Steel structure factory building inner wall color steel plate installation sliding system and installation method

The steel structure interior wall sliding system addresses inefficiencies and safety concerns in traditional panel installation by enabling ground-based precise positioning and lifting, enhancing safety and reducing labor demands while lowering costs.

CN120311976APending Publication Date: 2025-07-15MCC TIANGONG GROUP
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Patent Information

Application Number
CN202510547348.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

In the installation method of color steel plates in the interior wall of traditional steel structure factories, the quality of simple hanging cages is difficult to ensure and the safety is low. It is time-consuming and labor-intensive to improve and align a single color steel plate, resulting in slow construction efficiency, requires cooperation from multiple workers, and high labor intensity, affecting construction costs.

Method used

The top sliding mechanism, ground moving mechanism, auxiliary operating platform and auxiliary support mechanism are adopted to achieve efficient lifting and positioning of color steel plates through horizontal and vertical moving components. The auxiliary support mechanism is used for temporary support and screw positioning to reduce the amount of work at high altitudes.

Benefits of technology

It reduces labor intensity, improves construction efficiency and safety, and reduces construction costs. It only takes 2-3 workers to complete the installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a steel structure factory building inner wall color steel plate installation sliding system and an installation method, the sliding system comprises a top sliding mechanism, a ground moving mechanism and an auxiliary operation platform, and is provided with a transverse moving assembly capable of transversely moving along a side beam and a vertical moving assembly used for driving a color steel plate to vertically move; the ground moving mechanism is used for moving the color steel plate to a set position; the auxiliary operation platform is used for assisting constructors in working aloft. By arranging the top sliding mechanism and the ground moving mechanism, an operator can finish preliminary positioning and lifting of a color steel plate on the ground, the workload of high-altitude operation of the operator is reduced, and the safety of installation operation of the color steel plate is improved; the working efficiency is obviously improved; and the labor intensity and the construction cost are reduced.
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Description

Technical Field

[0001] The present invention belongs to the technical field of color steel plate installation in industrial plants, and in particular relates to a sliding system and installation method for installing color steel plates on the inner wall of a steel structure plant. Background Art

[0002] The inner wall of a steel structure production plant is generally enclosed by a single-layer color steel plate. During the installation of the inner wall color steel plate, the traditional construction method is to use manual labor in cooperation with a simple cage for installation. By hanging the simple cage on the purlins of the top wall, multiple groups of workers are arranged in the cage according to the storey height, and then a single color steel plate is hoisted to a predetermined position by a pulley device. The workers stand in the cage and nail the color steel plate to the purlins. The simple cage in the above method is generally a self-made device on site, not only the production quality is difficult to guarantee, the safety is low, but also the alignment and positioning work of the single color steel plate after hoisting is time-consuming and laborious, resulting in slow construction efficiency, requiring the cooperation of multiple workers and high labor intensity, seriously affecting the construction cost. Summary of the Invention

[0003] To solve the above technical problems, the present invention provides a sliding system and installation method for installing color steel plates on the inner wall of a steel structure plant, which reduces the labor intensity of color steel plate installation, improves construction efficiency and safety, and reduces construction cost.

[0004] The technical solution adopted by the present invention is: a sliding system for installing color steel plates on the inner wall of a steel structure plant, comprising:

[0005] A top sliding mechanism for connecting to the side beam at the top of the steel structure, provided with a transverse movement component capable of moving horizontally along the side beam and a vertical movement component for driving the color steel plate to move vertically;

[0006] A ground moving mechanism for moving the color steel plate to a set position;

[0007] An auxiliary operation platform for assisting construction workers in working at heights;

[0008] An auxiliary support mechanism for temporarily supporting the color steel plate after it reaches the position, provided with a five-line instrument for assisting in screw positioning.

[0009] Further, the top sliding mechanism includes a sliding hanging bracket, the transverse movement component and the vertical movement component are both connected to the sliding hanging bracket, and the sliding hanging bracket is connected with a cable.

[0010] Further, the sliding hanging bracket is provided with a guiding groove adapted to the shape of the side beam, and the transverse movement assembly is arranged inside the guiding groove and includes a roller and a limiting wheel; the guiding groove extends from above the side beam to both sides of the side beam; the wheel axle of the roller is horizontally arranged along the width direction of the guiding groove; the limiting wheels are symmetrically arranged below the roller and are connected to opposite sides of the guiding groove.

[0011] Further, a connecting bracket is also provided on one side of the sliding hanging bracket, and the vertical movement assembly is detachably arranged on the connecting bracket.

