Processing equipment for shoe-shaped gold ingot dumplings

Abstract

The invention relates to the technical field of food processing equipment, in particular to shoe-shaped gold ingot dumpling processing equipment which comprises a rack, a first forming unit used for forming lower wrappers of dumplings is arranged at the bottom of the rack, and the first forming unit comprises a plate chain mold forming line used for bearing the lower wrappers. A corner stuffing supply pump used for placing dumpling stuffing on lower wrappers is arranged on the machine frame, a second forming unit used for forming the upper wrappers of the dumplings is arranged on the upper portion of the machine frame, and a forming pressing die used for pushing the upper wrappers to move to the edge positions of the lower wrappers and extruding the plate chain die forming line is arranged on the machine frame; the upper wrapper, the stuffing and the lower wrapper are shaped into a shoe-shaped structure under the action of the forming pressing mold and the plate chain mold forming line, a material taking mechanical arm used for transferring dumplings is arranged at one end of the rack, and the processing efficiency of the shoe-shaped dumpling can be improved.

Description

Technical Field

[0001] This application relates to the technical field of food processing equipment, and particularly to a processing equipment for yuanbao-shaped dumplings. Background Art

[0002] As a traditional delicacy, dumplings are deeply loved by consumers. With the development of the food industry, the market demand for dumplings is increasing day by day, and the traditional manual way of making dumplings has been difficult to meet the needs of large-scale production. At present, although there are some dumpling processing equipments, there are still many deficiencies in the production of yuanbao-shaped dumplings.

[0003] On the one hand, in the dough sheet forming link of the existing dumpling processing equipment, it is difficult to precisely shape the unique shape of yuanbao-shaped dumplings. The forming method of traditional equipment is relatively simple and can often only make the shape of ordinary dumplings. For products like yuanbao-shaped dumplings with special shaping requirements, it is impossible to ensure the standardization and consistency of their shapes. This not only affects the aesthetic appearance of the products, but also may have a certain impact on the taste and cooking effect of the dumplings.

[0004] On the other hand, in the stuffing placement link, the existing equipment is difficult to achieve precise quantification and uniform distribution. The stuffing supply methods adopted by some equipments are prone to result in too much or too little stuffing, or uneven distribution, affecting the taste and quality of the dumplings. Moreover, in the process of combining the dough sheet and the stuffing, there is also a lack of an effective coordination mechanism, making it easy for problems such as the dough sheet not fitting tightly with the stuffing to occur during the forming process of the dumplings, reducing the qualified rate of the products.

[0005] In addition, the automation level of the existing equipment also needs to be improved. Many equipments require a large amount of manual intervention during the production process, such as the placement of the dough sheet and the transfer of the dumplings. This not only increases the production cost, but also makes it difficult to ensure the stability of the production efficiency and product quality. Summary of the Invention

[0006] In order to improve the processing efficiency of yuanbao-shaped dumplings, this application provides a processing equipment for yuanbao-shaped dumplings.

[0007] The processing equipment for yuanbao-shaped dumplings provided by this application adopts the following technical solutions: It includes a frame. At the bottom of the frame, there is a first forming unit for forming the lower dough sheet of the dumplings. The first forming unit includes a plate chain die forming line for carrying the lower dough sheet. On the frame, there is a corner stuffing supply pump for placing the dumpling stuffing on the lower dough sheet. At the upper part of the frame, there is a second forming unit for forming the upper dough sheet of the dumplings. On the frame, there is a forming press die for pushing the upper dough sheet to move to the edge position of the lower dough sheet and squeezing the plate chain die forming line, so as to form a structure in which the upper dough sheet, the stuffing and the lower dough sheet are plastically formed into a yuanbao shape under the action of the forming press die and the plate chain die forming line. At one end of the frame, there is a picking manipulator for transferring the dumplings.

[0008] Optionally, the first forming unit includes a lower feeding platform located at one end of the frame and used for placing the lower belt. A noodle press is arranged on the frame near the lower feeding platform. The plate chain die forming line is located at one end of the noodle press away from the lower feeding platform. The plate chain die forming line is provided with a pit in the shape of the bottom of a gold ingot. A flattening noodle press roller is arranged on the frame. A lower noodle skin forming die is arranged at one end of the frame away from the noodle press and away from the flattening noodle press roller. A structure is formed in which the lower belt moved out of the noodle press is flattened onto the chain die forming line under the action of the flattening noodle press roller and enters the pit under the push of the lower noodle skin forming die. The corner filling pump is located at one end of the lower noodle skin forming die away from the noodle press.

