface of the sedimentation platform and the inclined surface of the sedimentation plate are opposite, and the surface of the sedimentation plate is provided with mesh holes;
[0023] One side wall of the sedimentation tank is fixedly connected to an inlet pipe corresponding to the settling platform;
[0024] The bottom of the other side wall of the sedimentation tank is fixedly connected to a first outlet pipe connected to the first oil pipe, and a second outlet pipe corresponding to the sedimentation plate is fixedly connected between the first outlet pipe and the sedimentation tank;
[0025] A through opening corresponding to the settling plate is provided on one side of the bottom wall of the sedimentation tank;
[0026] The other side of the lower surface of the sedimentation tank is fixedly connected with a base.
[0027] The discharge mechanism includes a discharge cylinder, a motor is fixedly mounted on the upper end of the discharge cylinder, an output end of the motor is fixedly connected to a machine column coaxially inserted through the discharge cylinder, a discharge disk adapted to the discharge cylinder is fixedly wound around the machine column, and a mesh is opened on the surface of the discharge disk;
[0028] One side of the upper end of the discharge cylinder is fixedly connected to a discharge pipe;
[0029] The other side of the lower end of the discharge cylinder is fixedly connected to an inlet box with a docking port, and the lower inner wall of the inlet box is fixedly connected to an inclined platform for guiding impurities into the bottom of the discharge cylinder.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] (1) A multi-stage catalytic distillation waste oil regeneration device divides the insulation cylinder vertically by a partition plate and a regeneration chamber, and performs separate heating and catalysis on each regeneration chamber to achieve axial temperature gradient control, thereby reducing the generation of impurities during the regeneration process, reducing impurities from the source, and improving the purity of the regenerated oil.
[0032] (2) A multi-stage catalytic distillation waste oil regeneration device, in which the impurities in the waste oil entering the sedimentation tank from the inlet pipe do not need to be settled at the bottom of the sedimentation tank, but only need to settle to the upper surface of the sedimentation platform, slide along its upper surface to the upper surface of the sedimentation plate, continue to slide along the sedimentation plate through the opening and fall into the inlet box for aggregation, thereby shortening the sedimentation path of the impurities and improving the separation speed of the impurities.
[0033] (3) A multi-stage catalytic distillation waste oil regeneration device divides the space on the upper surface of the settling table into multiple micro-sedimentation units, so that the impurities in the waste oil entering from the inlet pipe are simultaneously settled from the settling tanks, greatly increasing the contact area between the waste oil and the settling table, and further improving the impurity separation speed.
[0034] (4) A multi-stage catalytic distillation waste oil regeneration device, in which the waste oil flows along the upper surface of the settling table and the settling plate, causing little disturbance to the oil, and most of the impurities remain in the inlet box, thereby maintaining the laminar flow state of the oil, preventing the settled impurities from being re-rolled up, and reducing the waste of settling resources.
[0035] (5) A multi-stage catalytic distillation waste oil regeneration device, which falls into the inlet box through the opening and accumulates, while the waste oil can penetrate into the other side of the sedimentation plate, promoting sedimentation and oil separation and guiding, thereby improving the sedimentation quality.
[0036] (6) A multi-stage catalytic distillation waste oil regeneration device automatically guides the discharge of impurities, does not require manual cleaning, does not require shutdown for cleaning, realizes continuous sedimentation operation, and improves sedimentation efficiency.
[0037] (7) A multi-stage catalytic distillation waste oil regeneration device, which is used to discharge oil through a first outlet pipe and a second outlet pipe, thereby achieving rapid and sufficient discharge of oil, increasing the discharge speed of oil, and assisting in accelerating the regeneration of waste oil.
[0038] (8) A multi-stage catalytic distillation waste oil regeneration device, which introduces external air into the insulation mechanism through an air pump. The fan blades in the rotating tube are disturbed by the high-speed airflow and then rotate with the flow tube as the axis, thereby driving the catalytic mechanism with an inner rod and an outer sleeve to rotate, so that the oil and gas inside the regeneration chamber are fully in contact with the catalyst, thereby improving the catalytic reaction rate.
[0039] (9) A multi-stage catalytic distillation waste oil regeneration device, in which the catalytic mechanism can also stir the oil and gas synchronously while the inner rod drives the catalytic mechanism to stir in the regeneration chamber, thereby making the oil and gas in the regeneration chamber evenly mixed and heated, thereby improving the distillation quality.