[0012] Further, the vertical movement assembly includes a mounting seat and a fixed pulley; the fixed pulley is rotatably connected to the mounting seat and is wound with a traction rope, and one end of the traction rope is connected to a traction driving member, and the traction driving member is arranged on the ground.

[0013] Further, the vertical movement assembly further includes a pre-tightening pressing plate device; the pre-tightening pressing plate device is connected to the mounting seat and is located below the fixed pulley on the side away from the transverse movement assembly, and includes a movable plate and a pre-tightening driving member connected to the movable plate, and the movable plate can approach or move away from the fixed pulley under the action of the pre-tightening driving member.

[0014] Further, the ground moving mechanism includes a bottom plate, a guiding plate vertically arranged at one end of the bottom plate, and universal wheels arranged at the bottom of the bottom plate; positioning holes are provided on both sides of the bottom end of the guiding plate, and fixed wheels are arranged in the positioning holes, and a stabilizing rope is wound around the fixed wheels.

[0015] Further, the bottom plate includes a plurality of standard sections connected by splicing.

[0016] Further, the auxiliary operation platform is a vertical scissor lift or a boom lift.

[0017] A method for installing color steel plates on the inner wall of a steel structure factory building uses the above-mentioned sliding system for installing color steel plates on the inner wall of a steel structure factory building, and includes the following steps:

[0018] Select the number of standard sections of the bottom plate according to the height of the steel structure factory building and connect them to form a ground moving mechanism;

[0019] Stack a plurality of color steel plates on the bottom plate;

[0020] Install the top sliding mechanism on the side beam of the steel structure factory building, debug and inspect it, and move it to the working position;

[0021] Preset the operation time of the pre-tightening pressing plate device according to the length of a single color steel plate;

[0022] Move the ground moving mechanism to the operation area, making its length direction perpendicular to the wall where the color steel plate is to be installed, and the guide plate is located on the side away from the wall;

[0023] Connect the towing rope to one end of the color steel plate close to the wall; the other end of the color steel plate is connected to the stabilizing rope;

[0024] Start the traction driving part, slowly lift one end of the color steel plate, and at the same time the operator manually adjusts the tightening of the stabilizing rope until the color steel plate reaches the set position. After correcting the verticality of the color steel plate, start the pre-tightening pressing plate device to pre-press the color steel plate on the wall purlin; loosen the stabilizing rope; move the auxiliary support mechanism to the bottom of the color steel plate, support it under the color steel plate, turn on the five-line level, and mark the screw construction position; loosen the stabilizing rope;

[0025] Lift the operator to the set height through the auxiliary operation platform, perform nailing operations from top to bottom, and at the same time untie the towing rope and the stabilizing rope;

[0026] Adjust the position of the top sliding mechanism, connect the next color steel plate to the towing rope and the stabilizing rope, and install the color steel plates one by one.

[0027] The advantages and positive effects of the present invention are:

[0028] (1) By setting the top sliding mechanism and the ground moving mechanism, the operator can complete the preliminary positioning and lifting of the color steel plate on the ground, reducing the workload of the operator's high-altitude operation and improving the safety of the color steel plate installation operation;

[0029] (2) The traction driving part in this application is set on the ground, which is not only convenient for maintenance and repair, but also conducive to the operator observing its operation situation in time, facilitating the control of its lifting operation, and further improving the safety.

[0030] (3) By setting the transverse movement component and the vertical movement component, the color steel plate can be lifted to the set position and set height conveniently and efficiently. Compared with the steps of fixing the cage, displacing the cage, and the operator adjusting in the cage in the traditional method, the work efficiency is significantly improved;

[0031] (4) By setting the standard sections to form the bottom plate, the number of connected standard sections can be selected according to the length of the color steel plate, avoiding damage to the color steel plate by dragging on the ground during transportation

[0032] (5) The sliding system and installation method proposed in this application only require 2-3 workers to complete the installation operation, reducing the labor intensity, improving the construction efficiency and operation safety, and reducing the construction cost. Description of the Drawings

[0033] Figure 1 It is a schematic structural diagram of a specific embodiment of the present invention;

[0034] Figure 2 It is a schematic diagram of the installation position of the top sliding mechanism of a specific embodiment of the present invention;

[0035] Figure 3 It is a schematic structural diagram of the top sliding mechanism of a specific embodiment of the present invention;

[0036] Figure 4 It is a schematic structural diagram of the ground moving mechanism of a specific embodiment of the present invention;

[0037] Figure 5 It is a side view of the ground moving mechanism of a specific embodiment of the present invention;

[0038] Figure 6 It is a bottom view of the ground moving mechanism of a specific embodiment of the present invention;

[0039] Figure 7 It is a schematic diagram of the installation method of a specific embodiment of the present invention.