[0009] Optionally, the plate chain die forming line includes a drag plate. There are multiple drag plates, which are hinged to each other in sequence at the head and tail. The pit is located in the middle of the drag plate.

[0010] Optionally, the second forming unit includes an upper feeding platform located at one end of the frame and used for placing the upper belt. A noodle press is arranged on the frame near the upper feeding platform. After the upper belt is moved out of the noodle press, it moves to the noodle skin pressing and laminating roller under the action of the upper noodle skin feeding conveyor. The noodle skin pressing and laminating roller is located at one end of the corner filling pump away from the lower noodle skin forming die. A structure is formed in which the upper belt covers the lower belt with filling after passing through the noodle skin pressing and laminating roller. The forming die is located at one end of the noodle skin pressing and laminating roller away from the corner filling pump.

[0011] Optionally, a surplus noodle taking conveyor is arranged on the frame. The surplus noodle taking conveyor is located at one end of the forming die away from the corner filling pump. A surplus noodle recycling conveyor communicated with the surplus noodle taking conveyor is also arranged on the frame.

[0012] Optionally, the pit penetrates through the plate chain die forming line. A push rod motor for lifting the dumplings is arranged on the frame. The picking manipulator is located directly above the pit. A structure is formed in which the dumplings shaped like gold ingots are transferred to the discharging conveyor under the action of the push rod motor and the picking manipulator.

[0013] In summary, the present application includes the following beneficial technical effects: 1. Through the cooperation of the first forming unit and the second forming unit, and the unique designs of the plate chain die forming line and the forming die, the shape of the gold ingot-shaped dumplings can be accurately shaped. The pit on the plate chain die forming line is in the shape of the bottom of a gold ingot and interacts with the forming die, ensuring the consistency of the dumpling shape and improving the appearance beauty and quality of the dumplings; 2. The setting of the corner filling pump can achieve accurate quantitative filling and uniform distribution of the filling, avoiding problems such as too much or too little filling and uneven distribution, and ensuring the stable taste and quality of each dumpling; 3. From the forming of the bottom and top skins, the placing of the filling to the final forming and transfer of the dumplings, the whole process realizes automated operation, reduces manual intervention, not only improves production efficiency, but also ensures the stability of product quality and reduces production costs; 4. The setting of the surplus dough retrieving conveyor can timely retrieve the surplus dough generated during the forming process, realize the recycling of the surplus dough, reduce raw material waste, and improve the economy of production; 5. The plate chain die forming line adopts the design of multiple pallets hinged end to end in sequence, ensuring the stability during operation. Description of the Drawings

[0014] Figure 1 is the structural diagram of the processing equipment for ingot-shaped dumplings of the present application; Figure 2 is the front view of the discharging conveyor of the processing equipment for ingot-shaped dumplings of the present application; Figure 3 is the front view of the material retrieving manipulator of the processing equipment for ingot-shaped dumplings of the present application.

[0015] Reference numerals: 1 lower feeding platform, 2 upper feeding platform, 3 dough pressing machine, 4 surplus dough recycling conveyor, 5 plate chain die forming line, 6 flattening dough pressing roller, 7 bottom skin pressing die, 8 corner filling pump, 9 dough pressing roller for dough pressing and closing, 10 upper skin feeding conveyor, 11 forming die, 12 surplus dough retrieving conveyor, 13 material retrieving manipulator, 14 discharging conveyor. Specific Embodiments

[0016] The following will further elaborate on the present application Figures 1-3 in detail with reference to the attached