[0040] (10) A multi-stage catalytic distillation waste oil regeneration device, when the upper part of the catalyst contacts the oil and gas, it can also rotate with the catalytic chamber as the axis, so that the scraper scrapes the surface of the catalyst to remove the carbon deposits generated on the catalyst surface, thereby extending the service life of the catalyst.
[0041] (11) A multi-stage catalytic distillation waste oil regeneration device can use the waste heat to preheat the raw materials or the engine after it is discharged through the exhaust pipe, thereby improving energy conservation and environmental protection.
[0042] (12) A multi-stage catalytic distillation waste oil regeneration device, on the one hand, the heat pipe on the side away from the regeneration chamber is insulated by the insulation sleeve connected to its outer cover, and on the other hand, the plug inserted into the heat pipe can gather the hot air to the side close to the regeneration chamber and disturb the movement of the hot air through the spoilers arranged at equal distances, thereby further improving the heat transfer efficiency and the heat utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a structural schematic diagram of the present invention;
[0044] Figure 2 This is a schematic diagram of the sedimentation assembly of the present invention;
[0045] Figure 3 This is a schematic diagram of the oil pool mechanism of the present invention;
[0046] Figure 4 Schematic diagram of the discharge mechanism of the present invention;
[0047] Figure 5 This is a schematic diagram of the catalytic distillation assembly of the present invention;
[0048] Figure 6 Schematic diagram of the heat preservation mechanism of the present invention;
[0049] Figure 7 This is a schematic diagram of the regeneration chamber of the present invention;
[0050] Figure 8 Schematic diagram of the airflow mechanism of the present invention;
[0051] Figure 9 This is a schematic diagram of the pipe rotation of the present invention;
[0052] Figure 10 Schematic diagram of the catalytic mechanism of the present invention;
[0053] Figure 11 This is a schematic diagram of the heating mechanism of the present invention;
[0054] Figure 12 This is a schematic diagram of the thermal insulation cover of the present invention;
[0055] Figure 13 Schematic diagram of the blocking member of the present invention.
[0056] In the figure: 1. Oil pool mechanism; 101. Sedimentation tank; 102. Sedimentation platform; 103. Sedimentation tank; 104. Sedimentation plate; 105. Inlet pipe; 106. First outlet pipe; 107. Second outlet pipe; 108. Through port; 109. Base; 2. Discharge mechanism; 201. Discharge cylinder; 202. Motor; 203. Machine column; 204. Discharge tray; 205. Discharge pipe; 206. Inlet box; 207. Inclined platform; 3. Insulation mechanism; 301. Insulation cylinder; 302. Partition plate; 303. Regeneration chamber; 304. First oil liquid Tube; 305, second oil pipe; 306, replacement port; 307, sealing cover; 4, air flow mechanism; 401, air pump; 402, intake pipe; 403, circulation pipe; 404, exhaust pipe; 405, rotating pipe; 406, fan blade; 407, inner rod; 408, rod slot; 5, catalytic mechanism; 501, catalytic bin; 502, tank block; 503, catalyst; 504, scraper; 6, heating mechanism; 601, heat pipe; 602, heating furnace; 603, insulation sleeve; 604, blocking piece; 605, spoiler; 7, refining mechanism. DETAILED DESCRIPTION
[0057] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0058] Example: See Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 11 , a multi-stage catalytic distillation waste oil regeneration device, comprising a catalytic distillation component, the catalytic distillation component comprising a heat preservation mechanism 3 and a heating mechanism 6;
[0059] The heat preservation mechanism 3 includes a heat preservation tube 301, in which partition plates 302 are fixedly connected at equal intervals for dividing the internal space of the heat preservation tube 301. The partition plates 302 are made of high-temperature resistant heat-insulating material. The heat preservation tube 301 is provided with regeneration chambers 303 staggered with the partition plates 302. The regeneration chambers 303 are interconnected and penetrate the fixed partition plates 302. The bottom regeneration chamber 303 is fixedly connected to a first oil pipe 304 that penetrates the heat preservation tube 301, and the top regeneration chamber 303 is fixedly connected to a second oil pipe 305 that penetrates the heat preservation tube 301.