[0040] In the figure:

[0041] 10. Top sliding mechanism; 11. Transverse movement assembly; 111. Roller; 112. Limit wheel; 12. Vertical pulley group; 121. Mounting seat; 122. Fixed pulley; 13. Cable; 14. Towing rope; 15. Pre-tightening pressing plate device; 151. Movable plate; 152. Pre-tightening driving part; 20. Ground moving mechanism; 21. Guide plate; 211. Fixed wheel; 212. Positioning hole; 22. Bottom plate; 23. Stabilizing rope; 24. Universal wheel; 30. Towing driving part; 40. Auxiliary operation platform; 50. Side beam; 60. Color steel plate; 70. Purlin; 80. Auxiliary sliding frame mechanism; 81. Bottom roller; 82. Top roller; 83. Right triangle double-layer support frame; 90. Auxiliary support mechanism. Specific embodiments

[0042] The embodiments of the present invention will be described below with reference to the accompanying drawings.

[0043] As Figure 1 shown in the figure, in the embodiment of the present application, the present application provides a color steel plate installation and sliding system for the inner wall of a steel structure workshop, including a top sliding mechanism 10, a ground moving mechanism 20 and an auxiliary operation platform 40, and each part will be described in detail below.

[0044] As Figure 1 - Figure 2 shown, in the embodiment of the present application, the present application provides a color steel plate installation and sliding system for the inner wall of a steel structure workshop, including:

[0045] The top sliding mechanism 10 is used to connect with the side beam 50 at the top of the steel structure, and is provided with a transverse movement component 11 capable of moving horizontally along the side beam 50 and a vertical movement component 12 for driving the color steel plate 60 to move vertically.

[0046] The ground moving mechanism 20 is used to move the color steel plate 60 to a set position.

[0047] The auxiliary operation platform 40 is used to assist construction workers in performing high-altitude operations.

[0048] The auxiliary support mechanism 90 is used to temporarily support the in-place color steel plate 60 and is provided with a five-line level for assisting in screw positioning.

[0049] In the embodiment of the present application, the installation area of the color steel plate 60 is located below the above-mentioned side beam 50. A number of purlins 70 are provided from top to bottom in this installation area. During the installation process, the color steel plate 60 is fixed to the purlins 70 by self-tapping screws.

[0050] Due to the usually high storey height of the steel structure factory building, the color steel plate 60 in the present application has a length corresponding to the storey height. When using this internal wall color steel plate installation sliding system for the steel structure factory building, the color steel plate 60 is moved to the working position near the installation area by the ground moving mechanism 20. After the single color steel plate 60 is gradually lifted to the set height by the top sliding mechanism 10, the auxiliary support mechanism 90 is moved to the bottom of the color steel plate 60. The auxiliary support mechanism 90 and the top sliding mechanism 10 are used in cooperation to temporarily support the color steel plate 60, and the installation line of the screws is determined by the five-line level on the auxiliary support mechanism 90. The construction workers move in the height direction through the auxiliary operation platform 40, and the color steel plate 60 is installed on the purlins 70 by screws; among them, the vertical movement component 12 can lift the color steel plate 60 from the ground moving mechanism 20 to the installation height, and the transverse movement component 11 can drive the entire top sliding mechanism 10 to move to any horizontal position of the side beam 50 to complete the installation of the color steel plate 60 within the entire wall surface one by one; the height of the auxiliary support mechanism 90 is the same as the height of the bottom of the color steel plate 60 from the ground.

[0051] As Figure 1 - Figure 3 shown, in the embodiment of the present application, the top sliding mechanism 10 includes a sliding hanging frame. Both the transverse movement component 11 and the vertical movement component 12 are connected to the sliding hanging frame, and the sliding hanging frame is connected with a cable 13. The sliding hanging frame connects the transverse movement component 11 and the vertical movement component 12 into one body, so that the vertical movement component 12 can move synchronously with the transverse movement component 11 and move to the corresponding working position under the action of the transverse movement component 11; at the same time, to ensure that the movement of the transverse movement component 11 is easier to operate and the movement position is more accurate, the sliding hanging frame in the present application is also connected with a cable 13. By manually pulling the cable 13 by the operator, the transverse movement component 11 can be made to move horizontally, and then drive the vertical movement component 12 to move horizontally.