[0017] The embodiments of the present application disclose processing equipment for ingot-shaped dumplings. As Figure 1 and 2As shown in the figure, it includes a frame. At the bottom of the frame, there is a first forming unit for forming the lower dumpling wrapper. The first forming unit includes a plate chain die forming line 5 for carrying the lower wrapper, and the plate chain die forming line 5 is rotatably connected to the frame. The first forming unit includes a lower feeding platform 1 located at one end of the frame and used for placing the lower belt. The lower feeding platform 1 is bolted to the frame. Near the lower feeding platform 1 on the frame, there are two noodle pressing machines 3, and a conveyor belt for conveying is arranged between adjacent noodle pressing machines 3. The upper feeding platform 2 is responsible for providing the noodle strip for the upper dumpling wrapper. The noodle strip is subjected to two noodle pressing processes to make it reach an appropriate thickness and toughness. The plate chain die forming line 5 is located at the end of the noodle pressing machine 3 far from the lower feeding platform. There are pits in the shape of the bottom of a gold ingot on the plate chain die forming line 5. The plate chain die forming line 5 includes a drag plate. The drag plate is in the shape of a rectangular plate. There are multiple drag plates, and they are sequentially hinged end to end. The pits are located in the middle of the drag plate. A flattening noodle pressing roller 6 is arranged on the frame. At the end of the frame far from the noodle pressing machine 3 where the flattening noodle pressing roller 6 is located, there is a lower wrapper forming die 7, forming a structure in which the lower belt moved out of the noodle pressing machine 3 is flattened onto the chain die forming line under the action of the flattening noodle pressing roller 6 and enters the pit under the push of the lower wrapper forming die 7. The lower belt after noodle pressing runs on the drag plate. After passing through the flattening noodle pressing roller 6, the lower wrapper forming die 7 presses the lower belt into the pit, forming a pitted lower belt for carrying the dumpling filling. There is a corner filling pump 8 screwed on the frame for placing the dumpling filling on the lower wrapper. The corner filling pump 8 is located at the end of the lower wrapper forming die 7 far from the noodle pressing machine 3. At the upper part of the frame, there is a second forming unit for forming the upper dumpling wrapper. The second forming unit includes an upper feeding platform 2 located at one end of the frame and used for placing the upper belt. Near the upper feeding platform 2 on the frame, there are two noodle pressing machines 3. After the upper belt is moved out of the noodle pressing machine 3, it moves to the noodle pressing roller 9 for pressing and combining the wrappers under the action of the upper wrapper feeding conveyor 10. The noodle pressing roller 9 for pressing and combining the wrappers is located at the end of the corner filling pump 8 far from the lower wrapper forming die 7, forming a structure in which the upper belt covers the lower belt with filling after passing through the noodle pressing roller 9 for pressing and combining the wrappers. There is a forming die 11 screwed and fixed on the frame for pushing the upper wrapper to the edge position of the lower wrapper and extruding the plate chain die forming line 5, forming a structure in which the upper wrapper, filling, and lower wrapper are plastically formed into the shape of a gold ingot under the action of the forming die 11 and the plate chain die forming line 5. The forming die 11 is located at the end of the noodle pressing roller 9 for pressing and combining the wrappers far from the corner filling pump 8. At one end of the frame, there is a picking manipulator 13 for transferring the dumplings. The picking manipulator 13 is suitable for the shape of the gold ingot-shaped dumplings.

[0018] In one embodiment, according to the attached Figure 1 As shown in the figure, a surplus noodle picking conveyor 12 is arranged on the frame. The surplus noodle picking conveyor 12 is located at the end of the forming die 11 far from the corner filling pump 8. A surplus noodle recycling conveyor 4 communicated with the surplus noodle picking conveyor is also arranged on the frame.

[0019] In one embodiment, as shown in the attached Figure 2 figure, the pit penetrates the carriage of the plate chain die forming line 5. A push rod motor for lifting the dumplings is arranged on the frame. The material taking manipulator 13 is located directly above the pit, forming a structure in which the dumplings shaped like a gold ingot are transferred to the discharge conveyor 14 under the action of the push rod motor and the material taking manipulator 13.

[0020] The implementation principle of the gold ingot dumpling processing equipment in the embodiment of the present application is as follows: Forming the lower dough wrapper: Place the lower dough strip on the lower feeding platform 1. The lower dough strip enters the dough pressing machine 3 under the action of its own gravity and the conveying device. The dough pressing machine 3 presses the lower dough strip to make its thickness uniform. The lower dough strip after being pressed by the dough pressing machine 3 is further flattened under the action of the flattening dough pressing roller 6, and then accurately enters the pit of the plate chain die forming line 5 under the push of the lower dough wrapper forming die 7, completing the preliminary forming of the lower dough wrapper.

[0021] Placing the filling: The plate chain die forming line 5 moves the lower dough wrapper to below the corner filling pump 8. The corner filling pump 8 is started, and the dumpling filling is accurately placed on the lower dough wrapper according to the set amount.

[0022] Forming and covering the upper dough wrapper: Place the upper dough strip on the upper feeding platform 2. After being pressed by the dough pressing machine 3, the upper dough strip is conveyed by the upper dough wrapper feeding conveyor 10 to the dough pressing roller 9 for dough pressing and combining. After being further processed by the dough pressing roller 9 for dough pressing and combining, the upper dough strip covers the lower dough strip with filling.