[0060] Each regeneration chamber 303 is provided with a catalytic mechanism 5 inside;
[0061] The heating mechanism 6 includes a heat pipe 601 interlaced with the partition plate 302. The heat pipe 601 is spirally coiled outside the regeneration chamber 303. Both ends of the heat pipe 601 pass through the insulation cylinder 301 and are fixedly connected to the heating furnace 602.
[0062] The end of the first oil pipe 304 is equipped with a sinking assembly;
[0063] The end of the second oil pipe 305 is equipped with a refining mechanism 7 for refining the finished oil.
[0064] See also Figure 6 , the heat preservation tube 301 is provided with an openable and closable component, which is hinged to the opening edge of the heat preservation tube 301 through at least one hinge;
[0065] The openable and closable component can be rotated with the hinge as the rotation axis, thereby realizing the opening and closing of the heat preservation tube 301.
[0066] See also Figure 7 A replacement port 306 adapted to the catalytic mechanism 5 is formed through the side wall of each regeneration chamber 303 , and a sealing cover 307 is sealed and inserted on the replacement port 306 .
[0067] See also Figure 12 、 Figure 13 , the outer adapter cover of the heat pipe 601 facing away from the regeneration chamber 303 is connected to a thermal insulation sleeve 603;
[0068] A plug 604 is inserted into the side of the heat pipe 601 facing away from the regeneration chamber 303. The plug 604 is made of flexible material and has a semicircular cross section. Spoilers 605 are evenly and equidistantly fixed to the flat side of the plug 604.
[0069] See also Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10, an airflow mechanism 4 is provided in the heat preservation mechanism 3, and the airflow mechanism 4 includes an air pump 401, which is installed between the bottom wall of the heat preservation cylinder 301 and the regeneration bin 303 at the bottom. The side of the air pump 401 is fixedly connected with an air intake pipe 402 that passes through the heat preservation cylinder 301, and the upper side of the air pump 401 is fixedly connected with a flow pipe 403 that passes through the fixed regeneration bin 303. The flow pipe 403 is coaxial with the regeneration bin 303, and the upper end of the flow pipe 403 is fixedly connected with an exhaust pipe 404 that passes through the heat preservation cylinder 301. The exhaust pipe 404 is used to conduct hot air for preheating raw materials or driving a generator;
[0070] Coaxial rotating tubes 405 are movably embedded in the circulation tube 403 at equal intervals. The rotating tubes 405 and the circulation tube 403 are rotatably connected through bearings. The interior of the rotating tube 405 is fixedly connected to a fan blade 406. The side of the rotating tube 405 is fixedly connected to an inner rod 407 adapted to the regeneration chamber 303. A rod groove 408 is opened on the side of the inner rod 407.
[0071] The inner rod 407 is provided with a catalytic mechanism 5, which includes a catalytic chamber 501 adapted to fit the inner rod 407, and a slot block 502 adapted to fit the rod slot 408 is fixedly connected to the inner side of the sleeve hole of the catalytic chamber 501;
[0072] The catalyst 503 is movablely mounted in the catalytic chamber 501, and the upper portion of the catalyst 503 is exposed.
[0073] A scraper 504 that fits the catalyst 503 is fixedly connected to the edge of the catalyst chamber 501 .
[0074] See also Figure 2 、 Figure 3 、 Figure 4 The sedimentation assembly includes an oil pool mechanism 1 and a discharge mechanism 2. The oil pool mechanism 1 includes a sedimentation tank 101. A sedimentation platform 102 with an inclined upper surface is fixedly connected to one side of the interior of the sedimentation tank 101. Sedimentation troughs 103 are evenly and equidistantly provided on the upper surface of the sedimentation platform 102. An inclined sedimentation plate 104 is fixedly overlapped on the other side of the interior of the sedimentation tank 101. The inclined surface of the sedimentation platform 102 is opposite to the inclined surface of the sedimentation plate 104. The surface of the sedimentation plate 104 is provided with mesh holes.
[0075] One side wall of the sedimentation tank 101 is fixedly connected to an inlet pipe 105 corresponding to the settling platform 102;
[0076] A first outlet pipe 106 connected to the first oil pipe 304 is fixedly connected to the bottom of the other side wall of the sedimentation tank 101. A second outlet pipe 107 corresponding to the settling plate 104 is fixedly connected between the first outlet pipe 106 and the sedimentation tank 101.