[0052] In the above embodiments, the cable 13 extends from the self-sliding hanger to one or both ends in the longitudinal direction of the side beam 50. By pulling one end of the cable 13, the self-sliding hanger can be moved a set distance in the corresponding direction of the side beam 50 on that side. Preferably, the cable 13 has a sufficient length to ensure that the self-sliding hanger can move along the entire length direction of the side beam 50. For example, when the installation sequence of the color steel plate 60 is set to be installed from the middle to both sides, the initial position of the self-sliding hanger is located in the middle of the side beam 50, and the cable 13 is designed to extend from the self-sliding hanger to both ends in the longitudinal direction of the side beam 50. When the installation sequence of the color steel plate 60 is set to be installed from one side to the other side, the initial position of the self-sliding hanger is located at one end of the side beam 50, and the cable 13 extends from the self-sliding hanger to the other end of the side beam 50.

[0053] As Figure 3 shown, in the embodiments of the present application, the self-sliding hanger is provided with a guiding groove adapted to the shape of the side beam 50. The transverse movement assembly 11 is arranged inside the guiding groove and includes a roller 111 and a limiting wheel 112. The guiding groove extends from above the side beam 50 to both sides of the side beam 50. The axle of the roller 111 is horizontally arranged along the width direction of the guiding groove. The limiting wheels 112 are symmetrically arranged below the roller 111 and are connected to the opposite sides of the guiding groove. By providing the guiding groove, the roller 111 and the limiting wheel 112, it can be ensured that the self-sliding hanger is stably connected to the side beam 50 and will not shift or come out of the side beam 50 during the movement, so as to ensure the safety of the operation. When in use, the roller 111 moves along a horizontal end face of the side beam 50, and at the same time, the limiting wheel 112 cooperates with the roller 111 to be able to clamp the other horizontal end face or the vertical end face of the side beam 50, thereby playing a limiting role on the self-sliding hanger.

[0054] Specifically, the above self-sliding hanger is made of steel plates according to the shape of the side beam 50. Usually, the side beam 50 is made of square steel, H-shaped steel or I-shaped steel. Taking the I-shaped steel as an example, as Figure 3 shown, the guiding groove includes an upper end plate and two side plates. The width of the upper end plate is slightly larger than the width of the flange plate of the I-shaped steel. The roller 111 is located below the upper end plate, and both ends of its axle are respectively connected to the two side plates, and the roller 111 is in rolling connection with the upper surface of the upper flange plate of the I-shaped steel. The bottoms of the two side plates are bent and extended towards the web of the I-shaped steel. At least two limiting wheels 112 are provided on each side plate, and each limiting wheel 112 is in rolling connection with the lower surface of the upper flange plate of the I-shaped steel. Through the above technical solution, the roller 111 and the limiting wheel 112 respectively clamp the upper surface and the lower surface of the upper flange plate of the I-shaped steel, forming a limit on the self-sliding hanger in the vertical direction to prevent the self-sliding hanger from coming out of the I-shaped steel. At the same time, the two side plates form a limit on the width direction of the upper flange plate to prevent the self-sliding hanger from shifting or coming out to one side during the movement.

[0055] As Figure 1 - Figure 2 shown, in the embodiment of the present application, a connecting bracket is further provided on one side of the sliding hanging bracket, and the vertical moving assembly 12 is detachably arranged on the connecting bracket. Through the detachable connection method, sliding hanging brackets and transverse moving assemblies 11 of different specifications can be manufactured according to different side beams 50. Subsequently, the corresponding sliding hanging bracket and transverse moving assembly 11 are selected according to the shape of the side beam 50, and then the vertical moving assembly 12 is installed on the connecting bracket, and the top sliding mechanism 10 that can be used for different side beams 50 can be assembled, expanding the application range of the top sliding mechanism 10 and reducing the manufacturing cost.

[0056] Specifically, the above detachable connection methods can adopt various detachable connection methods such as chain block connection, buckle connection, bolt connection, and hook connection, which are not limited in the present application; in a preferred embodiment, the connecting bracket includes a cross beam, one end of the cross beam is vertically connected to the outer wall of the sliding hanging bracket, and the other end is provided with an anti - detachment barb. The vertical moving assembly 12 is connected to the connecting bracket through a hook, and its position is between the anti - detachment barb and the outer wall of the sliding hanging bracket.