[0023] Forming the dumplings: The dumplings with the upper dough wrapper covered continue to move with the plate chain die forming line 5 to below the forming die 11. The forming die 11 presses down, pushing the upper dough wrapper to the edge position of the lower dough wrapper and squeezing the plate chain die forming line 5, so that the upper dough wrapper, filling and lower dough wrapper are plastically formed into the shape of a gold ingot under the action of the forming die 11 and the plate chain die forming line 5.

[0024] Recycling the surplus dough: The surplus dough generated during the action of the forming die 11 is timely recycled by the surplus dough taking conveyor 12 for reuse.

[0025] Transferring the dumplings: The dumplings shaped like a gold ingot continue to move driven by the plate chain die forming line 5. When reaching the position of the push rod motor, the push rod motor is started to push the dumplings out of the pit. The material taking manipulator 13 is located directly above the pit, timely grabs the dumplings and transfers them to the discharge conveyor 14. The discharge conveyor 14 conveys the dumplings to the subsequent processing or packaging link, completing the whole processing process of the gold ingot dumplings..

[0026] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. The processing equipment for yuanbao-shaped dumplings includes a frame, and is characterized in that: At the bottom of the frame, there is a first forming unit for forming the lower dumpling wrapper. The first forming unit includes a plate chain die forming line (5) for carrying the lower wrapper. On the frame, there is a corner filling pump (8) for placing the dumpling filling on the lower wrapper. At the upper part of the frame, there is a second forming unit for forming the upper dumpling wrapper. On the frame, there is a forming die (11) for pushing the upper wrapper to move to the edge position of the lower wrapper and pressing the plate chain die forming line (5), so as to form a structure in which the upper wrapper, the filling and the lower wrapper are plastically formed into a ingot shape under the action of the forming die (11) and the plate chain die forming line (5). At one end of the frame, there is a picking manipulator (13) for transferring the dumplings.

2. The wonton dumpling processing equipment according to claim 1, characterized in that: The first forming unit includes a lower feeding platform (1) located at one end of the frame and used for placing the lower belt. A noodle press (3) is arranged on the frame near the lower feeding platform (1). The plate chain die forming line (5) is located at the end of the noodle press (3) away from the lower feeding platform. There are pits in the shape of the bottom of an ingot on the plate chain die forming line (5). A flattening noodle pressing roller (6) is arranged on the frame. A lower wrapper forming die (7) is arranged at the end of the frame away from the noodle press (3) where the flattening noodle pressing roller (6) is located, so as to form a structure in which the lower belt moved out of the noodle press (3) is laid flat on the chain die forming line under the action of the flattening noodle pressing roller (6) and enters the pit under the push of the lower wrapper forming die (7). The corner filling pump (8) is located at the end of the lower wrapper forming die (7) away from the noodle press (3).

3. The processing equipment for ingot-shaped dumplings according to claim 2, characterized in that: The plate chain die forming line (5) includes drag plates. There are multiple drag plates which are hinged to each other in sequence at the head and the tail. The pits are located in the middle of the drag plates.

4. The wonton dumpling processing equipment according to claim 2, characterized in that: The second forming unit includes an upper feeding platform (2) located at one end of the frame and used for placing the upper belt. A noodle press (3) is arranged on the frame near the upper feeding platform (2). After the upper belt is moved out of the noodle press (3), it moves to the wrapper pressing and noodle pressing roller (9) under the action of the upper wrapper feeding conveyor (10). The wrapper pressing and noodle pressing roller (9) is located at the end of the corner filling pump (8) away from the lower wrapper forming die (7), so as to form a structure in which the upper belt covers the lower belt with filling after passing through the wrapper pressing and noodle pressing roller (9). The forming die (11) is located at the end of the wrapper pressing and noodle pressing roller (9) away from the corner filling pump (8).

5. The wonton processing equipment according to claim 1, characterized in that: A surplus noodle picking conveyor (12) is arranged on the frame. The surplus noodle picking conveyor (12) is located at the end of the forming die (11) away from the corner filling pump (8). A surplus noodle recycling conveyor (4) communicated with the surplus noodle picking conveyor is also arranged on the frame.

6. The processing equipment for yuanbao-shaped dumplings according to claim 2, characterized in that: The pits penetrate through the plate chain die forming line (5). A push rod motor for lifting the dumplings is arranged on the frame. The picking manipulator (13) is located directly above the pits, so as to form a structure in which the dumplings plastically formed into an ingot shape are transferred to the discharge conveyor (14) under the action of the push rod motor and the picking manipulator (13).

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