[0077] A through opening 108 corresponding to the settling plate 104 is formed through one side of the bottom wall of the sedimentation tank 101;
[0078] A base 109 is fixedly connected to the other side of the lower surface of the sedimentation tank 101 .
[0079] The discharge mechanism 2 includes a discharge cylinder 201, a motor 202 is fixedly mounted on the upper end of the discharge cylinder 201, and a column 203 is fixedly connected to the output end of the motor 202, which coaxially penetrates the discharge cylinder 201. A discharge disc 204 adapted to the discharge cylinder 201 is fixedly wound around the column 203, and the surface of the discharge disc 204 is provided with mesh holes.
[0080] One side of the upper end of the discharge cylinder 201 is fixedly connected to a discharge pipe 205;
[0081] The other side of the lower end of the discharge tube 201 is fixedly connected to an inlet box 206 connected to the docking port 108 . The lower inner wall of the inlet box 206 is fixedly connected to an inclined platform 207 for guiding impurities into the bottom of the discharge tube 201 .
[0082] The working principle of the present invention is as follows:
[0083] The waste oil is introduced from the inlet pipe 105 into the sedimentation tank 101 for precipitation to reduce the solid impurities therein, and then introduced into the regeneration chamber 303 at the bottom through the first outlet pipe 106 and the first oil pipe 304 for catalytic distillation. The insulation cylinder 301 is vertically divided by the partition plate 302 and the regeneration chamber 303, and each regeneration chamber 303 is heated and catalyzed separately to achieve axial temperature gradient control, thereby reducing the generation of impurities during the regeneration process, reducing impurities from the source, and improving the purity of the regenerated oil.
[0084] The impurities in the waste oil entering the sedimentation tank 101 from the inlet pipe 105 do not need to be settled at the bottom of the sedimentation tank 101. They only need to settle to the upper surface of the sedimentation platform 102, and slide along its upper surface to the upper surface of the sedimentation plate 104, continue to slide along the sedimentation plate 104 through the opening 108 and fall into the inlet box 206 for aggregation, shortening the sedimentation path of the impurities and improving the separation speed of the impurities.
[0085] A settling platform 102 with an inclined upper surface is set in the sedimentation tank 101, and a settling tank 103 is opened on the upper surface of the settling platform 102, so that the space on the upper surface of the settling platform 102 is divided into multiple miniature settling units, so that the impurities in the waste oil entering from the inlet pipe 105 are simultaneously settled from the settling tank 103, thereby greatly increasing the contact area between the waste oil and the settling platform 102, and further improving the impurity separation speed.
[0086] The waste oil flows along the upper surface of the settling platform 102 and the settling plate 104, which causes little disturbance to the oil, and most of the impurities remain in the inlet box 206, thereby maintaining the laminar flow state of the oil, preventing the settled impurities from being re-rolled up, and reducing the waste of sedimentation resources.
[0087] By setting a settling plate 104 with a mesh opening opposite the settling platform 102, impurities in the waste oil can be guided to the lower side of the settling platform 102 through the settling plate 104, and fall into the inlet box 206 through the opening 108 for accumulation, while the waste oil can penetrate into the other side of the settling plate 104, promoting sedimentation and oil separation and guiding, thereby improving the sedimentation quality.
[0088] The impurities are further guided to the bottom of the discharge tube 201 by the inclined platform 207 provided in the inlet box 206. When impurities accumulate in the inlet box 206, the discharge disc 204 is driven by the starting motor 202 to discharge the impurities. The mesh holes provided on the surface of the discharge disc 204 can effectively filter the oil, thereby automatically guiding the discharge of impurities. No manual cleaning or shutdown for cleaning is required, thus realizing continuous sedimentation operation and improving sedimentation efficiency.
[0089] The first outlet pipe 106 is connected to the bottom of the sedimentation tank 101, and the second outlet pipe 107 is connected to the sedimentation plate 104, so that the oil filtered by the sedimentation plate 104 and the clear oil retained in the upper layer can be discharged through the first outlet pipe 106 and the second outlet pipe 107 respectively, thereby achieving rapid and sufficient discharge of the oil, improving the discharge speed of the oil, and helping to accelerate the regeneration of waste oil.