[0057] It should be noted that, as Figure 2 shown, in the present application, the vertical moving assembly 12 is used to lift the color steel plate 60. Therefore, the position of the connecting bracket is set such that after the vertical moving assembly 12 lifts the color steel plate 60, the lifted color steel plate 60 is located at or close to its intended installation position; in the present application, the purlin 70 is located below the side beam 50, the color steel plate 60 is installed on one side of the purlin 70, and after the vertical moving assembly 12 is installed on the connecting bracket, it is located on the side where the color steel plate 60 is intended to be installed on the purlin 70.

[0058] As Figure 1 - Figure 2 shown, the vertical moving assembly 12 includes a mounting seat 121 and a fixed pulley 122; the fixed pulley 122 is rotatably connected to the mounting seat 121; and a traction rope 14 is wound around it. One end of the traction rope 14 is connected to the traction driving member 30. During use, the traction driving member 30 drives the traction rope 14 to wind up, and the other end of the traction rope 14 bypasses the fixed pulley 122 and is connected to the color steel plate 60, driving the color steel plate 60 to move upward under the action of the traction driving member 30, thereby realizing the lifting of the color steel plate 60.

[0059] In the above embodiments, the traction driving member 30 is disposed on the ground and close to the installation area of the color steel plate 60; the axle of the fixed pulley 122 is perpendicular to the wall surface to be installed, and the traction rope 14 between the movable pulley and the traction driving member 30 is arranged as parallel as possible to the wall surface to ensure the stability of the travel of the traction rope 14; preferably, one end of the traction rope 14 connected to the color steel plate 60 bifurcates to form two connection heads, which are respectively used to connect both ends in the width direction of the color steel plate 60, so that both ends in the width direction of the color steel plate 60 can be lifted synchronously and at the same height, and reach the set installation height simultaneously. By disposing the traction driving member 30 on the ground, it is not only convenient for maintenance and repair, but also beneficial for the operators to observe its operation in time, facilitating the control of its lifting operation, and further improving the safety.

[0060] As Figure 3 shown, in the embodiment of the present application, the vertical movement assembly 12 further includes a pre-tightening pressing plate device 15; the pre-tightening pressing plate device 15 is connected to the mounting seat 121 and is located below the fixed pulley 122 on the side away from the horizontal movement assembly 11, and includes a movable plate 151 and a pre-tightening driving member 152 connected to the movable plate 151. The movable plate 151 can approach or move away from the fixed pulley 122 under the action of the pre-tightening driving member 152.

[0061] In the above embodiments, the vertical movement assembly 12 is disposed on one side of the purlin 70 where the color steel plate 60 is to be installed. The purlin 70 is located below the side beam 50, that is, below the horizontal movement assembly 11. The pre-tightening pressing plate device 15 is located on the side of the vertical assembly away from the horizontal movement assembly 11, and its movable plate 151 is located below the fixed pulley 122; when the color steel plate 60 is lifted to the set installation height through the vertical movement assembly 12, one end of the color steel plate 60 is aligned with the pulley groove of the fixed pulley 122. By driving the movable plate 151 to move towards the fixed pulley 122, the movable plate 151 can be made to abut against the color steel plate 60 and push the color steel plate 60 towards the purlin 70, so as to press the color steel plate 60 on the purlin 70, facilitating the operators to perform subsequent nailing operations.

[0062] In the above embodiments, the movable plate 151 has a set length, and its length direction corresponds to the width direction of the color steel plate 60, so that there is enough contact area between the movable plate 151 and the color steel plate 60 to improve the pre-tightening effect on the color steel plate 60.

[0063] As Figure 4 - Figure 6As shown, in the embodiment of the present application, the ground moving mechanism 20 includes a bottom plate 22, a guide plate 21 vertically arranged at one end of the bottom plate 22, and universal wheels 24 arranged at the bottom of the bottom plate 22; positioning holes 212 are provided on both sides of the bottom end of the guide plate 21, a fixed wheel 211 is arranged in the positioning holes 212, and a stabilizing rope 23 is wound around the fixed wheel 211. The universal wheels 24 can drive the bottom plate 22 to move to the working position. One end of the color steel plate 60 in the length direction faces the guide plate 21 and is connected to the stabilizing rope 23, and the other end is connected to the traction rope 14; the fixed wheel 211 is used to tighten or loosen the stabilizing rope 23 to adjust the length of the stabilizing rope 23 between the guide plate 21 and the color steel plate 60; before the lifting operation, the color steel plate 60 is fixed on the guide plate 21 through the stabilizing rope 23. When the color steel plate 60 is lifted, the color steel plate 60 gradually changes from the horizontal direction to an inclined direction with respect to the horizontal direction. The operator manually adjusts the tightness of the stabilizing rope 23, and can control the other end of the color steel plate 60 to gradually leave the ground moving mechanism 20, and adjust the attitude of the color steel plate 60 when it is suspended in the air at any time, so that it is in the vertical direction parallel to the wall when it is lifted to the set installation height.

[0064] In this embodiment, as Figure 6 shown, the bottom plate 22 includes a number of standard sections connected by splicing. The number of standard sections is set according to the length of the color steel plate 60, so that the ground moving mechanism 20 can be applicable to color steel plates 60 of different lengths, to avoid damage to the color steel plate 60 by dragging on the ground during transportation due to insufficient length of the bottom plate 22.

[0065] In this embodiment, a lateral stiffening rib is provided on one side of the guide plate 21 to improve the overall stiffness of the guide plate 21.

[0066] In the embodiment of the present application, as Figure 1 shown, the auxiliary operation platform 40 is a vertical scissor lift or a boom lift, which can drive the operator to move to sufficient and continuous different heights to perform nailing operations after the pre-tightening pressing plate device 15 presses the color steel plate 60 on the purlin 70, so as to fix the color steel plate 60 on the purlin 70.

[0067] A color steel plate installation and sliding system for the inner wall of a steel structure factory building proposed by the present application has the following beneficial effects:

[0068] (1) By setting the top sliding mechanism and the ground moving mechanism, the operator can complete the preliminary positioning and lifting of the color steel plate on the ground, reducing the workload of the operator's high-altitude operation and improving the safety of the color steel plate installation operation;

[0069] (2) The traction driving member in the present application is arranged on the ground, which is not only convenient for maintenance and repair, but also beneficial for the operator to observe its operation situation in time, facilitating the control of its lifting operation, and further improving the safety.

[0070] (3) By setting the transverse movement component and the vertical movement component, the color steel plate can be conveniently and efficiently lifted to the set position and the set height. Compared with the steps of fixing the cage, displacing the cage, and the personnel adjusting inside the cage in the traditional method, the work efficiency is significantly improved;

[0071] (4) By setting the standard sections to form the bottom plate, the number of connected standard sections can be selected according to the length of the color steel plate, avoiding damage to the color steel plate by dragging on the ground during transportation.

[0072] (5) For the slip system and installation method proposed in this application, only 2 - 3 workers are required to complete the installation work, reducing the labor intensity, improving the construction efficiency and operation safety, and reducing the construction cost.

[0073] The embodiment of this application also proposes a method for installing the color steel plate on the inner wall of a steel structure workshop. Using the above - mentioned slip system for installing the color steel plate on the inner wall of a steel structure workshop, it includes the following steps:

[0074] S1. Select the number of standard sections of the bottom plate 22 according to the height of the steel structure workshop and connect them to form the ground moving mechanism 20;

[0075] S2. Stack a number of color steel plates 60 on the bottom plate 22;

[0076] In the embodiment of this application, the color steel plates 60 can be directly unloaded onto the bottom plate 22 after being delivered in batches, or can be transported one by one from the centralized storage area of the color steel plates 60 to the bottom plate 22;

[0077] S3. Install the top slip mechanism 10 on the side beam 50 of the steel structure workshop, conduct debugging and inspection, and move it to the working position;

[0078] Select the corresponding slip hanging frame and the transverse movement component 11 according to the shape and size of the side beam 50, and after connecting the vertical movement component 12, install them on the side beam 50 synchronously. After ensuring that there are no jams, faults, etc. in the transverse movement of the transverse movement component 11 and the vertical lifting of the vertical movement component 12 through debugging and inspection, move the top slip mechanism 10 to the corresponding position where the first color steel plate 60 is to be installed.

[0079] S4. Preset the operation time of the pre - tightening pressing plate device 15 according to the length of a single color steel plate 60;

[0080] In this application, the operation time includes the start time, duration, and stop time of the pre-tightening operation. Specifically, according to the length of a single color steel plate 60 and the operating efficiency of the vertical translation component 12, the time when a single color steel plate 60 is lifted in place can be estimated, and the start time for the pre-tightening pressing plate device 15 to perform the pre-tightening operation can be set accordingly; according to the length of a single color steel plate 60 and the time required for the operator to perform the nailing operation, the duration and stop time for the pre-tightening pressing plate device 15 to perform the pre-tightening operation can be estimated; the interval time for continuous operation can also be estimated. By presetting the operation time of the pressing plate device, the automatic operation of the pre-tightening pressing plate device 15 can be realized, so as to improve the work efficiency of the overall construction operation.