[0090] The outside air is introduced into the insulation mechanism 3 through the air pump 401. The fan blades 406 in the rotating tube 405 are disturbed by the high-speed airflow and then rotate with the flow tube 403 as the axis, thereby driving the catalytic mechanism 5 wrapped around the inner rod 407 to rotate, so that the oil and gas inside the regeneration chamber 303 are fully in contact with the catalyst 503, thereby improving the catalytic reaction rate.
[0091] When the inner rod 407 drives the catalytic mechanism 5 to stir in the regeneration chamber 303 , the catalytic mechanism 5 can also stir the oil and gas synchronously, thereby making the oil and gas in the regeneration chamber 303 evenly mixed and heated, thereby improving the distillation quality.
[0092] On the one hand, the catalytic mechanism 5 can be replaced regularly through the replacement port 306 opened on the regeneration chamber 303. On the other hand, the catalyst 503 is movably sleeved in the catalytic chamber 501. When the upper part of the catalyst 503 comes into contact with the oil and gas, it can also rotate with the catalytic chamber 501 as the axis, thereby causing the scraper 504 to scrape the surface of the catalyst 503 to remove the carbon deposits generated on the surface of the catalyst 503, thereby extending the service life of the catalyst 503.
[0093] The gas introduced into the circulation pipe 403 by the air pump 401 is heated when passing through the regeneration chamber 303. Therefore, after being discharged through the exhaust pipe 404, the residual heat can be used to preheat the raw materials or the engine, thereby improving energy conservation and environmental protection.
[0094] The hot air generated by the heating furnace 602 is introduced through the heat pipe 601 so that the regeneration chamber 303 is evenly heated. On the one hand, the heat pipe 601 on the side away from the regeneration chamber 303 is insulated by the insulation sleeve 603 connected to its outer cover. On the other hand, the blocking piece 604 inserted into the heat pipe 601 can gather the hot air to the side close to the regeneration chamber 303 and disturb the movement of the hot air through the spoilers 605 arranged at equal intervals, thereby further improving the heat transfer efficiency and increasing the heat utilization rate.
[0095] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A multi-stage catalytic distillation waste oil regeneration device, comprising a catalytic distillation component, wherein the catalytic distillation component comprises a heat preservation mechanism (3) and a heating mechanism (6); The heat preservation mechanism (3) comprises a heat preservation cylinder (301), characterized in that: Partition plates (302) for dividing the internal space of the insulation cylinder (301) are fixedly connected at equal intervals in the insulation cylinder (301); regeneration chambers (303) interlaced with the partition plates (302) are provided in the insulation cylinder (301); the regeneration chambers (303) are interconnected and penetrate the fixed partition plates (302); the regeneration chambers (303) at the bottom are fixedly connected to a first oil pipe (304) penetrating the insulation cylinder (301); and the regeneration chambers (303) at the top are fixedly connected to a second oil pipe (305) penetrating the insulation cylinder (301); Each of the regeneration chambers (303) is provided with a catalytic mechanism (5); The heating mechanism (6) comprises a heat pipe (601) interlaced with the partition plate (302), the heat pipe (601) being spirally coiled outside the regeneration chamber (303), and both ends of the heat pipe (601) respectively passing through the heat preservation cylinder (301) and being fixedly connected to the heating furnace (602); The ends of the first oil pipe (304) are equipped with a settling assembly; The end of the second oil pipe (305) is equipped with a refining mechanism (7) for refining the finished oil; An airflow mechanism (4) is provided in the heat preservation mechanism (3), and the airflow mechanism (4) includes an air pump (401), the air pump (401) is installed between the bottom wall of the heat preservation cylinder (301) and the regeneration chamber (303) at the bottom, the side of the air pump (401) is fixedly connected to an air intake pipe (402) that passes through the heat preservation cylinder (301), the upper side of the air pump (401) is fixedly connected to a flow pipe (403) that passes through the fixed regeneration chamber (303), the flow pipe (403) is coaxial with the regeneration chamber (303), and the upper end of the flow pipe (403) is fixedly connected to an exhaust pipe (404) that passes through the heat preservation cylinder (301); Coaxial rotating tubes (405) are movably embedded in the circulation tube (403) at equal intervals. The rotating tube (405) and the circulation tube (403) are rotatably connected via bearings. A fan (406) is fixedly connected to the interior of the rotating tube (405). An inner rod (407) adapted to the regeneration chamber (303) is fixedly connected to the side of the rotating tube (405). A rod groove (408) is provided on the side of the inner rod (407).