[0081] S5. Move the ground moving mechanism 20 to the operation area so that its length direction is perpendicular to the wall surface where the color steel plate 60 is to be installed, and the guide plate 21 is located on the side away from the wall surface.

[0082] S6. Connect the traction rope 14 to one end of the color steel plate 60 close to the wall surface; the other end of the color steel plate 60 is connected to the stabilizing rope 23.

[0083] Specifically, two connection heads are provided at the free end of the traction rope 14, and special fixtures are provided on each connection head, which can lock both sides in the width direction of one end of the color steel plate 60 through the special fixtures; special fixtures are also provided at the free end of the stabilizing rope 23, and both sides in the width direction of the other end of the color steel plate 60 can be locked through the special fixtures. The other end of the stabilizing rope 23 passes through the fixed wheel 211 on the guide plate 21, and the tightening and loosening of the stabilizing rope 23 can be manually controlled.

[0084] S7. Start the traction driving part 30, slowly lift one end of the color steel plate 60, and at the same time the operator manually adjusts the tightening of the stabilizing rope 23 until the color steel plate 60 reaches the set position. After correcting the verticality of the color steel plate 60, start the pre-tightening pressing plate device 15 to pre-press the color steel plate 60 on the wall purlin 70; move the auxiliary support mechanism 90 to the bottom of the color steel plate 60 and support it below the color steel plate 60. Turn on the five-line instrument to mark the screw construction position; loosen the stabilizing rope 23.

[0085] After ensuring that both ends of the color steel plate 60 in the length direction are reliably connected to the traction rope 14 and the stabilizing rope 23 respectively, start the traction driving member 30, and slowly lift the corresponding end of the color steel plate 60 connected thereto through the traction rope 14. During this process, the operator continuously adjusts the tightness of the stabilizing rope 23 according to the lifting height to control the aerial attitude of the color steel plate 60, so that the color steel plate 60 is lifted to the set height in an almost vertical attitude; after the color steel plate 60 is stably in place, use a measuring tool to correct the perpendicularity. After being accurate, start the pre-tightening pressing plate device 15 to pre-press the color steel plate 60 on the wall purlin 70, and use the auxiliary support mechanism 90 for support. Then loosen the stabilizing rope 23 to ensure that the color steel plate 60 fits on the purlin 70 from top to bottom.

[0086] S8. Lift the operator to the set height through the auxiliary operation platform 40, perform nailing operations from top to bottom, and at the same time untie the traction rope 14 and the stabilizing rope 23;

[0087] In this embodiment, 2 operators control the auxiliary operation platform 40, and fix the color steel plates 60 in sequence from top to bottom according to the designed spacing, and at the same time remove the special fixtures for single color steel plates 60;

[0088] S9. Adjust the position of the top sliding mechanism 10, connect the next color steel plate 60 to the traction rope 14 and the stabilizing rope 23, and repeat steps S6 - S8 to install the color steel plates 60 one by one.

[0089] After all the color steel plates 60 on the bottom plate 22 are installed on the wall, use the ground moving mechanism 20 to transport the next batch of color steel plates 60, and repeat steps S5 - S8 until the installation of the color steel plates 60 on the entire wall is completed.

[0090] When installing color steel plates in the mezzanine area inside the steel structure workshop, as Figure 7 shown, the mezzanine area is usually set on one side of the position where the color steel plates 60 on the ground are to be installed, and occupies a large space, which hinders the installation of the color steel plates 60; in this case, the present application also provides an auxiliary sliding frame mechanism 80, which includes a right-angled triangle double-layer support frame 83, and a bottom roller 81 and a top roller 82 arranged on the inclined surface of the double-layer support frame 83; during use, cooperate the top sliding mechanism 10 and the ground moving mechanism 20 to slowly attach the color steel plate 60 to the bottom roller 81 and the top roller 82 of the auxiliary sliding frame mechanism 80 first, and then transport it to the top of the mezzanine roof and install it according to the above steps.

[0091] By installing the color steel plates through the above method, the operation difficulty and workload of installing the color steel plates are greatly reduced, and the operation safety and construction efficiency are improved.

[0092] The above has described the embodiments of the present invention in detail, but the above content is only the preferred embodiments of the present invention and should not be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.