2. The multi-stage catalytic distillation waste oil regeneration device according to claim 1, characterized in that: The heat-insulating cylinder (301) is provided with an openable and closable component, and the openable and closable component is hinged to the opening edge of the heat-insulating cylinder (301) via at least one hinge; The openable and closable component can rotate with the hinge as a rotation axis.
3. The multi-stage catalytic distillation waste oil regeneration device according to claim 1, characterized in that: A replacement port (306) adapted to the catalytic mechanism (5) is provided through the side wall of each regeneration chamber (303), and a sealing cover (307) is sealed and inserted on the replacement port (306).
4. The multi-stage catalytic distillation waste oil regeneration device according to claim 1, characterized in that: The outer adapter cover of the heat pipe (601) on one side facing away from the regeneration chamber (303) is connected to a heat insulation sleeve (603); A blocking piece (604) is inserted into the side of the heat pipe (601) facing away from the regeneration chamber (303), the cross section of the blocking piece (604) is semicircular, and spoilers (605) are fixedly connected to the plane side of the blocking piece (604) at equal intervals and uniformity.
5. The multi-stage catalytic distillation waste oil regeneration device according to claim 1, characterized in that: The inner rod (407) is sleeved with a catalytic mechanism (5), the catalytic mechanism (5) comprising a catalytic chamber (501) adapted to be fitted with the inner rod (407), and a slot block (502) adapted to be fitted with the rod slot (408) being fixedly connected to the inner side of the sleeve hole of the catalytic chamber (501); A catalyst (503) is movably mounted in the catalytic chamber (501), and the upper portion of the catalyst (503) is exposed to the outside; A scraper (504) that fits the catalyst (503) is fixedly connected to the edge of the catalytic bin (501).
6. The multi-stage catalytic distillation waste oil regeneration device according to claim 1, characterized in that: The sedimentation assembly comprises an oil pool mechanism (1) and a discharge mechanism (2), wherein the oil pool mechanism (1) comprises a sedimentation tank (101), wherein a sedimentation platform (102) with an inclined upper surface is fixedly connected in suspension on one side of the interior of the sedimentation tank (101), and sedimentation troughs (103) are evenly and equidistantly provided on the upper surface of the sedimentation platform (102), and an inclined sedimentation plate (104) is fixedly overlapped on the other side of the interior of the sedimentation tank (101), wherein the inclined surface of the sedimentation platform (102) and the inclined surface of the sedimentation plate (104) are opposite to each other, and the surface of the sedimentation plate (104) is provided with mesh holes; One side wall of the sedimentation tank (101) is fixedly connected to an inlet pipe (105) corresponding to the settling platform (102); A first outlet pipe (106) connected to the first oil pipe (304) is fixedly connected to the bottom of the other side wall of the sedimentation tank (101); a second outlet pipe (107) corresponding to the sedimentation plate (104) is fixedly connected between the first outlet pipe (106) and the sedimentation tank (101); A through opening (108) corresponding to the settling plate (104) is provided through one side of the bottom wall of the sedimentation tank (101); A base (109) is fixedly connected to the other side of the lower surface of the sedimentation tank (101).
7. The multi-stage catalytic distillation waste oil regeneration device according to claim 6, characterized in that: The discharge mechanism (2) comprises a discharge cylinder (201), a motor (202) is fixedly mounted on the upper end of the discharge cylinder (201), an output end of the motor (202) is fixedly connected to a machine column (203) coaxially inserted through the discharge cylinder (201), a discharge disc (204) adapted to the discharge cylinder (201) is fixedly wound around the machine column (203), and mesh holes are provided on the surface of the discharge disc (204); One side of the upper end of the discharge cylinder (201) is fixedly connected to a discharge pipe (205); The other side of the lower end of the discharge cylinder (201) is fixedly connected to an inlet box (206) connected to the docking port (108), and the lower inner wall of the inlet box (206) is fixedly connected to an inclined platform (207) for guiding impurities into the bottom of the discharge cylinder (201).
Citation Information
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