Claims

1. A color steel plate installation and sliding system for the inner wall of a steel structure factory building, characterized in that, Including: A top sliding mechanism for connecting with the side beam at the top of the steel structure, provided with a transverse movement component capable of moving horizontally along the side beam and a vertical movement component for driving the color steel plate to move vertically; A ground movement mechanism for moving the color steel plate to a set position; An auxiliary operation platform for assisting construction workers in performing high-altitude operations; An auxiliary support mechanism for temporarily supporting the in-place color steel plate, provided with a five-wire level for assisting in screw positioning; 2. The color steel plate installation and sliding system for the inner wall of the steel structure workshop according to claim 1, wherein: The top sliding mechanism includes a sliding hanging bracket, and both the transverse movement component and the vertical movement component are connected to the sliding hanging bracket, and the sliding hanging bracket is connected with a cable; 3. The slip system for installing color steel plates on the inner wall of a steel structure factory building according to claim 2, wherein: The sliding hanging bracket is provided with a guiding groove adapted to the shape of the side beam, the transverse movement component is arranged inside the guiding groove and includes a roller and a limiting wheel; the guiding groove extends from above the side beam to both sides of the side beam; the axle of the roller is horizontally arranged along the width direction of the guiding groove; the limiting wheels are symmetrically arranged below the roller and are connected to the opposite sides of the guiding groove; 4. The color steel plate installation and sliding system for the inner wall of the steel structure factory building according to claim 3, wherein: A connecting bracket is further arranged on one side of the sliding hanging bracket, and the vertical movement component is detachably arranged on the connecting bracket; 5. The color steel plate installation and sliding system for the inner wall of the steel structure workshop according to any one of claims 1-4, characterized in that: The vertical movement component includes a mounting seat and a fixed pulley; the fixed pulley is rotatably connected to the mounting seat and is wound with a traction rope, and one end of the traction rope is connected to a traction driving part, and the traction driving part is arranged on the ground; 6. The color steel plate installation and sliding system for the inner wall of the steel structure workshop according to claim 6, characterized in that: The vertical movement component further includes a pre-tightening pressing plate device; the pre-tightening pressing plate device is connected to the mounting seat and is located below the fixed pulley on the side away from the transverse movement component, and includes a movable plate and a pre-tightening driving part connected to the movable plate, and the movable plate can approach or move away from the fixed pulley under the action of the pre-tightening driving part; 7. The slip system for installing color steel plates on the inner wall of a steel structure workshop according to any one of claims 1-4 and 6, characterized in that: The ground movement mechanism includes a bottom plate, a guiding plate vertically arranged at one end of the bottom plate, and universal wheels arranged at the bottom of the bottom plate; positioning holes are arranged on both sides of the bottom end of the guiding plate, and fixed wheels are arranged in the positioning holes, and a stabilizing rope is wound on the fixed wheels; 8. The slip system for installing color steel plates on the inner wall of a steel structure workshop according to claim 7, characterized in that: The bottom plate includes a number of standard sections connected by splicing; 9. The slip system for installing color steel plates on the inner wall of a steel structure workshop according to claim 1 or 8, characterized in that: The auxiliary operation platform is a vertical scissor lift or a boom lift; 10. A method for installing color steel plates on the inner wall of a steel structure workshop, characterized in that: Adopting the color steel plate installation sliding system for the inner wall of the steel structure workshop as described in any one of claims 1-9, including the following steps: Select the number of standard sections of the bottom plate according to the height of the steel structure workshop and connect them to form a ground movement mechanism; Stack a number of color steel plates on the bottom plate; Install the top sliding mechanism on the side beam of the steel structure workshop, debug and inspect it to move it to the working position; Preset the operation time of the pre-tightening pressing plate device according to the length of the single color steel plate; Move the ground movement mechanism to the working area, make its length direction perpendicular to the wall surface where the color steel plate is to be installed, and the guiding plate is located on the side away from the wall surface; Connect the traction rope to one end of the color steel plate close to the wall surface; the other end of the color steel plate is connected to the stabilizing rope; Start the traction drive, slowly lift one end of the color steel plate, and at the same time, the operator manually adjusts the tightening of the stabilizing rope until the color steel plate reaches the set position. After correcting the verticality of the color steel plate, start the pre-tightening pressing plate device to pre-press the color steel plate on the wall purlin; loosen the stabilizing rope; move the auxiliary support mechanism to the bottom of the color steel plate, support it under the color steel plate, turn on the five-line instrument, and mark the screw construction position; loosen the stabilizing rope; Lift the operator to the set height through the auxiliary operation platform, and perform nail driving operations from top to bottom, while untying the traction rope and the stabilizing rope; Adjust the position of the top sliding mechanism, connect the next color steel plate to the traction rope and the stabilizing rope, and install the color steel plates one by one.